Emulsion type shell coating production equipment and preparation method thereof
By designing an emulsion shell coating production equipment for ball milling components, the shell crushing and powder extraction are achieved simultaneously, solving the problem that crushing and screening cannot be carried out simultaneously, and the preparation efficiency is improved.
Patent Information
- Application Number
- CN202510000371.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-02
AI Technical Summary
When preparing emulsion shell coatings, the crushing and screening processes cannot be carried out simultaneously, resulting in increased processes, extended time and reduced efficiency.
An emulsion-type shell coating production equipment is designed, which adopts ball milling components, including rotating outer barrel, inner lining board, ball, powder suction head, powder suction box, filter element and exhaust fan, so as to achieve the powder produced by the crushing on the shell while extracting the powder produced by the crushing into the inside of the powder suction box.
The process of shell powder preparation is reduced, the efficiency of shell powder preparation is improved, and the simultaneous operation of crushing and screening is achieved.
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Figure CN119702163A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of paint production equipment, and more specifically, to emulsion shell paint production equipment and a preparation method thereof. Background Art
[0002] When preparing emulsion type shell paint, the shells need to be crushed to produce shell powder, so a shell crushing device will be used. During the entire preparation process, the crushed shells need to be screened, and the crushed shells need to be taken out from the crushing device and placed on a screening device for screening. After screening, the large particles of shells are crushed again, so the crushing and screening cannot be carried out at the same time, which will increase the process of shell powder preparation, and ultimately increase the time of shell powder preparation and reduce the efficiency of shell powder preparation. Summary of the invention
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an emulsion shell paint production device, which can achieve the shell ball milling while extracting the powder produced by the crushing into the inside of the powder suction box, reducing the process of shell powder preparation and improving the efficiency of shell powder preparation.
[0004] According to the emulsion shell paint production equipment of the embodiment of the present application, it includes: a frame and a ball mill assembly, the ball mill assembly includes a rotating outer barrel, an inner lining plate, a sphere, a powder suction head, a powder suction box, a filter element and an exhaust fan, the rotating outer barrel is rotatably connected to the frame, a plurality of inner lining plates are provided, one side of the inner lining plate is rotatably connected to the inside of the rotating outer barrel, and the plurality of inner lining plates are arranged in an array on the inner wall of the rotating outer barrel, the frame is located on one side of the rotating outer barrel and is provided with a first limiting ring strip, and one side of the inner lining plate is connected to the rotating outer barrel. The first limiting ring is slidably connected, and when the inner lining plate rotates to the upper inner side of the rotating outer barrel, the first limiting ring no longer limits the inner lining plate. A plurality of spheres are provided, and the plurality of spheres are placed inside the rotating outer barrel. One side of the powder suction head is fixedly connected to the frame, and the other side of the powder suction head extends to the inside of the rotating outer barrel. The powder suction head is connected to one side of the powder suction box, and the filter element is provided on the other side of the powder suction box. The input end of the exhaust fan is connected to the powder suction box through the filter element.
[0005] In addition, the emulsion shell paint production equipment according to the embodiment of the present application also has the following additional technical features:
[0006] According to the present application, a barrel cover is provided on one side of the frame, the barrel cover is provided with a second limiting ring strip, and the other side of the inner lining plate is rotatably connected to the second limiting ring strip.
[0007] According to the present application, a transparent plate is provided in the middle of one side of the barrel cover, an air inlet pipe is provided at the bottom of the barrel cover, and a one-way valve is provided on the air inlet pipe.
[0008] According to the present application, the rotating outer barrel includes a barrel body and a first motor, the first motor is fixedly connected to the frame, the barrel body is rotatably connected to the frame, the inner lining plate is rotatably connected to the inner side of the barrel body, and the output end of the first motor is transmission-connected to the barrel body.
[0009] According to the present application, a first gear is disposed at the output end of the first motor, a first gear ring is disposed outside the barrel body, and the first gear is meshingly connected with the first gear ring.
[0010] According to the present application, the powder suction box includes a box body, a baffle, a pull-out plate and a discharge barrel. The bottom of the box body is fixedly connected to the upper part of the discharge barrel, the discharge barrel is fixedly connected to the frame, the baffle is fixedly connected to the inside of the box body, and multiple baffles are provided. The pull-out plate is located between the box body and the discharge barrel, and the pull-out plate is slidably connected to the upper part of the discharge barrel.
[0011] According to the present application, the pull-out plate includes a plate body and a first telescopic member, the end of the first telescopic member is fixedly connected to one side of the discharge barrel, the output end of the first telescopic member is fixedly connected to one side of the plate body, and the plate body is slidably connected to the upper part of the discharge barrel.
[0012] According to the present application, the filter element comprises a filter element barrel, a filter element and a rotating cleaning brush. The filter element barrel is fixedly connected to one side of the casing, the filter element is installed inside one side of the filter element barrel, the rotating end of the rotating cleaning brush cleans one side of the filter element, and the exhaust fan input end is connected to the filter element barrel.
[0013] According to the present application, the rotating cleaning brush includes a brush body and a second motor, the second motor is fixedly connected to the box body, and the brush body is transmission-connected to the output end of the second motor.
[0014] In the process of preparing shell powder, the shells need to be coarsely crushed, that is, crushed into small particles of shell particles, and then crushed into powder according to production needs. Therefore, two sets of equipment are needed, one is the coarse crushing equipment, and the other is the powder grinding equipment. Therefore, the shell particles inside the coarse crushing equipment need to be taken out and transported to the powder grinding equipment, which will increase the crushing time and reduce the efficiency of shell powder preparation.
[0015] According to the present application, it also includes a grinding assembly, which includes a first transmission shaft, a second transmission shaft, a bracket, a material receiving hopper, an upper grinding block, a lower grinding block and a blower. The material receiving hopper, the upper grinding block and the lower grinding block are each provided in plurality. The first transmission shaft and the second transmission shaft are both rotatably connected to the frame, one end of the first transmission shaft is transmission-connected to the outside of the rotating outer barrel, the other end of the first transmission shaft is transmission-connected to the upper part of the second transmission shaft, the bottom of the second transmission shaft is transmission-connected to one of the lower grinding blocks, and two adjacent lower grinding blocks are transmission-connected, the material receiving hopper is fixedly connected to the frame, the upper grinding block is fixedly communicated with the bottom of the material receiving hopper, the bracket is fixedly connected to the frame, the lower grinding block is rotatably connected to the bracket, the blower is fixedly connected to the frame, and the output end of the blower is communicated with the upper grinding block;
[0016] The rotating outer barrel rotates, driving the shells and spheres inside the rotating outer barrel to rotate, and the spheres ball-mill the shells. During the ball milling process, powders and small particles of shells will pass through the inner lining plate and enter the area between the inner lining plate and the rotating outer barrel. At this time, the inner lining plate is limited by the first limiting ring and cannot rotate. Therefore, the rotating outer barrel will rotate with the inner lining plate during its rotation. When the inner lining plate rotates to the upper inner part of the rotating outer barrel, the first limiting ring no longer limits the inner lining plate. At this time, the inner lining plate will rotate under the action of gravity, and the powder and shell particles are poured out. The poured powder and shell particles will enter the receiving hopper, and the shell particles will enter the upper grinding block through the receiving hopper. The rotating outer barrel will drive the first transmission shaft to rotate at the same time, and the first transmission shaft will drive the second transmission shaft to rotate. The second transmission shaft drives the lower grinding block to rotate. The rotation of the lower grinding block can grind the shell particles inside the upper grinding block. The upper grinding block blows air between the upper and lower grinding blocks, and the ground shell powder is blown into the rotating outer barrel, which is convenient for the powder suction head to extract the powder into the powder suction box. During the entire use process, the shells are ball-milled by cooperating with the sphere at the bottom of the rotating outer barrel. During the rotation of the rotating outer barrel, the coarsely ground particles and powder are rotated and dumped into the receiving hopper. The upper and lower grinding blocks are used in the upper and middle areas on the inner side of the rotating outer barrel to grind the shell particles. The air blower blows air into the upper grinding block, and the upper grinding block blows air between the upper and lower grinding blocks. The ground shell powder is blown into the rotating outer barrel, which is convenient for the powder suction head to extract the powder into the powder suction box. During the entire use process, the shells are directly ball-milled and ground inside the rotating outer barrel, that is, coarse grinding and fine grinding, which reduces the process of shell powder preparation and improves the efficiency of shell powder preparation.
[0017] According to the present application, a second gear is provided on one side of the first transmission shaft, a first bevel gear is provided on the other side of the first transmission shaft, a second bevel gear is provided on the upper part of the second transmission shaft, a gear set is provided on the bottom of the second transmission shaft, a second gear ring is provided on the outside of the lower grinding block, the second gear is connected to the outside of the rotating outer barrel for transmission, the first bevel gear is meshed with the second bevel gear, and the gear set is meshed with the second gear ring.
[0018] According to the present application, the upper grinding block and the lower grinding block are both provided with grooves spaced apart from each other, and the output end of the blower is connected to the inside of the groove provided in the upper grinding block.
[0019] In the process of preparing shell powder, equipment is needed to grind the shells into powder, and then the shell powder needs to be exported. When exporting the shell powder, powder dust often appears, which is not environmentally friendly on the one hand, and causes waste of resources on the other hand.
[0020] According to the present application, it also includes a discharging assembly, which includes a linear slide rail and a material barrel, the frame is provided with a shaking frame, the shaking frame includes a support frame, a spring and a vibration motor, a discharging port is provided at the bottom of the powder suction box, and the discharging port is provided with a lifting and sealing nozzle, the bottom of the support frame is slidably connected to the frame, the spring is symmetrically arranged, one side of the spring is fixedly connected to the frame, and the other side of the spring is fixedly connected to the support frame, the bottom of the powder suction box is fixedly connected to the upper part of the support frame, the vibration motor is fixedly connected to one side of the support frame, the sliding end of the linear slide rail is slidably connected to the upper part of the frame, the material barrel is placed on the upper part of the sliding end of the linear slide rail, and the bottom of the lifting and sealing nozzle is inserted into the upper part of the material barrel;
[0021] The sliding end of the linear slide rail moves the material barrel to the bottom of the discharge port, and the lifting end of the lifting sealing material nozzle is lifted, and the lifting sealing material nozzle is sealed and inserted into the upper part of the material barrel. At this time, the output end of the first telescopic member drives the movement of the plate body to move the plate body toward the side away from the box body. At this time, the discharge barrel and the box body are connected, and the shell powder staying in the box body will drop into the discharge barrel and enter the barrel through the discharge port. At this time, the vibration motor is operating to vibrate the support frame. Under the action of the spring, the support frame will shake, thereby also driving the discharge barrel and the box body to shake, and vibrating the shell powder remaining in the box body and the discharge barrel. When the shell powder enters the barrel, the output end of the first telescopic member drives the plate body to reset, and the lifting and sealing material nozzle is lifted, and the sliding end of the linear slide rail moves the barrel out, realizing material unloading. During the entire use process, the lifting and sealing material nozzle is inserted into the upper part of the barrel to realize sealed unloading, reduce dust from shell powder, and reduce waste of resources.
[0022] According to the present application, the linear slide rail includes a third motor, a lead screw and a slide plate, the slide plate is slidingly connected to the upper part of the frame, the lead screw is rotatably connected to the frame, the third motor is fixedly connected to the frame, the output end of the third motor is fixedly connected to one end of the lead screw, the lead screw is threadedly connected to the slide plate, and the barrel is placed on the upper part of the slide plate.
[0023] According to the present application, the lifting sealing nozzle includes a second telescopic part and a sealing plug, the sealing plug is slidably connected to the inner wall of the discharge port, the end of the second telescopic part is fixedly connected to the bottom of the powder suction box, and the output end of the second telescopic part is fixedly connected to the sealing plug.
[0024] According to the second aspect of the present application, the method for producing an emulsion shell paint comprises the emulsion shell paint production equipment according to the first aspect of the present application, and the following steps:
[0025] S1. Place the shells after primary processing inside a rotating outer barrel. The rotating outer barrel will drive the sphere, the inner lining plate and the shells to rotate. Under the action of gravity, the sphere will rotate inside the rotating outer barrel to ball-mill the shells.
[0026] S2. During the ball milling process, a part of powder and small particles will appear first, and the powder and small particles will enter between the inner lining plate and the rotating outer barrel. The rotating outer barrel rotates with the inner lining plate. At this time, the inner lining plate is limited by the first limiting ring strip, that is, the inner lining plate will not rotate at this time. When the rotating outer barrel rotates with the inner lining plate to the upper inner side of the rotating outer barrel, the first limiting ring strip will no longer limit the inner lining plate. At this time, the inner lining plate will rotate under the action of gravity, and the inner lining plate and the rotating outer barrel will be opened, and the powder and small particles will be poured out and thrown inside the rotating outer barrel;
[0027] S3. Small particles will fall faster under the action of gravity, while powder will fall slower. At this time, the input end of the exhaust fan extracts air from the filter element, and the filter element extracts air from the inside of the powder suction box. The powder suction box extracts air from the inside of the powder suction head. The powder suction head extracts air and powder from the inside of the rotating outer barrel, and extracts the powder into the powder suction box, filters it through the powder suction box, and finally filters it through the filter element, and then extracts it through the exhaust fan and discharges it to the outside.
[0028] S4: The powder stays in the powder suction box and is discharged from the powder suction box.
[0029] According to the emulsion shell paint production equipment of the embodiment of the present application, the beneficial effects are:
[0030] 1. The shells can be placed inside the rotating outer barrel, and the rotating outer barrel is rotated to cooperate with the sphere to crush the shells. During crushing, the powder and shell particles will enter between the inner lining plate and the rotating outer barrel under the action of gravity. The rotating outer barrel rotates the powder and particles to the upper part of the inner side of the rotating outer barrel and pours them out, which is equivalent to throwing the powder and particles inside the rotating outer barrel. At the same time, the particles can also be turned from the bottom of the inner side of the rotating outer barrel to the upper part of the shell inside the rotating outer barrel, which is convenient for better implementation of the shell crushing operation;
[0031] 2. Taking advantage of the slow falling speed of powder and particles, the powder suction box and exhaust fan can be used to extract the air inside the powder suction head, and the powder suction head draws the powder into the powder suction box. Therefore, the shells can be crushed while the crushed powder is extracted into the powder suction box, thereby reducing the process of shell powder preparation and improving the efficiency of shell powder preparation. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0033] Figure 1 It is a structural schematic diagram of a first-view of an emulsion shell paint production device provided in an embodiment of the present application;
[0034] Figure 2 A schematic diagram of a portion of the structure of a rack from a first perspective provided in an embodiment of the present application;
[0035] Figure 3 A partial structural schematic diagram of a second perspective of a rack provided in an embodiment of the present application;
[0036] Figure 4 A schematic diagram of a portion of the structure of a rotating outer barrel and an inner liner provided in an embodiment of the present application;
[0037] Figure 5 A schematic diagram of a portion of the structure of a powder suction box and an exhaust fan provided in an embodiment of the present application;
[0038] Figure 6 A schematic diagram of a partial disassembled structure of a powder suction box provided in an embodiment of the present application;
[0039] Figure 7 A schematic diagram of a partial structure of a disassembled filter element provided in an embodiment of the present application;
[0040] Figure 8A schematic diagram of a portion of the structure of a grinding assembly provided in an embodiment of the present application;
[0041] Fig. 9 A schematic diagram of a partial structure of the disassembled upper grinding block and the lower grinding block provided in an embodiment of the present application;
[0042] Fig.10 A partial structural schematic diagram of a lower grinding block provided in an embodiment of the present application;
[0043] Fig.11 A schematic diagram of a portion of the structure of a rocking frame provided in an embodiment of the present application;
[0044] Fig.12 A partial structural schematic diagram of a discharge assembly provided in an embodiment of the present application.
[0045] In the figure: 100-frame; 110-first limiting ring strip; 120-barrel cover; 121-second limiting ring strip; 122-transparent plate; 123-inlet pipe; 124-check valve; 130-swaying frame; 131-support frame; 132-spring; 133-vibration motor; 200-ball mill assembly; 210-rotating outer barrel; 211-barrel body; 212-first motor; 213-first gear; 214-first gear ring; 220-lining plate; 230-ball; 240-powder suction head; 250-powder suction box; 251-box body; 252-blocking plate; 253-pull-out plate; 2531-plate body; 2532-first telescopic member; 254-discharging barrel; 258-discharging port; 259-lifting seal Nozzle; 2591-second telescopic part; 2592-sealing plug; 260-filter element; 261-filter element barrel; 262-filter element; 263-rotating cleaning brush; 2631-brush body; 2632-second motor; 270-exhaust fan; 300-grinding assembly; 310-first transmission shaft; 311-second gear; 312-first bevel gear; 320-second transmission shaft; 321-second bevel gear; 322-gear set; 330-bracket; 340-hopper; 350-upper grinding block; 360-lower grinding block; 361-second gear ring; 370-blower; 400-discharging assembly; 410-linear slide rail; 411-third motor; 412-screw; 413-slide plate; 420-barrel. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0047] The following describes the emulsion shell paint production equipment according to an embodiment of the present application with reference to the accompanying drawings.
[0048] like Figure 1-Figure 12 As shown, the emulsion-type shell paint production equipment according to an embodiment of the present application includes a frame 100 and a ball mill assembly 200.
[0049] The ball mill assembly 200 includes a rotating outer barrel 210, an inner lining plate 220, a sphere 230, a powder suction head 240, a powder suction box 250, a filter element 260 and an exhaust fan 270. The rotating outer barrel 210 is rotatably connected to the frame 100. The inner lining plate 220 is provided with a plurality of inner lining plates 220. One side of the inner lining plate 220 is rotatably connected to the inside of the rotating outer barrel 210. The plurality of inner lining plates 220 are arranged in an array on the inner wall of the rotating outer barrel 210. The frame 100 is located inside the rotating outer barrel 210 and is provided with a first limiting ring strip 110. One side of the inner lining plate 220 is connected to the first limiting ring strip 110. 10 sliding connection, the inner lining plate 220 rotates to the first limiting ring strip 110 on the upper inner side of the rotating outer barrel 210 and no longer limits the inner lining plate 220, a plurality of spheres 230 are provided, and the plurality of spheres 230 are placed inside the rotating outer barrel 210, one side of the powder suction head 240 is fixedly connected to the frame 100, and the other side of the powder suction head 240 extends to the inside of the rotating outer barrel 210, the powder suction head 240 is connected to one side of the powder suction box 250, the filter element 260 is provided on the other side of the powder suction box 250, and the input end of the exhaust fan 270 is connected to the powder suction box 250 through the filter element 260.
[0050] The working process of the emulsion shell paint production equipment according to a specific embodiment of the present application is described below with reference to the accompanying drawings;
[0051] First, the shell is placed inside the barrel 211, which is also the inner side of the multiple lining plates 220, and the barrel cover 120 is rotated to cover one side of the barrel 211. At this time, the output end of the first motor 212 drives the barrel 211 to rotate, and the rotation of the barrel 211 drives the multiple lining plates 220 to rotate. The lining plates 220 drive the sphere 230 and the shell to rotate. Under the action of gravity, the sphere 230 and the shell always move in the bottom area inside the barrel 211, and the sphere 230 performs ball milling on the shell;
[0052] Then, during the ball milling process, the powder and particles will enter the area between the inner lining plate 220 and the barrel body 211. At this time, the first limiting ring strip 110 and the second limiting ring strip 121 limit the inner lining plate 220 so that the inner lining plate 220 will not rotate. When the inner lining plate 220 is rotated to the upper inner side of the barrel body 211, the first limiting ring strip 110 and the second limiting ring strip 121 no longer limit the inner lining plate 220. At this time, the inner lining plate 220 will rotate, causing the powder and particles to fall out.
[0053] Finally, the powder and particles diffuse inside the barrel body 211. Under the action of gravity, the particles are moved faster than the powder. The input end of the exhaust fan 270 draws air from the filter cartridge barrel 261. The filter cartridge barrel 261 draws air from the inside of the box body 251 through the filter cartridge 262. The air inside the box body 251 contains powder. At this time, the output end of the second motor 2632 drives the brush body 2631 to rotate to clean one side of the filter cartridge 262. The box body 251 draws air from the inside of the powder suction head 240. The powder suction head 240 draws the powder diffused inside the barrel body 211. Finally, the powder stays at the bottom of the box body 251 and is finally discharged through the discharge barrel 254.
[0054] Therefore, since the shells can be crushed while the powder produced by the crushing can be extracted into the powder suction box 250, the process of preparing shell powder is reduced and the efficiency of preparing shell powder can be improved.
[0055] In addition, the emulsion shell paint production equipment according to the embodiment of the present application also has the following additional technical features:
[0056] According to this application, if Figure 2 As shown, a barrel cover 120 is provided on one side of the frame 100 , and the barrel cover 120 is provided with a second limiting ring strip 121 , and the other side of the lining plate 220 is rotatably connected to the second limiting ring strip 121 .
[0057] According to this application, if Figure 3 As shown, a transparent plate 122 is provided in the middle of one side of the barrel cover 120 , an air inlet pipe 123 is provided at the bottom of the barrel cover 120 , and a one-way valve 124 is provided in the air inlet pipe 123 .
[0058] According to this application, if Figure 4 As shown, the rotating outer barrel 210 includes a barrel body 211 and a first motor 212. The first motor 212 is fixedly connected to the frame 100, the barrel body 211 is rotationally connected to the frame 100, the inner lining plate 220 is rotationally connected to the inner side of the barrel body 211, and the output end of the first motor 212 is transmission-connected to the barrel body 211.
[0059] According to this application, if Figure 4 As shown, a first gear 213 is disposed at the output end of the first motor 212 , a first gear ring 214 is disposed outside the barrel body 211 , and the first gear 213 is meshingly connected with the first gear ring 214 .
[0060] According to this application, if Figure 6As shown, the powder suction box 250 includes a box body 251, a baffle plate 252, a pull-out plate 253 and a discharge barrel 254. The bottom of the box body 251 is fixedly connected to the upper part of the discharge barrel 254, the discharge barrel 254 is fixedly connected to the frame 100, the baffle plate 252 is fixedly connected to the inside of the box body 251, and a plurality of baffle plates 252 are provided. The pull-out plate 253 is located between the box body 251 and the discharge barrel 254, and the pull-out plate 253 is slidably connected to the upper part of the discharge barrel 254.
[0061] According to this application, if Figure 6 As shown, the pull-out plate 253 includes a plate body 2531 and a first telescopic member 2532 , the end of the first telescopic member 2532 is fixedly connected to one side of the discharge barrel 254 , the output end of the first telescopic member 2532 is fixedly connected to one side of the plate body 2531 , and the plate body 2531 is slidably connected to the upper part of the discharge barrel 254 .
[0062] According to this application, if Figure 7 As shown, the filter element 260 includes a filter element barrel 261, a filter element 262 and a rotating cleaning brush 263. The filter element barrel 261 is fixedly connected to one side of the housing 251, and the filter element 262 is installed inside one side of the filter element barrel 261. The rotating end of the rotating cleaning brush 263 cleans one side of the filter element 262, and the input end of the exhaust fan 270 is connected to the filter element barrel 261.
[0063] According to this application, if Figure 7 As shown, the rotating cleaning brush 263 includes a brush body 2631 and a second motor 2632 . The second motor 2632 is fixedly connected to the box body 251 , and the brush body 2631 is drivingly connected to the output end of the second motor 2632 .
[0064] In the process of preparing shell powder, the shells need to be coarsely crushed, that is, crushed into small particles of shell particles, and then crushed into powder according to production needs. Therefore, two sets of equipment are needed, one is the coarse crushing equipment, and the other is the powder grinding equipment. Therefore, the shell particles inside the coarse crushing equipment need to be taken out and transported to the powder grinding equipment, which will increase the crushing time and reduce the efficiency of shell powder preparation.
[0065] According to this application, if Figure 8-Figure 10As shown, the grinding assembly 300 is also included, and the grinding assembly 300 includes a first transmission shaft 310, a second transmission shaft 320, a bracket 330, a hopper 340, an upper grinding block 350, a lower grinding block 360 and a blower 370. The hopper 340, the upper grinding block 350 and the lower grinding block 360 are each provided with a plurality of them. The first transmission shaft 310 and the second transmission shaft 320 are both rotatably connected to the frame 100, one end of the first transmission shaft 310 is externally connected to the rotating outer barrel 210 for transmission, and the other end of the first transmission shaft 310 is externally connected to the rotating outer barrel 210 for transmission. One end is transmission-connected to the upper part of the second transmission shaft 320, the bottom of the second transmission shaft 320 is transmission-connected to a lower grinding block 360, two adjacent lower grinding blocks 360 are transmission-connected to each other, the receiving hopper 340 is fixedly connected to the frame 100, the upper grinding block 350 is fixedly communicated with the bottom of the receiving hopper 340, the bracket 330 is fixedly connected to the frame 100, the lower grinding block 360 is rotationally connected to the bracket 330, the air blower 370 is fixedly connected to the frame 100, and the output end of the air blower 370 is communicated with the upper grinding block 350;
[0066] The rotating outer barrel 210 rotates, driving the shells and the sphere 230 inside the rotating outer barrel 210 to rotate, and the sphere 230 performs ball milling on the shells. During the ball milling process, the powder and small particles of the shells will pass through the inner lining plate 220 and enter the area between the inner lining plate 220 and the rotating outer barrel 210. At this time, the inner lining plate 220 is limited by the first limiting ring strip 110 and cannot rotate by itself. Therefore, the rotating outer barrel 210 will rotate with the inner lining plate 220 during the rotation process. When the inner lining plate 220 rotates to the upper inner side of the rotating outer barrel 210, the first limiting ring strip 110 is no longer The inner lining plate 220 is limited. At this time, the inner lining plate 220 will rotate under the action of gravity. At this time, the powder and shell particles are dumped out. The dumped powder and shell particles will enter the inside of the receiving hopper 340. The shell particles enter the upper grinding block 350 through the receiving hopper 340. The outer barrel 210 rotates while driving the first transmission shaft 310 to rotate. The first transmission shaft 310 drives the second transmission shaft 320 to rotate. The second transmission shaft 320 drives the lower grinding block 360 to rotate. The rotation of the lower grinding block 360 can rotate the inner part of the upper grinding block 350. The shell particles at the bottom of the rotating outer barrel 210 are ground. At the same time, the air blower 370 conveys air to the interior of the upper grinding block 350 to blow out the ground powder, and the powder is diffused in the rotating outer barrel 210 again, which is convenient for the powder suction head 240 to extract the powder. During the entire use process, the bottom of the rotating outer barrel 210 is used to cooperate with the ball 230 to implement shell ball milling. During the rotation of the rotating outer barrel 210, the coarsely ground particles and powder are rotated and poured into the receiving hopper 340. The upper grinding block 350 and the upper grinding block 350 are used in the upper middle part of the inner side of the rotating outer barrel 210. The lower grinding block 360 grinds the shell particles, the blower 370 blows air into the upper grinding block 350, and the upper grinding block 350 blows air between the upper grinding block 350 and the lower grinding block 360. The ground shell powder is blown into the rotating outer barrel 210, so that the powder suction head 240 can extract the powder into the powder suction box 250. During the entire use process, the shells are directly ball-milled and ground, that is, coarse grinding and fine grinding, inside the rotating outer barrel 210, which reduces the process of shell powder preparation and improves the efficiency of shell powder preparation.
[0067] According to this application, if Fig.10 As shown, a second gear 311 is provided on one side of the first transmission shaft 310, a first bevel gear 312 is provided on the other side of the first transmission shaft 310, a second bevel gear 321 is provided on the upper part of the second transmission shaft 320, a gear set 322 is provided at the bottom of the second transmission shaft 320, a second gear ring 361 is provided on the outside of the lower grinding block 360, the second gear 311 is connected to the external transmission of the rotating outer barrel 210, the first bevel gear 312 is meshed with the second bevel gear 321, and the gear set 322 is meshed with the second gear ring 361.
[0068] According to this application, if Fig. 9 and Fig.10As shown, the upper grinding block 350 and the lower grinding block 360 are both provided with grooves spaced apart, and the output end of the blower 370 is connected to the inside of the groove provided in the upper grinding block 350 .
[0069] In the process of preparing shell powder, equipment is needed to grind the shells into powder, and then the shell powder needs to be exported. When exporting the shell powder, powder dust often appears, which is not environmentally friendly on the one hand, and causes waste of resources on the other hand.
[0070] According to this application, if Figure 6 , Fig.11 and Fig.12 As shown, it also includes a discharging assembly 400, which includes a linear slide rail 410 and a barrel 420. The frame 100 is provided with a shaking frame 130, and the shaking frame 130 includes a support frame 131, a spring 132 and a vibration motor 133. A discharging port 258 is provided at the bottom of the powder suction box 250, and a lifting and sealing nozzle 259 is provided at the discharging port 258. The bottom of the support frame 131 is slidably connected to the frame 100, and the spring 132 is symmetrically arranged. One side of the spring 132 is fixedly connected to the frame 100, and the other side of the spring 132 is fixedly connected to the support frame 131. The bottom of the powder suction box 250 is fixedly connected to the upper part of the support frame 131, and the vibration motor 133 is fixedly connected to one side of the support frame 131. The sliding end of the linear slide rail 410 is slidably connected to the upper part of the frame 100, and the barrel 420 is placed on the upper part of the sliding end of the linear slide rail 410, and the bottom of the lifting and sealing nozzle 259 is inserted into the upper part of the barrel 420.
[0071] The sliding end of the linear slide rail 410 moves the material barrel 420 to the bottom of the discharge port 258, and the lifting end of the lifting sealing nozzle 259 is lifted and lowered, and the lifting sealing nozzle 259 is sealed and inserted into the upper part of the material barrel 420. At this time, the output end of the first telescopic member 2532 drives the movement of the plate 2531, and moves the plate 2531 toward the side away from the box body 251. At this time, the discharge barrel 254 is connected to the box body 251, and the shell powder staying in the box body 251 will drop into the discharge barrel 254 and enter the inside of the material barrel 420 through the discharge port 258. At this time, the vibration motor 133 is in operation to vibrate the support frame 131, and the support frame 13 Under the action of the spring 132, shaking will occur, which will also drive the discharge barrel 254 and the box body 251 to shake, and vibrate the shell powder remaining in the box body 251 and the discharge barrel 254. After the shell powder enters the inside of the barrel 420, the output end of the first telescopic member 2532 drives the plate 2531 to reset, and at the same time, the lifting and sealing nozzle 259 is lifted, and the sliding end of the linear slide rail 410 moves the barrel 420 out to realize the unloading. During the entire use process, the lifting and sealing nozzle 259 is inserted into the upper part of the barrel 420 to realize the sealed unloading, reduce the dust of the shell powder, and reduce the waste of resources.
[0072] According to this application, if Fig.12 As shown, the linear slide rail 410 includes a third motor 411, a lead screw 412 and a slide plate 413. The slide plate 413 is slidingly connected to the upper part of the frame 100, the lead screw 412 is rotatably connected to the frame 100, the third motor 411 is fixedly connected to the frame 100, the output end of the third motor 411 is fixedly connected to one end of the lead screw 412, the lead screw 412 is threadedly connected to the slide plate 413, and the barrel 420 is placed on the upper part of the slide plate 413.
[0073] According to this application, if Figure 6 As shown, the lifting sealing nozzle 259 includes a second telescopic member 2591 and a sealing nozzle 2592. The sealing nozzle 2592 is slidably connected to the inner wall of the discharge port 258. The end of the second telescopic member 2591 is fixedly connected to the bottom of the powder suction box 250. The output end of the second telescopic member 2591 is fixedly connected to the sealing nozzle 2592.
[0074] According to the second aspect of the present application, the method for producing an emulsion shell paint comprises the emulsion shell paint production equipment according to the first aspect of the present application, and the following steps:
[0075] S1. Place the shells after primary processing inside the rotating outer barrel 210. The rotating outer barrel 210 rotates, which drives the ball 230, the inner lining plate 220 and the shells to rotate. Under the action of gravity, the ball 230 rotates inside the rotating outer barrel 210 to ball-mill the shells.
[0076] S2. During the ball milling process, a portion of powder and small particles will first appear, and the powder and small particles will enter between the inner lining plate 220 and the rotating outer barrel 210. The rotating outer barrel 210 rotates with the inner lining plate 220. At this time, the inner lining plate 220 is limited by the first limiting ring strip 110, that is, the inner lining plate 220 will not rotate at this time. When the rotating outer barrel 210 rotates with the inner lining plate 220 to the upper inner side of the rotating outer barrel 210, the first limiting ring strip 110 will no longer limit the inner lining plate 220. At this time, the inner lining plate 220 will rotate under the action of gravity, and the inner lining plate 220 and the rotating outer barrel 210 will be opened, and the powder and small particles will be poured out and thrown into the rotating outer barrel 210.
[0077] S3. Small particles will fall faster under the action of gravity, while powder will fall slower. At this time, the input end of the exhaust fan 270 extracts air from the filter element 260, and the filter element 260 extracts the air inside the powder suction box 250. The powder suction box 250 extracts the air inside the powder suction head 240. The powder suction head 240 extracts the air and powder inside the rotating outer barrel 210, and extracts the powder into the powder suction box 250, and filters it through the powder suction box 250, and finally filters it through the filter element 260, and then extracts it through the exhaust fan 270 and discharges it to the outside;
[0078] S4, keeping the powder inside the powder suction box 250, and then exporting the powder inside the powder suction box 250.
[0079] It should be noted that the first telescopic member 2532 and the second telescopic member 2591 are any one of an electric push rod, an electric cylinder, a hydraulic cylinder and a pneumatic cylinder.
[0080] The other structures and operations of the emulsion-type shell paint production equipment according to the embodiment of the present application are known to ordinary technicians in the field and will not be described in detail here.
[0081] In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely illustrative.
[0082] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. Emulsion shell paint production equipment, characterized in that: include: Rack(100); A ball mill assembly (200), the ball mill assembly (200) comprising a rotating outer barrel (210), an inner lining plate (220), a ball (230), a powder suction head (240), a powder suction box (250), a filter element (260) and an exhaust fan (270), the rotating outer barrel (210) being rotatably connected to the frame (100), a plurality of the inner lining plates (220) being provided, one side of the inner lining plates (220) being rotatably connected to the inside of the rotating outer barrel (210), the plurality of the inner lining plates (220) being arranged in an array on the inner wall of the rotating outer barrel (210), the frame (100) being located inside the rotating outer barrel (210) being provided with a first limiting ring strip (110), one side of the inner lining plate (220) being connected to the first limiting ring strip (110) 0) sliding connection, the inner lining plate (220) rotates to the upper inner side of the rotating outer barrel (210), the first limiting ring strip (110) no longer limits the inner lining plate (220), a plurality of spheres (230) are provided, and the plurality of spheres (230) are placed inside the rotating outer barrel (210), one side of the powder suction head (240) is fixedly connected to the frame (100), and the other side of the powder suction head (240) extends to the inside of the rotating outer barrel (210), the powder suction head (240) is connected to one side of the powder suction box (250), the filter element (260) is provided on the other side of the powder suction box (250), and the input end of the exhaust fan (270) is connected to the powder suction box (250) through the filter element (260).
2. The emulsion shell paint production equipment according to claim 1, characterized in that: A barrel cover (120) is provided on one side of the frame (100), and the barrel cover (120) is provided with a second limiting ring strip (121), and the other side of the inner lining plate (220) is rotatably connected to the second limiting ring strip (121).
3. The emulsion shell paint production equipment according to claim 2, characterized in that: A transparent plate (122) is provided in the middle of one side of the barrel cover (120), an air intake pipe (123) is provided at the bottom of the barrel cover (120), and a one-way valve (124) is provided on the air intake pipe (123).
4. The emulsion shell paint production equipment according to claim 1, characterized in that: The rotating outer barrel (210) comprises a barrel body (211) and a first motor (212); the first motor (212) is fixedly connected to the frame (100); the barrel body (211) is rotationally connected to the frame (100); the inner lining plate (220) is rotationally connected to the inner side of the barrel body (211); and the output end of the first motor (212) is transmission-connected to the barrel body (211).
5. The emulsion shell paint production equipment according to claim 4, characterized in that: The output end of the first motor (212) is provided with a first gear (213), the outside of the barrel body (211) is provided with a first gear ring (214), and the first gear (213) is meshingly connected with the first gear ring (214).
6. The emulsion shell paint production equipment according to claim 1, characterized in that: The powder suction box (250) comprises a box body (251), a baffle plate (252), a pull-out plate (253) and a discharge barrel (254); the bottom of the box body (251) is fixedly connected to the upper part of the discharge barrel (254); the discharge barrel (254) is fixedly connected to the frame (100); the baffle plate (252) is fixedly connected to the inside of the box body (251), and a plurality of baffle plates (252) are provided; the pull-out plate (253) is located between the box body (251) and the discharge barrel (254); and the pull-out plate (253) is slidably connected to the upper part of the discharge barrel (254).
7. The emulsion shell paint production equipment according to claim 6, characterized in that: The pull-out plate (253) comprises a plate body (2531) and a first telescopic member (2532); an end of the first telescopic member (2532) is fixedly connected to one side of the discharge barrel (254); an output end of the first telescopic member (2532) is fixedly connected to one side of the plate body (2531); and the plate body (2531) is slidably connected to the upper part of the discharge barrel (254).
8. The emulsion shell paint production equipment according to claim 6, characterized in that: The filter element (260) comprises a filter element barrel (261), a filter element (262) and a rotating cleaning brush (263); the filter element barrel (261) is fixedly connected to one side of the housing (251); the filter element (262) is installed inside one side of the filter element barrel (261); the rotating end of the rotating cleaning brush (263) cleans one side of the filter element (262); and the input end of the exhaust fan (270) is connected to the filter element barrel (261).
9. The emulsion shell paint production equipment according to claim 8, characterized in that: The rotating cleaning brush (263) comprises a brush body (2631) and a second motor (2632); the second motor (2632) is fixedly connected to the housing (251); and the brush body (2631) is transmission-connected to an output end of the second motor (2632).
10. A method for producing an emulsion shell paint, characterized in that: The invention comprises an emulsion shell paint production device according to any one of claims 1 to 9, and the following steps: S1, placing the shells after the initial processing inside the rotating outer barrel (210), and rotating the rotating outer barrel (210), which will drive the sphere (230), the inner lining plate (220) and the shells to rotate, and under the action of gravity, the sphere (230) will rotate inside the rotating outer barrel (210) to ball-mill the shells; S2. During the ball milling process, a portion of powder and small particles will first appear. The powder and small particles will enter between the inner lining plate (220) and the rotating outer barrel (210). The rotating outer barrel (210) will rotate with the inner lining plate (220). At this time, the inner lining plate (220) is limited by the first limiting ring strip (110), that is, the inner lining plate (220) will not rotate. When the rotating outer barrel (210) rotates with the inner lining plate (220) to the upper inner side of the rotating outer barrel (210), the first limiting ring strip (110) will no longer limit the inner lining plate (220). At this time, the inner lining plate (220) will rotate under the action of gravity, and the inner lining plate (220) and the rotating outer barrel (210) will be opened, and the powder and small particles will be poured out and will be thrown into the rotating outer barrel (210); S3. Small particles will fall faster under the action of gravity, while powder will fall slower. At this time, the input end of the exhaust fan (270) extracts air from the filter element (260), and the filter element (260) extracts air from the inside of the powder suction box (250). The powder suction box (250) extracts air from the inside of the powder suction head (240). The powder suction head (240) extracts air and powder from the inside of the rotating outer barrel (210). The powder is extracted into the inside of the powder suction box (250), filtered by the powder suction box (250), and finally filtered by the filter element (260). The powder is then extracted by the exhaust fan (270) and discharged to the outside. S4: The powder stays inside the powder suction box (250), and the powder is discharged from the inside of the powder suction box (250).
Citation Information
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