Non-woven fabric waste-free automatic splicing equipment and method thereof

By designing non-woven waste-free automatic splicing equipment, using aggregate trimming mechanism and automatic flattening mechanism, the problems of fiber stickiness and manual spreading efficiency are solved, and efficient and waste-free automatic splicing effect is achieved.

CN119686091AActive Publication Date: 2025-03-25ANJI HONGDE MEDICAL PROD CO LTD

Patent Information

Application Number
CN202411859802.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-25
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

During the splicing process, existing non-woven fabric splicing equipment easily causes fibers to stick to the heating strips, affecting the splicing effect, and requires manual spread of fabrics, which is inefficient and has safety hazards.

Method used

A non-woven waste-free automatic splicing equipment was designed. The aggregate trimming mechanism was used to automatically collect and process the edge strip waste at the splicing site, and the fabric was automatically flattened during the hot pressing process through the automatic flattening mechanism to avoid fiber stickiness and manual spread.

Benefits of technology

Automatic splicing without waste is realized, splicing efficiency and quality is improved, fiber sticking problem is avoided, and safety hazards of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses non-woven fabric waste-free automatic splicing equipment and a non-woven fabric waste-free automatic splicing method, and relates to the technical field of non-woven fabric splicing. The non-woven fabric waste-free automatic splicing equipment comprises a machine body, a feeding roller is rotationally connected to one side of the machine body, a discharging guide frame is fixedly connected to the other side of the machine body, and a transfer roller is detachably connected to the top of the machine body; a reciprocating sliding block is adopted as a drive to finally drive a third gear to rotate, so that the tops of material collecting rods eccentrically rotate on the outer wall of the third gear, under the gravity action of the material collecting rods, the pair of material collecting rods alternately swing in a reciprocating mode, and rubber head sleeves at the bottoms are attached to and rub the surfaces of cloth edgings in a reciprocating mode. The edge strips are entirely and continuously stirred into the chute of the sliding block, and then the dehairing plate which transversely moves is matched, so that a small amount of cloth edge strip residues close to one side of the collecting box can be completely scraped, a small amount of edge strip wastes are automatically and efficiently collected, the recovery processing efficiency is improved, and no wastes are generated in the working environment.
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Description

Technical Field

[0001] The invention relates to the technical field of non-woven fabric splicing, and in particular to a non-woven fabric waste-free automatic splicing device and a method thereof. Background Art

[0002] The non-woven fabric splicing equipment uses an automated control system and mechanical devices to accurately align and splice non-woven fabrics from different rolls or batches, and produces no or very little waste during the splicing process, thereby avoiding the defects that may be caused by manual splicing and reducing the waste of raw materials;

[0003] In the prior art, hot melt splicing technology is generally used to make non-woven fabrics seamlessly spliced. In order to ensure the quality of splicing, it is usually necessary to release a small amount of material from the splicing joint. Therefore, after the splicing is completed, a small amount of fabric edge strips will usually remain. The current automatic collection method usually uses one end of the fixed edge strip and then rolls it into a collection device. The edge strips can be easily separated by the splicing temperature. However, due to the rich fibers on the surface of the fabric, the fibers are likely to stick to the heating strip when removing them, affecting the effect of the next splicing.

[0004] In addition, after loading, the non-woven fabric needs to be spread manually so that it can be laid evenly on the surface of the heating strip. This is not only inefficient, but may also cause the workers' fingers to accidentally touch the heating strip during the laying process, causing burns from the residual heat, posing a safety hazard.

[0005] In view of this, the present invention proposes a non-woven fabric waste-free automatic splicing device and method thereof to make up for and improve the deficiencies of the prior art. Summary of the invention

[0006] In order to solve the above technical problems, the present invention proposes a waste-free automatic splicing device and method for non-woven fabrics to solve the problems of fiber sticking affecting splicing and low efficiency of manual spreading in the prior art.

[0007] To achieve the above purpose, the technical solution adopted by the present invention is: a non-woven fabric waste-free automatic splicing device and method thereof, comprising a machine body, one side of the machine body is rotatably connected to a feed roller, the other side of the machine body is fixedly connected to a discharge guide frame, the top of the machine body is detachably connected to a transfer roller, the top of the machine body is fixedly connected to a hot press control box on one side close to the feed roller, the top of the machine body is fixedly connected to a master controller on one side close to the discharge guide frame, and further comprising:

[0008] Aggregate trimming mechanism, used to automatically and efficiently collect small amounts of waste from edge strips and pressurize the trimming;

[0009] Automatic flattening mechanism, used to automatically flatten the fabric during the heat pressing process.

[0010] Preferably, the aggregate trimming mechanism includes a support frame fixedly connected to the bottom of the hot pressing control box, the side of the support frame away from the hot pressing control box is fixedly connected to the machine body, the side of the support frame away from the hot pressing control box is fixedly connected to a servo motor, the output end of the servo motor rotates through the outer wall of the support frame and is fixedly connected to a reciprocating screw, the outer wall of the reciprocating screw is threadedly connected to a slider, one side of the outer wall of the slider is slidably connected to the support frame, the other side of the outer wall of the slider is slidably connected to a collection box, and the outer wall of the collection box is fixedly connected to the machine body.

[0011] Preferably, the aggregate trimming mechanism also includes a pressure block slidably connected to the top of the slider, a return spring is fixedly connected to the middle of the pressure block, the end of the return spring away from the pressure block is fixedly connected to the slider, an inclined groove is provided on the top edge of the slider, and a discharge port is provided on the side of the top of the slider close to the collection box, and the discharge port, the collection box and the inclined groove are all connected to each other.

[0012] Preferably, the aggregate trimming mechanism also includes a first gear rotatably connected to the inner wall of the middle part of the slider, the outer wall of the first gear is meshingly connected with a rack plate, the bottom of the rack plate is fixedly connected to the support frame, the top of the rack plate is fixedly connected to a hot pressing strip, the top edge of the slider is fixedly connected to a scraper plate, and the outer wall of the scraper plate slides against the surface of the hot pressing strip.

[0013] Preferably, the aggregate trimming mechanism also includes a main bevel gear fixedly connected to the top of the first gear, the outer wall of the main bevel gear is meshingly connected to a secondary bevel gear, the center of the secondary bevel gear is fixedly connected to a second gear, the outer wall of the second gear is meshingly connected to a third gear, and the outer walls at the center of the third gear, the second gear, the secondary bevel gear and the main bevel gear are all rotatably connected to the inner wall of the slider.

[0014] Preferably, the material collecting and trimming mechanism also includes a material collecting rod rotatably connected to both sides of the third gear, a pair of the material collecting rods are fixedly connected to rubber head covers at the bottom, the top of one of the material collecting rods rotates and passes through the inner wall of the slider, the top inner wall of the slider is fixedly connected to a fan-shaped groove frame, the outer wall of the material collecting rod is slidably connected to the inner wall of the fan-shaped groove frame, and the outer wall of the other material collecting rod is slidably connected to the inner wall of the slider.

[0015] Preferably, the automatic flattening mechanism includes a plurality of electric push rods fixedly connected to the top of the support frame, the output ends of the plurality of electric push rods are commonly fixedly connected to a pressure strip pad, both sides of the pressure strip pad are rotatably connected to a pair of V-shaped frames, one side of the pair of V-shaped frames away from the pressure strip pad are movably connected to the support frame, and the bottom edges of the V-shaped frames are fixedly connected to anti-slip pads.

[0016] Preferably, the V-shaped frames are located above both sides of the heat pressing strip.

[0017] Preferably, a pair of the collecting rods are centrally symmetrically arranged with the axis of the third gear as the center of the circle, the collecting rods are all arranged in an L shape, and the bottom of the rubber head cover is arranged in an arc shape.

[0018] The method for automatically splicing non-woven fabrics without waste comprises the following steps:

[0019] Step 1: Coil preparation: The staff overlaps the fabric heads of the two rolls of non-woven fabric to be spliced ​​and places them together at the position specified by the equipment;

[0020] Step 2: Splicing operation: When the non-woven fabric rolls are placed, the hot pressing control box will automatically start the splicing operation, which is to connect the edges of the two rolls of non-woven fabrics together through the hot pressing process, so that the double layers of fabrics are melted and bonded together. At the same time, the automatic flattening mechanism will stretch the fabric to both sides before the hot pressing operation to ensure the neatness of the fabric;

[0021] Step 3: Waste treatment: For the very small amount of edge strip waste generated at the joints, the equipment will automatically collect and process it through the aggregate trimming mechanism to ensure a clean and environmentally friendly production site without waste generation.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. After hot-melt splicing, the material collecting and trimming mechanism is set up, and a reciprocating slider is used as a drive, and finally the third gear is driven to rotate, so that the top of the collecting rod rotates eccentrically on the outer wall of the third gear. Under the gravity of the collecting rod, a pair of collecting rods swing back and forth alternately, and the rubber head cover at the bottom reciprocates and rubs against the surface of the fabric edge strip, and the edge strip is continuously pushed into the inclined groove of the slider. In combination with the horizontally moving scraper plate, a small amount of fabric edge strip residue near one side of the collection box can be completely scraped off, and a small amount of waste material of the edge strip can be automatically and efficiently collected, so as to improve the recycling efficiency and make the working environment free of waste. At the same time, the double material removal of the collecting rod and the scraper plate effectively prevents the non-woven fabric fibers from sticking to the surface of the hot pressing strip, ensuring the next splicing effect, and the scraper plate scrapes away the excess fabric at the splicing, so that the splicing edge can be trimmed and seamlessly spliced;

[0024] 2. When collecting waste materials, the pressure block can be set to limit the top of the pressure pad during the pressing process of the pressure pad. Under the limiting and pressurizing effect of the pressure block, the pressure of the fabric between the pressure pad and the hot pressure strip can be uniform, so that the heat is more uniform, thereby improving the splicing quality;

[0025] 3. Through the setting of the automatic flattening mechanism, when the pressure strip pad is pressed down, the top of the V-shaped frame can also be pressed down, and the bottom keeps approaching the cloth. With the friction of the anti-slip pad, the two sides of the cloth can be pulled outward to keep the cloth flat. The staff only needs to place the cloth on the position of the hot pressure strip, and there is no need to manually spread the non-woven fabric, which improves efficiency while reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0027] Figure 2 It is a schematic diagram of a side-view stereoscopic structure of the present invention;

[0028] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;

[0029] Figure 4 The present invention shows Figure 3 The enlarged structural diagram at A in the middle;

[0030] Figure 5 It is a structural schematic diagram of the connection of the slider shown in the present invention;

[0031] Figure 6 It is a structural schematic diagram of the reciprocating screw rod connection shown in the present invention;

[0032] Figure 7 It is a structural schematic diagram of the connection of the discharge port shown in the present invention;

[0033] Figure 8 It is a structural schematic diagram of the connection of the pressing block shown in the present invention;

[0034] Fig. 9 It is a structural schematic diagram of the connection of the aggregate rod shown in the present invention;

[0035] Fig.10 It is a schematic structural diagram of the connection of the rubber head cover shown in the present invention.

[0036] The numbers in the figure are:

[0037] 1. Machine body; 2. Feeding roller; 3. Hot pressing control box; 4. Transfer roller; 5. Master controller; 6. Discharging guide frame; 7. Hot pressing strip; 8. V-shaped frame; 9. Support frame; 10. Electric push rod; 11. Pressing strip pad; 12. Sliding block; 13. Servo motor; 14. Anti-skid pad; 15. Collecting box; 16. Pressing block; 17. Reset spring; 18. Scraping plate; 19. Fan-shaped slot frame; 20. Reciprocating screw rod; 21. Rack plate; 22. Discharging port; 23. Collecting rod; 24. Rubber head cover; 25. Third gear; 26. Second gear; 27. First gear; 28. Auxiliary bevel gear; 29. ​​Main bevel gear. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Embodiment 1 of the present invention

[0040] Please refer to Figures 1 to 10 As shown:

[0041] In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a non-woven fabric waste-free automatic splicing device, including a body 1, a feed roller 2 is rotatably connected to one side of the body 1, a discharge guide frame 6 is fixedly connected to the other side of the body 1, a transfer roller 4 is detachably connected to the top of the body 1, a hot press control box 3 is fixedly connected to the side of the top of the body 1 close to the feed roller 2, and a master controller 5 is fixedly connected to the side of the top of the body 1 close to the discharge guide frame 6, and also includes:

[0042] Aggregate trimming mechanism, used to automatically and efficiently collect small amounts of waste from edge strips and pressurize the trimming;

[0043] Automatic flattening mechanism, used to automatically flatten the fabric during the heat pressing process;

[0044] The aggregate trimming mechanism includes a support frame 9 fixedly connected to the bottom of the hot pressing control box 3, the side of the support frame 9 away from the hot pressing control box 3 is fixedly connected to the machine body 1, the side of the support frame 9 away from the hot pressing control box 3 is fixedly connected to a servo motor 13, the output end of the servo motor 13 rotates through the outer wall of the support frame 9 and is fixedly connected to a reciprocating screw rod 20, the outer wall of the reciprocating screw rod 20 is threadedly connected to a slider 12, one side of the outer wall of the slider 12 is slidably connected to the support frame 9, the other side of the outer wall of the slider 12 is slidably connected to a collection box 15, and the outer wall of the collection box 15 is fixedly connected to the machine body 1;

[0045] The aggregate trimming mechanism also includes a pressing block 16 slidably connected to the top of the slider 12, a return spring 17 is fixedly connected to the middle of the pressing block 16, and one end of the return spring 17 away from the pressing block 16 is fixedly connected to the slider 12, an inclined groove is provided on the top edge of the slider 12, and a discharge port 22 is provided on the side of the top of the slider 12 close to the collection box 15, and the discharge port 22, the collection box 15 and the inclined groove are all connected to each other;

[0046] The aggregate trimming mechanism also includes a first gear 27 rotatably connected to the inner wall of the middle part of the slider 12, the outer wall of the first gear 27 is meshedly connected with a rack plate 21, the bottom of the rack plate 21 is fixedly connected to the support frame 9, the top of the rack plate 21 is fixedly connected to the hot pressing strip 7, the top edge of the slider 12 is fixedly connected to the scraping plate 18, and the outer wall of the scraping plate 18 slides against the surface of the hot pressing strip 7;

[0047] The aggregate trimming mechanism also includes a main bevel gear 29 fixedly connected to the top of the first gear 27, the outer wall of the main bevel gear 29 is meshedly connected with a secondary bevel gear 28, the center of the secondary bevel gear 28 is fixedly connected with a second gear 26, the outer wall of the second gear 26 is meshedly connected with a third gear 25, and the outer walls of the third gear 25, the second gear 26, the secondary bevel gear 28 and the center of the main bevel gear 29 are all rotatably connected to the inner wall of the slider 12;

[0048] The material collecting and trimming mechanism also includes a material collecting rod 23 rotatably connected to both sides of the third gear 25, a pair of material collecting rods 23 are fixedly connected to the bottom with a rubber head cover 24, the top of one material collecting rod 23 rotates and penetrates the inner wall of the slider 12, the top inner wall of the slider 12 is fixedly connected with a fan-shaped groove frame 19, the outer wall of the material collecting rod 23 is slidably connected to the inner wall of the fan-shaped groove frame 19, and the outer wall of the other material collecting rod 23 is slidably connected to the inner wall of the slider 12;

[0049] A pair of collecting rods 23 are centrally symmetrically arranged with the axis of the third gear 25 as the center of the circle, and the collecting rods 23 are all arranged in an L shape, and the bottom of the rubber head cover 24 is arranged in an arc shape;

[0050] Among them: the collecting rod 23 is used for auxiliary material collection, and the pressing block 16 is used for limiting and increasing pressure.

[0051] The effects achieved by this embodiment are as follows: In the prior art, the automatic collection method usually uses one end of a fixed edge strip, which is then rolled into a collection device. The edge strip can be easily separated by using the temperature of the splicing. However, due to the rich fibers on the surface of the cloth, the fibers are likely to stick to the heating strip when being removed, affecting the effect of the next splicing. Compared with the prior art, through the implementation of this embodiment, the collection trimming mechanism is set to be able to use a reciprocating slider 12 as a drive, and finally drive the third gear 25 to rotate, so that the top of the collection rod 23 rotates eccentrically on the outer wall of the third gear 25. Under the gravity of the collection rod 23, a pair of collection rods 23 perform reciprocating and alternating swinging motions, and the rubber head cover 24 at the bottom reciprocates and rubs against the surface of the cloth edge strip, continuously pushing the entire edge strip into the inclined groove of the slider 12, and then cooperating with the laterally moving scraper plate 18, a small amount of cloth edge strip residue near one side of the collection box 15 can be completely scraped off, and a small amount of edge strip waste can be automatically and efficiently collected, thereby improving the recycling efficiency and making the working environment free of waste.

[0052] For further examples, please refer to Figure 3, Figure 4 As shown:

[0053] The automatic flattening mechanism includes a plurality of electric push rods 10 fixedly connected to the top of the support frame 9, the output ends of the plurality of electric push rods 10 are commonly fixedly connected to a layering pad 11, and a pair of V-shaped frames 8 are rotatably connected to both sides of the layering pad 11, and the sides of the pair of V-shaped frames 8 away from the layering pad 11 are movably connected to the support frame 9, and the bottom edges of the V-shaped frames 8 are fixedly connected to anti-slip pads 14;

[0054] The V-shaped frames 8 are respectively located above the two sides of the heat pressing strip 7;

[0055] Wherein: sliding grooves are provided at the connection places between the two sides of the support frame 9 and the V-shaped frame 8 to ensure the mobility of the V-shaped frame 8.

[0056] The effects achieved by this embodiment are as follows: In the prior art, after loading, the non-woven fabric needs to be spread manually so that it can be laid flat on the surface of the heating strip, which is not only inefficient, but also may cause the staff's fingers to accidentally touch the heating strip during the laying process, and be burned by the residual temperature, causing safety hazards. Compared with the prior art, through the implementation of this embodiment, an automatic flattening mechanism is set up to be able to drive the top of the V-shaped frame 8 to press down during the pressing process of the pressure strip pad 11, and the bottom continues to approach the fabric. With the friction force of the anti-slip pad 14, the two sides of the fabric can be pulled outward to keep the fabric flat. The staff only needs to place the fabric on the position of the hot pressure strip 7, and there is no need to manually spread the non-woven fabric.

[0057] Embodiment 2 of the present invention

[0058] The method for automatically splicing non-woven fabrics without waste comprises the following steps:

[0059] Step 1: Coil preparation: The staff overlaps the fabric heads of the two rolls of non-woven fabric to be spliced ​​and places them together at the position specified by the equipment;

[0060] Step 2: Splicing operation: After the non-woven fabric rolls are placed, the hot pressing control box 3 will automatically start the splicing operation, specifically connecting the edges of the two rolls of non-woven fabrics together through a hot pressing process, so that the double layers of fabrics are melted and bonded together. At the same time, the automatic flattening mechanism will stretch the fabric to both sides and flatten it before the hot pressing operation to ensure the neatness of the fabric;

[0061] Step 3: Waste treatment: For the very small amount of edge strip waste generated at the joints, the equipment will automatically collect and process it through the aggregate trimming mechanism to ensure a clean and environmentally friendly production site without waste generation.

[0062] The complete usage steps and working principle of the above embodiment are as follows:

[0063] In the initial state: the slider 12 is located at the side of the reciprocating screw 20 close to the servo motor 13, the pressure strip pad 11 is at a position away from the hot pressure strip 7, and the return spring 17 is in a naturally relaxed state.

[0064] Working process:

[0065] When in use, the staff places the overlapping two layers of cloth heads on the surface of the hot pressing strip 7, and makes their short sides face the position of the collecting box 15. When the hot pressing control box 3 is started, the electric push rod 10 drives the pressing strip pad 11 to press the hot pressing strip 7, and the cloth on the surface of the hot pressing strip 7 is heated and melted. The double-layer cloth on the side away from the collecting box 15 is bonded and spliced, while a small amount of cloth edge strip residue on the side close to the collecting box 15 needs to be recycled. At this time, the equipment automatically starts the servo motor 13 according to the preset parameters, drives the reciprocating screw 20 to rotate, so that the slider 12 slides back and forth on the outer wall of the reciprocating screw 20. When the slider 12 moves, it can synchronously drive the first gear 27, so that the first gear 27 rotates under the meshing action of the rack plate 21, and the main bevel gear 29 is driven to rotate by the first gear 27, and then the auxiliary bevel gear 28 is driven to rotate by the main bevel gear 29, so that the vertically arranged second gear 26 also rotates, and then the second gear The wheel 26 can drive the third gear 25 to rotate, and finally make the top of a pair of collecting rods 23 rotate eccentrically on the outer wall of the third gear 25. Under the limiting effect of the fan-shaped slot frame 19 and the slider 12, and the gravity of the collecting rod 23, the pair of collecting rods 23 perform reciprocating and alternating swinging motions, so that the rubber head cover 24 at the bottom of the collecting rod 23 reciprocates and rubs against the surface of the fabric edge strip, and the edge strip is continuously pushed into the inclined groove of the slider 12 as a whole. In combination with the scraper plate 18 that moves laterally, a small amount of fabric edge strip residue near one side of the collection box 15 can be completely scraped off, collected into the inclined groove, and then discharged into the collection box 15 through the discharge port 22, completing the recycling of the edge strip. The double material removal not only accelerates the collection of residues, but also effectively prevents non-woven fabric fibers from sticking to the surface of the hot pressing strip 7, ensuring the next splicing effect, and the scraper plate 18 fits and scrapes away the excess fabric at the splicing, so that the splicing edge can be neat and traceless.

[0066] Furthermore, during the process of pressing down the pressure strip pad 11, the pressing block 16 can be pushed to squeeze the reset spring 17 until the pressure strip pad 11 is close to the hot pressure strip 7. The pressing block 16 is reset under the elastic force of the reset spring 17 to limit the pressure strip pad 11. The reciprocating slider 12 can synchronously drive the pressing block 16. Therefore, under the limiting and pressurizing action of the pressing block 16, the pressure of the fabric between the pressure strip pad 11 and the hot pressure strip 7 can be uniform, thereby making the heating more uniform, ensuring the splicing quality, and making it easier to separate the residual material.

[0067] Please refer to the above working process Figures 1 to 3 , Figures 5 to 10 .

[0068] Furthermore, when the pressure strip pad 11 is pressed down, the tops of the V-shaped frames 8 on both sides can also be driven to press down, so that the anti-skid pad 14 at the bottom of the V-shaped frame 8 is constantly approaching the cloth, and at the same time, the two sides of the V-shaped frames 8 that are away from each other are abutted on the support frame 9 to rotate and slide in the slide groove. Through the external shear force of the V-shaped frames 8 on both sides and the friction force of the anti-skid pad 14, the two sides of the cloth can be pulled outward to keep the cloth flat, ensuring that the cloth splicing is flat and traceless, without manual spreading of the non-woven fabric. After the splicing and the collection of the residual materials are completed, the coiled material can be automatically rolled into the main roll of non-woven fabric through the transfer roller 4, so that the newly replaced coiled material can be continuously discharged at the feeding roller 2, thereby improving the degree of automation;

[0069] Please refer to the above working process Figure 3 to Figure 4 .

[0070] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste-free automatic splicing device for non-woven fabrics, comprising a machine body (1), one side of the machine body (1) is rotatably connected to a feed roller (2), the other side of the machine body (1) is fixedly connected to a discharge guide frame (6), the top of the machine body (1) is detachably connected to a transfer roller (4), the top of the machine body (1) is fixedly connected to a hot press control box (3) on one side close to the feed roller (2), and the top of the machine body (1) is fixedly connected to a master controller (5) on one side close to the discharge guide frame (6), characterized in that: Also includes: Aggregate trimming mechanism, used to automatically and efficiently collect small amounts of waste from edge strips and trim the edges of the joints; Automatic flattening mechanism, used to automatically flatten the fabric during the heat pressing process.

2. The non-woven fabric waste-free automatic splicing equipment according to claim 1 is characterized in that: The aggregate trimming mechanism comprises a support frame (9) fixedly connected to the bottom of a hot pressing control box (3); a side of the support frame (9) away from the hot pressing control box (3) is fixedly connected to the machine body (1); a side of the support frame (9) away from the hot pressing control box (3) is fixedly connected to a servo motor (13); an output end of the servo motor (13) rotates through the outer wall of the support frame (9) and is fixedly connected to a reciprocating screw (20); an outer wall of the reciprocating screw (20) is threadedly connected to a slider (12); an outer wall of one side of the slider (12) is slidably connected to the support frame (9); an outer wall of the other side of the slider (12) is slidably connected to a collection box (15); and an outer wall of the collection box (15) is fixedly connected to the machine body (1).

3. The non-woven fabric waste-free automatic splicing equipment according to claim 2 is characterized in that: The aggregate trimming mechanism also includes a pressure block (16) slidably connected to the top of the slider (12); a return spring (17) is fixedly connected to the middle of the pressure block (16); one end of the return spring (17) away from the pressure block (16) is fixedly connected to the slider (12); an inclined groove is provided on the top edge of the slider (12); a discharge port (22) is provided on the side of the top of the slider (12) close to the collection box (15); and the discharge port (22), the collection box (15) and the inclined groove are all connected to each other.

4. The non-woven fabric waste-free automatic splicing equipment according to claim 2 is characterized in that: The aggregate trimming mechanism also includes a first gear (27) rotatably connected to the inner wall of the middle part of the slider (12); the outer wall of the first gear (27) is meshingly connected to a rack plate (21); the bottom of the rack plate (21) is fixedly connected to a support frame (9); the top of the rack plate (21) is fixedly connected to a hot press strip (7); the top edge of the slider (12) is fixedly connected to a scraper plate (18); the outer wall of the scraper plate (18) slides against the surface of the hot press strip (7).

5. The non-woven fabric waste-free automatic splicing equipment according to claim 4 is characterized in that: The aggregate trimming mechanism also includes a main bevel gear (29) fixedly connected to the top of the first gear (27); the outer wall of the main bevel gear (29) is meshingly connected to a secondary bevel gear (28); the center of the secondary bevel gear (28) is fixedly connected to a second gear (26); the outer wall of the second gear (26) is meshingly connected to a third gear (25); and the outer walls at the centers of the third gear (25), the second gear (26), the secondary bevel gear (28) and the main bevel gear (29) are all rotatably connected to the inner wall of the slider (12).

6. The non-woven fabric waste-free automatic splicing equipment according to claim 5 is characterized in that: The material collecting and trimming mechanism also includes a material collecting rod (23) rotatably connected to both sides of the third gear (25), a pair of the material collecting rods (23) are fixedly connected to a rubber head cover (24) at the bottom, the top of one of the material collecting rods (23) rotates through the inner wall of the slider (12), the top inner wall of the slider (12) is fixedly connected to a fan-shaped groove frame (19), the outer wall of the material collecting rod (23) is slidably connected to the inner wall of the fan-shaped groove frame (19), and the outer wall of the other material collecting rod (23) is slidably connected to the inner wall of the slider (12).

7. The non-woven fabric waste-free automatic splicing equipment according to claim 1 is characterized in that: The automatic flattening mechanism comprises a plurality of electric push rods (10) fixedly connected to the top of a support frame (9), the output ends of the plurality of electric push rods (10) are commonly fixedly connected to a pressure strip pad (11), the two sides of the pressure strip pad (11) are rotatably connected to a pair of V-shaped frames (8), the sides of the pair of V-shaped frames (8) away from the pressure strip pad (11) are movably connected to the support frame (9), and the bottom edges of the V-shaped frames (8) are fixedly connected to anti-slip pads (14).

8. The non-woven fabric waste-free automatic splicing equipment according to claim 7, characterized in that: The V-shaped frames (8) are respectively located above both sides of the hot pressing strip (7).

9. The non-woven fabric waste-free automatic splicing equipment according to claim 6, characterized in that: A pair of the collecting rods (23) are centrally symmetrically arranged with the axis of the third gear (25) as the center of the circle, the collecting rods (23) are all arranged in an L shape, and the bottom of the rubber head cover (24) is arranged in an arc shape.

10. A method for automatically splicing non-woven fabrics without waste, applied to the automatic splicing device for automatically splicing non-woven fabrics without waste according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Coil preparation: The staff overlaps the fabric heads of the two rolls of non-woven fabric to be spliced ​​and places them together at the position specified by the equipment; Step 2: Splicing operation: After the non-woven fabric rolls are placed, the hot pressing control box (3) will automatically start the splicing operation, specifically connecting the edges of the two rolls of non-woven fabrics together through a hot pressing process, so that the double layers of fabrics are melted and bonded together. At the same time, the automatic flattening mechanism will stretch the fabrics to both sides and flatten them before the hot pressing operation to ensure the neatness of the fabrics. Step 3: Waste treatment: For the very small amount of edge strip waste generated at the splicing point, the equipment automatically collects and treats it through the aggregate trimming mechanism to ensure the cleanliness and environmental protection of the production site without waste generation.

Citation Information

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