Speed reducer torque testing device for pharmaceutical equipment

By designing a reducer torque test device including a base, a test seat, a clamping mechanism, a test mechanism and a drive mechanism, the problems of difficulty in connecting the output shafts at both ends of the reducer in the prior art are solved, and efficient reducer torque testing is achieved.

CN119688301APending Publication Date: 2025-03-25HANGZHOU YIDE TRANSMISSION EQUIP CO LTD
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Patent Information

Application Number
CN202411987995.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing reducer torque test device is difficult to achieve convenient connection and transmission of the output shafts at both ends of the reducer, and the test efficiency is low, so it is impossible to detect the clamped reducer and the next reducer to be tested at the same time.

Method used

A reducer torque testing device including a base, a test seat, a clamping mechanism, a test mechanism and a drive mechanism is designed. Through the slidingly connected test seat and clamping mechanism, the speed of clamping and position adjustment of the reducer is realized. Combined with the drive mechanism driven by hydraulic telescopic rod, the butt transmission and efficient testing of the two ends of the reducer are realized.

Benefits of technology

It realizes convenient connection and transmission of output shafts at both ends of the reducer, improves testing efficiency, can simultaneously detect the clamped reducer and pre-install the next reducer to be tested, saving testing time.

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Abstract

The invention discloses a speed reducer torque testing device for pharmaceutical equipment, and belongs to the field of speed reducer testing. Comprising a base, a notch is formed in the upper surface of the base, the inner side of the notch is slidably connected with a test seat, and clamping mechanisms are arranged in front of and behind the upper surface of the test seat; a testing mechanism is arranged on the left side of the upper surface of the base; a driving mechanism is arranged on the right side of the upper surface of the base; the clamping mechanism comprises a bottom plate, the two ends of the bottom plate are fixedly connected with mounting bases, and the inner sides of the mounting bases are rotationally connected with rotating discs through rotating shafts; the testing seat can slide along the interior of the notch, so that the clamping mechanisms can be controlled to move, after one group of clamping mechanisms clamp the speed reducer for testing, the testing seat is pushed to move, the speed reducer clamped by the other group of clamping mechanisms is controlled to move to the testing position for testing, and meanwhile, the tested speed reducer is conveniently disassembled. And installing and putting the next speed reducer.
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Description

Technical Field

[0001] The invention relates to the field of speed reducer testing, and in particular to a speed reducer torque testing device for pharmaceutical equipment. Background Art

[0002] The reducer is an independent component consisting of a gear transmission, a worm transmission, or a gear-worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. For reducers with high precision requirements, their idling torque needs to be tested before leaving the factory to ensure that the idling torque of the reducer is less than the rated output torque of the motor adapted to it, and to detect whether there is a stuck point when the reducer is running, that is, whether the gear meshing is good;

[0003] Patent: CN219608414U relates to the field of torque testing technology, and in particular to a reducer torque testing device. The utility model provides a reducer torque testing device that can adapt to reducers of different models and improve adaptability. A reducer torque testing device includes a base, a shaft adjuster, a torque detector, a coupling, a mounting plate, a sliding plate, and a drive motor, etc. The upper left side of the base is connected to the shaft adjuster, the left side of the base is connected to the coupling, a torque detector is connected between the shaft adjuster and the coupling, a mounting plate is connected to the top of the base, and a sliding plate is slidably connected to the upper right side of the base, and a drive motor is connected to the sliding plate. The utility model drives the drive motor to move by moving the sliding plate, thereby achieving the effect of being able to adapt to reducers of different models and improving adaptability;

[0004] The above technology is not convenient for connecting and transmitting the output shafts at both ends of the reducer, and can only test a single reducer after clamping. The test efficiency is low, and it is not possible to pre-install the next reducer to be tested while testing the clamped reducer. Improvements are needed. For this reason, we propose a reducer torque test device for pharmaceutical equipment. Summary of the invention

[0005] Purpose of the invention: The purpose of the present invention is to provide a testing device that is convenient for connecting and transmitting the output shafts at both ends of a reducer; another purpose of the present invention is to provide a testing device that can detect the clamped reducer while pre-installing the next reducer to be tested, thereby saving testing time.

[0006] Technical solution: A torque test device for a reducer used in pharmaceutical equipment, comprising a base, a notch is provided on the upper surface of the base, a test seat is slidably connected to the inner side of the notch, and a clamping mechanism is provided in front and behind the upper surface of the test seat;

[0007] A testing mechanism is provided on the left side of the upper surface of the base;

[0008] A driving mechanism is arranged on the right side of the upper surface of the base;

[0009] The clamping mechanism includes a base plate, both ends of the base plate are fixedly connected to a mounting seat, the inner side of the mounting seat is rotatably connected to a turntable via a rotating shaft, opposite sides of two adjacent turntables are provided with a coupling seat, and the opposite sides of the two coupling seats are fixedly connected to a pressure push block, the end of the pressure push block away from the coupling seat passes through the turntable and is slidably connected to the turntable, a plurality of connecting plates are fixedly connected to the side of the turntable close to the coupling seat, and a wedge-shaped extrusion block is fixedly connected to the end of the connecting plate away from the turntable, a plurality of through-type positioning holes are opened on the inner side of the coupling seat, a positioning column is slidably connected to the inside of the positioning hole, and a pressure plate is fixedly connected to the end of the positioning column away from the center of the coupling seat.

[0010] Furthermore, a plurality of springs are fixedly connected between the pressure plate and the coupling seat.

[0011] Furthermore, two conical chucks are fixedly connected to a side of the turntable away from the coupling seat.

[0012] Furthermore, a second spring is fixedly connected between the coupling seat and the rotating disk.

[0013] Furthermore, the front surface and the rear surface of the base plate are fixedly connected to L-shaped mounting plates, the opposite sides of two adjacent L-shaped mounting plates are provided with clamping seats, the opposite sides of adjacent clamping seats are fixedly connected to guide rods, and spring three is fixedly connected to the opposite sides of the clamping seats and the L-shaped mounting plates and located on the outside of the guide rod.

[0014] Furthermore, a slide groove 1 is provided on both sides of the inside of the recess, a slider 1 is slidably connected to the inner side of the slide groove 1, and opposite sides of the two sliders 1 are fixedly connected to the two sides of the test seat respectively.

[0015] Furthermore, two slide grooves 2 are provided on the upper surface of the test seat, a slide rod is fixedly connected inside the slide groove 2, a slider 2 is slidably connected to the outer wall of the slider rod, a plurality of springs 4 are fixedly connected between the slider 2 and the slide groove 2, and the upper surface of the slider 2 is fixedly connected to the lower surface of the base plate.

[0016] Furthermore, the testing mechanism includes a shaft adjuster and a coupling, a torque detector is connected between the shaft adjuster and the coupling, the bottom of the shaft adjuster and the bottom of the coupling are fixedly mounted on the upper surface of the base, and the right end of the output shaft of the coupling is fixedly connected to a toggle cross plate.

[0017] Furthermore, the driving mechanism includes a fixed seat, the bottom of the fixed seat and the fixed seat, two hydraulic telescopic rods are embedded and installed inside the fixed seat, the left ends of the output ends of the two hydraulic telescopic rods are commonly fixedly connected to a movable plate, a driving motor is embedded and installed on the inner side of the movable plate, and the left end of the output shaft of the driving motor is fixedly connected to a second toggle cross plate.

[0018] Beneficial effect: The test seat can slide along the inside of the notch, which is convenient for controlling the moving position of the clamping mechanism. After one set of clamping mechanisms clamps the reducer for testing, the test seat is pushed to move, and the reducer clamped by another set of clamping mechanisms is controlled to move to the test position for testing. At the same time, it is convenient to disassemble the reducer after the test is completed, and install and launch the next reducer;

[0019] The coupling seat is used to engage with the shaft of the reducer. When the clamping mechanism is pushed to the left by the driving mechanism, the two pressure push blocks will contact and be squeezed with the first and second shifting cross plates respectively, and push the two coupling seats to move relative to each other, thereby abutting the two ends of the shaft of the column reducer. At this time, the pressure plate will move with the coupling seat, and contact and be squeezed with the wedge-shaped squeezing block on the connecting plate. At this time, the positioning column will shrink toward the inside of the coupling seat and abut the shaft of the reducer, further ensuring that the coupling seat is firmly connected to the reducer, so that the drive motor can drive the reducer to drive the test;

[0020] The conical chuck is connected with the first and second toggle horizontal plates, so that when the driving motor rotates, the second toggle horizontal plate will be connected with the two conical chucks, the shaft of the reducer will be rotated, and then the other two conical chucks will be connected with the first toggle horizontal plate, driving the test mechanism to detect the rotating reducer. This method can easily realize the docking transmission of the two ends of the reducer;

[0021] By pulling the guide rod to drive the clamping seat to slide, the two clamping seats can be controlled to separate, which makes it easier to install the reducer and achieve an easy installation effect. After loosening, the clamping seat can stably clamp the reducer under the push of spring three, thereby achieving a limiting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view structural schematic diagram of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the base of the present invention;

[0024] Figure 3 is a schematic diagram of the top view of the test socket of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the clamping mechanism of the present invention;

[0026] Figure 5It is a side structural schematic diagram of the mounting seat of the present invention.

[0027] In the figure: 1, base; 2, notch; 3, test seat; 4, clamping mechanism; 5, test mechanism; 6, driving mechanism; 7, slide groove 1; 8, slider 1; 9, slide groove 2; 10, slide bar; 11, slider 2; 12, spring 4; 401, bottom plate; 402, mounting seat; 403, turntable; 404, coupling seat; 405, pressure push block; 406, connecting plate; 407, wedge-shaped extrusion block; 408, positioning hole; 409, positioning column ; 410, pressure plate; 411, spring one; 412, conical chuck; 413, spring two; 414, L-shaped mounting plate; 415, clamping seat; 416, guide rod; 417, spring three; 501, shaft adjuster; 502, coupling; 503, torque detector; 504, shifting horizontal plate one; 601, fixed seat; 602, hydraulic telescopic rod; 603, moving plate; 604, driving motor; 605, shifting horizontal plate two. DETAILED DESCRIPTION

[0028] In order to make the technical solution of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] Example 1

[0030] like Figure 4 and Figure 5 As shown, a torque test device for a reducer used in pharmaceutical equipment is provided, comprising a base 1, a notch 2 is provided on the upper surface of the base 1, and a test seat 3 is slidably connected to the inner side of the notch 2;

[0031] A slide groove 7 is provided on both sides of the inside of the notch 2, and a slider 8 is slidably connected to the inner side of the slide groove 7, and the opposite sides of the two sliders 8 are fixedly connected to the two sides of the test seat 3 respectively;

[0032] The test seat 3 can slide along the inside of the notch 2 through the provided slide groove 7 and the slider 8, so as to facilitate the control of the moving position of the clamping mechanism 4. Then, after one group of clamping mechanisms 4 clamps the reducer for testing, the test seat 3 can be pushed to move, and the reducer clamped by another group of clamping mechanisms 4 can be controlled to move to the test position for testing. At the same time, it is convenient to disassemble the reducer after the test is completed, and install and put the next reducer;

[0033] The upper surface of the test seat 3 is provided with two slide grooves 2 9, the interior of the slide groove 2 9 is fixedly connected with a slide rod 10, the outer wall of the slide rod 10 is slidably connected with a slider 2 11, a plurality of springs 4 12 are fixedly connected between the slider 2 11 and the slide groove 2 9, and the upper surface of the slider 2 11 is fixedly connected with the lower surface of the bottom plate 401;

[0034] When the driving mechanism 6 is driven, the clamping mechanism 4 can be controlled to move to the left and dock with the testing mechanism 5, so as to facilitate the testing of the reducer on the clamping mechanism 4. At this time, the test seat 3 can be restricted from sliding along the recess 2, thereby avoiding the problem of the reducer position being offset during the test process.

[0035] like Figure 2 and Figure 3 As shown, a clamping mechanism 4 is provided at the front and rear of the upper surface of the test seat 3;

[0036] The clamping mechanism 4 includes a bottom plate 401, both ends of the bottom plate 401 are fixedly connected with a mounting seat 402, the inner side of the mounting seat 402 is rotatably connected with a turntable 403 through a rotating shaft, the opposite sides of two adjacent turntables 403 are provided with a coupling seat 404, and the opposite sides of the two coupling seats 404 are fixedly connected with a pressure push block 405, the end of the pressure push block 405 away from the coupling seat 404 penetrates the turntable 403 and is slidably connected to the turntable 403, a side of the turntable 403 close to the coupling seat 404 is fixedly connected with a plurality of connecting plates 406, and the end of the connecting plate 406 away from the turntable 403 is fixedly connected with a wedge-shaped extrusion block 407, and the inner side of the coupling seat 404 is provided with a plurality of through-type positioning holes 408, and the interior of the positioning hole 408 is slidably connected with a positioning column 409, and the end of the positioning column 409 away from the center of the coupling seat 404 is fixedly connected with a pressure plate 410;

[0037] The coupling seat 404 is used to engage with the shaft of the reducer. When the clamping mechanism 4 is pushed to the left by the driving mechanism 6, the two pressure push blocks 405 will contact and be squeezed with the shifting cross plate 1 504 and the shifting cross plate 2 605 respectively, and push the two coupling seats 404 to move relative to each other, thereby abutting the two ends of the shaft of the column reducer. At this time, the pressure plate 410 will move with the coupling seat 404, and contact and be squeezed with the wedge-shaped squeezing block 407 on the connecting plate 406. At this time, the positioning column 409 will shrink toward the inside of the coupling seat 404 and abut the shaft of the reducer, further ensuring that the coupling seat 404 is firmly connected to the reducer, so that the drive motor 604 can drive the reducer to drive the test.

[0038] A plurality of springs 411 are fixedly connected between the pressure plate 410 and the coupling seat 404;

[0039] Used for elastic reset of the pressure piece 410;

[0040] Two conical chucks 412 are fixedly connected to one side of the rotating disk 403 away from the coupling seat 404;

[0041] It is used to be clamped with the first and second horizontal plates 504 and 605, so that when the driving motor 604 rotates, it will clamp with the two conical clamps 412 through the second horizontal plate 605, and the shaft of the reducer will be rotated, and then the other two conical clamps 412 will clamp with the first horizontal plate 504, driving the testing mechanism 5 to detect the rotating reducer. This method can easily realize the docking transmission of the two ends of the reducer;

[0042] A spring 2 413 is fixedly connected between the coupling seat 404 and the rotating disk 403;

[0043] Used to realize elastic reset of the coupling seat 404;

[0044] The front and rear surfaces of the bottom plate 401 are fixedly connected with L-shaped mounting plates 414, and the opposite sides of two adjacent L-shaped mounting plates 414 are provided with clamping seats 415, and the opposite sides of the adjacent clamping seats 415 are fixedly connected with guide rods 416, and the opposite sides of the clamping seats 415 and the L-shaped mounting plates 414 and the outer sides of the guide rods 416 are fixedly connected with springs 417;

[0045] By pulling the guide rod 416, the clamping seat 415 is driven to slide, and the two clamping seats 415 can be controlled to separate, thereby facilitating the installation of the reducer, thereby achieving an easy installation effect. After loosening, under the push of the spring three 417, the clamping seat 415 can stably clamp the reducer, thereby achieving a limiting effect.

[0046] like Figure 1 As shown, a testing mechanism 5 is provided on the left side of the upper surface of the base 1;

[0047] The testing mechanism 5 includes a shaft regulator 501 and a coupling 502, a torque detector 503 is connected between the shaft regulator 501 and the coupling 502, the bottom of the shaft regulator 501 and the bottom of the coupling 502 are fixedly mounted on the upper surface of the base 1, and the right end of the output shaft of the coupling 502 is fixedly connected to a toggle horizontal plate 1 504;

[0048] A driving mechanism 6 is provided on the right side of the upper surface of the base 1;

[0049] The driving mechanism 6 includes a fixed seat 601, the bottom of the fixed seat 601 and the interior of the fixed seat 601 are embedded with two hydraulic telescopic rods 602, the left ends of the output ends of the two hydraulic telescopic rods 602 are fixedly connected to a moving plate 603, the inner side of the moving plate 603 is embedded with a driving motor 604, and the left end of the output shaft of the driving motor 604 is fixedly connected to a second toggle horizontal plate 605;

[0050] The hydraulic telescopic rod 602 can push the drive motor 604 to move to the left, thereby realizing the docking transmission of the reduction motor, the test mechanism 5 and the drive motor 604. During the detection, the drive motor 604 is turned on, and the output shaft of the drive motor 604 rotates and is decelerated by the reducer, and torque is generated at a certain speed. The torque detector 503 detects the torque state, and the shaft regulator 501 can adjust and control the shaft.

[0051] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A torque testing device for a speed reducer used in pharmaceutical equipment, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a notch (2), the inner side of the notch (2) is slidably connected with a test seat (3), and the front and rear sides of the upper surface of the test seat (3) are provided with clamping mechanisms (4); A testing mechanism (5) is provided on the left side of the upper surface of the base (1); A driving mechanism (6) is provided on the right side of the upper surface of the base (1); The clamping mechanism (4) comprises a bottom plate (401), both ends of the bottom plate (401) are fixedly connected with a mounting seat (402), the inner side of the mounting seat (402) is rotatably connected with a turntable (403) via a rotating shaft, the opposite sides of two adjacent turntables (403) are provided with a coupling seat (404), the opposite sides of the two coupling seats (404) are fixedly connected with a pressure push block (405), the end of the pressure push block (405) away from the coupling seat (404) passes through the turntable (403) and is connected to the turntable (403). 03) sliding connection, a plurality of connecting plates (406) are fixedly connected to one side of the rotating disk (403) close to the coupling seat (404), a wedge-shaped extrusion block (407) is fixedly connected to one end of the connecting plate (406) away from the rotating disk (403), a plurality of through-type positioning holes (408) are opened on the inner side of the coupling seat (404), a positioning column (409) is slidingly connected inside the positioning hole (408), and a pressure plate (410) is fixedly connected to one end of the positioning column (409) away from the center of the coupling seat (404).

2. The torque testing device for a speed reducer for pharmaceutical equipment according to claim 1, characterized in that: A plurality of springs (411) are fixedly connected between the pressure plate (410) and the shaft coupling seat (404).

3. The reducer torque testing device for pharmaceutical equipment according to claim 1, characterized in that: Two conical clamps (412) are fixedly connected to a side of the rotating disk (403) away from the coupling seat (404).

4. The reducer torque testing device for pharmaceutical equipment according to claim 1, characterized in that: A second spring (413) is fixedly connected between the coupling seat (404) and the rotating disk (403).

5. The reducer torque testing device for pharmaceutical equipment according to claim 1, characterized in that: The front surface and the rear surface of the base plate (401) are fixedly connected to an L-shaped mounting plate (414), and the opposite sides of two adjacent L-shaped mounting plates (414) are provided with a clamping seat (415), and the opposite sides of the adjacent clamping seats (415) are fixedly connected to a guide rod (416), and a spring three (417) is fixedly connected to the opposite side of the clamping seat (415) and the L-shaped mounting plate (414) and located on the outer side of the guide rod (416).

6. The reducer torque testing device for pharmaceutical equipment according to claim 1, characterized in that: A slide groove (7) is provided on both sides of the interior of the recess (2), a slider (8) is slidably connected to the inner side of the slide groove (7), and opposite sides of the two sliders (8) are fixedly connected to the two sides of the test seat (3) respectively.

7. The reducer torque testing device for pharmaceutical equipment according to claim 1, characterized in that: The upper surface of the test seat (3) is provided with two slide grooves 2 (9), the interior of the slide groove 2 (9) is fixedly connected with a slide rod (10), the outer wall of the slide rod (10) is slidably connected with a slider 2 (11), a plurality of springs 4 (12) are fixedly connected between the slider 2 (11) and the slide groove 2 (9), and the upper surface of the slider 2 (11) is fixedly connected with the lower surface of the base plate (401).

8. The torque testing device for a speed reducer for pharmaceutical equipment according to claim 1, characterized in that: The testing mechanism (5) comprises a rotating shaft regulator (501) and a coupling (502), a torque detector (503) being connected between the rotating shaft regulator (501) and the coupling (502), the bottom of the rotating shaft regulator (501) and the bottom of the coupling (502) being fixedly mounted on the upper surface of the base (1), and the right end of the output shaft of the coupling (502) being fixedly connected to a toggle cross plate (504).

9. The torque testing device for a speed reducer for pharmaceutical equipment according to claim 1, characterized in that: The driving mechanism (6) comprises a fixed seat (601), the bottom of the fixed seat (601) and the inside of the fixed seat (601) are embedded with two hydraulic telescopic rods (602), the left ends of the output ends of the two hydraulic telescopic rods (602) are fixedly connected to a moving plate (603), the inner side of the moving plate (603) is embedded with a driving motor (604), and the left end of the output shaft of the driving motor (604) is fixedly connected to a second moving horizontal plate (605).

Citation Information

Patent Citations

  • Torque testing device for speed reducer

    CN219608414U