Carrying device for roof photovoltaic installation

By designing a roof photovoltaic installation transport device including a fixed base, column, mounting plate, rope retraction plate, guide wheel, transport and lifting frame and driving motor, the problems of limited rotation amplitude of lifting objects in the prior art, short lifting stroke and only lifting photovoltaic panels can be solved, and efficient lifting and transport of workpieces can be achieved.

CN119683490AInactive Publication Date: 2025-03-25ANHUI XINRUIKE ALUMINUM PROD LTD CO
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Patent Information

Application Number
CN202411911886.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing photovoltaic panel installation hoisting machine has a limited overall rotation amplitude after lifting the object, and the lifting stroke is short, and it can only lift the photovoltaic panels, and it is impossible to effectively lift the base required for the photovoltaic panel installation.

Method used

A roof photovoltaic installation handling device is designed, including a fixed base, column, mounting plate, rope retraction plate, guide wheel, handling hanging frame and driving motor. The driving motor drives the meshing of the gears and the tooth rings to realize the rotation of the column; the rope retraction plate and the winding rope drive the lifting and lowering of the transporting and lifting frame; and the lifting and lowering of the transporting and lifting frame is guided through the guide block and the guide rod.

Benefits of technology

It realizes efficient lifting and transport of workpieces, expands the rotation amplitude and lifting stroke, and can lift photovoltaic panels and their installation components at the same time, meeting the needs of roof photovoltaic installation.

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Abstract

The invention discloses a roof photovoltaic installation carrying device which comprises a fixed base, a stand column is rotationally installed at the top of the fixed base, an installation plate is fixedly connected to the top of the stand column, a rope winding disc is installed at the top of the installation plate, the end of a winding rope is fixed in the rope winding disc, and a guide wheel is installed at the top of the installation plate. The winding rope is connected with the carrying hanging frame after bypassing the guide wheel, and a second driving motor is installed on the outer side of the rope winding disc. A first driving motor is installed on the top of the fixed base, a gear is installed on an output shaft of the first driving motor, and a gear ring is installed on the outer side of the stand column. According to the carrying device for roof photovoltaic installation, the first driving motor, the gear and the gear ring are arranged, the first driving motor drives the gear to rotate, transmission of the gear and the gear ring is used for driving the stand column to rotate, a workpiece can be conveniently transferred to a roof after being hoisted, the diameter of the gear is smaller than that of the gear ring, rotation can be decelerated, and the rotating speed is prevented from being too high.
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Description

Technical Field

[0001] The present invention relates to the technical field of transport devices, and in particular to a transport device for rooftop photovoltaic installation. Background Art

[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect of semiconductor interfaces to directly convert light energy into electrical energy. It is mainly composed of three parts: solar panels (assemblies), controllers and inverters. The main components are made of electronic components. In recent years, more and more photovoltaic equipment companies have chosen to cooperate with residential houses to install photovoltaic panels on roofs. While meeting electricity demand, excess electricity can be sold to the power grid. Therefore, when installing on residential roofs, lifting equipment is required to lift the photovoltaic panels and installation components.

[0003] A Chinese patent with publication number: CN117262994A discloses a lifting machine for installing photovoltaic panels, including a fixed base plate, a support structure, a lifting structure, a hanging structure, a photovoltaic panel fixing structure and an auxiliary stabilizing structure. The support structure is fixedly installed on the upper surface of the fixed base plate, the lifting structure is installed on the support structure, one end of the lifting structure is connected to the hanging structure, the bottom end of the hanging structure is connected to the photovoltaic panel fixing structure, and the auxiliary stabilizing structure is installed on the photovoltaic panel fixing structure.

[0004] However, there are certain deficiencies in the above technical solution: 1. When the above technical solution is used, the second connecting seat is driven to rotate to a certain extent by driving the electric push rod, thereby transferring the suspended workpiece assembly. However, when the electric push rod is rotated, it is blocked by the second connecting seat from continuing to rotate, so it can only continue to rotate to a very small extent;

[0005] 2. The lifting structure of the above technical solution drives the lifting of the photovoltaic fixed structure at the bottom by the extension and contraction of the connecting rod in the fixed tube. However, the lifting stroke of such a lifting structure is short and can only lift the photovoltaic panels. The base required for the installation of the photovoltaic panels cannot be lifted well. Summary of the invention

[0006] The purpose of the present invention is to provide a transport device for rooftop photovoltaic installation to solve the problems raised in the above background technology that the overall rotation range is limited after the object is lifted, the lifting stroke is short, and only photovoltaic panels can be lifted.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a transport device for rooftop photovoltaic installation, comprising a fixed base,

[0008] A column is rotatably mounted on the top of the fixed base, and a mounting plate is fixedly connected to the top of the column, a rope collecting drum is mounted on the top of the mounting plate, and the end of the winding rope is fixed in the rope collecting drum, a guide wheel is mounted on the top of the mounting plate, and the winding rope is connected to the transport hanging frame after passing around the guide wheel, and a second driving motor is mounted on the outer side of the rope collecting drum;

[0009] A driving motor 1 is installed on the top of the fixed base, a gear is installed on the output shaft of the driving motor 1, a gear ring is installed on the outer side of the column, the gear and the gear ring are meshed with each other, and a guide rod is installed on the side of the fixed base through a mounting rod, and the guide rod is used to guide the lifting and lowering of the transport hanging frame.

[0010] By adopting the above technical solution, when in use, the photovoltaic panels and photovoltaic panel installation components are placed through the transport hanging frame, and the winding rope is wound up by the rope drum to drive the lifting of the transport hanging frame, and then the workpiece is lifted. After lifting, the gear is driven by the driving motor to rotate, which can drive the rotation of the gear ring and the column, thereby facilitating the lifting of the object to the roof.

[0011] As a further solution of the present invention: a counterweight is installed on the side of the mounting plate, and the counterweight is used to balance the weight of the transport hanging frame and the workpiece on the transport hanging frame.

[0012] By adopting the above technical solution, it is convenient to balance the weight during use and avoid tilting of the entire device.

[0013] As a further solution of the present invention: the transport hanging frame includes a hanging frame bottom plate, a top plate is provided above the transport hanging frame, a plurality of connecting rods are installed between the hanging frame bottom plate and the top plate, an anti-slip net is installed on the top of the hanging frame bottom plate, and two L-shaped placement plates are mirror-imaged at the bottom of the hanging frame bottom plate, and the two L-shaped placement plates can move synchronously in opposite directions.

[0014] By adopting the above technical solution, when in use, the bottom plate of the hanging frame is connected to the top plate through a connecting rod, and the top of the top plate is connected to the end of the winding rope, which is convenient for lifting and lowering. At the same time, the L-shaped placement plate facilitates the placement of the photovoltaic panel.

[0015] As a further solution of the present invention: a groove is provided at the bottom of the hanging frame bottom plate, and a double-threaded screw is rotatably installed in the groove, a sliding block is provided on the top of the L-shaped placement plate, and the sliding block is inserted into the sliding groove, the two sections of thread on the double-threaded screw are respectively threadedly connected to the two sliding blocks, and one end of the double-threaded screw passes through the outside of the hanging frame bottom plate and is connected to the rotating wheel.

[0016] By adopting the above technical solution, when in use, the rotation of the rotating wheel drives the rotation of the double-threaded screw, so that the two L-shaped placement plates can be close to or away from each other, which is convenient for placing photovoltaic panels of different widths.

[0017] As a further solution of the present invention: a pressure plate is installed on the top of the hanging frame bottom plate, and a plurality of pressure rods are installed on the bottom of the pressure plate, the pressure rods penetrate the hanging frame bottom plate and are connected to a clamping plate, and a return spring is provided on the outer side of the pressure rod located at the bottom of the hanging frame bottom plate.

[0018] By adopting the above technical solution, when in use, the workpiece is placed on the pressure plate on the top of the bottom plate of the hanging frame, so that the pressure rod and the clamping plate descend together, and then the bottom of the clamping plate presses the photovoltaic panel and puts the reset spring in a stretched state.

[0019] As a further solution of the present invention: the inner side of the L-shaped placement plate and the bottom of the clamping plate are both connected with rubber anti-skid pads.

[0020] By adopting the above technical solution, the photovoltaic panel can be prevented from slipping during use, and damage to the photovoltaic panel can be avoided.

[0021] As a further solution of the present invention: a guide block is connected to the side wall of the hanging frame bottom plate through a connecting plate, a longitudinal guide groove is provided in the guide block, an anti-stuck notch is provided on the side wall of the guide block away from the connecting plate, and the anti-stuck notch is connected to the guide groove.

[0022] By adopting the above technical solution, when in use, when the transport hanging frame is lifted or lowered, the guide block is lifted or lowered together on the outside of the guide rod, which has a guiding effect on the lifting or lowering of the transport hanging frame, and the anti-stuck notch is provided to facilitate avoiding the guide block from being stuck at the connection between the mounting rod and the guide rod.

[0023] As a further solution of the present invention: the guide rod includes a telescopic thick rod, a telescopic rod is installed at the bottom of the telescopic thick rod, a telescopic thin rod is installed at the bottom of the telescopic rod, a fixing bolt is threadedly connected to the side wall of the telescopic thin rod, and a bayonet is opened on the side wall of the telescopic thick rod.

[0024] By adopting the above technical solution, when in use, the telescopic rod and the telescopic thin rod can be put into the telescopic thick rod together, and the fixing bolt enters the bayonet. The telescopic rod and the telescopic thin rod can be fixed by tightening the fixing bolt, thereby achieving the effect of storing the guide rod.

[0025] Compared with the prior art, the beneficial effects of the present invention are: the transport device for rooftop photovoltaic installation,

[0026] (1) A driving motor, a gear and a gear ring are provided. The driving motor drives the gear to rotate, and the gear and the gear ring are used to drive the column to rotate, so that the workpiece can be lifted and transported to the roof. The gear diameter is smaller than the gear ring, so the rotation can be decelerated to avoid excessive rotation speed;

[0027] (2) A rope reel, a winding rope and a guide wheel are provided, and the winding rope is reeled or unreeled by the rotation of the rope reel to lift and lower the transport frame. This lifting method has a longer lifting stroke and can be used for lifting on higher roofs;

[0028] (3) A hanging frame bottom plate, an L-shaped placement plate and a placement pressure plate are provided. A photovoltaic panel can be mounted between the L-shaped placement plates at the bottom of the hanging frame bottom plate, and other installation components of the photovoltaic panel are placed on the top of the hanging frame bottom plate. After placement, the placement pressure plate drives the pressure rod and the pressing plate to move downward, and the photovoltaic panel between the L-shaped placement plates is pressed and fixed, which facilitates the process of lifting the photovoltaic panel and the photovoltaic panel installation components;

[0029] (4) A guide block and a guide rod are provided. When the transport frame is lifted or lowered, the guide block slides on the outside of the guide rod. The guide rod is used to guide the lifting of the transport frame, thereby preventing the transport frame from being shaken by wind during lifting or lowering. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a front view structural schematic diagram of the present invention;

[0031] Figure 2 This is a schematic diagram of the three-dimensional structure of the guide block of the present invention;

[0032] Figure 3 This is a schematic diagram of the cross-sectional structure of the transport hanging frame of the present invention;

[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the bottom plate of the hanging frame of the present invention;

[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the guide rod of the present invention.

[0035] In the figure: 1, fixed base; 2, column; 3, mounting plate; 4, rope reel; 5, reeling rope; 6, guide wheel; 7, transport hanging frame; 701, hanging frame bottom plate; 702, top plate; 703, connecting rod; 704, anti-slip net; 705, L-shaped placement plate; 7051, sliding block; 706, connecting plate; 707, guide block; 7071, guide slot; 7072, anti-stuck notch; 708, Place the pressure plate; 709, pressure rod; 710, clamping plate; 711, return spring; 712, double-threaded screw; 713, rotating wheel; 8, mounting rod; 9, guide rod; 901, telescopic thick rod; 902, telescopic rod; 903, telescopic thin rod; 904, fixing bolt; 905, bayonet; 10, counterweight; 11, drive motor 1; 12, gear; 13, gear ring; 14, drive motor 2. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-5 The present invention provides a technical solution: a transport device for rooftop photovoltaic installation, comprising a fixed base 1,

[0038] A column 2 is rotatably mounted on the top of the fixed base 1, and a mounting plate 3 is fixedly connected to the top of the column 2. A rope collecting drum 4 is mounted on the top of the mounting plate 3, and the end of a winding rope 5 is fixed in the rope collecting drum 4. A guide wheel 6 is mounted on the top of the mounting plate 3. The winding rope 5 is connected to the transport hanging frame 7 after passing around the guide wheel 6. A driving motor 14 is mounted on the outer side of the rope collecting drum 4.

[0039] A driving motor 11 is installed on the top of the fixed base 1, a gear 12 is installed on the output shaft of the driving motor 11, a gear ring 13 is installed on the outer side of the column 2, the gear 12 and the gear ring 13 are meshed with each other, and a guide rod 9 is installed on the side of the fixed base 1 through a mounting rod 8, and the guide rod 9 is used to guide the lifting and lowering of the transport hanging frame 7;

[0040] Specifically, the diameter of the gear 12 is smaller than that of the gear ring 13 , so that the rotation of the column 2 can be reduced.

[0041] See also Figure 1 In one embodiment of the present invention, a counterweight block 10 is installed on the side of the mounting plate 3, and the counterweight block 10 is used to balance the weight of the transport hanging frame 7 and the workpiece on the transport hanging frame 7.

[0042] See also Figure 1 In one embodiment of the present invention, the transport hanging frame 7 includes a hanging frame bottom plate 701, a top plate 702 is provided above the transport hanging frame 7, a plurality of connecting rods 703 are installed between the hanging frame bottom plate 701 and the top plate 702, an anti-slip net 704 is installed on the top of the hanging frame bottom plate 701, and two L-shaped placement plates 705 are provided at the bottom of the hanging frame bottom plate 701 in a mirror image, and the two L-shaped placement plates 705 can move synchronously in opposite directions.

[0043] See also Figure 4In one embodiment of the present invention, a groove is provided at the bottom of the hanging frame bottom plate 701, and a double-threaded screw rod 712 is rotatably installed in the groove, a sliding block 7051 is provided at the top of the L-shaped placement plate 705, and the sliding block 7051 is inserted into the sliding groove, and two sections of threads on the double-threaded screw rod 712 are respectively threadedly connected with two sliding blocks 7051, and one end of the double-threaded screw rod 712 passes through the outer side of the hanging frame bottom plate 701 and is connected to the rotating wheel 713;

[0044] Specifically, the front and rear positions of the clamping plate 710 and the double-threaded screw rod 712 are staggered to avoid mutual influence.

[0045] See also Figure 3 In one embodiment of the present invention, a pressure plate 708 is installed on the top of the hanging frame bottom plate 701, and a plurality of pressure rods 709 are installed on the bottom of the pressure plate 708. The pressure rods 709 penetrate the hanging frame bottom plate 701 and are connected to a compression plate 710. A return spring 711 is provided on the outer side of the pressure rods 709 located at the bottom of the hanging frame bottom plate 701.

[0046] Specifically, when no workpiece is placed, the return spring 711 drives the clamping plate 710 to be close to the bottom of the hanging frame bottom plate 701 to avoid affecting the placement of the photovoltaic panel, and when no workpiece is placed on the pressure plate 708, there is a certain gap between the pressure plate 708 and the top of the hanging frame bottom plate 701.

[0047] See also Figure 3 In one embodiment of the present invention, the inner side of the L-shaped placement plate 705 and the bottom of the clamping plate 710 are both connected with rubber anti-skid pads.

[0048] See also Figure 2 In one embodiment of the present invention, a guide block 707 is connected to the side wall of the hanging frame bottom plate 701 through a connecting plate 706, a longitudinal guide groove 7071 is opened in the guide block 707, and an anti-stuck notch 7072 is opened on the side wall of the guide block 707 away from the connecting plate 706, and the anti-stuck notch 7072 is connected to the guide groove 7071.

[0049] See also Figure 5 In one embodiment of the present invention, the guide rod 9 includes a telescopic thick rod 901, a telescopic thick rod 902 is installed at the bottom of the telescopic thick rod 901, a telescopic thin rod 903 is installed at the bottom of the telescopic rod 902, a fixing bolt 904 is threadedly connected to the side wall of the telescopic thin rod 903, and a bayonet 905 is opened on the side wall of the telescopic thick rod 901;

[0050] Specifically, the bottom outer sides of the telescopic thick rod 901, the telescopic rod 902 and the telescopic thin rod 903 are all chamfered to prevent the guide block 707 from getting stuck when it is raised.

[0051] Working principle: When using the rooftop photovoltaic installation handling device, before use, adjust the distance between the L-shaped placement plates 705 according to the width of the photovoltaic panel, and drive the shape of the double-threaded screw 712 by rotating the rotating wheel 713 to make the two L-shaped placement plates 705 approach or move away from each other, and then place the photovoltaic panel between the L-shaped placement plates 705, and then place the parts required for installing the photovoltaic panel on the top of the hanging frame bottom plate 701, and then press the pressure plate 708 downward after being stressed, so that the clamping plate 710 contacts the top of the photovoltaic panel to prevent the photovoltaic panel from sliding, and then drive the motor 2 14 to drive the rope reel 4 to rotate, so that the reel is reeled. The rope 5 is wound into the rope reel 4, and then the transport frame 7 is lifted. When the transport frame 7 is lifted, the guide block 707 slides on the outside of the guide rod 9, and the guide rod 9 guides the lifting of the transport frame 7 to prevent the transport frame 7 from shaking due to external wind force. After lifting to the highest position, the guide block 707 leaves the outside of the guide rod 9, and then the drive motor 11 is started, and the gear 12 and the gear ring 13 are used to drive the column 2, the mounting plate 3 and the transport frame 7 to rotate as a whole, so as to move the workpiece to the roof. The contents not described in detail in this manual belong to the prior art known to professional and technical personnel in this field.

[0052] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0053] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transport device for rooftop photovoltaic installation, comprising a fixed base (1), characterized in that: A column (2) is rotatably mounted on the top of the fixed base (1), and a mounting plate (3) is fixedly connected to the top of the column (2). A rope collecting drum (4) is mounted on the top of the mounting plate (3), and the end of a winding rope (5) is fixed inside the rope collecting drum (4). A guide wheel (6) is mounted on the top of the mounting plate (3), and the winding rope (5) is connected to the transport hanging frame (7) after passing around the guide wheel (6). A second driving motor (14) is mounted on the outer side of the rope collecting drum (4); A driving motor (11) is installed on the top of the fixed base (1), a gear (12) is installed on the output shaft of the driving motor (11), a gear ring (13) is installed on the outer side of the column (2), the gear (12) and the gear ring (13) are meshed with each other, and a guide rod (9) is installed on the side of the fixed base (1) through a mounting rod (8), and the guide rod (9) is used to guide the lifting and lowering of the transport hanging frame (7).

2. A rooftop photovoltaic installation handling device according to claim 1, characterized in that: A counterweight block (10) is installed on the side of the mounting plate (3), and the counterweight block (10) is used to balance the weight of the transport hanging frame (7) and the workpiece on the transport hanging frame (7).

3. A rooftop photovoltaic installation handling device according to claim 1, characterized in that: The transport hanging frame (7) comprises a hanging frame bottom plate (701), a top plate (702) is arranged above the transport hanging frame (7), a plurality of connecting rods (703) are installed between the hanging frame bottom plate (701) and the top plate (702), an anti-slip net (704) is installed on the top of the hanging frame bottom plate (701), and two L-shaped placement plates (705) are arranged at the bottom of the hanging frame bottom plate (701) in a mirror image, and the two L-shaped placement plates (705) can move synchronously in opposite directions.

4. A rooftop photovoltaic installation transport device according to claim 3, characterized in that: A groove is provided at the bottom of the hanging frame bottom plate (701), and a double-threaded screw rod (712) is rotatably installed in the groove. A sliding block (7051) is provided at the top of the L-shaped placement plate (705), and the sliding block (7051) is inserted into the sliding groove. Two sections of threads on the double-threaded screw rod (712) are respectively threadedly connected to the two sliding blocks (7051). One end of the double-threaded screw rod (712) passes through the outer side of the hanging frame bottom plate (701) and is connected to the rotating wheel (713).

5. A rooftop photovoltaic installation transport device according to claim 4, characterized in that: A pressure plate (708) is installed on the top of the hanging frame bottom plate (701), and a plurality of pressure rods (709) are installed on the bottom of the pressure plate (708). The pressure rods (709) penetrate the hanging frame bottom plate (701) and are connected to a pressure plate (710). A return spring (711) is provided on the outer side of the pressure rods (709) located at the bottom of the hanging frame bottom plate (701).

6. A rooftop photovoltaic installation transport device according to claim 5, characterized in that: The inner side of the L-shaped placement plate (705) and the bottom of the pressing plate (710) are both connected with rubber anti-skid pads.

7. A rooftop photovoltaic installation transport device according to claim 3, characterized in that: A guide block (707) is connected to the side wall of the hanging frame bottom plate (701) via a connecting plate (706), a longitudinal guide slot (7071) is provided in the guide block (707), an anti-stuck notch (7072) is provided on the side wall of the guide block (707) away from the connecting plate (706), and the anti-stuck notch (7072) is communicated with the guide slot (7071).

8. A rooftop photovoltaic installation transport device according to claim 1, characterized in that: The guide rod (9) comprises a telescopic thick rod (901), a telescopic rod (902) being installed at the bottom of the telescopic thick rod (901), a telescopic thin rod (903) being installed at the bottom of the telescopic rod (902), a fixing bolt (904) being threadedly connected to the side wall of the telescopic thin rod (903), and a bayonet (905) being provided on the side wall of the telescopic thick rod (901).

Citation Information

Patent Citations

  • Lifting machine for photovoltaic panel installation

    CN117262994A