Fabricated outer wall and mounting method thereof

By adopting the plug-in form of steel structure connectors and wall panel connectors and the fastener settings in prefabricated buildings, the problems of poor assembly convenience and insufficient connection strength of the exterior wall panel are solved, and more efficient installation and stronger connection are achieved.

CN119686470APending Publication Date: 2025-03-25HALUMM CONSTRUCTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411586557.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

In existing prefabricated buildings, the assembly convenience of exterior wall panels is poor, and the connection strength between the main body of the steel structure and the exterior wall is insufficient.

Method used

The prefabricated exterior wall design is adopted that includes the steel structure main body, exterior wall panel, steel structure connector and wall panel connector. The exterior wall panel is fixed to the steel structure main body through the plug-in form between the steel structure connector and the wall panel connector, and the connection strength between the connecting screw and the outer wall panel is increased through fasteners.

Benefits of technology

The installation efficiency and connection strength of the exterior wall panel are improved, and the connection strength between the exterior wall panel and the steel structure main body is enhanced.

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Abstract

The assembly type outer wall comprises a steel structure main body and an outer wall plate, in order to conveniently fix the outer wall plate on the steel structure main body, a steel structure connecting piece is fixed on the steel structure main body, an inserting groove is formed between the wall plate connecting piece and the outer wall plate, the wall plate connecting piece is fixedly connected to the outer wall plate, and the steel structure connecting piece is matched with the inserting groove. The steel structure connecting piece is inserted into the inserting groove, so that the steel structure connecting piece is connected with the wall plate connecting piece, the steel structure main body and the outer wall plate are connected in the mode that the steel structure connecting piece and the wall plate connecting piece are mutually inserted, and the installation efficiency of the outer wall plate is conveniently improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of assembled buildings, and in particular relates to an assembled exterior wall and an installation method thereof. Background Art

[0002] With the development of society and the advancement of industrial technology, traditional construction methods face many problems, such as time-consuming, labor-intensive, and difficult to ensure quality. Against this background, prefabricated buildings, as a new type of construction method, have gradually received widespread attention. At present, the assembly method of the exterior wall panels and steel structure bodies of prefabricated buildings on the market is mostly carried out by on-site welding of angle steels. The shortcomings of this assembly method are that the labor intensity of welders is high, the cost is high, and the construction efficiency is low. The invention with application number 202321650363.0 discloses an assembled wall panel installation system, the above-mentioned exterior wall panels are less convenient to assemble, and the connection strength between the steel structure body and the exterior wall is poor. Summary of the invention

[0003] In view of the above shortcomings, the technical problem to be solved by the present invention is to provide a prefabricated exterior wall and an installation method thereof, so as to improve the assembly convenience of the prefabricated exterior wall and the assembly strength of the exterior wall panels.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: An assembled exterior wall comprises a steel structure main body, exterior wall panels, steel structure connectors and wall panel connectors, wherein the steel structure connectors are fixed to the steel structure main body, the exterior wall panels are provided with fasteners, the fasteners are provided with connecting screws, the wall panel connectors are fixed to the exterior wall panels via the connecting screws, a slot is formed on the wall panel connector, the steel structure connectors are adapted to the slots to fix the exterior wall panels to the steel structure main body.

[0005] As a preferred solution of the present invention, the fastener includes a built-in connecting rod, a connecting hole is provided on the connecting screw, and the built-in connecting rod is inserted into the connecting hole.

[0006] As a preferred solution of the present invention, the fastener includes a built-in connecting rod, a built-in nut is connected to the built-in connecting rod, and the connecting screw is connected to the built-in connecting rod through the built-in nut.

[0007] As a preferred solution of the present invention, the wall panel connector includes a first fixing member and a second fixing member, the first fixing member is provided with a first plug-in groove adapted to the steel structure connector, and the second fixing member is assembled with the exterior wall panel to form a second plug-in groove.

[0008] As a preferred solution of the present invention, the opening direction of the first plugging slot is opposite to the opening direction of the second plugging slot.

[0009] As a preferred solution of the present invention, the first fixing member includes a base and a slot plate, one side edge of the slot plate is fixedly connected to the base, and a first plug-in slot with three-side openings is formed between the base and the slot plate.

[0010] As a preferred solution of the present invention, a first adjusting groove is provided on the first fixing member, and the exterior wall panel is connected to the first fixing member through the first adjusting groove.

[0011] As a preferred solution of the present invention, one side of the first adjustment groove is provided with an opening, and a guide surface is provided in the opening.

[0012] As a preferred solution of the present invention, the second fixing member includes a first folding plate and a second folding plate connected to each other, the first folding plate is fixed on the outer wall panel, and a second plug-in groove is formed between the second folding plate and the outer wall panel.

[0013] The above-mentioned method for installing a prefabricated exterior wall is characterized by comprising the following steps: S1, fix the steel structure connector to the main body of the steel structure; S2, hanging the wall panel connector that matches the bottom of the exterior wall panel into the steel structure connector at the bottom of the steel structure body; S3, connecting the bottom of the exterior wall panel to the wall panel connector; S4, placing the top of the exterior wall panel against the steel structure connector at the top of the steel structure body, and connecting the top of the exterior wall panel to the steel structure connector at the top of the steel structure body through the wall panel connector adapted to the top of the exterior wall panel; S5, adjust the exterior wall panels horizontally according to construction requirements.

[0014] The beneficial effects of the present invention are as follows: (1) the steel structure main body and the exterior wall panel are connected by plugging the steel structure connector and the wall panel connector into each other, thereby improving the installation efficiency of the exterior wall panel.

[0015] (2) By setting the fasteners, it is convenient to improve the connection strength between the connecting screw and the exterior wall panel, thereby improving the connection strength between the exterior wall panel and the main body of the steel structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the expansion of the prefabricated exterior wall.

[0017] Figure 2 It is a cross-sectional view of the assembled exterior wall.

[0018] Figure 3 It is a schematic structural diagram of the first fixing member of the first embodiment.

[0019] Figure 4 It is a structural schematic diagram of another implementation manner of the first fixing member of Example 1.

[0020] Figure 5 It is a schematic structural diagram of the second fixing member of the first embodiment.

[0021] Figure 6 It is a structural schematic diagram of the bottom connecting seat of the first embodiment.

[0022] Figure 7 It is a structural schematic diagram of the connecting screw in the first embodiment.

[0023] Figure 8 It is a schematic diagram of the assembly of the connecting screw and the fastener in the first embodiment.

[0024] Fig. 9 It is a schematic diagram of the assembly of the connecting screw and the fastener in the second embodiment.

[0025] Figure markings: steel structure main body 1, exterior wall panel 2, fastener 3, built-in connecting rod 3-1, connecting screw 4, connecting hole 4-1, built-in nut member 5, nut sleeve 5-1, connecting plate 5-2, first fixing member 6, first plug-in slot 6-1, base 6-2, slot plate 6-3, first adjustment slot 6-4, opening 6-5, second fixing member 7, second plug-in slot 7-1, first folding plate 7-2, second folding plate 7-3, bottom connecting seat 8, horizontal plate 8-1, vertical plate 8-2, second adjustment slot 8-3, top connecting seat 9. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings.

[0027] Embodiment 1 An assembled exterior wall comprises a steel structure main body 1 and an exterior wall panel 2. To facilitate fixing the exterior wall panel 2 on the steel structure main body 1, a steel structure connector is fixed on the steel structure main body 1. A slot is formed on the wall panel connector. A wall panel connector is fixedly connected to the exterior wall panel 2. The steel structure connector is adapted to the slot, that is, the steel structure connector is inserted into the slot, thereby realizing connection between the steel structure connector and the wall panel connector. The steel structure main body 1 and the exterior wall panel 2 are connected by mutually inserting the steel structure connector and the wall panel connector, so as to improve the installation efficiency of the exterior wall panel 2.

[0028] In this embodiment, the steel structure connector includes a bottom connection seat 8 and a top connection seat 9 respectively fixed on the steel structure body 1, wherein the bottom connection seat 8 is connected to the bottom of the frame of the steel structure body 1, and the top connection seat 9 is connected to the top of the frame of the steel structure body 1. The structure of the bottom connection seat 8 is consistent with that of the top connection seat 9, and both include a horizontal plate 8-1 and a vertical plate 8-2 arranged in an L shape, and a second adjustment groove 8-3 is provided on the horizontal plate 8-1. The horizontal plate 8-1 is installed on the steel structure body 1 through the second adjustment groove 8-3, and the length direction of the second adjustment groove 8-3 is arranged perpendicular to the exterior wall plate 2, so as to adjust the gap between the exterior wall plate 2 and the steel structure body 1. During installation, the bottom connection seat 8 and the top connection seat 9 are arranged opposite to each other, that is, the vertical plate 8-2 of the bottom connection seat 8 and the vertical plate 8-2 of the top connection seat 9 are respectively arranged toward the center position of the steel structure body 1.

[0029] The wall panel connector includes a first fixing member 6 and a second fixing member 7. The first fixing member 6 is fixed to the bottom of the exterior wall panel 2, and the second fixing member 7 is fixed to the top of the exterior wall panel 2. A first plug-in slot 6-1 adapted to the steel structure connector is provided in the first fixing member 6. The bottom connecting seat 8 is plugged into the first plug-in slot 6-1. The second fixing member 7 is assembled with the exterior wall panel 2 to form a second plug-in slot 7-1. The top connecting seat 9 is plugged into the second plug-in slot 7-1. The opening direction of the first plug-in slot 6-1 is opposite to the opening direction of the second plug-in slot 7-1, so that the first plug-in slot 6-1 and the second plug-in slot 7-1 can be used to limit the vertical direction of the exterior wall panel 2, thereby preventing the exterior wall panel 2 from moving vertically. The first plug-in slot 6-1 and the second plug-in slot 7-1 are combined to form a slot of the wall panel connector, which is used to install and fix the exterior wall panel 2.

[0030] The first fixing member 6 is L-shaped, and the first fixing member 6 includes a base 6-2 and a groove plate 6-3. The base 6-2 is fixed on the exterior wall panel 2, and one side edge of the groove plate 6-3 is fixedly connected to the base 6-2. Preferably, the groove plate 6-3 is formed by bending part of the plate inside the base 6-2, so that a first plug-in slot 6-1 with three-sided openings is formed between the base 6-2 and the groove plate 6-3. Since the first plug-in slot 6-1 is a groove-type structure with three-sided openings, the bottom connecting seat 8 can be horizontally moved in the first slot 6-1, thereby facilitating the lateral adjustment of the exterior wall panel 2 so that adjacent exterior wall panels 2 can abut against each other.

[0031] A first adjustment groove 6-4 is provided on the base 6-2, and the length direction of the first adjustment groove 6-4 is set in the vertical direction. The base 6-2 is fixed on the outer wall panel 2 through the first adjustment groove 6-4. During the installation process, the height position relationship between the base 6-2 and the outer wall panel 2 can be adjusted according to needs. When the upper edge of the vertical plate 8-2 is not in a horizontal state, and the inner wall of the first adjustment groove 6-4 is not in a horizontal state, the assembly of the bottom connecting seat 8 and the first fixing member 6 is prone to produce a large assembly error. In this embodiment, a single first adjustment groove 6-4 is provided on the base 6-2, so that the base 6-2 can rotate at a certain angle relative to the outer wall panel 2, thereby eliminating the error generated when the vertical plate 8-2 and the first plug-in groove 6-1 are assembled, and the base 6-2 is an L-shaped structure, and the bottom of the base 6-2 is adapted to the lower end surface of the outer wall panel 2 to limit the swing angle of the base 6-2 relative to the outer wall panel 2.

[0032] As a preferred embodiment, an opening 6-5 is provided at the top of the first adjustment groove 6-4. During assembly, the connecting screw 4 on the exterior wall panel 2 is installed into the first adjustment groove 6-4 through the opening 6-5, thereby improving the installation convenience of the exterior wall panel 2. A guide surface 6-6 is provided in the opening 6-5, thereby facilitating the installation of the connecting screw 4 on the exterior wall panel 2 into the first adjustment groove 6-4.

[0033] The second fixing member 7 includes a first folding plate 7-2 and a second folding plate 7-3 connected to each other, that is, the second fixing member 7 is Z-shaped, the first folding plate 7-2 is fixed on the outer wall panel 2, and a second plug-in groove 7-1 is formed between the second folding plate 7-3 and the outer wall panel 2.

[0034] A connecting screw 4 is installed on the outer wall panel 2 , and the first fixing member 6 and the second fixing member 7 are connected to the outer wall panel 2 via the connecting screw 4 .

[0035] In order to prevent the connecting screw 4 from separating from the exterior wall panel 2 and causing the exterior wall panel 2 to fall off, a fastener 3 is provided in the exterior wall panel 2, and the connecting screw 4 is connected to the exterior wall panel 2 through the fastener 3. The provision of the fastener 3 facilitates improving the connection strength between the connecting screw 4 and the exterior wall panel 2, thereby improving the connection strength between the exterior wall panel 2 and the steel structure main body 1.

[0036] In this embodiment, the fastener 3 includes a single built-in connecting rod 3-1, and a connecting hole 4-1 is provided on the connecting screw 4. The built-in connecting rod 3-1 is inserted into the connecting hole 4-1. The built-in connecting rod 3-1 cooperates with the connecting hole 4-1 to increase the connection strength between the connecting screw 4 and the exterior wall panel 2. Since the exterior wall panel 2 is connected to the steel structure body 1 through the connecting screw 4, the steel structure connector, and the wall panel connector, the connection strength between the exterior wall panel 2 and the steel structure body 1 is increased by increasing the connection strength of the connecting screw 4 and the exterior wall panel 2. Preferably, the built-in connecting rod 3-1 is a screw, and the connecting hole 4-1 is provided with an internal thread, and the connection stability of the fastener 3 and the connecting screw 4 is ensured by the thread.

[0037] The above-mentioned method for installing a prefabricated exterior wall comprises the following steps: S1, fix the bottom connecting seat 8 and the top connecting seat 9 on the upper flange of the I-beam of the steel structure body 1. During construction, align the second adjustment grooves 8-3 of the bottom connecting seat 8 and the top connecting seat 9 with the corresponding circular holes pre-opened on the I-beam of the steel structure body 1, and then adjust the horizontal positions of the bottom connecting seat 8 and the top connecting seat 9 according to the horizontal positioning dimensions of the exterior wall. Tighten the bolt assembly to complete the installation of the bottom connecting seat 8 and the top connecting seat 9.

[0038] S2, hang the first fixing member 6 into the bottom connecting seat 8. When hanging, just align the first plug-in slot 6-1 with the bottom connecting seat 8 and snap it into place in the middle to complete the installation of the first fixing member 6.

[0039] S3, hoist the exterior wall panel 2 to the vicinity of the steel structure body 1, and place the bottom of the exterior wall panel 2 against the L-shaped base 6-2. While placing it, pay attention to aligning and inserting the connecting screw 4 of the exterior wall panel 2 into the first adjustment groove 6-4, and pre-tighten the locking nut at the connecting screw 4.

[0040] S4, place the top of the exterior wall panel 2 against the top connecting seat 9, and connect the exterior wall panel 2 and the top connecting seat 9 with the second fixing member 7.

[0041] S5, adjust the exterior wall panel 2 laterally according to the construction requirements, tighten the nuts on the second fixing member 7 corresponding to the connecting screw 4 and the nuts on the first fixing member 6 corresponding to the connecting screw 4, and the installation is completed.

[0042] Embodiment 2 This embodiment is a replacement solution for the first embodiment, and replaces the fastener 3 and the connecting screw 4 in the first embodiment. In this embodiment, the fastener 3 includes a built-in nut member 5 and at least two built-in connecting rods 3-1. The built-in nut member 5 is fixed on the two built-in connecting rods 3-1, and the connecting screw 4 is connected to the built-in connecting rods 3-1 through the built-in nut member 5. Preferably, in this embodiment, the two built-in connecting rods 3-1 are part of the steel bars of the internal steel cage of the exterior wall panel 2.

[0043] The built-in nut member 5 includes a nut sleeve 5-1 and a connecting plate 5-2. The connecting plate 5-2 is fixed to the outside of the nut sleeve 5-1. The connecting plate 5-2 is fixedly connected to the built-in connecting rod 3-1. The connecting screw 4 is connected to the nut sleeve 5-1 through threads.

[0044] The rest of the structure is consistent with that of the first embodiment.

[0045] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0046] Although this article uses more terms corresponding to the figure marks in the figures, it does not exclude the possibility of using other terms; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.

Claims

1. An assembled exterior wall, characterized in that: The invention comprises a steel structure main body (1), an exterior wall panel (2), a steel structure connecting piece and a wall panel connecting piece, wherein the steel structure connecting piece is fixed to the steel structure main body (1), a fastener (3) is provided inside the exterior wall panel (2), a connecting screw (4) is provided on the fastener (3), the wall panel connecting piece is fixed to the exterior wall panel (2) via the connecting screw (4), a slot is formed on the wall panel connecting piece, and the steel structure connecting piece is adapted to the slot so as to fix the exterior wall panel (2) to the steel structure main body (1).

2. The assembled exterior wall according to claim 1, characterized in that: The fastener (3) comprises a built-in connecting rod (3-1), a connecting hole (4-1) is provided on the connecting screw rod (4), and the built-in connecting rod (3-1) is inserted into the connecting hole (4-1).

3. The assembled exterior wall according to claim 1, characterized in that: The fastener (3) comprises a built-in connecting rod (3-1), a built-in nut member (5) is connected to the built-in connecting rod (3-1), and a connecting screw rod (4) is connected to the built-in connecting rod (3-1) via the built-in nut member (5).

4. The assembled exterior wall according to claim 1, characterized in that: The wall panel connecting piece comprises a first fixing piece (6) and a second fixing piece (7); the first fixing piece (6) is provided with a first plug-in slot (6-1) adapted to the steel structure connecting piece; the second fixing piece (7) is assembled with the exterior wall panel (2) to form a second plug-in slot (7-1).

5. The assembled exterior wall according to claim 4, characterized in that: The opening direction of the first plugging slot (6-1) is opposite to the opening direction of the second plugging slot (7-1).

6. The assembled exterior wall according to claim 4, characterized in that: The first fixing member (6) comprises a base (6-2) and a slot plate (6-3); one side edge of the slot plate (6-3) is fixedly connected to the base (6-2); and a first plug-in slot (6-1) with openings on three sides is formed between the base (6-2) and the slot plate (6-3).

7. The assembled exterior wall according to claim 6, characterized in that: The first fixing member (6) is provided with a first adjustment groove (6-4), and the exterior wall panel (2) is connected to the first fixing member (6) via the first adjustment groove (6-4).

8. The assembled exterior wall according to claim 7, characterized in that: An opening (6-5) is provided on one side of the first adjustment groove (6-4), and a guide surface (6-6) is provided in the opening (6-5).

9. The assembled exterior wall according to claim 5, characterized in that: The second fixing member (7) comprises a first folding plate (7-2) and a second folding plate (7-3) which are connected to each other, the first folding plate (7-2) being fixed on the exterior wall plate (2), and a second plug-in groove (7-1) being formed between the second folding plate (7-3) and the exterior wall plate (2).

10. A method for installing an assembled exterior wall according to any one of claims 1 to 9, characterized in that: The following steps are included: S1, fixing the steel structure connecting piece on the steel structure main body (1); S2, hanging a wall panel connector adapted to the bottom of the exterior wall panel (2) into a steel structure connector at the bottom of the steel structure body (1); S3, connecting the bottom of the exterior wall panel (2) to the wall panel connecting piece; S4, placing the top of the exterior wall panel (2) against the steel structure connecting piece at the top of the steel structure main body (1), and connecting the top of the exterior wall panel (2) to the steel structure connecting piece at the top of the steel structure main body (1) through a wall panel connecting piece adapted to the top of the exterior wall panel (2); S5, adjusting the exterior wall panel (2) laterally according to construction requirements.

Citation Information

Patent Citations

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    CN220184508U