A vertical fully automatic disc-changing and receiving machine

Abstract

This invention discloses a vertical fully automatic tray-changing and receiving machine, including a base, on which a feeding bracket, a receiving upright plate, and a tray-changing rotating column are arranged. The feeding bracket is equipped with a feeding component, the receiving upright plate is equipped with a tray winding component, a paper tape component, and an adhesive tape component, and the tray-changing rotating column is equipped with a tray replacement component. This invention's vertical fully automatic tray-changing and receiving machine realizes fully automated operation from feeding to receiving, reducing the need for manual intervention, improving production efficiency and work safety. By integrating the feeding component, paper tape component, adhesive tape component, and tray replacement component, a continuous and uninterrupted workflow can be achieved, greatly improving the continuity and efficiency of production. The vertical design is more compact than the traditional horizontal layout, which can effectively utilize factory space and is suitable for arranging multiple machines in a limited space. The modular component design facilitates individual inspection or replacement, simplifies daily maintenance, and reduces maintenance costs and time.

Description

Technical Field

[0001] This invention relates to the field of material receiving machine technology, specifically a vertical fully automatic disc-changing material receiving machine. Background Technology

[0002] As described in the published patent CN220148733U, "A Vertical Automatic Reel Changing Take-up Machine", currently, when taking up and winding terminal strips, terminal strip take-up machines are generally used. Existing terminal strip take-up machines require the machine to be stopped after the take-up reel is full of terminal strips, the take-up reel to be removed, a new take-up reel to be replaced, and the machine to be restarted for take-up. This reel changing process is time-consuming and directly reduces the take-up efficiency of the terminal strip take-up machine.

[0003] As described in the published patent "Dual-shaft Paper Wrapping Machine" with announcement number CN109606825B, continuous terminals produced by stamping generally need to be wound up, and the wound terminals usually need to be wrapped with paper for subsequent storage and transfer. Although the terminal winding machine in the prior art can realize the winding of terminals, it has the following shortcomings: it cannot wrap paper between the layers of the wound terminals.

[0004] In summary, existing terminal strip take-up machines suffer from low reel changing efficiency and the inability to wrap paper between layers of the wound terminals. Summary of the Invention

[0005] To overcome the shortcomings mentioned above, this invention aims to provide a technical solution for a vertical fully automatic tray-changing and receiving machine that can solve the aforementioned problems.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A vertical fully automatic tray-changing and receiving machine includes a base, on which a feeding bracket, a receiving plate and a tray-changing rotating column are provided. The feeding bracket is provided with a feeding component, the receiving plate is provided with a tray winding component, a paper tape component and an adhesive tape component, and the tray-changing rotating column is provided with a tray replacement component.

[0008] The feeding assembly includes a feeding tray assembly for feeding terminal strips, a strip clamping assembly for clamping and feeding terminal strips, a strip cutting assembly for cutting terminal strips, and a feeding guide rail for guiding terminal strips, all arranged sequentially on the feeding bracket according to the process.

[0009] The material tray winding assembly includes a material winding plate on a base, a material winding rod that can be rotated and adjusted in the vertical direction on the material winding plate, and a material winding tray that is rotatably mounted on the material winding rod;

[0010] The paper tape assembly includes, in sequence on the receiving plate, a paper tape feeding tray for feeding paper tape, a paper tape guiding assembly for guiding the transmission direction of the paper tape, a paper tape clamping assembly for clamping the paper tape, a paper tape cutting assembly for cutting the paper tape, and a paper tape guiding rod for guiding the transmission position of the paper tape.

[0011] The tape assembly includes, in sequence on the receiving stand, a tape feeding tray for feeding tape, a tape guiding assembly for guiding the transfer of tape, a tape cutting assembly for cutting tape, a tape pulling assembly that slides vertically on the receiving stand for pulling tape, a tape gripping assembly that slides linearly back and forth on the receiving stand for gripping the cut tape, and a tape pressing assembly for pressing tape onto the receiving tray. The end of the tape gripping assembly cooperates with the paper tape guide rod to attach the tape to the end of the paper tape.

[0012] The tray changing assembly includes a tray displacement assembly for performing tray displacement operations and a tray gripping assembly for performing tray clamping operations.

[0013] As a further aspect of the present invention: the material tray winding assembly, paper tape assembly, and adhesive tape assembly are respectively arranged in opposite directions on the front and back surfaces of the material receiving upright.

[0014] As a further aspect of the present invention: the feeding tray assembly includes a feeding tray component rotatably mounted on a feeding bracket and a tensioning roller for tensioning the material strip on the feeding tray component.

[0015] A first linear module is fixedly mounted on the upper edge of the feeding bracket along the front-to-back direction. A feeding mounting plate is fixedly mounted on the slider of the first linear module, and a feeding vertical plate is fixedly mounted on the feeding mounting plate.

[0016] The feeding guide rail includes an upper feeding guide rail and a lower feeding guide rail fixed on the feeding vertical plate. The upper feeding guide rail and the lower feeding guide rail cooperate to form a feeding track. The upper feeding guide rail and the lower feeding guide rail are respectively provided with a through upper abutment hole and a lower abutment hole.

[0017] The feeding clamping assembly includes a release cylinder fixed to the back of the feeding vertical plate. The working end of the release cylinder extends and retracts in the front-to-back direction on the feeding vertical plate. A clamping mounting groove is provided at the upper end of the feeding vertical plate. A clamping mounting component is slidably installed in the clamping mounting groove. A first clamping roller is rotatably provided on the clamping mounting component. The first clamping roller passes through the upper abutment hole and abuts against the upper end face of the material strip. An L-shaped adjusting rod is provided between the release cylinder and the clamping mounting component. The bent part of the L-shaped adjusting rod is rotatably installed on the feeding vertical plate. One end of the L-shaped adjusting rod is fixedly connected to the release cylinder, and the other end of the L-shaped adjusting rod abuts against the back of the clamping mounting component.

[0018] The back of the feeding vertical plate is provided with a feeding motor component. The working shaft of the feeding motor component passes through the feeding vertical plate. A one-way ratchet component is rotatably provided on the working shaft of the feeding motor component. A second clamping roller is provided on the one-way ratchet component. The second clamping roller passes through the lower abutment hole and abuts against the lower end face of the material strip. The second clamping roller and the first clamping roller clamp the material strip.

[0019] The strip cutting assembly includes a cutting cylinder fixed on the feeding plate. The working shaft of the cutting cylinder moves in a vertical direction. A strip cutter is fixed on the working shaft of the cutting cylinder. A strip cutting groove is opened on the feeding lower guide rail. The strip cutter extends into the strip cutting groove to cut the strip.

[0020] As a further embodiment of the present invention: a servo turntable is fixedly mounted on the base, and the material receiving plate is fixedly mounted on the servo turntable along the vertical direction;

[0021] One end of the receiving pole is rotatably mounted on the receiving plate, and the receiving tray is rotatably mounted on the other end of the receiving pole. The receiving plate is provided with a tray mounting shaft that is aligned and matched with the receiving tray. A receiving adjustment cylinder is fixedly mounted on the servo turntable along the vertical direction. The working shaft of the receiving adjustment cylinder is rotatably connected to the receiving pole.

[0022] As a further aspect of the present invention: the paper tape feeding tray is located above the receiving tray, and the paper tape guiding assembly includes a first paper tape guide wheel and a second paper tape guide wheel arranged along the vertical direction on the receiving plate;

[0023] The paper tape cutting assembly includes a paper tape guide rail, a paper tape cutting mounting groove on the paper tape guide rail, a paper tape cutter installed in the paper tape cutting mounting groove, a paper tape cutting cylinder connected to the paper tape cutter, and the paper tape cutting guide rail and the second paper tape guide wheel are located on the same horizontal plane.

[0024] The paper tape clamping assembly is located between the paper tape cutting guide rail and the second paper tape guide wheel. The paper tape clamping assembly includes a first paper tape clamping wheel on the receiving plate, a drive motor on the back of the first clamping wheel, a paper tape clamping cylinder fixed on the receiving plate, an L-shaped paper tape clamping rod connected to the working end of the paper tape clamping cylinder, a paper tape clamping mounting plate fixed on the working shaft of the paper tape clamping cylinder, a paper tape clamping groove on the paper tape clamping mounting plate, one end of the L-shaped paper tape clamping rod slidingly engaging in the paper tape clamping groove, and the other end of the L-shaped paper tape clamping rod rotatably mounted on the receiving plate. A second paper tape clamping wheel is located at the corner of the L-shaped paper tape clamping rod. The first paper tape clamping wheel and the second paper tape clamping wheel clamp the paper tape.

[0025] One end of the paper tape guide rod is rotatably mounted on the receiving upright plate and closely engages with the paper tape cutting guide rail. The other end of the paper tape guide rod is closely engaged with the receiving tray. The paper tape guide rod includes a horizontal working state and an oblique working state.

[0026] As a further aspect of the present invention: the tape feeding tray is located above the receiving tray, the tape guiding assembly includes a tape guide wheel located between the tape tray and the tape cutting assembly, the tape cutting assembly includes a tape guide rail fixedly mounted on the receiving plate along the vertical direction, a tape cutting mounting groove is provided on the receiving plate below the tape guide rail, a tape cutting rotating shaft is provided in the tape cutting mounting groove, and a left tape cutter and a right tape cutter are rotatably connected to the tape cutting rotating shaft, and the left tape cutter and the right tape cutter are respectively rotatably mounted on the two jaws of the two-finger parallel gripper cylinder;

[0027] The tape pulling assembly includes a tape pulling linear module fixedly mounted on the receiving plate in the vertical direction, and a two-finger gripper cylinder is fixedly mounted on the slider of the tape pulling linear module.

[0028] The tape gripping assembly includes a tape gripping mounting groove formed on the receiving upright plate along the front-to-back direction. A tape gripping linear module is installed in the tape gripping mounting groove. A steering adjustment component is provided on the slider of the tape gripping linear module. A tape gripping telescopic cylinder is fixed on the steering adjustment component. A pneumatic suction cup is fixed on the working shaft of the tape gripping telescopic cylinder. The pneumatic suction cup includes a first working state in the horizontal direction and a second working state in the vertical direction. The pneumatic suction cup includes a first working position that abuts against the end of the paper tape guide rod and a second working position that aligns with the paper tape cutting mounting groove.

[0029] The tape clamping assembly includes a tape clamping cylinder installed on the back of the receiving upright plate. The working shaft of the tape clamping cylinder extends to the front of the receiving upright plate. A tape clamping rod is fixed on the working shaft of the tape clamping cylinder. The tape clamping rod is arc-shaped. A tape clamping plate is fixed at the end of the tape clamping rod. The tape clamping plate abuts against the receiving tray.

[0030] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0031] This invention, a vertical fully automatic tray-changing and receiving machine, achieves fully automated operation from feeding to receiving, reducing the need for manual intervention, improving production efficiency and work safety. By integrating feeding components, paper tape components, adhesive tape components, and tray changing components, it can achieve a continuous and uninterrupted workflow, greatly improving production continuity and efficiency. The vertical design is more compact than the traditional horizontal layout, which can effectively utilize factory space and is suitable for arranging multiple machines in a limited space. The modular component design facilitates individual inspection or replacement, simplifies daily maintenance, and reduces maintenance costs and time. Attached Figure Description

[0032] Figure 1 This is a front view of the present invention;

[0033] Figure 2 This is a top view of the present invention;

[0034] Figure 3 This is a three-dimensional structural view of the feeding component 150 in this invention;

[0035] Figure 4 This is a front view of the feeding assembly 150 in this invention;

[0036] Figure 5 This is a perspective view of the rear structure of the feeding component 150 in this invention;

[0037] Figure 6 yes Figure 5 A partial view at point A in the middle;

[0038] Figure 7 This is a three-dimensional view of the material receiving upright plate 120 in this invention;

[0039] Figure 8 This is a side view of the receiving upright plate 120 in this invention;

[0040] Figure 9 This is a front view of the receiving upright plate 120 in this invention;

[0041] Figure 10 yes Figure 9 A partial view at point C;

[0042] Figure 11 yes Figure 9 A partial view at point D;

[0043] Figure 12 yes Figure 7 A partial view at point B in the middle;

[0044] Figure 13 This is a three-dimensional structural view of the servo turntable in this invention;

[0045] Figure 14 This is a three-dimensional view of the rotating column 130 for changing discs in this invention;

[0046] Figure 15 This is a schematic diagram of the winding process of the receiving tray 280 in this invention;

[0047] The reference numerals and names in the figure are as follows:

[0048] Base-100, Feeding bracket-110, Receiving upright plate-120, Rotating column for changing trays-130, Feeding assembly-150, Tray winding assembly-160, Paper tape assembly-170, Adhesive tape assembly-180, Tray changing assembly-190, Feeding tray assembly-200, Tape clamping assembly-210, Tape cutting assembly-220, Feeding guide rail-230, Receiving upright-270, Receiving tray-280, Paper tape feeding tray-290, Paper tape guiding assembly-300, Paper tape clamping assembly-310, Paper tape cutting assembly-320, Paper tape guide rod-330, Adhesive tape feeding tray-350, Adhesive tape guiding assembly-360 Tape cutting assembly - 370, tape pulling assembly - 380, tape gripping assembly - 390, tape pressing assembly - 500, tray displacement assembly - 510, tray gripping assembly - 520, feeding tray component - 530, tension roller - 550, first linear module - 560, feeding mounting plate - 570, feeding vertical plate - 580, upper feeding guide rail - 590, lower feeding guide rail - 600, guide rail - 610, upper abutment hole - 620, lower abutment hole - 630, release cylinder - 650, clamping mounting groove - 660, clamping mounting component - 670, first clamping roller - 680, L-shaped adjusting rod - 690, feeding motor component -700, One-way ratchet assembly -720, Second clamping roller -730, Cutting cylinder assembly -740, Strip cutter -750, Strip cutting groove -760, Servo turntable -770, Tray mounting shaft -780, Take-up adjusting cylinder -790, First paper strip guide wheel -800, Second paper strip guide wheel -810, Paper strip guide rail -820, Paper strip cutting mounting groove -830, Paper strip cutter -840, Paper strip cutting cylinder -850, First paper strip clamping wheel -860, Paper strip clamping cylinder -870, L-shaped paper strip clamping rod -880, Paper strip clamping mounting plate -890, Paper strip clamping slide -891, Second paper strip clamping... Wheel-892, Tape Guide Wheel-911, Tape Guide Rail-912, Tape Cutting Mounting Slot-913, Tape Cutting Rotary Shaft-914, Left Tape Cutter-915, Right Tape Cutter-916, Two-Finger Parallel Gripper Cylinder-917, Tape Pulling Linear Module-918, Two-Finger Gripper Cylinder-919, Tape Gripping Mounting Slot-920, Tape Gripping Linear Module-921, Tape Gripping Telescopic Cylinder-922, Pneumatic Suction Cup-923, Tape Pressing Cylinder-924, Tape Pressing Rod-925, Tape Pressing Plate-926, Rewind Shaft-001, Terminal Material Tape-002, Paper Tape-003, Tape-004. Detailed Implementation

[0049] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0050] Please see Figure 1-15 A vertical fully automatic tray-changing and receiving machine includes a base 100, on which a feeding bracket 110, a receiving upright plate 120 and a tray-changing rotating column 130 are provided. The feeding bracket 110 is provided with a feeding assembly 150, the receiving upright plate 120 is provided with a tray winding assembly 160, a paper tape assembly 170 and an adhesive tape assembly 180, and the tray-changing rotating column 130 is provided with a tray changing assembly 190.

[0051] The feeding assembly 150 includes a feeding tray assembly 200 for feeding terminal strips, a strip clamping assembly 210 for clamping and feeding terminal strips, a strip cutting assembly 220 for cutting terminal strips, and a feeding guide rail 230 for guiding terminal strips, which are arranged sequentially on the feeding bracket 110 according to the process.

[0052] The material tray winding assembly 160 includes a material receiving plate 120 disposed on the base 100, a material receiving rod 270 that can be rotated and adjusted in the vertical direction on the material receiving plate 120, and a material receiving tray 280 rotatably disposed on the material receiving rod 270.

[0053] The paper tape assembly 170 includes a paper tape feeding tray 290 for feeding paper tape, a paper tape guiding assembly 300 for guiding the transmission direction of the paper tape, a paper tape clamping assembly 310 for clamping the paper tape, a paper tape cutting assembly 320 for cutting the paper tape, and a paper tape guiding rod 330 for guiding the transmission position of the paper tape, all arranged sequentially on the receiving plate 120 according to the process.

[0054] The tape assembly 180 includes, in sequence according to the process, a tape feeding tray 350 for feeding tape, a tape guiding assembly 360 for guiding the transmission of tape, a tape cutting assembly 370 for cutting tape, a tape pulling assembly 380 for pulling tape by sliding vertically on the receiving plate 120, a tape gripping assembly 390 for gripping the cut tape by sliding linearly on the receiving plate 120, and a tape pressing assembly 500 for pressing tape onto the receiving tray 280. The end of the tape gripping assembly 390 cooperates with the paper tape guide rod 330 to attach the tape to the end of the paper tape.

[0055] The tray changing assembly 190 includes a tray displacement assembly 510 for performing tray displacement operations and a tray gripping assembly 520 for performing tray clamping operations.

[0056] like Figure 1 and Figure 2 As shown, during the use of this invention, during the winding process of the terminal material tape, it is necessary to stably wrap the paper tape and wind it into the terminal material tape. First, the terminal material tape carrying the finished terminal parts is installed on the feeding tray assembly 200, the paper tape is installed on the paper tape feeding tray 290, and the adhesive tape is installed on the adhesive tape feeding tray 350.

[0057] First, the paper tape is fed through the paper tape feeder 290. Under the guidance of the paper tape guide assembly 300, the paper tape extends into the paper tape clamping assembly 310. Under the action of the paper tape clamping assembly 310, the paper tape is fed forward at a uniform speed. The paper tape guide rod 330 can extend the starting end of the paper tape into the take-up tray 280 and attach the starting end of the paper tape to the take-up shaft 001 of the take-up tray 280.

[0058] After the starting end of the paper tape extends into the take-up tray 280, the tape feeder 350 feeds the tape. Guided by the tape guide assembly 360, the tape extends into the tape cutting assembly 370 and protrudes a section from it. The tape pulling assembly 380, which slides vertically, pulls down a predetermined length of tape and tightens it. The tape gripping assembly 390, which slides back and forth, grips this section of tape, and then the tape cutting assembly 370 cuts the tape. The cut section of tape is clamped on the tape gripping component 390. The tape gripping component 390 moves the tape to the starting end of the paper tape near the paper tape guide rod 330 and attaches the tape to the starting end of the paper tape. Finally, the tape gripping component 390 grips the tape with the attached starting end of the paper tape and attaches it stably to the take-up shaft 001 of the take-up tray 280. At the same time, under the pressing action of the tape pressing component 500, the starting end of the paper tape and the tape are further fixed to the take-up shaft 001 of the take-up tray 280.

[0059] After the starting end of the paper tape is fixed on the take-up shaft 001 of the take-up reel 280, the feed reel assembly 200 feeds the terminal tape. The terminal tape is clamped and engaged with the tape clamping assembly 210. The tape clamping assembly 210 stably clamps and drives the terminal tape to perform an initial forward feeding operation. The feed guide rail 230 guides and stably feeds the terminal tape onto the take-up reel 280. The starting end of the terminal tape extends into the angle between the paper tape and the take-up shaft 001 on the take-up reel 280. Then, the take-up reel 280 begins to rotate to perform the take-up operation. During the process, the terminal strip and paper tape are wound synchronously. The interlayer of the paper tape always stably clamps the terminal strip, so that the terminal strip is wrapped around the interlayer of the paper tape one round at a time, thereby improving the packaging and winding effect of the terminal strip. During the winding process of the terminal strip by the take-up tray 280, the strip clamping component 210 releases its clamp on the terminal strip, allowing the terminal strip to be fed under the drive of the take-up tray 280. At the same time, the paper tape clamping component 310 releases its clamp on the paper tape, allowing the paper tape to be fed under the drive of the take-up tray 280. This allows the feeding of the terminal strip and the paper tape to move synchronously, resulting in a better winding effect.

[0060] After winding is completed, the terminal tape is first cut by the tape cutting assembly 220. Then, the tape pressing assembly 500 abuts against the winding tray 280 to prevent the paper tape and terminal tape on the tray 280 from unraveling. Then, the paper tape is cut by the paper tape cutting assembly 320. After the tray 280 continues to rotate at a predetermined angle, the end of the paper tape is attached to the outermost ring of the paper tape and terminal tape on the tray 280. Then, the above steps are repeated by the tape cutting assembly 370, the tape pulling assembly 380 and the tape gripping assembly 390 to grip a section of tape and attach it to the end of the paper tape, thereby completing the fixation of the entire reel of paper tape and terminal tape.

[0061] Finally, the take-up tray 280 is replaced. The take-up stand 270 is rotated and adjusted in the up and down direction. When the take-up stand 270 is rotated to the horizontal direction, the take-up tray 280 is placed horizontally, which makes it easy to replace the finished take-up tray 280. Then, the empty take-up tray 280 is installed, and the take-up stand 270 is reset so that the take-up tray 280 is placed vertically, so that the take-up tray 280 is stably limited between the take-up stand 270 and the take-up stand 120, which facilitates the next round of take-up operation.

[0062] This invention, a vertical fully automatic tray-changing and receiving machine, achieves fully automated operation from feeding to receiving, reducing the need for manual intervention and improving production efficiency and work safety. By integrating the feeding component 150, paper tape component 170, adhesive tape component 180, and tray changing component 190, it can achieve a continuous and uninterrupted workflow, greatly improving the continuity and efficiency of production. The vertical design is more compact than the traditional horizontal layout, which can effectively utilize factory space and is suitable for arranging multiple machines in a limited space. The modular component design facilitates individual inspection or replacement, simplifies daily maintenance, and reduces maintenance costs and time.

[0063] In this embodiment of the invention, the material tray winding assembly 160, the paper tape assembly 170, and the adhesive tape assembly 180 are respectively arranged in opposite directions on the front and back surfaces of the receiving upright plate 120;

[0064] like Figure 2 As shown, by setting a set of material tray winding assembly 160, paper tape assembly 170 and adhesive tape assembly 180 on both sides of the receiving upright plate 120, the equipment can perform continuous operation without changing the overall layout. This increases the machine's versatility and flexibility, and can adapt to more diverse production needs.

[0065] While a component is working in one direction, preparation work can be carried out on the other side, such as changing a tray, thereby enabling continuous operation, reducing downtime, and improving overall work efficiency.

[0066] This symmetrical design makes the machine structure more compact and makes full use of vertical space, making it particularly suitable for working environments with limited space.

[0067] If a component on one side fails, the other side can still continue to work, providing a redundancy mechanism that enhances the system's reliability and fault tolerance.

[0068] The components on both sides help to balance the weight distribution of the entire machine, reduce mechanical stress caused by the shift in the center of gravity, and extend the service life of the equipment.

[0069] In this embodiment of the invention, the feeding tray assembly 200 includes a feeding tray component 530 rotatably mounted on the feeding bracket 110 and a tensioning roller 550 for tensioning the material strip on the feeding tray component 530.

[0070] A first linear module 560 is fixedly mounted on the upper edge of the feeding bracket 110 along the front-to-back direction. A feeding mounting plate 570 is fixedly mounted on the slider of the first linear module 560. A feeding vertical plate 580 is fixedly mounted on the feeding mounting plate 570.

[0071] The feeding guide rail 230 includes an upper feeding guide rail 590 and a lower feeding guide rail 600 fixed on the feeding vertical plate 580. The upper feeding guide rail 590 and the lower feeding guide rail 600 cooperate to form a guiding track 610. The upper feeding guide rail 590 and the lower feeding guide rail 600 are respectively provided with a through upper abutment hole 620 and a lower abutment hole 630.

[0072] The feeding clamping assembly includes a release cylinder 650 fixed to the back of the feeding vertical plate 580. The working end of the release cylinder 650 extends and retracts along the front-to-back direction on the feeding vertical plate 580. A clamping mounting groove 660 is provided at the upper end of the feeding vertical plate 580. A clamping mounting component 670 is slidably installed in the clamping mounting groove 660. A first clamping roller 680 is rotatably mounted on the clamping mounting component 670. The first clamping roller 680 passes through the upper abutment hole 620 and abuts against the upper end face of the material strip. A space is provided between the release cylinder 650 and the clamping mounting component 670. The L-shaped adjusting rod 690 is rotatably mounted on the feeding vertical plate 580 at its bent end. One end of the L-shaped adjusting rod 690 is fixedly connected to the release cylinder 650, and the other end of the L-shaped adjusting rod 690 abuts against the back of the clamping mounting piece 670. When the receiving tray (280) is in the normal receiving state, the release cylinder (650) is in the ejected state, thereby keeping the first clamping roller 680 and the second clamping roller 730 in a loose state, avoiding the extra work of the release cylinder (650), and making it more energy-saving and environmentally friendly.

[0073] A feeding motor component 700 is provided on the back of the feeding vertical plate 580. The working shaft of the feeding motor component 700 passes through the feeding vertical plate 580. A one-way ratchet component 720 is rotatably provided on the working shaft of the feeding motor component 700. A second clamping roller 730 is provided on the one-way ratchet component 720. The second clamping roller 730 passes through the lower abutment hole 630 and abuts against the lower end face of the material strip. The second clamping roller 730 and the first clamping roller 680 clamp the material strip.

[0074] The strip cutting assembly 220 includes a cutting cylinder 740 fixed on the feeding vertical plate 580. The working shaft of the cutting cylinder 740 extends and retracts in the vertical direction. A strip cutter 750 is fixed on the working shaft of the cutting cylinder 740. A strip cutting groove 760 is opened on the feeding lower guide rail 600. The strip cutter 750 extends into the strip cutting groove 760 to cut the strip.

[0075] like Figure 3 , 4 As shown in Figure 5, by setting a tension roller 550 on the feeding disc 530, it can be ensured that the terminal strip maintains appropriate tension during the release process, avoiding the problems of loosening or being too tight, thereby ensuring the stability of subsequent processing;

[0076] The combined design of the first linear module 560 and the feeding mounting plate 570 enables the feeding upright plate 580 to be precisely adjusted in the front-to-back direction, ensuring the positional accuracy of the terminal strip during the feeding process. At the same time, the design of the upper and lower abutment holes 630, together with the first clamping roller 680 and the second clamping roller 730, can stably clamp and guide the terminal strip to prevent deviation. With the cooperation of the first clamping roller 680 and the second clamping roller 730, the feeding motor component 700 enables the terminal strip to be actively fed to the receiving tray 280, making the feeding effect of the terminal strip better.

[0077] like Figure 6 As shown, the L-shaped adjusting rod 690 connects the release cylinder 650 and the clamping mounting part 670. It amplifies the force of the cylinder by using the lever principle, so that the first clamping roller 680 can more firmly press the material strip. The design of the one-way ratchet part 720 allows the second clamping roller 730 to rotate unidirectionally as needed, which ensures the smooth advance of the material strip. During the winding process of the take-up tray 280, as the winding radius of the paper strip and terminal strip on the take-up tray 280 increases, the linear winding speed of the terminal strip will increase. When the winding speed of the take-up tray 280 is greater than the rotation speed of the feeding motor part 700, the second clamping roller 730 will idle under the action of the one-way ratchet part 720, so that the feeding of the terminal strip is matched with the winding speed of the take-up tray 280, which increases the flexibility and response speed of the system.

[0078] The cutting cylinder 740 drives the strip cutter 750 to move in the up and down direction, directly acting on the strip cutting groove 760 on the lower feeding guide rail 600, realizing a fast and accurate cutting action. This design not only improves the cutting efficiency, but also enhances the safety of operation because the cutter acts directly on a fixed position.

[0079] The entire system is automated, from tensioning and clamping to cutting, reducing reliance on manual labor, lowering labor intensity, reducing the possibility of human error, and improving production consistency and reliability.

[0080] In this embodiment of the invention, a servo turntable is fixedly mounted on the base 100, and a receiving plate 120 is fixedly mounted on the servo turntable along the vertical direction;

[0081] One end of the receiving pole 270 is rotatably mounted on the receiving plate 120, and the receiving tray 280 is rotatably mounted on the other end of the receiving pole 270. The receiving plate 120 is provided with a tray mounting shaft 780 that is aligned and matched with the receiving tray 280. A receiving adjustment cylinder 790 is fixedly mounted on the servo turntable along the vertical direction. The working shaft of the receiving adjustment cylinder 790 is rotatably connected to the receiving pole 270.

[0082] like Figure 7 and8 As shown, the introduction of the servo turntable enables automatic rotation and positioning of the receiving upright plate 120 and its auxiliary components. This automated control reduces manual intervention and improves the safety and efficiency of operation.

[0083] Combined with the operation of the receiving adjustment cylinder 790, the material tray replacement operation can be completed without stopping the machine. The receiving adjustment cylinder 790 is used to adjust the angle of the receiving upright 270, so that the new material tray can be installed quickly and accurately, thereby shortening the tray replacement time and improving production efficiency.

[0084] The design combining a servo turntable and a vertically set receiving plate 120 is more compact than the traditional horizontal layout, effectively utilizing factory space and making it suitable for arranging more production equipment in a limited space.

[0085] In this embodiment of the invention, the paper tape feeder 290 is disposed above the receiving tray 280, and the paper tape guide assembly 300 includes a first paper tape guide wheel 800 and a second paper tape guide wheel 810 disposed on the receiving upright plate 120 along the vertical direction.

[0086] The paper tape cutting assembly 320 includes a paper tape guide rail 820, a paper tape cutting mounting groove 830 on the paper tape guide rail 820, a paper tape cutter 840 installed in the paper tape cutting mounting groove 830, a paper tape cutting cylinder 850 connected to the paper tape cutter 840, and the paper tape cutting guide rail and the second paper tape guide wheel 810 are located on the same horizontal plane.

[0087] The paper tape clamping assembly 310 is located between the paper tape cutting guide rail and the second paper tape guide wheel 810. The paper tape clamping assembly 310 includes a first paper tape clamping wheel 860 mounted on the receiving plate 120. A drive motor is located on the back of the first clamping wheel. A paper tape clamping cylinder 870 is fixedly mounted on the receiving plate 120. An L-shaped paper tape clamping rod 880 is connected to the working end of the paper tape clamping cylinder 870. A paper tape clamp is fixedly mounted on the working shaft of the paper tape clamping cylinder 870. The paper tape clamping mounting plate 890 is provided with a paper tape clamping groove 891. One end of the L-shaped paper tape clamping rod 880 slides in the paper tape clamping groove 891, and the other end of the L-shaped paper tape clamping rod 880 is rotatably mounted on the receiving upright plate 120. A second paper tape clamping wheel 892 is provided at the corner of the L-shaped paper tape clamping rod 880. The first paper tape clamping wheel 860 and the second paper tape clamping wheel 892 clamp the paper tape.

[0088] One end of the paper tape guide rod 330 is rotatably mounted on the receiving plate 120 and closely cooperates with the paper tape cutting guide rail. The other end of the paper tape guide rod 330 is closely cooperated with the receiving tray 280. The paper tape guide rod 330 includes a horizontal working state and an oblique working state.

[0089] like Figure 9 and Figure 10 As shown, the paper tape feed tray 290 is located above the receiving tray 280. This vertical layout makes full use of space, reduces the footprint of the equipment, and is suitable for installation and operation in limited spaces.

[0090] The first paper tape guide roller 800 and the second paper tape guide roller 810 are arranged in an up-down direction to ensure that the paper tape remains stable and straight throughout the transmission process, preventing deviation or twisting and improving the accuracy of subsequent processing.

[0091] The paper tape cutting assembly 320 includes a paper tape guide rail 820 and a paper tape cutter 840 mounted thereon, which is driven by a paper tape cutting cylinder 850 to perform the cutting action. This design enables fast and accurate cutting, ensures the dimensional consistency of each workpiece, and reduces waste generation.

[0092] With the cooperation of the first paper tape clamping wheel 860 and the second paper tape clamping wheel 892, the paper tape can be firmly clamped between the paper tape cutting guide rail and the second paper tape guide wheel 810. This design ensures that the paper tape will not slip or deviate during cutting or other processing, thus improving processing accuracy.

[0093] The paper tape clamping cylinder 870 drives the L-shaped paper tape clamping rod 880, realizing the automated clamping process. This not only reduces the need for manual intervention, but also improves work efficiency, enabling the equipment to respond to different work requirements more quickly.

[0094] One end of the L-shaped paper tape clamping rod 880 slides within the paper tape clamping groove 891, while the other end is rotatably mounted on the receiving upright plate 120. This structure allows the clamping assembly to be finely adjusted according to the actual position of the paper tape to accommodate paper tapes of different widths or thicknesses, thus enhancing the flexibility and adaptability of the system.

[0095] The back of the first paper tape clamping wheel 860 is equipped with a drive motor, which can drive the first paper tape clamping wheel 860 to rotate and perform initial active feeding of the paper tape. After the receiving tray 280 actively receives the paper tape, the second paper tape clamping wheel 892 is released from the first paper tape clamping wheel 860 under the drive of the paper tape clamping cylinder 870, thereby realizing passive feeding of the paper tape.

[0096] The paper tape guide rod 330 can switch between a horizontal working state and an oblique working state. When the paper tape guide rod 330 is in the horizontal working state, it facilitates the adhesion of the tape on the tape gripping assembly 390 to the end of the paper tape. When the paper tape guide rod 330 is in the oblique working state, it facilitates the adhesion of the tape on the tape gripping assembly 390 and the end of the paper tape to the take-up shaft 001 of the take-up tray 280.

[0097] In this embodiment of the invention, the tape feeding tray 350 is located above the receiving tray 280. The tape guiding assembly 360 includes a tape guide wheel 911 located between the tape tray and the tape cutting assembly 370. The tape cutting assembly 370 includes a tape guide rail 912 fixed on the receiving plate 120 along the vertical direction. A tape cutting mounting groove 913 is provided on the receiving plate 120 below the tape guide rail 912. A tape cutting rotating shaft 914 is provided in the tape cutting mounting groove 913. A left tape cutter 915 and a right tape cutter 916 are rotatably connected to the tape cutting rotating shaft 914. The left tape cutter 915 and the right tape cutter 916 are respectively rotatably mounted on the two jaws of the two-finger parallel gripper cylinder 917.

[0098] The tape pulling assembly 380 includes a tape pulling linear module 918 fixedly mounted on the receiving plate 120 in the vertical direction, and a two-finger gripper cylinder 919 fixedly mounted on the slider of the tape pulling linear module 918.

[0099] The tape gripping assembly 390 includes a tape gripping mounting groove 920 formed on the receiving upright plate 120 along a front-to-back direction. A tape gripping linear module 921 is installed within the tape gripping mounting groove 920. A steering adjustment assembly is provided on the slider of the tape gripping linear module 921. In one embodiment, the steering adjustment assembly includes a gear and rack assembly, which, through the cooperation of the gear and rack, enables the tape gripping telescopic cylinder 922 to perform 0-90 degree steering adjustment. In another embodiment, the steering adjustment assembly includes a steering adjustment motor or pneumatic cylinder. A tape gripping telescopic cylinder 922 is fixed on the working shaft of a steering adjustment motor or cylinder. The tape gripping telescopic cylinder 922 is fixed on the steering adjustment assembly. A pneumatic suction cup 923 is fixed on the working shaft of the tape gripping telescopic cylinder 922. The pneumatic suction cup 923 includes a first working state in the horizontal direction and a second working state in the vertical direction. The pneumatic suction cup 923 includes a first working position that abuts against the end of the paper tape guide rod 330 and a second working position that aligns with the paper tape cutting mounting groove 830.

[0100] The tape pressing assembly 500 includes a tape pressing cylinder 924 installed on the back of the receiving plate 120. The working shaft of the tape pressing cylinder 924 extends to the front of the receiving plate 120. A tape pressing rod 925 is fixed on the working shaft of the tape pressing cylinder 924. The tape pressing rod 925 is arc-shaped. A tape pressing plate 926 is fixed at the end of the tape pressing rod 925. The tape pressing plate 926 abuts against the receiving tray 280.

[0101] like Figure 11 and 12 As shown, the tape feeder 350 is positioned above the take-up tray 280. This vertical layout makes full use of space, reduces the footprint of the equipment, and is suitable for installation in limited working environments.

[0102] The belt guide wheel 911 is located between the belt feeder 350 and the belt cutting assembly 370, ensuring the stability and straightness of the belt during transmission, preventing deviation or twisting, and improving the accuracy of subsequent processing.

[0103] The tape cutting assembly 370 includes a tape guide rail 912 running vertically and a tape cutting mounting groove 913 below. It is provided with a left tape cutter 915 and a right tape cutter 916 symmetrically arranged. The symmetrical cutter design can adapt to tapes of different widths, enhancing the flexibility of the system. During the opening or closing of the two-finger parallel gripper cylinder 917, the left tape cutter 915 and the right tape cutter 916 are driven to rotate to cut or open the tape.

[0104] The tape pulling assembly 380 adopts a tape pulling linear module 918 fixed in the vertical direction and a two-finger gripper cylinder 919, which can automatically complete the tape pulling operation without manual intervention, thus improving work efficiency.

[0105] The tape gripping assembly 390 is arranged along the front and back direction. Combined with the tape gripping linear module 921 and the gripping steering motor, it can realize multi-angle gripping operation.

[0106] The pneumatic suction cup 923 can switch between horizontal (first working state) and vertical (second working state) directions to adapt to different working requirements, increasing the system's flexibility. The operation of the pneumatic suction cup 923 includes first gripping the tape cut by the tape cutting assembly 370 in the horizontal direction onto the pneumatic suction cup 923; then attaching the gripped tape to the starting end of the paper tape at the end of the paper tape guide rod 330; then attaching the tape with the attached starting end to the take-up tray 280; then activating the suction cup to reset; and after the paper tape and terminal tape on the take-up tray 280 are wound up, the paper tape is cut by the paper tape cutting assembly 320. After cutting, the pneumatic suction cup 923 grabs the tape cut by the tape cutting component 370 in the horizontal direction for the second time. Then, the tape gripping linear module 921 moves to the second working position that aligns with the paper tape cutting mounting groove 830. The pneumatic suction cup 923 sticks the tape to the end of the paper tape. Finally, the pneumatic suction cup 923 moves back a distance under the drive of the tape gripping linear module 921, in conjunction with the rotation of the receiving tray 280. At the same time, the paper tape guide rod 330 is lowered to avoid interference between the pneumatic suction cup 923 and the paper tape guide rod 330. Finally, the end of the paper tape is stuck to the receiving tray 280 with tape.

[0107] The tape clamping assembly 500 drives the arc-shaped tape clamping rod 925 through the tape clamping cylinder 924, and finally the tape clamping plate 926 abuts against the take-up tray 280. This design can firmly fix the ends of the paper tape and terminal tape on the take-up tray 280, prevent them from loosening or slipping, and ensure the adhesion quality.

[0108] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A vertical fully automatic disc-changing receiving machine, characterized in that, It includes a base (100), on which a feeding bracket (110), a receiving plate (120) and a changing plate rotating column (130) are provided. The feeding bracket (110) is provided with a feeding assembly (150), the receiving plate (120) is provided with a material tray winding assembly (160), a paper tape assembly (170) and an adhesive tape assembly (180), and the changing plate rotating column (130) is provided with a material tray changing assembly (190). The feeding assembly (150) includes a feeding tray assembly (200) for feeding terminal strips, a strip clamping assembly (210) for clamping and feeding terminal strips, a strip cutting assembly (220) for cutting terminal strips, and a feeding guide rail (230) for guiding terminal strips, all arranged sequentially on the feeding bracket (110) according to the process. The material tray winding assembly (160) includes a material receiving plate (120) disposed on a base (100), a material receiving rod (270) that can be rotated and adjusted in the vertical direction is provided on the material receiving plate (120), and a material receiving tray (280) is rotatably disposed on the material receiving rod (270). The paper tape assembly (170) includes a paper tape feeding tray (290) for feeding paper tape, a paper tape guiding assembly (300) for guiding the transmission direction of the paper tape, a paper tape clamping assembly (310) for clamping the paper tape, a paper tape cutting assembly (320) for cutting the paper tape, and a paper tape guiding rod (330) for guiding the transmission position of the paper tape, all arranged sequentially on the receiving plate (120) in the process. The tape assembly (180) includes a tape feeding tray (350) for feeding tape, a tape guiding assembly (360) for guiding the transmission of tape, a tape cutting assembly (370) for cutting tape, a tape pulling assembly (380) for pulling tape, a tape gripping assembly (390) for gripping cut tape, and a tape pressing assembly (500) for pressing tape onto the receiving tray (280). The end of the tape gripping assembly (390) cooperates with the paper tape guide rod (330) to attach the tape to the end of the paper tape. The tray changing assembly (190) includes a tray displacement assembly (510) for performing tray displacement operations and a tray gripping assembly (520) for performing tray clamping operations. The feeding tray assembly (200) includes a feeding tray (530) rotatably mounted on a feeding bracket (110) and a tensioning roller (550) for tensioning the strip on the feeding tray (530). A first linear module (560) is fixedly mounted on the upper edge of the feeding bracket (110) along the front-to-back direction. A feeding mounting plate (570) is fixedly mounted on the slider of the first linear module (560), and a feeding vertical plate (580) is fixedly mounted on the feeding mounting plate (570). The feeding guide rail (230) includes an upper feeding guide rail (590) and a lower feeding guide rail (600) fixed on the feeding vertical plate (580). The upper feeding guide rail (590) and the lower feeding guide rail (600) cooperate to form a guiding track (610). The upper feeding guide rail (590) and the lower feeding guide rail (600) are respectively provided with a through upper abutment hole (620) and a lower abutment hole (630). The feeding clamping assembly includes a release cylinder (650) fixed to the back of the feeding vertical plate (580). The working end of the release cylinder (650) extends and retracts along the front and rear direction on the feeding vertical plate (580). A clamping mounting groove (660) is provided at the upper end of the feeding vertical plate (580). A clamping mounting component (670) is slidably installed in the clamping mounting groove (660). A first clamping roller (680) is rotatably mounted on the clamping mounting component (670). The first clamping roller (680) passes through the upper abutment hole (620). The feed is tightly fitted to the upper end of the feed strip. An L-shaped adjusting rod (690) is provided between the release cylinder (650) and the clamping mounting part (670). The bent part of the L-shaped adjusting rod (690) is rotatably mounted on the feed vertical plate (580). One end of the L-shaped adjusting rod (690) is fixedly connected to the release cylinder (650), and the other end of the L-shaped adjusting rod (690) is abutted against the back of the clamping mounting part (670). When the receiving tray (280) is in normal receiving state, the release cylinder (650) is in the ejection state. The back of the feeding vertical plate (580) is provided with a feeding motor component (700). The working shaft of the feeding motor component (700) passes through the feeding vertical plate (580). A one-way ratchet component (720) is rotatably provided on the working shaft of the feeding motor component (700). A second clamping roller (730) is provided on the one-way ratchet component (720). The second clamping roller (730) is inserted through the lower abutment hole (630) and abuts against the lower end face of the material strip. The second clamping roller (730) and the first clamping roller (680) clamp the material strip. The strip cutting assembly (220) includes a cutting cylinder (740) fixed on the feeding vertical plate (580). The working shaft of the cutting cylinder (740) moves in a vertical direction. A strip cutter (750) is fixed on the working shaft of the cutting cylinder (740). A strip cutting groove (760) is opened on the feeding lower guide rail (600). The strip cutter (750) extends into the strip cutting groove (760) to cut the strip.

2. The vertical fully automatic disc-changing receiving machine according to claim 1, characterized in that, The material tray winding assembly (160), paper tape assembly (170), and adhesive tape assembly (180) are respectively arranged in opposite directions on the front and back sides of the material receiving stand (120).

3. A vertical fully automatic disc-changing receiving machine according to claim 1, characterized in that, A servo turntable is fixed on the base (100), and a receiving plate (120) is fixed on the servo turntable along the vertical direction; One end of the receiving pole (270) is rotatably mounted on the receiving plate (120), and the receiving tray (280) is rotatably mounted on the other end of the receiving pole (270). The receiving plate (120) is provided with a tray mounting shaft (780) that is aligned with the receiving tray (280). A receiving adjustment cylinder (790) is fixedly mounted on the servo turntable along the vertical direction. The working shaft of the receiving adjustment cylinder (790) is rotatably connected to the receiving pole (270).

4. A vertical fully automatic disc-changing receiving machine according to claim 3, characterized in that, The paper tape feeder (290) is located above the receiving tray (280), and the paper tape guide assembly (300) includes a first paper tape guide wheel (800) and a second paper tape guide wheel (810) arranged on the receiving plate (120) along the vertical direction. The paper tape cutting assembly (320) includes a paper tape guide rail (820), a paper tape cutting mounting groove (830) is provided on the paper tape guide rail (820), a paper tape cutter (840) is installed in the paper tape cutting mounting groove (830), a paper tape cutting cylinder (850) is connected to the paper tape cutter (840), and the paper tape cutting guide rail and the second paper tape guide wheel (810) are located on the same horizontal plane; The paper tape clamping assembly (310) is located between the paper tape cutting guide rail and the second paper tape guide wheel (810). The paper tape clamping assembly (310) includes a first paper tape clamping wheel (860) mounted on the receiving plate (120). A drive motor is provided on the back of the first clamping wheel. A paper tape clamping cylinder (870) is fixedly mounted on the receiving plate (120). An L-shaped paper tape clamping rod (880) is connected to the working end of the paper tape clamping cylinder (870). A paper tape clamping rod is fixedly mounted on the working shaft of the paper tape clamping cylinder (870). Mounting plate (890), paper tape clamping groove (891) is provided on paper tape clamping mounting plate (890), one end of L-shaped paper tape clamping rod (880) slides in the paper tape clamping groove (891), the other end of L-shaped paper tape clamping rod (880) is rotatably mounted on receiving upright plate (120), a second paper tape clamping wheel (892) is provided at the corner of L-shaped paper tape clamping rod (880), the first paper tape clamping wheel (860) and the second paper tape clamping wheel (892) clamp the paper tape; One end of the paper tape guide rod (330) is rotatably mounted on the receiving plate (120) and closely cooperates with the paper tape cutting guide rail. The other end of the paper tape guide rod (330) is closely cooperated with the receiving tray (280). The paper tape guide rod (330) includes a horizontal working state and an oblique working state.

5. A vertical fully automatic disc-changing receiving machine according to claim 4, characterized in that, The tape feeder (350) is located above the take-up tray (280). The tape guide assembly (360) includes a tape guide wheel (911) located between the tape feeder and the tape cutting assembly (370). The tape cutting assembly (370) includes a tape guide rail (912) fixed on the take-up stand (120) along the vertical direction. A tape cutting mounting groove (913) is provided on the take-up stand (120) below the tape guide rail (912). A tape cutting rotating shaft (914) is provided in the tape cutting mounting groove (913). A left tape cutter (915) and a right tape cutter (916) are rotatably connected on the tape cutting rotating shaft (914). The left tape cutter (915) and the right tape cutter (916) are respectively rotatably mounted on the two jaws of the two-finger parallel gripper cylinder (917). The tape pulling assembly (380) includes a tape pulling linear module (918) fixedly mounted on the receiving plate (120) in the vertical direction, and a two-finger gripper cylinder (919) is fixedly mounted on the slider of the tape pulling linear module (918). The tape gripping assembly (390) includes a tape gripping mounting groove (920) opened on the receiving upright plate (120) along the front-back direction. A tape gripping linear module (921) is installed in the tape gripping mounting groove (920). A steering adjustment assembly is provided on the slider of the tape gripping linear module (921). A tape gripping telescopic cylinder (922) is fixed on the steering adjustment assembly. A pneumatic suction cup (923) is fixed on the working shaft of the tape gripping telescopic cylinder (922). The pneumatic suction cup (923) includes a first working state in the horizontal direction and a second working state in the vertical direction. The pneumatic suction cup (923) includes a first working position that abuts against the end of the paper tape guide rod (330) and a second working position that aligns with the paper tape cutting mounting groove (830). The tape pressing assembly (500) includes a tape pressing cylinder (924) installed on the back of the receiving plate (120). The working shaft of the tape pressing cylinder (924) extends to the front of the receiving plate (120). A tape pressing rod (925) is fixed on the working shaft of the tape pressing cylinder (924). The tape pressing rod (925) is arc-shaped. A tape pressing plate (926) is fixed at the end of the tape pressing rod (925). The tape pressing plate (926) abuts against the receiving tray (280).

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