Special marking device

By designing a special marking device including a cam gate and the first cylinder, the problem of lack of automatic marking of special symbols in the prior art is solved, and efficient and environmentally friendly construction results are achieved.

CN119686201APending Publication Date: 2025-03-25WELL ROAD MACHINERY CO LTD
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Patent Information

Application Number
CN202411986698.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

There is a lack of a line drawing device that can automatically and directly mark various special symbols, resulting in low construction efficiency, wasted paint and environmental pollution.

Method used

A special marking device is designed, including a device main body, a plurality of cam gates and a plurality of first cylinders. The first cylinder is controlled to drive the gate switch through the solenoid valve to realize automatic marking of hot melt coating.

Benefits of technology

It realizes automatic and direct marking of various special symbols, improves construction efficiency, and reduces paint waste and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of hot melt coating road marking, in particular to a special marking device which comprises a device body, a plurality of cam gates and a plurality of first air cylinders, each cam gate structure is composed of a fixed dead knife, a gate body and a middle supporting seat, and each gate body is driven by the corresponding first air cylinder to be opened and closed. The telescopic motion of the first air cylinder is controlled by an electromagnetic air valve, the action of the electromagnetic air valve is controlled by a signal sent by a controller, opening and closing of the gate bodies are controlled by writing different programs, and a feeding port of the device body is connected with a feeding system of the marking vehicle. A feeding system continuously conveys hot melt paint with certain pressure into the device, the paint flows to the ground from the opened gate bodies at the moment, the whole device moves at a certain speed, the gate bodies are opened and closed according to a preset program, the paint flowing to the ground can form a preset pattern, and the paint can be used for coating the ground. By adopting the technical scheme, various special symbols can be automatically and directly marked.
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Description

Technical Field

[0001] The invention relates to the technical field of hot-melt paint road marking, in particular to a special road marking device. Background Art

[0002] With the rapid economic development in recent years, the number of motor vehicles in China has increased year by year, reaching 360 million by 2020. At the same time, highway construction has also grown rapidly, reaching 5.1 million kilometers. At the same time, a large number of special symbols (various ground traffic signs, symbols, text, etc.) need to be drawn during road construction.

[0003] At present, there are two main methods used in China: 1. Draw special symbols on the road surface and then fill them with hot-melt paint; 2. Place special symbol templates on the ground and draw special symbols on the templates. For the first construction method, the process is complicated and the construction efficiency is extremely low. For the second construction method, the construction efficiency is slightly higher, but a large number of molds are required, and the paint that falls on the molds needs to be removed, which wastes a lot of manpower and paint, reduces work efficiency, and the removed paint will also pollute the environment.

[0004] In summary, the prior art lacks a line marking device that can automatically and directly mark various special symbols. Summary of the invention

[0005] The object of the present invention is to provide a special marking line drawing device to solve the problem in the prior art that there is a lack of a marking line drawing device that can automatically and directly draw various special symbols.

[0006] To achieve the above-mentioned purpose, the present invention provides a special marking device, which includes a device body, a plurality of cam gates and a plurality of first cylinders, wherein a plurality of cam gate structures are evenly arranged on the device body, a feed port is arranged at the top of the device body, and the feed port is connected to a feeding system of a marking vehicle;

[0007] Each of the cam gate structures is composed of a fixed bottom knife, a gate body and an intermediate support seat. A plurality of the fixed bottom knives are evenly installed at the bottom of the device body. The gate body is installed on the rotating shaft of the device body. Each of the gate bodies corresponds to a fixed bottom knife. The intermediate support seat is installed inside the device body. The intermediate support seat is used to auxiliary support the rotating shaft of the device body. The first cylinder and the electromagnetic valve are arranged on the outer side wall of the device body. The electromagnetic valve controls the movement of the first cylinder. The output end of the first cylinder is used to drive the gate body to rotate.

[0008] Wherein, a heat transfer oil heating channel is arranged inside each of the device bodies, and a lubricating oil injection hole is arranged on each of the gate bodies.

[0009] Wherein, a hot melt paint reflux channel is provided inside the feed port.

[0010] Among them, each of the cam gate structures is also provided with a slag discharge mechanism, which includes a second cylinder, a semicircular camshaft and a limit screw. The second cylinder is installed on the outer wall of the device body, and the solenoid valve controls the movement of the second cylinder. The semicircular camshaft is installed inside the device body, and the end of the limit screw is abutted against the semicircular camshaft. The limit block of the limit screw corresponds to the gate body, and the second cylinder is used to drive the semicircular camshaft to rotate.

[0011] Wherein, two top covers are also arranged on the top of the device body, and the two top covers are respectively located on both sides of the feed port.

[0012] Wherein, a plurality of paint flow distribution valves are also arranged on the device body, and each of the paint flow distribution valves is located at the paint inlet of the corresponding cam gate structure.

[0013] A special marking device for marking lines of the present invention comprises a device body, a plurality of cam gates and a plurality of first cylinders, each of the cam gate structures is composed of a fixed bottom knife, a gate body and an intermediate support seat, since a plurality of narrower cam gate structures are arranged on the device body, each of the gate bodies is driven to open and close by the first cylinder, the telescopic movement of the first cylinder is controlled by the electromagnetic valve, the action of the electromagnetic valve is controlled by a signal sent by a controller, and the opening and closing of each of the gate bodies is controlled by writing different programs, the feed port of the device body is connected to the feeding system of the marking vehicle, and the feeding system continuously delivers hot-melt paint with a certain pressure into the device, at which time the paint will flow out of the opened gate body to the ground, the whole device moves at a certain speed, and at the same time, each of the gate bodies is opened and closed according to a preset program, and the paint flowing to the ground will form a preset pattern, and the use of this technical solution can automatically and directly mark various special symbols. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a structural schematic diagram of the special marking line marking device provided by the present invention.

[0016] Figure 2 It is a partial structural schematic diagram of the special marking line device provided by the present invention.

[0017] Figure 3 It is a schematic structural diagram of the hot melt coating provided by the present invention flowing at the feed inlet.

[0018] Figure 4 It is a structural schematic diagram of the slag discharge and material discharging mechanism provided by the present invention.

[0019] Figure 5 It is a schematic diagram of the installation structure of the paint flow distribution valve provided by the present invention.

[0020] 101-device body, 102-first cylinder, 103-feeding port, 104-fixed bottom knife, 105-gate body, 106-solenoid valve, 107-thermal oil heating channel, 108-lubricating oil injection hole, 109-hot melt paint reflux channel, 110-second cylinder, 111-semicircular camshaft, 112-limiting screw, 113-top cover, 114-paint flow distribution valve, 115-middle support seat. DETAILED DESCRIPTION

[0021] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0022] See also Figures 1 to 5 The present invention provides a special marking device, which includes a device body 101, a plurality of cam gates and a plurality of first cylinders 102. The device body 101 is evenly provided with a plurality of cam gate structures. The top of the device body 101 is provided with a feed port 103, and the feed port 103 is connected to a feeding system of a marking vehicle.

[0023] Each of the cam gate structures is composed of a fixed bottom knife 104, a gate body 105 and an intermediate support seat. A plurality of the fixed bottom knives 104 are evenly installed at the bottom of the device body 101. The gate body 105 is installed on the rotating shaft of the device body 101. Each of the gate bodies 105 corresponds to a fixed bottom knife 104. The intermediate support seat 115 is installed inside the device body 101. The intermediate support seat 115 is used to auxiliary support the rotating shaft of the device body 101. The first cylinder 102 and the electromagnetic valve 106 are provided on the outer wall of the device body 101. The electromagnetic valve 106 controls the movement of the first cylinder 102. The output end of the first cylinder 102 is used to drive the gate body 105 to rotate.

[0024] In this embodiment, since a number of narrower cam gate structures are provided on the device body, each of the gate bodies 105 is driven to open and close by the first cylinder 102, and the telescopic movement of the first cylinder 102 is controlled by the solenoid valve 106. The action of the solenoid valve 106 is controlled by a signal sent by a controller. By writing different programs, the opening and closing of each of the gate bodies 105 are controlled. The feed port 103 of the device body is connected to the feeding system of the marking vehicle. The feeding system continuously delivers hot-melt paint with a certain pressure into the device. At this time, the paint will flow out of the opened gate body 105 to the ground. The entire device moves at a certain speed and opens and closes each of the gate bodies 105 according to a preset program. The paint flowing to the ground will form a preset pattern. The use of this technical solution can automatically and directly mark various special symbols.

[0025] Furthermore, a heat transfer oil heating channel 107 is provided inside each of the device bodies 101 , and a lubricating oil injection hole 108 is provided on each of the gate bodies 105 .

[0026] In this embodiment, the setting of the thermal oil heating channel 107 can ensure that the internal temperature of the hot melt coating and the entire device reaches a suitable temperature, and the setting of the lubricating oil injection hole 108 can ensure that the switching of each cam gate structure is flexible.

[0027] Furthermore, a hot melt paint reflux channel 109 is provided inside the feed port 103 .

[0028] In this embodiment, during the graphic drawing process, since the number of the gate bodies 105 opened at different times varies greatly, the required paint flow rates vary greatly, and the paint flow rate provided by the feed port 103 cannot be changed in a timely and large range to adapt to the flow rate required at different times, which will cause the thickness of the drawn graphics to vary greatly and fail to meet the standard requirements; for this reason, through the setting of the hot melt paint return channel 109, a constant large flow of paint is allowed to enter the marking device, a part of the paint flows through the gate body 105 to the ground to form a pattern, and the rest of the paint flows back to the paint pump suction port, thereby ensuring that the thickness of the drawn graphics is uniform, as shown in the attached figure. Figure 3 shown.

[0029] Furthermore, each of the cam gate structures is also provided with a slag discharge mechanism, which includes a second cylinder 110, a semicircular camshaft 111 and a limit screw 112. The second cylinder 110 is installed on the outer wall of the device body 101, the solenoid valve 106 controls the movement of the second cylinder 110, the semicircular camshaft 111 is installed inside the device body 101, the end of the limit screw 112 is in contact with the semicircular camshaft 111, the limit block of the limit screw 112 corresponds to the gate body 105, and the second cylinder 110 is used to drive the semicircular camshaft 111 to rotate.

[0030] In this embodiment, during the construction process, the gate body 105 is often blocked due to the large particles contained in the paint. At this time, the drawn figure will have missing cracks. Since the gate body 105 has a limited opening, it is unable to discharge the particles by itself, resulting in a stoppage of work. See attached Figure 4 When the gate body 105 is blocked, the second cylinder 110 starts to move, causing the semicircular camshaft 111 to rotate a certain angle, allowing the limit screw 112 to open a sufficiently large opening of the gate body 105 to discharge the particles, thereby quickly restoring the normal construction state.

[0031] Furthermore, two top covers 113 are provided on the top of the device body, and the two top covers 113 are respectively located on both sides of the feed port 103 .

[0032] In this embodiment, the detachable top cover 113 is provided to facilitate maintenance of the device body.

[0033] Furthermore, a plurality of paint flow distribution valves 114 are also provided on the device body, and each of the paint flow distribution valves 114 is located at the paint inlet of the corresponding cam gate structure.

[0034] In this embodiment, the paint flow distribution valve 114 drives the regulating valve core to move up and down by rotating the adjusting screw, thereby changing the flow area of ​​the paint inlet, so as to change the paint flow, make the paint pressure at each gate valve of the device more uniform, and make the thickness of the paint flowing out more uniform. The specific structure of the paint flow distribution valve 114 is shown in the attached Figure 5 .

[0035] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A special marking device, characterized in that: It comprises a device body, a plurality of cam gates and a plurality of first cylinders, wherein a plurality of cam gate structures are evenly arranged on the device body, a feed port is arranged at the top of the device body, and the feed port is connected to the feed system of the marking vehicle; Each of the cam gate structures is composed of a fixed bottom knife, a gate body and an intermediate support seat. A plurality of the fixed bottom knives are evenly installed at the bottom of the device body. The gate body is installed on the rotating shaft of the device body. Each of the gate bodies corresponds to a fixed bottom knife. The intermediate support seat is installed inside the device body. The intermediate support seat is used to auxiliary support the rotating shaft of the device body. The first cylinder and the electromagnetic valve are arranged on the outer side wall of the device body. The electromagnetic valve controls the movement of the first cylinder. The output end of the first cylinder is used to drive the gate body to rotate.

2. The special marking line marking device according to claim 1, characterized in that: A heat transfer oil heating channel is arranged inside each of the device bodies, and a lubricating oil injection hole is arranged on each of the gate bodies.

3. The special marking line marking device according to claim 2, characterized in that: The internal partition of the feed port is provided with a hot melt paint reflux channel.

4. The special marking line marking device according to claim 3, characterized in that: Each of the cam gate structures is also provided with a slag discharge mechanism, which includes a second cylinder, a semicircular camshaft and a limit screw. The second cylinder is installed on the outer wall of the device body, the solenoid valve controls the movement of the second cylinder, the semicircular camshaft is installed inside the device body, the end of the limit screw abuts against the semicircular camshaft, the limit block of the limit screw corresponds to the gate body, and the second cylinder is used to drive the semicircular camshaft to rotate.

5. The special marking line marking device according to claim 4, characterized in that: Two top covers are also arranged on the top of the device body, and the two top covers are respectively located on both sides of the feed inlet.

6. The special marking line marking device according to claim 5, characterized in that: The device body is also provided with a plurality of paint flow distribution valves, each of which is located at the paint inlet of the corresponding cam gate structure.