Metal shell pouring insulation bus and manufacturing method thereof
By designing a metal shell casting insulated busbar production equipment including automatic casting, scraping and vibration systems, the problem of insulated casting materials being difficult to self-level and bubble in the prior art is solved, and an efficient and automated casting process and high-quality busbar production are achieved.
Patent Information
- Application Number
- CN202411943753.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-27
AI Technical Summary
During the pouring process of existing busbar casting equipment, it is difficult to achieve the self-leveling effect of insulating castable materials, and it requires manual scraping, which is low efficiency and is difficult to ensure the consistent level of the various places, affecting the quality of the busbar.
Design a metal shell cast insulated busbar production equipment, including a driving mechanism, a fixing plate, a camera, a motor, a drive shaft, a support arm, a flat plate, a conduit, a circular tube, a nozzle, a scraper and a pin. Automatically pour in insulating material, scraper and pin combination with the spray head to ensure the level of the horizontal and height consistency, and eliminate bubbles through the vibration system to improve density.
Automatic casting and efficient scraping of insulating castables are realized, ensuring the horizontal consistency and structural strength of the busbar, and improving the casting efficiency and busbar quality.
Smart Images

Figure CN119694678A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of insulating busbar manufacturing, and in particular relates to a metal shell cast insulating busbar and a manufacturing method thereof. Background Art
[0002] The enclosed busbar is a busbar system composed of a metal plate (steel plate or aluminum plate) as a protective shell, a conductive bar, an insulating material and related accessories. It is mainly used to transmit electrical energy and has the ability to collect and distribute electricity.
[0003] Based on the prior art, it is found that in the process of casting the busbar with the existing busbar casting equipment, since the insulating casting material is viscous as a whole, it is difficult for the insulating casting material to achieve a self-leveling effect after being cast into the template. The insulating casting material needs to be scraped flat manually with a spatula. This method is inefficient and it is difficult to ensure that the level of the insulating casting material is consistent at all locations, thereby affecting the quality of the busbar after casting.
[0004] In addition, bubbles are easily generated in the insulating castable, and the presence of bubbles will reduce the density of the insulating castable, thereby affecting the structural strength of the busbar after casting, and easily causing the busbar to deform or be damaged during subsequent use. Summary of the invention
[0005] In order to overcome the disadvantage that it is difficult to ensure the uniform level of insulating casting material at various locations during the casting of the busbar, thereby affecting the quality of the cast busbar, the present invention provides a metal shell cast insulating busbar manufacturing device.
[0006] The technical solution of the present invention is: a metal shell cast insulated busbar manufacturing equipment, including a base frame and a support frame; the support frame is fixedly connected to the base frame; it also includes a driving mechanism, a fixed plate, a camera, a motor I, a transmission shaft I, a support arm, a flat plate, a conduit, a round tube, a nozzle and a scraper; the support frame is connected to the driving mechanism; the moving part of the driving mechanism is connected to the fixed plate, and the driving mechanism is used to drive the fixed plate to move; the camera is fixedly connected to the fixed plate; the motor I is fixedly connected to the fixed plate; the output shaft of the motor I is fixedly connected to the transmission shaft I; the transmission shaft I is rotatably connected to the fixed plate; the support arm is fixedly connected to the transmission shaft I; the end of the support arm away from the transmission shaft I is fixedly connected to the flat plate; the conduit is installed on the flat plate; at least four round tubes are fixedly connected to and connected to the conduit; all the round tubes are fixedly connected to the flat plate; a nozzle is fixedly connected to the lower end of each round tube; all the nozzles are fixedly connected to the flat plate; and a scraper is slidably connected to the flat plate.
[0007] As a preferred technical solution of the present invention, the discharge port of the nozzle is arranged in an inclined shape.
[0008] As a preferred technical solution of the present invention, the surface of the scraper is coated with an anti-stick coating.
[0009] As a preferred technical solution of the present invention, a plurality of pins are fixedly connected to the lower part of the scraper.
[0010] As a preferred technical solution of the present invention, the pin is made of rubber, and the outer surface of the pin is coated with an anti-stick coating.
[0011] As a preferred technical solution of the present invention, it also includes a telescopic plate and an elastic member I; at least two telescopic plates are slidably connected to the flat plate; at least two elastic members I are fixedly connected between each telescopic plate and the flat plate, one end of the elastic member I is fixedly connected to the telescopic plate, and the other end of the elastic member I is fixedly connected to the flat plate.
[0012] As a preferred technical solution of the present invention, the edge of the telescopic plate is arranged to be inclined.
[0013] As a preferred technical solution of the present invention, it also includes a motor II, a transmission shaft II, a lever, a limit frame, a limit frame and an elastic member II; the motor II is fixedly connected to the plate; the transmission shaft II is fixedly connected to the output shaft of the motor II; the transmission shaft II is rotatably connected to the plate, and the transmission shaft II passes through the plate; the lever is fixedly connected to the transmission shaft II; the limit frame is fixedly connected to the plate; the limit frame is slidably connected to the limit frame, and the lever is located in the limit frame; the limit frame is fixedly connected to the scraper; at least two elastic members II are fixedly connected between the limit frame and the limit frame, one end of the elastic member II is fixedly connected to the limit frame, and the other end of the elastic member II is fixedly connected to the limit frame.
[0014] As a preferred technical solution of the present invention, it also includes a vibration system; the vibration system is connected to the flat plate; the vibration system includes an electric actuator II, a special-shaped connecting rod and a vibration rod; at least two electric actuators II are fixedly connected to the left side of the flat plate; the telescopic part of each electric actuator II is fixedly connected to a special-shaped connecting rod; all the special-shaped connecting rods are slidably connected to the flat plate; each special-shaped connecting rod is fixedly connected to a vibration rod at one end away from the electric actuator II, and a vibration motor is provided in the vibration rod.
[0015] As a preferred technical solution of the present invention, a method for manufacturing a metal shell cast insulated busbar comprises the following steps:
[0016] S1: Clamping and limiting, arranging the conductive bars to be cast neatly in the template, and then clamping and limiting the template by multiple clamps;
[0017] S2: pouring, delivering the insulating castable into the formwork through the nozzle;
[0018] S3: scraping, the insulating castable is scraped flat by the combination of the scraper and the telescopic plate;
[0019] S4: Remove bubbles, break the bubbles in the insulating castable by reciprocating the needle, and promptly flatten the insulating castable by the scraper and telescopic plate;
[0020] S5: Vibration. High-frequency vibration is generated by a vibrating rod. The vibrating rod causes the template to vibrate, and then the insulating castable in the template generates high-frequency vibration, which helps to make the bubbles in the insulating castable float up, making it easier for the needle to scratch them, thereby improving the density of the material.
[0021] The advantages and positive effects of the present invention are:
[0022] (1) By conveying the insulating castable material into the conduit and allowing the insulating castable material to flow along the circular tube, the insulating castable material is finally conveyed into the template through the nozzle, thereby realizing automatic casting of the conductive bar, improving efficiency and reducing human labor intensity.
[0023] (2) Use a camera to detect the bend of the conductive row, and adjust the positions of all nozzles so that each nozzle can always align with the gap between two adjacent conductive rows, and then continue pouring until the pouring is completed.
[0024] (3) The scraper and all the pins are inserted into the insulating castable and contacted with the insulating castable, and then the scraper is moved along the inner side of the template to scrape the insulating castable flat. The elastic force generated by the corresponding elastic member I causes the telescopic plate to slide out of the flat plate and press against the inner side of the curved part of the template, so that the scraper and the telescopic plate combination jointly scrape the insulating castable flat, so that the horizontal height of the insulating castable at various locations is kept consistent, thereby improving the quality of the conductive bar after casting.
[0025] (4) The bubbles generated in the insulating castable are broken by the reciprocating movement of the pin, and the insulating castable can be scraped flat in time by the scraper and the telescopic plate, so as to avoid bubbles in the insulating castable, thereby improving the structural strength of the conductive bar after casting and reducing the possibility of deformation or damage of the conductive bar during subsequent use.
[0026] (5) The vibrating rod generates high-frequency vibration, which causes the template to vibrate, and then the insulating castable in the template generates high-frequency vibration, which helps to make the bubbles in the insulating castable float up, making it easier for the pins to cut through, thereby improving the density of the material. It can also cooperate with all the pins to break the bubbles in the insulating castable, thereby improving the quality and performance of the conductive bar after casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the metal shell casting insulation busbar manufacturing equipment of the present invention;
[0028] Figure 2A schematic diagram of the three-dimensional structure of the metal shell casting insulated busbar manufacturing equipment of the present invention, including a fixing frame, an electric actuator Ⅰ, a fixing plate, a camera, a motor Ⅰ, a transmission shaft Ⅰ, a support arm and a flat plate combination;
[0029] Figure 3 This is a schematic diagram of the three-dimensional structure of the base frame, template, fixture and conductive bar combination of the metal shell casting insulated busbar manufacturing equipment of the present invention;
[0030] Figure 4 This is a schematic diagram of the installation positions of the nozzle, scraper, pin and telescopic plate of the metal shell casting insulated busbar manufacturing equipment of the present invention;
[0031] Figure 5 This is a schematic diagram of the installation positions of the telescopic plate and the elastic member I of the metal shell casting insulation busbar manufacturing equipment of the present invention;
[0032] Figure 6 This is a schematic diagram of the installation positions of the transmission shaft II, the lever, the limit frame, the limit frame and the elastic member II of the metal shell casting insulation busbar manufacturing equipment of the present invention;
[0033] Figure 7 It is a three-dimensional structural schematic diagram of the vibration system of the metal shell casting insulation busbar manufacturing equipment of the present invention.
[0034] Marked in the figure: 1-base frame, 2-support frame, 3-template, 4-clamp, 5-conductive bar, 201-electric slide rail Ⅰ, 202-electric slider Ⅰ, 203-electric slide rail Ⅱ, 204-electric slider Ⅱ, 205-fixed frame, 206-electric actuator Ⅰ, 207-fixed plate, 2071-camera, 208-motor Ⅰ, 209-drive shaft Ⅰ, 210-support arm, 211-plate, 212-conduit, 213-round tube, 214-sprinkler, 215-scraper, 2151-pin, 216-telescopic plate, 2161-elastic part Ⅰ, 301-motor Ⅱ, 302-drive shaft Ⅱ, 303-dial rod, 304-limit frame, 305-limit frame, 306-elastic part Ⅱ, 401-electric actuator Ⅱ, 402-special-shaped connecting rod, 403-vibration rod. DETAILED DESCRIPTION
[0035] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.
[0036] Embodiment 1:
[0037] A metal shell cast insulated busbar manufacturing equipment, according to Figure 1-Figure 6 As shown, it includes a base frame 1 and a support frame 2; the rear of the base frame 1 is fixedly connected to the support frame 2;
[0038] It also includes a driving mechanism, a fixed plate 207, a camera 2071, a motor I 208, a transmission shaft I 209, an arm 210, a plate 211, a guide tube 212, a round tube 213, a nozzle 214 and a scraper 215; the support frame 2 is connected to the driving mechanism; the fixed plate 207 is connected to the moving part of the driving mechanism; the camera 2071 is fixedly connected to the left part of the lower surface of the fixed plate 207; the fixed plate 207 is fixedly connected to the motor I 208; the output shaft of the motor I 208 is fixedly connected to the transmission shaft I 209; the transmission Shaft I 209 is rotatably connected to the fixed plate 207; a support arm 210 is fixedly connected to the transmission shaft I 209; a flat plate 211 is fixedly connected to one end of the support arm 210 away from the transmission shaft I 209; a conduit 212 is installed on the flat plate 211; four circular tubes 213 are fixedly connected and communicated to the conduit 212; all the circular tubes 213 are fixedly connected to the flat plate 211; a nozzle 214 is fixedly connected to the lower end of each circular tube 213; all the nozzles 214 are fixedly connected to the flat plate 211; a scraper 215 is slidably connected to the lower part of the flat plate 211.
[0039] The discharge port of the nozzle 214 is arranged to be inclined so as to better convey the insulating casting material.
[0040] The surface of the scraper 215 is coated with an anti-stick coating to reduce adhesion between the insulating casting material and the scraper 215 .
[0041] A plurality of pins 2151 are fixedly connected to the lower part of the scraper 215 for inserting into the insulating casting material to puncture bubbles generated in the insulating casting material.
[0042] The plug pin 2151 is made of rubber, and the outer surface of the plug pin 2151 is coated with an anti-stick coating to reduce adhesion between the insulating casting material and the plug pin 2151.
[0043] It also includes a telescopic plate 216 and an elastic member Ⅰ2161; two telescopic plates 216 are slidably connected to the flat plate 211; two elastic members Ⅰ2161 are fixedly connected between each telescopic plate 216 and the flat plate 211, and the elastic member Ⅰ2161 is a spring, one end of the elastic member Ⅰ2161 is fixedly connected to the telescopic plate 216, and the other end of the elastic member Ⅰ2161 is fixedly connected to the flat plate 211.
[0044] The edge of the telescopic plate 216 is arranged to be inclined so as to be inserted into the inner side of the template 3 when moving.
[0045] The entire left side of the telescopic plate 216 is coated with an anti-stick coating to reduce adhesion between the insulating casting material and the telescopic plate 216 .
[0046] It also includes a motor II 301, a transmission shaft II 302, a lever 303, a limit frame 304, a limit frame 305 and an elastic member II 306; the motor II 301 is fixedly connected to the left side of the plate 211; the transmission shaft II 302 is fixedly connected to the output shaft of the motor II 301; the transmission shaft II 302 is rotatably connected to the plate 211, and the transmission shaft II 302 passes through the plate 211; the lever 303 is fixedly connected to the transmission shaft II 302; the limit frame 304 is fixedly connected to the right side of the plate 211; the limit frame 305 is slidably connected to the limit frame 305, and the lever 303 is located in the limit frame 305; the limit frame 305 is fixedly connected to the scraper 215; two elastic members II 306 are fixedly connected between the limit frame 305 and the limit frame 304, and the elastic member II 306 is a spring, one end of the elastic member II 306 is fixedly connected to the limit frame 305, and the other end of the elastic member II 306 is fixedly connected to the limit frame 304.
[0047] The driving mechanism includes an electric slide rail Ⅰ201, an electric slider Ⅰ202, an electric slide rail Ⅱ203, an electric slider Ⅱ204, a fixed frame 205 and an electric actuator Ⅰ206; the electric slide rail Ⅰ201 is fixedly connected to the support frame 2; the electric slider Ⅰ202 is slidably connected to the electric slide rail Ⅰ201; the electric slider Ⅰ202 is fixedly connected to the electric slide rail Ⅱ203; the electric slider Ⅱ204 is slidably connected to the electric slide rail Ⅱ203; the electric slider Ⅱ204 is fixedly connected to the fixed frame 205; two electric actuators Ⅰ206 are fixedly connected to the fixed frame 205, and the electric actuator Ⅰ206 is an electric push rod; the telescopic parts of the two electric actuators Ⅰ206 are commonly fixedly connected to the fixed plate 207.
[0048] The template 3 is manually placed on the base frame 1 in advance, and then the conductive bars 5 to be cast are neatly arranged in the template 3, and then the template 3 is clamped and limited by multiple clamps 4, so as to limit the arranged conductive bars 5, and then an insulating castable is poured into the template 3, wherein the insulating castable is usually composed of epoxy resin as the main component, and other materials such as volcanic rock inorganic minerals may be mixed according to actual needs, and the insulating castable is viscous as a whole after being made;
[0049] When pouring the insulating busbar, the pump machine used for conveying the insulating casting material is connected to the conduit 212 in advance, and then the electric slider I 202 is controlled to start moving along the electric slide rail I 201 to the left with the front side of the base frame 1 as the reference, and the movement of the electric slider I 202 drives all the connected parts to move, and then the front side of the base frame 1 is used as the reference to control the electric slider II 204 to start moving along the electric slide rail II 203, thereby driving all the connected parts to move, and finally the plate 211 moves to align with the template 3 and is located above the conductive bar 5, and then the two electric actuators I are controlled. 206 starts to drive the fixed plate 207 to move downward, and the movement of the fixed plate 207 drives all the connected parts to move, so that all the nozzles 214 move downward close to the conductive row 5, and each nozzle 214 is aligned with the gap between two adjacent conductive rows 5, and then the external pump is controlled to start operation to transport the insulating castable into the conduit 212, and the insulating castable flows along the circular tube 213, and finally the insulating castable is transported to the template 3 through the nozzle 214, so as to realize the automatic casting of the conductive row 5, improve the efficiency and reduce the labor intensity of the human body.
[0050] And when pouring to the bending part of the conductive row 5, that is, when the flat plate 211 moves to the bending part of the conductive row 5, the bending part of the conductive row 5 is detected by the camera 2071 and the detection data is transmitted to the central processor, and then the motor I 208 is controlled to start, the output shaft of the motor I 208 rotates to drive the transmission shaft I 209 to rotate, the transmission shaft I 209 rotates to drive the support arm 210 to rotate, the support arm 210 rotates to drive the flat plate 211 to rotate, and the flat plate 211 rotates to drive all connected parts to rotate, and then the positions of all nozzles 214 are adjusted, so that each nozzle 214 can always align with the gap between two adjacent conductive rows 5, and then pouring is carried out until the pouring is completed.
[0051] However, during the pouring process of the conductive bar 5, since the insulating castable is viscous as a whole, it is difficult for the insulating castable to achieve a self-leveling effect after being poured into the template 3, and the insulating castable needs to be manually scraped flat with a spatula. This method is inefficient and it is difficult to ensure that the level of the insulating castable is consistent at all locations, thereby affecting the quality of the conductive bar 5 after pouring. In addition, bubbles are easily generated in the insulating castable, and the presence of bubbles will reduce the density of the insulating castable, thereby affecting the structural strength of the conductive bar 5 after pouring, and easily causing the conductive bar 5 to be deformed or damaged during subsequent use.
[0052] In order to solve the above problem, after the insulating casting material is poured into the template 3 through all the nozzles 214, the two electric actuators I 206 are controlled to start and drive the fixed plate 207 to move downward. The movement of the fixed plate 207 drives all the connected parts to move, so that the scraper 215 and all the pins 2151 are inserted into the insulating casting material and contact with the insulating casting material, and the two telescopic plates 216 are also inserted into the insulating casting material. Since the left side of the telescopic plate 216 is cut into an inclined shape, when the telescopic plate 216 moves to the inner side of the template 3, the telescopic plate 216 will be squeezed by the inner side of the template 3, so that the telescopic plate 216 is retracted into the flat plate 211, and the elastic force generated by the corresponding elastic member I 2161 makes the telescopic plate 216 always press against the inner side of the template 3, and then the electric slider I 202 and the electric slider II 204 are controlled to start in the same way as above, so that the scraper 215 moves along the inner side of the template 3, so as to scrape the insulating casting material flat;
[0053] When the flat plate 211 moves to the bending part of the conductive bar 5, the camera 2071 detects the bending part of the conductive bar 5 and transmits the detection data to the central processor, and then the motor I 208 is controlled to start in the same way as above, and the output shaft of the motor I 208 rotates, driving the transmission shaft I 209 to rotate, and the rotation of the transmission shaft I 209 drives all the connected parts to rotate, thereby driving the two telescopic plates 216 to rotate, and at the same time, the elastic force generated by the corresponding elastic member I 2161 of the telescopic plate 216 makes the telescopic plate 216 slide out from the flat plate 211 and press against the inner side of the bending part of the template 3, so that the scraper 215 and the telescopic plate 216 are combined to scrape the insulating castable material flat, so that the horizontal height of the insulating castable material at various locations is kept consistent, thereby improving the quality of the conductive bar 5 after casting.
[0054] When the scraper 215 is scraping the insulating castable material flat, the motor II 301 is controlled to start, the output shaft of the motor II 301 rotates to drive the transmission shaft II 302 to rotate, the transmission shaft II 302 rotates to drive the lever 303 to rotate, the lever 303 rotates to squeeze the limit frame 305, so that the limit frame 305 moves back and forth along the limit frame 304 and compresses all the elastic parts II 306, so that the limit frame 305 moves to drive the scraper 215 to move, and the movement of the scraper 215 drives all the pins 2151 to move back and forth, so that the bubbles generated in the insulating castable material are broken by the reciprocating movement of the pins 2151, and the insulating castable material can be scraped flat in time by the scraper 215 and the telescopic plate 216, so as to avoid bubbles in the insulating castable material, thereby improving the structural strength of the conductive bar 5 after casting, and reducing the possibility of deformation or damage of the conductive bar 5 during subsequent use.
[0055] Embodiment 2:
[0056] Based on the first embodiment, Figure 7As shown, it also includes a vibration system; the vibration system is connected to the plate 211; the vibration system includes an electric actuator II 401, a special-shaped connecting rod 402 and a vibration rod 403; two electric actuators II 401 are fixedly connected to the left side of the plate 211, and the electric actuator II 401 is an electric push rod; the telescopic part of each electric actuator II 401 is fixedly connected to a special-shaped connecting rod 402; all the special-shaped connecting rods 402 are slidably connected to the plate 211; each special-shaped connecting rod 402 is fixedly connected to a vibration rod 403 at one end away from the electric actuator II 401, and a vibration motor is arranged in the vibration rod 403.
[0057] A method for manufacturing a metal shell cast insulated busbar comprises the following steps:
[0058] S1: clamping and limiting, arranging the conductive bars 5 to be cast neatly in the template 3, and then clamping and limiting the template 3 by multiple clamps 4;
[0059] S2: pouring, conveying the insulating casting material into the template 3 through the nozzle 214;
[0060] S3: scraping the material, the insulating casting material is scraped flat by the combination of the scraper 215 and the telescopic plate 216;
[0061] S4: removing bubbles, the bubbles generated in the insulating castable are broken by reciprocating movement of the pin 2151, and the insulating castable can be scraped flat in time by the scraper 215 and the telescopic plate 216;
[0062] S5: Vibration. High-frequency vibration is generated by the vibrating rod 403. The vibrating rod 403 causes the template 3 to vibrate, thereby causing the insulating castable in the template 3 to generate high-frequency vibration, which helps to make the bubbles in the insulating castable float up, making it easier for the pin 2151 to cut through them, thereby achieving the goal of improving the density of the material.
[0063] In order to further reduce the bubbles in the insulating castable, when the flat plate 211 moves to align with the template 3, the two electric actuators II 401 are controlled to start and each drive a special-shaped connecting rod 402 to move, so that the two special-shaped connecting rods 402 move back to back. As the flat plate 211 moves into the template 3, the two vibrating rods 403 are respectively located on the outsides of the two templates 3, and the two vibrating rods 403 are respectively against the outer surfaces of the two templates 3, and then the vibration motors in the vibrating rods 403 are controlled to operate, so that the vibrating rods 403 generate high-frequency vibrations, and the vibrating rods 403 cause the template 3 to vibrate, and then the insulating castable in the template 3 generates high-frequency vibrations, which helps to make the bubbles in the insulating castable float up, which is convenient for the pin 2151 to cut through, thereby achieving the improvement of the density of the material, and can cooperate with all the pins 2151 to break the bubbles in the insulating castable, thereby improving the quality and performance of the conductive bar 5 after casting.
[0064] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments can be devised without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.
Claims
1. A metal shell cast insulated busbar manufacturing device, comprising a base frame (1) and a support frame (2); the support frame (2) is fixedly connected to the base frame (1); wherein: The device also comprises a driving mechanism, a fixed plate (207), a camera (2071), a motor I (208), a transmission shaft I (209), a support arm (210), a plate (211), a conduit (212), a round tube (213), a nozzle (214) and a scraper (215); the support frame (2) is connected with the driving mechanism; the moving part of the driving mechanism is connected with the fixed plate (207), and the driving mechanism is used to drive the fixed plate (207) to move; the fixed plate (207) is fixedly connected with the camera (2071); the fixed plate (207) is fixedly connected with the motor I (208); the output shaft of the motor I (208) is fixedly connected with the transmission shaft I (2 09); a transmission shaft I (209) is rotatably connected to a fixed plate (207); a support arm (210) is fixedly connected to the transmission shaft I (209); a flat plate (211) is fixedly connected to one end of the support arm (210) away from the transmission shaft I (209); a guide tube (212) is installed on the flat plate (211); at least four round tubes (213) are fixedly connected to and communicated with the guide tube (212); all the round tubes (213) are fixedly connected to the flat plate (211); a nozzle (214) is fixedly connected to the lower end of each round tube (213); all the nozzles (214) are fixedly connected to the flat plate (211); a scraper (215) is slidably connected to the flat plate (211).
2. A metal shell cast insulated busbar manufacturing equipment according to claim 1, characterized in that: The discharge port of the nozzle (214) is arranged in an inclined shape.
3. A metal shell cast insulated busbar manufacturing equipment according to claim 1, characterized in that: The surface of the scraper (215) is coated with an anti-stick coating.
4. A metal shell cast insulated busbar manufacturing equipment according to claim 1, characterized in that: A plurality of pins (2151) are fixedly connected to the lower portion of the scraper (215).
5. A metal shell cast insulated busbar manufacturing equipment according to claim 4, characterized in that: The plug pin (2151) is made of rubber, and the outer surface of the plug pin (2151) is coated with an anti-stick coating.
6. A metal shell cast insulated busbar manufacturing device according to any one of claims 1 to 5, characterized in that: It also includes a telescopic plate (216) and an elastic member I (2161); at least two telescopic plates (216) are slidably connected to the flat plate (211); at least two elastic members I (2161) are fixedly connected between each telescopic plate (216) and the flat plate (211), one end of the elastic member I (2161) is fixedly connected to the telescopic plate (216), and the other end of the elastic member I (2161) is fixedly connected to the flat plate (211).
7. A metal shell cast insulated busbar manufacturing equipment according to claim 6, characterized in that: The edge of the telescopic plate (216) is arranged to be inclined.
8. A metal shell cast insulated busbar manufacturing device according to claim 6, characterized in that: The device also comprises a motor II (301), a transmission shaft II (302), a lever (303), a limit frame (304), a limit frame (305) and an elastic member II (306); the motor II (301) is fixedly connected to the plate (211); the output shaft of the motor II (301) is fixedly connected to the transmission shaft II (302); the transmission shaft II (302) is rotatably connected to the plate (211), and the transmission shaft II (302) passes through the plate (211); the lever (303) is fixedly connected to the transmission shaft II (302); The plate (211) is fixedly connected to a limiting frame (304); the limiting frame (305) is slidably connected to the limiting frame (304), and the lever (303) is located in the limiting frame (305); the limiting frame (305) is fixedly connected to the scraper (215); at least two elastic members II (306) are fixedly connected between the limiting frame (305) and the limiting frame (304), one end of the elastic member II (306) is fixedly connected to the limiting frame (305), and the other end of the elastic member II (306) is fixedly connected to the limiting frame (304).
9. A metal shell cast insulated busbar manufacturing device according to claim 8, characterized in that: The device also comprises a vibration system; the vibration system is connected to the plate (211); the vibration system comprises an electric actuator II (401), a special-shaped connecting rod (402) and a vibration rod (403); at least two electric actuators II (401) are fixedly connected to the left side of the plate (211); the telescopic part of each electric actuator II (401) is fixedly connected to a special-shaped connecting rod (402); all the special-shaped connecting rods (402) are slidably connected to the plate (211); one end of each special-shaped connecting rod (402) away from the electric actuator II (401) is fixedly connected to a vibration rod (403), and a vibration motor is arranged in the vibration rod (403).
10. A method for manufacturing a metal shell cast insulated busbar, according to the metal shell cast insulated busbar manufacturing equipment according to claim 9, characterized in that: The following steps are involved: S1: clamping and limiting, arranging the conductive bars (5) to be cast neatly in the template (3), and then clamping and limiting the template (3) by using a plurality of clamps (4); S2: pouring, conveying the insulating pouring material into the template (3) through the nozzle (214); S3: scraping the material, using the scraper (215) and the telescopic plate (216) to scrape the insulating casting material flat; S4: removing bubbles, breaking bubbles generated in the insulating castable material by reciprocating the insertion needle (2151), and promptly flattening the insulating castable material by means of the scraper (215) and the telescopic plate (216); S5: Vibration, high-frequency vibration is generated by the vibrating rod (403), and the vibrating rod (403) causes the template (3) to vibrate, thereby causing the insulating castable material in the template (3) to generate high-frequency vibration, thereby helping to make the bubbles in the insulating castable material float up, making it easier for the pin (2151) to cut through them, thereby achieving the goal of improving the density of the material.
Citation Information
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