Chain processing quality detection device
By designing a chain processing quality detection device including a rotary traction mechanism and a linkage adsorption mechanism, the problem that existing equipment cannot effectively remove impurities outside the chain surface is solved, and efficient cleaning and detection accuracy of each surface of the chain is achieved.
Patent Information
- Application Number
- CN202411851610.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing metal chain visual inspection equipment cannot effectively remove impurities outside the chain surface, resulting in detection errors.
A chain processing quality detection device is designed, using a rotary traction mechanism and a linkage adsorption mechanism. Through the rotary traction mechanism, each surface of the chain is exposed to the cleaning range, and impurities are collected using the suction holes and hollow balls of the linkage adsorption mechanism.
It realizes the cleaning of impurities on each surface of the chain, and improves the accuracy and efficiency of detection.
Smart Images

Figure CN119688709A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chain processing, in particular to a chain processing quality detection device. Background Art
[0002] Metal chains are vital components in mechanical transmission. Metal chains can establish a connection between the output source and the power source, so that the power source can directly drive the output source to move, thereby achieving the purpose of power transmission. Therefore, metal chains have been widely used in machinery, industry, transportation and other fields. When performing visual inspection on existing metal chains, dust and impurities may adhere to the surface of the metal chains after production, and the existing visual inspection equipment lacks auxiliary cleaning components. Therefore, when the metal chain carries impurities through the visual inspection equipment, it is very likely to make misjudgments. Therefore, a device is required to improve the above-mentioned problem.
[0003] The China Patent Network has disclosed a patent document with a publication number of CN218629201U. When in use, the injection pipe 17 is first connected to the external air valve, and then the chain to be detected passes through the inside of the guide cavity 14 until it moves to the bottom end of the first transmission gear 4. At this time, the second transmission gear 5 can be connected and adapted to the external output motor, and then the output motor is started to drive the second transmission gear 5 to rotate. When the second transmission gear 5 rotates, it can drive the first transmission gear 4 to rotate at the same time, so that the first transmission gear 4 can drive the chain to move from the inside of the guide cavity 14. At the same time, the transmission toothed belt 7 is engaged with the outer rings of the second transmission gear 5 and the third transmission gear 6, so that when the second transmission gear 5 rotates, it can drive the third transmission gear 6 to rotate, and when the third transmission gear 6 rotates, it can drive The contact gear 8 rotates at the same time, so that the contact gear 8 can drive the matching gear 9 to rotate when it rotates. The transmission ratio of the contact gear 8 and the matching gear 9 is 1:10, so that the matching gear 9 can be driven to rotate quickly. At this time, when the matching gear 9 rotates, it can also drive the sponge roller 10 to rotate at the same time, and the sponge roller 10 penetrates the groove inside the guide cavity 14 close to the injection pipe 17 and contacts the chain surface, so that when the sponge roller 10 rotates, it can sweep away impurities on the chain surface. At the same time, the external air valve can be opened, so that the compressed gas can be sprayed downward from the injection pipe 17 onto the chain, so that the chain surface can be pre-treated and blown clean. However, in a single conveying process, the sponge roller 10 can only sweep away impurities on the upper surface of the chain, and cannot sweep away impurities on other surfaces of the chain. Summary of the invention
[0004] The purpose of the present invention is to provide a chain processing quality inspection device to solve the problem that the sponge roller proposed in the above background technology can only clean the impurities on the upper surface of the chain in a single conveying process, but cannot clean the impurities on other surfaces of the chain.
[0005] To achieve the above-mentioned purpose, the specific technical scheme of the present invention is as follows: a chain processing quality inspection device, comprising a sleeve and a barrel frame for supporting the sleeve, both ends of the sleeve are trumpet-shaped, a guide hopper for centering the chain is fixedly arranged on the inner surface of the bottom of the sleeve, and visual inspection modules are installed on both sides of the inner surface of the top of the sleeve, and also includes: a rotating traction mechanism located in the middle of the upper part of the sleeve and used to transport the chain, the rotating traction mechanism includes a base ring, and a winding assembly located in the middle of the upper part of the base ring and used to store the chain;
[0006] A linkage adsorption mechanism is used to clean the chain surface in cooperation with a rotating traction mechanism.
[0007] Preferably, a driving ring is fixedly provided in the middle of the upper surface of the base ring, and the cross-section of the driving ring is designed as an L-shaped structure, an inner gear ring is fixedly provided in the middle of the upper surface of the driving ring, and a driving gear is provided inside the inner gear ring, and the driving gear is meshed with the inner gear ring for transmission, a driving shaft is fixedly provided in the middle of the upper surface of the driving gear, and the outer end of the driving shaft is connected and assembled with the output end of the external driving member through a coupling.
[0008] Preferably, both ends of the middle part of the base ring are provided with transverse axes, and the transverse axis and the base ring are rotatably arranged through bearings, a sprocket is fixedly arranged in the middle part of the outer surface of the transverse axis, a first transmission gear is fixedly arranged on the outer surface of the transverse axis and away from the sprocket, and the two first transmission gears are meshed for transmission, a driving rod is rotatably arranged in the middle part of the base ring through bearings, and a third transmission gear is fixedly arranged on the outer surface of the driving rod, a second transmission gear is fixedly arranged on the outer surface of one of the transverse axes and located at the position of the third transmission gear, and the second transmission gear is meshed with the third transmission gear for transmission, and a bevel gear is fixedly arranged in the middle part of the outer end of the driving rod.
[0009] Preferably, the rotary traction mechanism also includes a support ring and a bevel gear ring arranged outside the base ring, and the support ring is located above the bevel gear ring, and the base ring, the support ring and the bevel gear ring are coaxial, the support ring and the bevel gear ring are connected by a first connecting plate, and the bevel gear ring and the sleeve are connected by a second connecting plate, a plurality of positioning wheels arranged in a ring shape with equal intervals are installed in the middle of the upper surface of the support ring, and the positioning wheel and the drive ring are rollingly arranged, and the bevel gear ring is meshing with the bevel gear.
[0010] Preferably, the winding assembly includes a rotating frame, a winding wheel is rotatably arranged inside the rotating frame through a bearing, and a plurality of hanging nails arranged at equal intervals are fixedly arranged on the outer surface of the winding wheel, a fixed shaft is rotatably arranged in the middle of the rotating frame through a bearing, and the outer end of the winding wheel is connected and assembled with the output end of the external driving member through a reducer.
[0011] Preferably, the linkage adsorption mechanism includes an annular tube fixedly arranged in the middle of the outer surface of the sleeve, and a lower convex ring arranged outside the sleeve and located in the middle above the annular tube, the lower convex ring is connected to the driving ring through a hanger, the outer surface of the annular tube and located on one side of the lower convex ring are provided with a plurality of connecting ports arranged in a ring shape with equal intervals, and a telescopic cover is provided in the middle of the upper surface of the connecting port, the bottom end of the telescopic cover is connected with the top end of the connecting port, and the bottom end opening of the telescopic cover is communicated with the top end opening of the connecting port, a round-headed push rod is fixedly arranged on the upper surface of the telescopic cover, the round-headed push rod is slidably arranged with the lower convex ring, guide rods are fixedly arranged on both sides of the upper surface of the connecting port, a second spring is wound on the outer surface of the guide rod, and the two ends of the second spring are respectively connected to the connecting port and the telescopic cover, and the opening end outside the telescopic cover is elastically provided with a first spherical part through a third spring.
[0012] Preferably, the linkage adsorption mechanism also includes a plurality of movable tubes arranged in a ring shape with equal intervals inside the sleeve, the movable tube and the sleeve are elastically arranged by a first spring, the movable tube and the annular tube are connected by a first connecting hose, a hollow ball is elastically arranged in the middle of one end of the movable tube by a fifth spring, a second connecting hose is arranged between the hollow ball and the movable tube, and both ends of the second connecting hose are respectively connected to the movable tube and the hollow ball, suction holes are penetrated at both ends of the middle part of the hollow ball, a brush is arranged on the outer surface of the hollow ball, and a second spherical part is elastically arranged at the open end inside the movable tube by a fourth spring.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the chain processing quality detection device,
[0014] The present invention first passes the chain through the bottom of the sleeve and out from the top of the sleeve, and utilizes the provided rotating traction mechanism to realize the conveying and rotation of the chain, so that each surface of the chain can be exposed to the cleaning range of the linkage adsorption mechanism, so as to clean the impurities on each surface of the chain, and then, utilizes the rotating base ring to drive the lower convex ring to rotate synchronously, so that the dust raised during cleaning can enter the hollow ball through the suction hole to be collected, and utilizes this adsorption method to quickly complete the cleaning of impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the winding assembly structure of the present invention;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the sleeve of the present invention;
[0018] Figure 4 A partial side cross-sectional view of the present invention Figure 1 ;
[0019] Figure 5 A partial side cross-sectional view of the present invention Figure 2 ;
[0020] Figure 6 It is a schematic diagram of the annular tube structure of the present invention;
[0021] Figure 7 It is a cross-sectional view of the planar structure of the annular tube of the present invention.
[0022] In the figure:
[0023] 100, sleeve; 200, drum rack; 300, linkage adsorption mechanism; 301, suspension rod; 302, lower convex ring; 303, annular tube; 304, movable tube; 305, round-head push rod; 306, connecting port; 307, first spring; 308, first connecting hose; 309, telescopic cover; 310, guide rod; 311, second spring; 312, first spherical member; 313, third spring; 314, second spherical member; 315, fourth spring; 316, second connecting hose; 317, fifth spring; 318, suction hole; 319, hollow ball; 320, brush; 400, rotary traction machine Structure; 401, base ring; 402, drive ring; 403, bevel gear ring; 404, support ring; 405, first connecting plate; 406, second connecting plate; 407, positioning wheel; 408, drive shaft; 409, drive gear; 410, sprocket; 411, first transmission gear; 412, horizontal shaft; 413, inner ring; 414, drive rod; 415, bevel gear; 416, second transmission gear; 417, third transmission gear; 500, winding assembly; 501, rotating frame; 502, winding wheel; 503, hanging nail; 504, fixed shaft; 600, visual inspection module; 700, guide hopper. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-7The present invention provides a technical solution: a chain processing quality inspection device, including a sleeve 100 and a drum frame 200 for supporting the sleeve 100, both ends of the sleeve 100 are trumpet-shaped, and a guide hopper 700 for centering the chain is fixedly arranged on the inner surface of the bottom of the sleeve 100, and visual inspection modules 600 are installed on both sides of the inner surface of the top of the sleeve 100 for visual inspection of the chain. The device also includes: a rotating traction mechanism 400 located in the middle above the sleeve 100 and used for conveying the chain; and a linkage adsorption mechanism 300 for cleaning the surface of the chain in cooperation with the rotating traction mechanism 400.
[0026] Specifically, the rotary traction mechanism 400 includes a base ring 401, and a winding assembly 500 located in the middle above the base ring 401 and used to store the chain. A driving ring 402 is fixedly provided in the middle of the upper surface of the base ring 401, and the cross-section of the driving ring 402 is designed in an L-shaped structure. An inner gear ring 413 is fixedly provided in the middle of the upper surface of the driving ring 402, and a driving gear 409 is provided inside the inner gear ring 413, and the driving gear 409 is meshed with the inner gear ring 413 for transmission. A driving shaft 408 is fixedly provided in the middle of the upper surface of the driving gear 409, which is used to cooperate with the driving gear 409 to drive the inner gear ring 413, so that the driving ring 402 drives the base ring 401 to rotate synchronously. The outer end of the drive shaft 408 is connected and assembled with the output end of the external drive member through a coupling. The drive member is an electric motor, which is not drawn or marked in the drawings of the specification. As a prior art, it is not described here. Both ends of the middle part of the base ring 401 are provided with transverse shafts 412, and the transverse shaft 412 and the base ring 401 are rotatably arranged through bearings. A sprocket 410 is fixedly arranged in the middle of the outer surface of the transverse shaft 412, and the two sprockets 410 have the same structure, and a spacing is set between the two sprockets 410 for chain transmission. A first transmission gear 411 is fixedly arranged on the outer surface of the transverse shaft 412 and away from the sprocket 410. The two first transmission gears 411 have the same structure, and the two first transmission gears 411 have the same structure. Meshing transmission, a driving rod 414 is rotatably provided in the middle of the base ring 401 through a bearing, and a third transmission gear 417 is fixedly provided on the outer surface of the driving rod 414, and a bevel gear 415 is fixedly provided in the middle of the outer end of the driving rod 414, and a second transmission gear 416 is fixedly provided on the outer surface of one of the transverse axes 412 and located at the position of the third transmission gear 417, and the second transmission gear 416 has the same structure as the third transmission gear 417, and the second transmission gear 416 and the third transmission gear 417 are meshed for transmission, and the rotating traction mechanism 400 also includes a support ring 404 and a bevel gear ring 403 arranged outside the base ring 401, and the support ring 404 is located above the bevel gear ring 403, and The base ring 401, the support ring 404, and the bevel gear ring 403 are coaxial, the support ring 404 is close to the drive ring 402, and the bevel gear ring 403 is close to the bevel gear 415. The base ring 401 and the support ring 404 rotate relative to each other, and the base ring 401 and the bevel gear ring 403 rotate relative to each other. The support ring 404 and the bevel gear ring 403 are connected through a first connecting plate 405, and the bevel gear ring 403 and the sleeve 100 are connected through a second connecting plate 406. A plurality of positioning wheels 407 arranged in a ring shape with equal intervals are installed in the middle of the upper surface of the support ring 404 for positioning the drive ring 402, and the positioning wheel 407 and the drive ring 402 are set to roll, and the bevel gear ring 403 is set to mesh with the bevel gear 415.Furthermore, the winding assembly 500 includes a rotating frame 501, the interior of which is provided with a winding wheel 502 rotatably via a bearing, and the outer surface of the winding wheel 502 is fixedly provided with a plurality of hanging nails 503 arranged at equal intervals, which are used to fix the end of the chain to facilitate winding, and a fixed shaft 504 is rotatably provided at the middle part of the rotating frame 501 via a bearing. When in use, the staff can connect the fixed shaft 504 to a fixed point to support the rotating frame 501, so that the rotating frame 501 can rotate relative to the fixed shaft 504, and the outer end of the winding wheel 502 is connected and assembled with the output end of the external driving member through a reducer, and the principle of the driving member is the same as above.
[0027] Specifically, the linkage adsorption mechanism 300 includes an annular tube 303 fixedly arranged in the middle of the outer surface of the sleeve 100, and a lower convex ring 302 arranged outside the sleeve 100 and located in the middle above the annular tube 303. The lower convex ring 302 is connected to the driving ring 402 through the suspension rod 301, so that the driving ring 402 can drive the lower convex ring 302 to rotate synchronously through the suspension rod 301 during rotation. The outer surface of the annular tube 303 and one side of the lower convex ring 302 are provided with a plurality of communication ports 306 arranged in an annular shape with equal intervals, and a telescopic cover 309 is provided in the middle of the upper surface of the communication port 306. The bottom end is connected to the top of the communication port 306, and the bottom opening of the telescopic cover 309 is connected to the top opening of the communication port 306. A round-headed push rod 305 is fixedly provided on the upper surface of the telescopic cover 309, which is used to cooperate with the rotating lower convex ring 302 to push the telescopic cover 309 downward. The round-headed push rod 305 and the lower convex ring 302 are slidably arranged. Guide rods 310 are fixedly provided on both sides of the upper surface of the communication port 306, and the top of the guide rod 310 passes through the telescopic cover 309 and extends to the top of the telescopic cover 309, and the telescopic cover 309 slides relatively with the guide rod 310, and the outer surface of the guide rod 310 is wound with a second spring 31 1, and the two ends of the second spring 311 are respectively connected to the communication port 306 and the telescopic cover 309, which is used to reset the telescopic cover 309. The open end of the telescopic cover 309 is elastically provided with a first spherical member 312 through a third spring 313, which is used to transport the gas in one direction. The linkage adsorption mechanism 300 also includes a plurality of movable tubes 304 arranged in an annular shape and at equal intervals inside the sleeve 100. The movable tube 304 is located below the annular tube 303. The movable tube 304 and the sleeve 100 are elastically provided by the first spring 307. The movable tube 304 and the annular tube 303 are connected by a first connecting hose 308. The annular tube 303 and the movable tube 304 are connected to each other, a hollow ball 319 is elastically provided in the middle of one end of the movable tube 304 through a fifth spring 317, a second connecting hose 316 is provided between the hollow ball 319 and the movable tube 304, and both ends of the second connecting hose 316 are respectively connected to the movable tube 304 and the hollow ball 319, suction holes 318 are penetrated at both ends of the middle of the hollow ball 319, a brush 320 is provided on the outer surface of the hollow ball 319, and a second spherical part 314 is elastically provided at the open end inside the movable tube 304 through a fourth spring 315 for unidirectional transportation of gas.
[0028] According to the above, the present invention first passes the chain through the bottom of the sleeve 100 and out of the top of the sleeve 100, and utilizes the set rotating traction mechanism 400 to realize the transportation and rotation of the chain, so that each surface of the chain can be exposed to the cleaning range of the linkage adsorption mechanism 300, so as to clean the impurities on each surface of the chain, and then, utilizes the rotating base ring 401 to drive the lower convex ring 302 to rotate synchronously, so that the dust raised during cleaning can enter the hollow ball 319 through the suction hole 318 to complete the collection, and utilizes this adsorption method to quickly complete the cleaning of impurities.
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
Claims
1. A chain processing quality inspection device, comprising a sleeve (100) and a cartridge frame (200) for supporting the sleeve (100), characterized in that: Both ends of the sleeve (100) are trumpet-shaped, a guide hopper (700) for centering the chain is fixedly arranged on the inner surface of the bottom of the sleeve (100), and visual inspection modules (600) are installed on both sides of the inner surface of the top of the sleeve (100), and further comprising: A rotary traction mechanism (400) located in the middle of the upper part of the sleeve (100) and used for conveying the chain, the rotary traction mechanism (400) comprising a base ring (401) and a winding assembly (500) located in the middle of the upper part of the base ring (401) and used for storing the chain; A linkage adsorption mechanism (300) is used to clean the surface of a chain in cooperation with a rotating traction mechanism (400).
2. A chain processing quality detection device according to claim 1, characterized in that: A driving ring (402) is fixedly arranged in the middle of the upper surface of the base ring (401), and the cross section of the driving ring (402) is designed in an L-shaped structure. An inner gear ring (413) is fixedly arranged in the middle of the upper surface of the driving ring (402), and a driving gear (409) is arranged inside the inner gear ring (413), and the driving gear (409) is meshed with the inner gear ring (413) for transmission. A driving shaft (408) is fixedly arranged in the middle of the upper surface of the driving gear (409), and the outer end of the driving shaft (408) is connected and assembled with the output end of the external driving member through a coupling.
3. A chain processing quality detection device according to claim 1, characterized in that: Both ends of the middle of the base ring (401) are provided with a transverse shaft (412), and the transverse shaft (412) and the base ring (401) are rotatably arranged via bearings. A sprocket (410) is fixedly arranged in the middle of the outer surface of the transverse shaft (412), and a first transmission gear (411) is fixedly arranged on the outer surface of the transverse shaft (412) and away from the sprocket (410), and two of the first transmission gears (411) are meshed for transmission. A driving rod (414) is rotatably arranged in the middle of the base ring (401) via a bearing, and a third transmission gear (417) is fixedly arranged on the outer surface of the driving rod (414), and a second transmission gear (416) is fixedly arranged on the outer surface of one of the transverse shafts (412) and located at the position of the third transmission gear (417), and the second transmission gear (416) is meshed with the third transmission gear (417) for transmission, and a bevel gear (415) is fixedly arranged in the middle of the outer end of the driving rod (414).
4. A chain processing quality detection device according to claim 1, characterized in that: The rotary traction mechanism (400) further comprises a support ring (404) and a bevel gear ring (403) arranged outside the base ring (401), and the support ring (404) is located above the bevel gear ring (403), and the base ring (401), the support ring (404) and the bevel gear ring (403) are coaxial, the support ring (404) and the bevel gear ring (403) are connected via a first connecting plate (405), and the bevel gear ring (403) and the sleeve (100) are connected via a second connecting plate (406), a plurality of positioning wheels (407) arranged in an annular shape and at equal intervals are installed in the middle of the upper surface of the support ring (404), and the positioning wheels (407) and the drive ring (402) are arranged in a rolling manner, and the bevel gear ring (403) and the bevel gear (415) are arranged in meshing engagement.
5. A chain processing quality detection device according to claim 1, characterized in that: The winding assembly (500) comprises a rotating frame (501), a winding wheel (502) is rotatably arranged inside the rotating frame (501) via a bearing, and a plurality of hanging nails (503) arranged at equal intervals are fixedly arranged on the outer surface of the winding wheel (502), a fixed shaft (504) is rotatably arranged in the middle of the rotating frame (501) via a bearing, and the outer end of the winding wheel (502) is connected and assembled with the output end of an external driving member via a reducer.
6. A chain processing quality detection device according to claim 1, characterized in that: The linkage adsorption mechanism (300) comprises an annular tube (303) fixedly arranged in the middle of the outer surface of the sleeve (100), and a lower convex ring (302) arranged outside the sleeve (100) and located in the middle above the annular tube (303), wherein the lower convex ring (302) is connected to the driving ring (402) via a suspension rod (301), and a plurality of communication ports (306) arranged in an annular shape and at equal intervals are arranged on the outer surface of the annular tube (303) and located on one side of the lower convex ring (302), and a telescopic cover (309) is arranged in the middle of the upper surface of the communication port (306), and the bottom end of the telescopic cover (309) is connected to the top end of the communication port (306), and the telescopic cover (309) is connected to the top end of the communication port (306). The bottom opening of the telescopic cover (309) is connected to the top opening of the connecting port (306); a round-head push rod (305) is fixedly arranged on the upper surface of the telescopic cover (309); the round-head push rod (305) is slidably arranged with the lower convex ring (302); guide rods (310) are fixedly arranged on both sides of the upper surface of the connecting port (306); a second spring (311) is wound around the outer surface of the guide rod (310); and the two ends of the second spring (311) are respectively connected to the connecting port (306) and the telescopic cover (309); and a first spherical part (312) is elastically arranged on the outer open end of the telescopic cover (309) through a third spring (313).
7. A chain processing quality detection device according to claim 6, characterized in that: The linkage adsorption mechanism (300) further comprises a plurality of movable tubes (304) arranged in an annular shape at equal intervals inside the sleeve (100); the movable tube (304) and the sleeve (100) are elastically arranged via a first spring (307); the movable tube (304) and the annular tube (303) are connected via a first connecting hose (308); a hollow ball (319) is elastically arranged at the middle of one end of the movable tube (304) via a fifth spring (317); the hollow ball (319) A second connecting hose (316) is provided between the movable tube (304) and the movable tube (304), and the two ends of the second connecting hose (316) are respectively connected to the movable tube (304) and the hollow ball (319), and suction holes (318) are provided at both ends of the middle of the hollow ball (319), and a brush (320) is provided on the outer surface of the hollow ball (319), and the open end inside the movable tube (304) is elastically provided with a second spherical part (314) through a fourth spring (315).
Citation Information
Patent Citations
Quality detection device for metal chain processing
CN218629201U
Cited By
Continuous heat treatment device for chain
CN119753300A