A crack-proof reinforcement system and construction method for lightweight partition boards
By setting a reserved screw hole and screw joint on the lightweight partition board, and using the combined structure of the hexagonal nut and bolt head of the disk, a firm connection system is formed, the problem of cracking of the lightweight partition board is solved, the deformation resistance and stability of the plate joint are enhanced, and the service life is extended and cost savings are saved.
Patent Information
- Application Number
- CN202510219096.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-02-26
AI Technical Summary
The existing construction methods for anti-cracking of plate joints of lightweight partition wall panels have limited delaying effects and fail to fundamentally solve the problem of plate joint cracking. Especially during the use period after the wall coating is completed, cracking of plate joints seriously affects the safe use function and requires a lot of maintenance costs. Especially when the building span is large, the floor is high and the space is large, the lightweight partition wall panels are more prone to deformation, displacement, and cracking, which makes it difficult to guarantee the quality of plate joints.
An anti-cracking reinforcement system is adopted, including the roof panel, floor, steel columns, head wall panels, tail wall panels and intermediate wall panels. By setting a reserved screw holes and screw joints on the wall panels, and using a combined structure of the hexagonal nuts and bolt heads of the circular hexagonal nuts and bolt heads, a firm connection system is formed to increase the deformation resistance of the wall panels and the rigidity and stability of the plate joints.
It greatly enhances the resistance to deformation of lightweight partition panels, improves the rigidity and stability of the plate joints, effectively reduces the risk of cracking of the plate joints, thereby extending the service life, reducing later maintenance costs, and saving construction costs. It is especially suitable for buildings with large spans, high floors and large spaces.
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Figure CN119686563B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, in particular to an anti-cracking reinforcement system and a construction method for a lightweight partition board. Background Art
[0002] With the development of the construction industry, lightweight partition boards are widely used in interior partition projects of modern buildings due to their light weight and quick construction. Before construction, the height, length and thickness of the lightweight partition wall are determined according to the design drawings and the actual on-site measurement data, and a detailed list of materials is provided to the manufacturer to facilitate the prefabrication of lightweight partition boards. Due to the limitations of transportation and on-site process, the width of lightweight partition boards will be limited, and there will be more board joints in the lightweight partition board walls during the actual wall panel installation. The conventional construction method is to improve the quality of the board joints by tongue-and-groove design on the board edges at the board joints during the installation stage of the lightweight partition boards, and embed mortar or other sealing and bonding materials during the installation process. On the other hand, after the installation of the lightweight partition boards is completed, the outside of the entire board joint is treated by applying adhesive mortar and adding mesh cloth.
[0003] However, in actual construction, the existing method for preventing cracking of the board seams of lightweight partition boards has the following problems: the use of traditional tongue-and-groove joints and the use of adhesive mortar and mesh cloth on the outside of the board seams, although it has a certain delaying effect on the cracking of the board seams, has not fundamentally solved the problem, especially during the period of use after the wall painting of the lightweight partition is completed, the cracking of the board seams can be said to be fatal, not only the safety of use function is greatly reduced, but also a large amount of maintenance costs are required in the later stage for treatment, especially in the case of large building spans, high floor heights, and large spaces, lightweight partition boards are prone to deformation, displacement, and cracking, and the quality of the board seams of lightweight partition boards is even more difficult to guarantee.
[0004] Therefore, it is necessary to invent an anti-cracking reinforcement system and construction method for lightweight partition boards to solve the above problems. Summary of the invention
[0005] In order to solve the problem that the existing construction method for preventing cracking of board seams of lightweight partition boards has limited delaying effect and fails to fundamentally solve the problem of cracking of board seams, especially during the use period after the wall painting of the lightweight partition wall is completed, the cracking of the board seams seriously affects the safe use function and requires a large amount of maintenance costs. In particular, for buildings with large spans, high floor heights and large spaces, lightweight partition boards are more prone to deformation, displacement and cracking, resulting in difficulty in ensuring the quality of the board seams. An anti-cracking reinforcement system and construction method for lightweight partition boards are provided.
[0006] The present invention is achieved by adopting the following technical solutions:
[0007] A crack prevention reinforcement system for lightweight partition boards, comprising a top plate and a floor, a first steel column and a second steel column distributed along the left and right sides are arranged between the top plate and the floor, a first wall board and a tail wall board distributed along the left and right sides are arranged between the first steel column and the second steel column, and a plurality of middle wall boards distributed along the left and right sides are arranged between the first wall board and the tail wall board, characterized in that: the first wall board and each middle wall board are provided with N reserved screw holes uniformly distributed along the top and bottom, N is a positive integer greater than or equal to 2, a screw section is horizontally inserted in each reserved screw hole, and the tail ends of the N screw sections of the first wall board are connected to the adjacent The head ends of the N screw rod sections of the middle wall panels correspond one to one and are all threadedly connected by a long round hexagonal nut I, and each long round hexagonal nut I is fixed integrally with the tail end of the corresponding screw rod section. The N screw rod sections of the two adjacent middle wall panels correspond one to one and are all threadedly connected by a long round hexagonal nut II from head to tail, and each long round hexagonal nut II is fixed integrally with the tail end of the corresponding screw rod section. N long round hexagonal nuts III corresponding one to one with the head ends of the N screw rod sections of the first wall panel are fixed on the side of the first steel column, and the N long round hexagonal nuts III are threadedly connected one to one with the head ends of the N screw rod sections of the first wall panel.
[0008] The tail end of each screw rod section located on the middle wall panel adjacent to the rear wall panel is horizontally sleeved with a front U-shaped iron sheet and fixed with a round hexagonal bolt head, the back sheet of each front U-shaped iron sheet is clamped between the inner side of the corresponding round hexagonal bolt head and the side surface of the corresponding middle wall panel, and the inner sides of the two side sheets of each front U-shaped iron sheet are respectively attached to the front and rear surfaces of the rear wall panel, and N rear U-shaped iron sheets distributed up and down are horizontally fixed to the side of the second steel column, and the N rear U-shaped iron sheets correspond to the N front U-shaped iron sheets one by one and are connected and fixed.
[0009] Furthermore, a pair of reinforcing components are provided at the joint between the first wall panel and the adjacent middle wall panel, at the joint between two adjacent middle wall panels, and at the joint between the rear wall panel and the adjacent middle wall panel, and each pair of reinforcing components are arranged opposite to each other and are respectively fixed to the lower surface of the top plate and the floor surface, each reinforcing component includes two V-shaped flat plates with openings arranged opposite to each other, and a U-shaped clamping plate is commonly fixed to the middle of the two V-shaped flat plates, and the inner sides of the back plates of the two U-shaped clamping plates of each pair of reinforcing components are respectively attached to the upper and lower surfaces of the joint between the corresponding first wall panel and the adjacent middle wall panel or The upper and lower surfaces of the joint of the corresponding two adjacent middle wall panels or the upper and lower surfaces of the joint of the corresponding tail wall panel and the adjacent middle wall panels, the inner sides of the two side panels of each U-shaped splint are respectively attached to the front and rear surfaces of the joint of the corresponding first wall panel and the adjacent middle wall panel or the front and rear surfaces of the joint of the corresponding two adjacent middle wall panels or the front and rear surfaces of the joint of the corresponding tail wall panel and the adjacent middle wall panels, and the vertex of the inner surface of each V-shaped flat plate is vertically fixed with a nail, and each nail is inserted in the corresponding first wall panel, the corresponding middle wall panel or the corresponding tail wall panel.
[0010] Furthermore, a socket is provided on the inner surface of the back plate of each U-shaped clamping plate.
[0011] Furthermore, a vertical connecting plate is provided between each pair of U-shaped clamping plates of the reinforcement assembly, and both ends of each vertical connecting plate are inserted into the sockets on the corresponding U-shaped clamping plates, and each vertical connecting plate is clamped between the corresponding first wall plate and the adjacent middle wall plate or between the corresponding two middle wall plates or between the corresponding tail wall plate and the adjacent middle wall plate; each vertical connecting plate is provided with N fixing holes corresponding to the positions of the N reserved screw holes on the adjacent middle wall plates, and the N screw holes on the first wall plate are connected to the corresponding second wall plate. The tail ends of the rod sections are correspondingly passed through the N fixing holes of the corresponding vertical connecting plates, and the vertical connecting plates are clamped between the inner sides of the N round hexagonal long nuts Ⅰ and the side sides of the first wall panel; the tail ends of the N screw rod sections on the middle wall panel are correspondingly passed through the N fixing holes of the corresponding vertical connecting plates, and each vertical connecting plate is clamped between the inner sides of the N corresponding round hexagonal long nuts Ⅱ and the side sides of the middle wall panel or between the inner sides of the N corresponding round hexagonal bolt heads and the side sides of the middle wall panel.
[0012] Furthermore, the composition structure of the disc hexagonal long nut II is the same as that of the disc hexagonal long nut I; each disc hexagonal long nut I includes a hexagonal long nut, one end of which is fixed with a first disc, and the first disc is provided with a plurality of first through holes evenly distributed along the circumference of the hexagonal long nut.
[0013] Furthermore, each disc hexagonal bolt head comprises a hexagonal bolt head, one end of which is fixed with a second disc, and the second disc is provided with a plurality of second through holes evenly distributed along the circumference of the hexagonal bolt head.
[0014] Furthermore, a connecting grouting channel is opened between two adjacent reserved screw channels on the first wall panel and between two adjacent reserved screw channels on each intermediate wall panel; a grouting hole and an overflow hole are opened on the front surface of the first wall panel and the front surface of each intermediate wall panel, each grouting hole is connected to the first reserved screw channel close to the floor on the corresponding first wall panel or the corresponding intermediate wall panel, and each overflow hole is connected to the first reserved screw channel close to the top plate on the corresponding first wall panel or the corresponding intermediate wall panel; each reserved screw channel and the connecting grouting channel are filled with mortar.
[0015] Furthermore, bonding mortar is filled between the first wall panel and the adjacent middle wall panel, between two adjacent middle wall panels, and between the last wall panel and the adjacent middle wall panels.
[0016] A construction method for a crack prevention reinforcement system for a lightweight partition board, the construction method is implemented by the following steps:
[0017] Step 1: After the construction of the first and second steel columns is completed, the installation axis, edge line and control line of the lightweight partition wall are popped up on the ground;
[0018] Step 2: Fix N disc hexagonal long nuts III on the side of the first steel column close to the lightweight partition wall according to the design plan, where N is a positive integer greater than or equal to 2, to ensure that the welding is firm and the position is accurate;
[0019] Step 3: Place the first wall panel at the predetermined position, take N screw rod sections fixed with round hexagonal long nuts I and insert them into the N reserved screw rod holes one by one from the side of the first wall panel away from the first steel column, use a tool to rotate the round hexagonal long nut I at the tail end of each screw rod section so that the head end of each screw rod section is inserted into the corresponding round hexagonal long nut III, and the round hexagonal long nuts I on each screw rod section clamp the first wall panel together;
[0020] Step 4: Place the first intermediate wall panel next to the first wall panel, take another N screw rod sections fixed with round hexagonal long nuts II and insert them into the N reserved screw rod holes one by one from the side of the first intermediate wall panel away from the first steel column, use a tool to rotate the round hexagonal long nut II at the tail end of each screw rod section so that the head end of each screw rod section is inserted into the corresponding round hexagonal long nut I, and the round hexagonal long nuts II on each screw rod section clamp the first intermediate wall panel together;
[0021] Step 5: Place the second intermediate wall panel next to the first intermediate wall panel, take another N screw rod sections fixed with round hexagonal long nuts II and insert them into the N reserved screw rod holes one by one from the side of the intermediate wall panel away from the first steel column, use a tool to rotate the round hexagonal long nut II at the tail end of each screw rod section so that the head end of each screw rod section is inserted into the round hexagonal long nut II of the corresponding previous intermediate wall panel, and the round hexagonal long nuts II on each screw rod section clamp the second intermediate wall panel together;
[0022] Step 6: Repeat step 5 to complete the installation of the remaining intermediate wall panels. When installing the last intermediate wall panel, take another N screw rod sections whose tail ends are horizontally sleeved with a front U-shaped iron sheet and fixed with a round hexagonal bolt head, and insert them into the N reserved screw rod holes one by one from the side of the intermediate wall panel away from the first steel column. Use a tool to rotate the round hexagonal bolt head at the tail end of each screw rod section so that the head end of each screw rod section is inserted into the round hexagonal long nut II of the corresponding previous intermediate wall panel, and the back plate of each front U-shaped iron sheet is horizontally clamped between the inner side of the corresponding round hexagonal bolt head and the side surface of the corresponding intermediate wall panel;
[0023] Step seven: fix the rear U-shaped iron sheet horizontally on the side of the second steel column opposite to the first steel column, and then install the tail wall panel at the predetermined position by bending the two side pieces of the front U-shaped iron sheet and the rear U-shaped iron sheet respectively, and then bend the two side pieces of the front U-shaped iron sheet and the rear U-shaped iron sheet so that the inner sides of the two side pieces of the front U-shaped iron sheet are respectively attached to the front and rear surfaces of the tail wall panel, and the inner sides of the two side pieces of the rear U-shaped iron sheet are respectively attached to the front and rear surfaces of the tail wall panel, and the rear U-shaped iron sheet is firmly connected to the front U-shaped iron sheet.
[0024] The structural design of the present invention is reasonable and reliable, which greatly enhances the deformation resistance of lightweight partition boards, improves the rigidity and stability of the board joints of lightweight partition boards, and effectively reduces the risk of cracking in the board joints, thereby extending the service life of lightweight partition boards, while reducing later maintenance costs, greatly saving construction costs; and is particularly suitable for buildings with large spans, high floor heights, and large spaces, and can effectively solve the problems of easy deformation, displacement, and cracking of lightweight partition boards under these conditions, ensuring the high quality and high reliability of the wall panels, as well as the safety and aesthetics of the buildings; in addition, the construction method of the present invention is simple to operate, short in installation time, and improves construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The structure of the present invention is schematically shown in FIG. Figure 1 .
[0026] Figure 2 The structure of the present invention is schematically shown in FIG. Figure 2 .
[0027] Figure 3 It is a schematic diagram of the combined structure of the vertical connecting plate and the reinforcement assembly in the present invention.
[0028] Figure 4 It is a structural schematic diagram of the front U-shaped iron sheet and the rear U-shaped iron sheet in the present invention.
[0029] Figure 5 The invention is a schematic diagram of the combined structure of a disc hexagonal long nut I, a screw segment and a disc hexagonal long nut III.
[0030] In the figure: 1. top plate; 2. floor; 3. first steel column; 4. second steel column; 5. first wall panel; 6. tail wall panel; 7. middle wall panel; 8. screw section; 9. round hexagonal long nut I; 10. round hexagonal long nut III; 11. front U-shaped iron sheet; 12. round hexagonal bolt head; 13. rear U-shaped iron sheet; 14. reinforcement component; 15. V-shaped flat plate; 16. U-shaped clamping plate; 17. staple; 18. socket; 19. vertical connecting plate; 20. fixing hole; 21. first through hole; 22. second through hole; 23. connecting grouting channel; 24. grouting hole; 25. overflow hole. DETAILED DESCRIPTION
[0031] A crack-proof reinforcement system for lightweight partition panels, such as the attached Figure 1 ~Attached Figure 2 , Attachment Figure 4 ~Attached Figure 5 As shown, it includes a top plate 1 and a floor 2, a first steel column 3 and a second steel column 4 are arranged between the top plate 1 and the floor 2, a first wall plate 5 and a rear wall plate 6 are arranged between the first steel column 3 and the second steel column 4, and a plurality of middle wall plates 7 are arranged between the first wall plate 5 and the rear wall plate 6, wherein the first wall plate 5 and the rear wall plate 6 are arranged, and the first wall plate 5 and the rear wall plate 6 are arranged, and the first wall plate 5 and the rear wall plate 6 are arranged, and the first wall plate 5 and each middle wall plate 7 are provided with N reserved screw holes uniformly distributed up and down, N is a positive integer greater than or equal to 2, and a screw section 8 is horizontally inserted in each reserved screw hole, and the tail end of the N screw sections 8 of the first wall plate 5 is aligned with the N screw sections of the adjacent middle wall plate 7. The head ends of the screw rod sections 8 correspond one to one and are all threadedly connected by the long round hexagonal nut I9, and each long round hexagonal nut I9 is fixed integrally with the tail end of the corresponding screw rod section 8, the N screw rod sections 8 of the two adjacent middle wall panels 7 correspond one to one and are all threadedly connected by the long round hexagonal nut II, and each long round hexagonal nut II is fixed integrally with the tail end of the corresponding screw rod section 8, and the side of the first steel column 3 is fixed with N long round hexagonal nuts III10 corresponding one to one with the head ends of the N screw rod sections 8 of the first wall panel 5, and the N long round hexagonal nuts III10 are threadedly connected one to one with the head ends of the N screw rod sections 8 of the first wall panel 5;
[0032] The tail end of each screw section 8 located on the middle wall panel 7 adjacent to the tail wall panel 6 is horizontally sleeved with a front U-shaped iron sheet 11 and fixed with a round hexagonal bolt head 12. The back piece of each front U-shaped iron sheet 11 is clamped between the inner side of the corresponding round hexagonal bolt head 12 and the side of the corresponding middle wall panel 7, and the inner sides of the two side pieces of each front U-shaped iron sheet 11 are respectively attached to the front and rear surfaces of the tail wall panel 6. N rear U-shaped iron sheets 13 distributed up and down are horizontally fixed to the side of the second steel column 4. The N rear U-shaped iron sheets 13 correspond one-to-one to the N front U-shaped iron sheets 11 and are connected and fixed.
[0033] In the present invention, the first wall panel 5, the rear wall panel 6 and the middle wall panel 7 constitute the main part of the lightweight partition board, and are connected by the screw section 8, the disc hexagonal long nut I9, the disc hexagonal long nut II, the disc hexagonal long nut III10 and the disc hexagonal bolt head 12 to form a firmly connected overall structure, which greatly enhances the overall deformation resistance of the lightweight partition board, improves the rigidity and stability of the board joints of the lightweight partition board, and effectively reduces the risk of cracking of the board joints, thereby extending the service life of the lightweight partition board, while reducing the subsequent maintenance costs, greatly saving construction costs; and is particularly suitable for buildings with large spans, high floor heights, and large spaces, and can effectively solve the problems of easy deformation, displacement, and cracking of lightweight partition boards under these conditions, ensuring the high quality and high reliability of the wall panels, as well as the safety and aesthetics of the building; the front U-shaped iron sheet 11 cooperates with the rear U-shaped iron sheet 13 to further strengthen the fixation of the rear wall panel 6 and ensure the stability of the entire system.
[0034] As attached Figure 1 ~Attached Figure 3As shown, a pair of reinforcing components 14 are provided at the joints between the first wall panel 5 and the adjacent middle wall panel 7, the joints between the two adjacent middle wall panels 7, and the joints between the rear wall panel 6 and the adjacent middle wall panel 7, and each pair of reinforcing components 14 are arranged opposite to each other and are respectively fixed to the lower surface of the top plate 1 and the floor 2, each reinforcing component 14 includes two V-shaped flat plates 15 with openings arranged opposite to each other, and a U-shaped clamping plate 16 is commonly fixed to the middle of the two V-shaped flat plates 15, and the inner sides of the back plates of the two U-shaped clamping plates 16 of each pair of reinforcing components 14 are respectively attached to the upper and lower surfaces of the joints between the corresponding first wall panel 5 and the adjacent middle wall panel 7. The inner sides of the two side panels of each U-shaped splint 16 are respectively fitted to the front and rear surfaces of the joint between the corresponding first wall panel 5 and the adjacent middle wall panel 7 or the front and rear surfaces of the joint between the corresponding two adjacent middle wall panels 7 or the front and rear surfaces of the joint between the corresponding rear wall panel 6 and the adjacent middle wall panel 7, and a staple 17 is vertically fixed at the vertex of the inner surface of each V-shaped flat plate 15, and each staple 17 is inserted in the corresponding first wall panel 5 or the corresponding middle wall panel 7 or the corresponding rear wall panel 6.
[0035] The reinforcement component 14 is arranged at the joint of the lightweight partition board, and through the combined design of the V-shaped flat plate 15 and the U-shaped clamp plate 16, the rigidity and stability of the joint of the lightweight partition board are increased, effectively preventing cracking at the joint; the staples 17 further fix the U-shaped clamp plate 16 to ensure the firmness of the reinforcement component 14.
[0036] During construction, before each wall panel is installed, a pair of reinforcement components 14 are fixed on the lower surface of the top plate 1 and the floor 2 by nailing, and the pair of reinforcement components 14 are located at a predetermined position at the joint between the wall panel to be installed and the next wall panel after it.
[0037] As attached Figure 3 As shown, the inner surface of the back plate of each U-shaped clamping plate 16 is provided with a socket 18 .
[0038] As attached Figure 1 ~Attached Figure 3As shown, a vertical connecting plate 19 is provided between each pair of U-shaped clamping plates 16 of the reinforcement assembly 14, and both ends of each vertical connecting plate 19 are inserted into the inserting sleeve 18 on the corresponding U-shaped clamping plate 16, and each vertical connecting plate 19 is clamped between the corresponding first wall panel 5 and the adjacent middle wall panel 7 or between the corresponding two middle wall panels 7 or between the corresponding rear wall panel 6 and the adjacent middle wall panel 7; each vertical connecting plate 19 is provided with N fixing holes 20 corresponding to the positions of the N reserved screw holes on the adjacent middle wall panel 7, and the N nodes on the first wall panel 5 are connected to the corresponding second wall panel 6 and the adjacent middle wall panel 7. The tail ends of the screw rod sections 8 are correspondingly passed through the N fixing holes 20 of the corresponding vertical connecting plates 19, and the vertical connecting plate 19 is clamped between the inner sides of the N round hexagonal long nuts Ⅰ9 and the side surfaces of the first wall panel 5; the tail ends of the N screw rod sections 8 on the middle wall panel 7 are correspondingly passed through the N fixing holes 20 of the corresponding vertical connecting plates 19, and each vertical connecting plate 19 is clamped between the inner sides of the corresponding N round hexagonal long nuts Ⅱ and the side surfaces of the middle wall panel 7 or between the inner sides of the corresponding N round hexagonal bolt heads 12 and the side surfaces of the middle wall panel 7.
[0039] The structural design of the socket 18 serves to connect the reinforcement component 14 and the vertical connecting plate 19. During construction, after each vertical connecting plate 19 and the corresponding wall panel are installed, both ends of the vertical connecting plate 19 need to be inserted and fixed in the socket 18 on the corresponding pair of U-shaped clamps 16 to ensure the stability of the vertical connecting plate 19; the vertical connecting plate 19 connects each screw section 8 into a whole in the longitudinal direction, further enhancing the overall strength of the system and further reducing the risk of cracking of the lightweight partition board.
[0040] As attached Figure 5 As shown, the disc hexagonal long nut II has the same composition structure as the disc hexagonal long nut I9; each disc hexagonal long nut I9 includes a hexagonal long nut, one end of which is fixed with a first disc, and the first disc is provided with a plurality of first through holes 21 evenly distributed along the circumference of the hexagonal long nut.
[0041] As attached Figure 4 As shown, each disc hexagonal bolt head 12 comprises a hexagonal bolt head, one end of which is fixed with a second disc, and the second disc is provided with a plurality of second through holes 22 evenly distributed along the circumference of the hexagonal bolt head.
[0042] The structural design of the first through hole 21 and the second through hole 22 facilitates the flow of slurry when the reserved screw channel is subsequently filled with grout.
[0043] As attached Figure 1 ~Attached Figure 2As shown, a connecting grouting channel 23 is opened between two adjacent reserved screw channels on the first wall panel 5 and between two adjacent reserved screw channels on each intermediate wall panel 7; a grouting hole 24 and an overflow hole 25 are opened on the front surface of the first wall panel 5 and the front surface of each intermediate wall panel 7, each grouting hole 24 is connected to the first reserved screw channel on the corresponding first wall panel 5 or the corresponding intermediate wall panel 7 close to the floor 2, and each overflow hole 25 is connected to the first reserved screw channel on the corresponding first wall panel 5 or the corresponding intermediate wall panel 7 close to the top plate 1; each reserved screw channel and the connecting grouting channel 23 are filled with mortar.
[0044] Bonding mortar is filled between the first wall panel 5 and the adjacent middle wall panel 7 , between two adjacent middle wall panels 7 , and between the last wall panel 6 and the adjacent middle wall panels 7 .
[0045] By filling with grouting and bonding mortar, the bonding force at the joints is enhanced, the connection strength and stability of the lightweight partition boards are improved, the service life of the lightweight partition boards is further extended, and the subsequent maintenance costs are reduced.
[0046] The present invention is further described in detail below through specific examples. It should be noted that the present invention is not limited to the following examples.
[0047] In this embodiment, the lightweight partition board includes a first wall board 5, a rear wall board 6 and two middle wall boards 7, a total of four wall boards, and the height of the four wall boards is 3m, each wall board is prefabricated with three reserved screw channels, and a reserved screw channel is provided in the middle of each wall board, and the remaining two reserved screw channels on each wall board are symmetrical about the reserved screw channel in the middle, and the spacing with the reserved screw channel in the middle is 1000mm; the height of the vertical connecting plate 19 is 3m, and the number of fixing holes 20 opened on the vertical connecting plate 19 is three, and the positions of the three fixing holes 20 correspond one by one to the positions of the three reserved screw channels on the four wall boards;
[0048] A construction method for a crack prevention reinforcement system for a lightweight partition board, the construction method is implemented by the following steps:
[0049] Step 1: After the construction of the first steel column 3 and the second steel column 4 is completed, the installation axis, edge line and control line of the lightweight partition wall are popped up on the ground;
[0050] Step 2: Weld three round hexagonal long nuts III 10 at the side of the first steel column 3 close to the lightweight partition wall according to the designed position to ensure that the welding is firm and the position is accurate;
[0051] Step 3: Place the first wall panel 5 at the predetermined position, ensure that the three reserved screw holes of the first wall panel 5 are aligned one by one with the three round hexagonal long nuts III10 on the first steel column 3, prepare a vertical connecting plate 19, take three screw sections 8 with round hexagonal long nuts I9 fixed at the tail ends, insert them into the three fixing holes 20 of the vertical connecting plate 19 in sequence, and insert the three screw sections 8 into the three reserved screw holes one by one from the side of the first wall panel 5 away from the first steel column 3, use a tool to rotate the round hexagonal long nut I9 at the tail end of each screw section 8 so that the head end of each screw section 8 is inserted into the corresponding round hexagonal long nut III10, and the round hexagonal long nut I9 on each screw section 8 clamps the vertical connecting plate 19 and the first wall panel 5 together, ensuring that each screw section 8 is firmly installed without looseness;
[0052] Step 4: Place the first intermediate wall panel 7 next to the first wall panel 5, ensure that the three reserved screw holes of the first intermediate wall panel 7 are aligned one by one with the three screw sections 8 on the first wall panel 5, prepare another vertical connecting plate 19, take another three screw sections 8 with round hexagonal long nuts II fixed at the tail ends, insert them into the three fixing holes 20 of the vertical connecting plate 19 in sequence, and insert the three screw sections 8 into the three reserved screw holes one by one from the side of the first intermediate wall panel 7 away from the first steel column 3, use a tool to rotate the round hexagonal long nut II at the tail end of each screw section 8 so that the head end of each screw section 8 is inserted into the corresponding round hexagonal long nut I9, and the round hexagonal long nut II on each screw section 8 clamps the vertical connecting plate 19 and the first intermediate wall panel 7 together, and ensure that each screw section 8 is firmly installed without looseness;
[0053] Step 5: Place the second intermediate wall panel 7 next to the first intermediate wall panel 7, ensure that the three reserved screw holes of the second intermediate wall panel 7 are aligned one by one with the three screw sections 8 on the first intermediate wall panel 7, prepare another vertical connecting plate 19, take another three sections of screw sections 8 with the front U-shaped iron sheet 11 and the round hexagonal bolt head 12 fixed to the tail ends, insert them into the three fixing holes 20 of the vertical connecting plate 19 in sequence, and move the three screw sections 8 away from the intermediate wall panel 7 and the first steel column 3 One side of the U-shaped iron sheet 11 is inserted into the three reserved screw holes one by one, and the round hexagonal bolt head 12 at the tail end of each screw section 8 is rotated by a tool so that the head end of each screw section 8 is inserted into the round hexagonal long nut II of the corresponding front middle wall panel 7. At this time, the round hexagonal bolt head 12 on each screw section 8 clamps the vertical connection plate 19 and the second middle wall panel 7 together, and the back plate of each front U-shaped iron sheet 11 is horizontally clamped between the inner side of the corresponding round hexagonal bolt head 12 and the vertical connection plate 19;
[0054] Step 6: Fix the rear U-shaped iron sheet 13 horizontally on the side of the second steel column 4 opposite to the first steel column 3, and then install the tail wall panel 6 at a predetermined position by bending the two side sheets of the front U-shaped iron sheet 11 and the rear U-shaped iron sheet 13 respectively, and then bend the two side sheets of the front U-shaped iron sheet 11 and the rear U-shaped iron sheet 13 so that the inner sides of the two side sheets of the front U-shaped iron sheet 11 are respectively attached to the front and rear surfaces of the tail wall panel 6, and the inner sides of the two side sheets of the rear U-shaped iron sheet 13 are respectively attached to the front and rear surfaces of the tail wall panel 6, and the rear U-shaped iron sheet 13 is firmly connected with the front U-shaped iron sheet 11 by a steel strapping machine;
[0055] Step 7: After the four wall panels are installed, mortar is injected through each grouting hole 24. The mortar flows into and fills each reserved screw channel through the connecting grouting channel 23, thereby strengthening the fastening force of the screw section 8 on the wall panel and solving the rust prevention and durability problems of the screw section 8. During the grouting process, pay attention to observing the overflow hole 25 to ensure that the mortar is fully filled, thereby completing the construction of the anti-cracking reinforcement system; the existing lightweight partition board joint anti-cracking construction method is overcome. The delay effect is limited and the problem of board joint cracking cannot be fundamentally solved, especially during the use period after the wall surface of the lightweight partition wall is painted. The cracking of the board joint seriously affects the safe use function and requires a lot of maintenance costs. Especially for buildings with large spans, high floor heights, and large spaces, lightweight partition boards are more prone to deformation, displacement, and cracking, resulting in the problem that the quality of the board joints is difficult to guarantee.
[0056] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crack prevention reinforcement system for a lightweight partition wall panel, comprising a top plate (1) and a floor plate (2), a first steel column (3) and a second steel column (4) being arranged between the top plate (1) and the floor plate (2), a first wall panel (5) and a rear wall panel (6) being arranged between the first steel column (3) and the second steel column (4), and a plurality of intermediate wall panels (7) being arranged between the first wall panel (5) and the rear wall panel (6), wherein: The first wall panel (5) and each intermediate wall panel (7) are provided with N reserved screw holes evenly distributed vertically, N being a positive integer greater than or equal to 2, and each reserved screw hole is horizontally inserted with a screw section (8), the tail ends of the N sections of the screw sections (8) of the first wall panel (5) correspond to the head ends of the N sections of the screw sections (8) of the adjacent intermediate wall panel (7) one by one, and both are threadedly connected through a round hexagonal long nut I (9), and each round hexagonal long nut I (9) is integrally connected to the tail end of the corresponding screw section (8). The N screw rod sections (8) of the two adjacent middle wall panels (7) correspond to each other and are all connected by a round hexagonal long nut II with a head-to-tail thread connection, and each round hexagonal long nut II is integrally fixed to the tail end of the corresponding screw rod section (8), and the side surface of the first steel column (3) is fixed with N round hexagonal long nuts III (10) corresponding to the head ends of the N screw rod sections (8) of the first wall panel (5), and the N round hexagonal long nuts III (10) are connected by a thread connection to the head ends of the N screw rod sections (8) of the first wall panel (5); The rear end of each screw rod section (8) located on the middle wall panel (7) adjacent to the rear wall panel (6) is horizontally sleeved with a front U-shaped iron sheet (11) and fixed with a round hexagonal bolt head (12), the back sheet of each front U-shaped iron sheet (11) is clamped between the inner side of the corresponding round hexagonal bolt head (12) and the side of the corresponding middle wall panel (7), and the inner sides of the two side sheets of each front U-shaped iron sheet (11) are respectively attached to the front and rear surfaces of the rear wall panel (6), and the side of the second steel column (4) is horizontally fixed with N rear U-shaped iron sheets (13) distributed up and down, and the N rear U-shaped iron sheets (13) correspond to the N front U-shaped iron sheets (11) one by one and are connected and fixed; A pair of reinforcing components (14) are provided at the joint between the first wall panel (5) and the adjacent middle wall panel (7), the joint between two adjacent middle wall panels (7), and the joint between the tail wall panel (6) and the adjacent middle wall panel (7), each reinforcing component (14) comprises two V-shaped flat plates (15) with openings arranged opposite to each other, a U-shaped clamping plate (16) is fixed to the middle of the two V-shaped flat plates (15), and a plug sleeve (18) is provided on the inner surface of the back plate of each U-shaped clamping plate (16); A vertical connection plate (19) is provided between the U-shaped clamping plates (16) of each pair of reinforcement components (14), and both ends of each vertical connection plate (19) are inserted into the inserting sleeve (18) on the corresponding U-shaped clamping plate (16). Each vertical connection plate (19) is clamped between the corresponding first wall plate (5) and the adjacent middle wall plate (7), or between the corresponding two middle wall plates (7), or between the corresponding tail wall plate (6) and the adjacent middle wall plate (7). Each vertical connection plate (19) is provided with N fixing holes (20) corresponding to the positions of the N reserved screw rod holes on the adjacent middle wall plates (7), and the N screw rod sections (8) are correspondingly inserted into the N fixing holes (20) of the corresponding vertical connection plate (19).
2. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: Each pair of reinforcing components (14) is arranged opposite to each other and is respectively fixed to the lower surface of the top plate (1) and the floor surface (2). The inner sides of the back plates of the two U-shaped clamping plates (16) of each pair of reinforcing components (14) are respectively attached to the upper and lower surfaces of the joint between the corresponding first wall plate (5) and the adjacent middle wall plate (7), or the upper and lower surfaces of the joint between the corresponding two adjacent middle wall plates (7), or the upper and lower surfaces of the joint between the corresponding rear wall plate (6) and the adjacent middle wall plate (7). The two side plates of each U-shaped clamping plate (16) are respectively attached to the upper and lower surfaces of the joint between the corresponding first wall plate (5) and the adjacent middle wall plate (7). The inner sides of the panels are respectively attached to the front and rear surfaces of the joint between the corresponding first wall panel (5) and the adjacent middle wall panel (7), or the front and rear surfaces of the joint between the corresponding two adjacent middle wall panels (7), or the front and rear surfaces of the joint between the corresponding rear wall panel (6) and the adjacent middle wall panel (7). A pin (17) is vertically fixed at the vertex of the inner surface of each V-shaped flat panel (15), and each pin (17) is inserted into the corresponding first wall panel (5), the corresponding middle wall panel (7), or the corresponding rear wall panel (6).
3. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: The vertical connection plate (19) close to the first wall plate (5) is sandwiched between the inner side of the N round hexagonal long nuts I (9) and the side of the first wall plate (5); the tail ends of the N screw rod sections (8) on the middle wall plate (7) are inserted into the N fixing holes (20) of the corresponding vertical connection plates (19) in a one-to-one correspondence, and each vertical connection plate (19) is sandwiched between the inner side of the corresponding N round hexagonal long nuts II and the side of the middle wall plate (7) or between the inner side of the corresponding N round hexagonal bolt heads (12) and the side of the middle wall plate (7).
4. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: The disc hexagonal long nut II has the same composition structure as the disc hexagonal long nut I (9); each disc hexagonal long nut I (9) comprises a hexagonal long nut, one end of which is fixed with a first disc, and the first disc is provided with a plurality of first through holes (21) evenly distributed along the circumference of the hexagonal long nut.
5. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: Each disc hexagonal bolt head (12) comprises a hexagonal bolt head, a second disc is fixed to one end of the hexagonal bolt head, and the second disc is provided with a plurality of second through holes (22) evenly distributed along the circumference of the hexagonal bolt head.
6. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: A connecting grouting channel (23) is provided between two adjacent reserved screw channels on the first wall panel (5) and between two adjacent reserved screw channels on each intermediate wall panel (7); a grouting hole (24) and an overflow hole (25) are provided on the front surface of the first wall panel (5) and the front surface of each intermediate wall panel (7); each grouting hole (24) is connected to the first reserved screw channel on the corresponding first wall panel (5) or the corresponding intermediate wall panel (7) close to the floor surface (2); each overflow hole (25) is connected to the first reserved screw channel on the corresponding first wall panel (5) or the corresponding intermediate wall panel (7) close to the top plate (1); each reserved screw channel and the connecting grouting channel (23) are filled with mortar.
7. The anti-cracking reinforcement system for lightweight partition boards according to claim 1, characterized in that: Bonding mortar is filled between the first wall panel (5) and the adjacent middle wall panel (7), between two adjacent middle wall panels (7), and between the last wall panel (6) and the adjacent middle wall panel (7).
8. A construction method for an anti-cracking reinforcement system for a lightweight partition wall panel, the construction method being implemented based on an anti-cracking reinforcement system for a lightweight partition wall panel as claimed in any one of claims 1 to 7, characterized in that: The construction method is implemented in the following steps: Step 1: After the construction of the first steel column (3) and the second steel column (4) is completed, the installation axis, side line and control line of the lightweight partition wall are popped up on the ground; Step 2: Fix N round hexagonal long nuts III (10) on the side of the first steel column (3) close to the lightweight partition wall according to the design plan, where N is a positive integer greater than or equal to 2, to ensure that the welding is firm and the position is accurate; Step 3: Place the first wall panel (5) at a predetermined position, take N screw rod sections (8) fixed with round hexagonal long nuts I (9), and insert them one by one into the N reserved screw rod holes from the side of the first wall panel (5) away from the first steel column (3), and use a tool to rotate the round hexagonal long nuts I (9) at the tail ends of each screw rod section (8) so that the head ends of each screw rod section (8) are inserted into the corresponding round hexagonal long nuts III (10), and the round hexagonal long nuts I (9) on each screw rod section (8) clamp the first wall panel (5) together; Step 4: Place the first intermediate wall panel (7) next to the first wall panel (5), take another N screw rod sections (8) fixed with round hexagonal long nuts II, and insert them into the N reserved screw rod holes one by one from the side of the first intermediate wall panel (7) away from the first steel column (3), and use a tool to rotate the round hexagonal long nuts II at the tail ends of each screw rod section (8) so that the head ends of each screw rod section (8) are inserted into the corresponding round hexagonal long nuts I (9), and the round hexagonal long nuts II on each screw rod section (8) together clamp the first intermediate wall panel (7); Step 5: Place the second intermediate wall panel (7) next to the first intermediate wall panel (7), take another N screw rod sections (8) fixed with round hexagonal long nuts II, and insert them into the N reserved screw rod holes one by one from the side of the intermediate wall panel (7) away from the first steel column (3), and use a tool to rotate the round hexagonal long nuts II at the tail ends of each screw rod section (8) so that the head ends of each screw rod section (8) are inserted into the round hexagonal long nuts II of the corresponding previous intermediate wall panel (7), and the round hexagonal long nuts II on each screw rod section (8) clamp the second intermediate wall panel (7) together; Step 6: Repeat step 5 to complete the installation of the remaining intermediate wall panels (7), wherein when installing the last intermediate wall panel (7), take another N screw rod sections (8) whose tail ends are horizontally sleeved with a front U-shaped iron sheet (11) and fixed with a round hexagonal bolt head (12), and insert them one by one into the N reserved screw rod holes from the side of the intermediate wall panel (7) away from the first steel column (3), and use a tool to rotate the round hexagonal bolt head (12) at the tail end of each screw rod section (8) so that the head end of each screw rod section (8) is inserted into the round hexagonal long nut II of the corresponding previous intermediate wall panel (7), and the back plate of each front U-shaped iron sheet (11) is horizontally clamped between the inner side of the corresponding round hexagonal bolt head (12) and the side surface of the corresponding intermediate wall panel (7); Step 7: The rear U-shaped iron sheet (13) is horizontally fixed on the side of the second steel column (4) opposite to the first steel column (3), and then the rear wall panel (6) is installed at a predetermined position by bending the two side panels of the front U-shaped iron sheet (11) and the rear U-shaped iron sheet (13) respectively. Then, the two side panels of the front U-shaped iron sheet (11) and the rear U-shaped iron sheet (13) are bent so that the inner sides of the two side panels of the front U-shaped iron sheet (11) are respectively attached to the front and rear surfaces of the rear wall panel (6), and the inner sides of the two side panels of the rear U-shaped iron sheet (13) are respectively attached to the front and rear surfaces of the rear wall panel (6), and the rear U-shaped iron sheet (13) is firmly connected to the front U-shaped iron sheet (11).
Citation Information
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