Multi-layer screening efficient slurry iron removal machine for ceramic tile processing

Abstract

The invention discloses a multi-layer screening efficient slurry iron removal machine for ceramic tile processing, which comprises a rack and a storage box, and a multi-layer screening mechanism is arranged on the rack; the multi-layer screening mechanism comprises a screening box, a supporting plate, a spring column, a first magnetic screening plate, a second magnetic screening plate, a first cam, a drainage plate, a flow limiting plate, a third magnetic screening plate, a second cam and a driven rod, and the supporting plate is arranged in the screening box. According to the multi-layer screening efficient slurry iron removal machine for ceramic tile processing, when slurry is thrown to a first magnetic screening plate, the first magnetic screening plate moves downwards to compress spring columns under the pressure generated by falling of the slurry, the spring columns rebound to push the first magnetic screening plate to move upwards after energy storage, and the steps are repeated to achieve first-time dynamic screening iron removal; and the slurry subjected to primary iron removal sequentially falls onto the second magnetic screening plate and the magnetic roller, that is, the second magnetic screening plate and the magnetic roller are used for secondary iron removal and third iron removal.

Description

Technical Field

[0001] The invention relates to the technical field of tile processing, in particular to a multi-layer screening high-efficiency mud iron remover for tile processing. Background Art

[0002] In the process of tile processing, an iron remover is needed to remove terpene impurities in the mud. After searching, it is found that the typical mud iron remover in the prior art is a mud magnet iron remover with publication number CN110813533A, which includes a frame, a box, a first crawler, a first rotating roller assembly and a magnet assembly; the box is arranged on the frame, and a feed port is provided at the upper part of one end of the box, and a receiving hopper is provided at the bottom of the other end; the magnet assembly is arranged on the outer bottom surface of the box to adsorb iron filings on the inner bottom surface of the box; the first crawler is arranged in the box and is located between one end and the other end, and a plurality of scrapers are arranged at intervals on the surface of the first crawler facing the bottom of the box, and the first rotating roller assembly is arranged on the box and is used to drive the first crawler to operate, thereby driving the scraper to scrape the iron filings on the bottom surface of the box to the receiving hopper. Its main feature is that the magnet assembly is placed on the outer bottom surface of the box to attract iron filings, and then a moving scraper is used to scrape the iron filings into the receiving hopper for outflow, so that the magnet assembly does not need to directly contact the mud, subsequent cleaning is more convenient, and the iron removal efficiency is higher.

[0003] In summary, the existing mud iron removal machine has a single filtering and iron removal process. In order to ensure the quality of its filtering and iron removal, the mud needs to be processed repeatedly, which makes the processing efficiency low. In view of the above problems, it is necessary to improve the existing equipment. Summary of the invention

[0004] The object of the present invention is to provide a multi-layer screening high-efficiency mud iron remover for ceramic tile processing, so as to solve the problem that the existing mud iron remover proposed in the above background technology has a single filtering and iron removal process, and in order to ensure its filtering and iron removal quality, the mud needs to be repeatedly processed, which leads to low processing efficiency.

[0005] To achieve the above object, the present invention provides the following technical solution: a multi-layer screening high-efficiency mud iron remover for tile processing, comprising a frame and a storage box,

[0006] The frame is provided with a multi-layer screening mechanism, and the multi-layer screening mechanism includes a screening box, a support plate, a spring column, a first magnetic screening plate, a second magnetic screening plate, a first cam, a guide plate, a flow limiting plate, a third magnetic screening plate, a second cam and a follower rod. A support plate is provided inside the screening box, and the top of the support plate is connected to the bottom of the first magnetic screening plate through a spring column. A second magnetic screening plate is provided below the support plate, and a lifting mechanism is connected to the outer side of the second magnetic screening plate, and the lifting mechanism is in contact with the first cam. A guide plate, a flow limiting plate and a third magnetic screening plate are provided below the second magnetic screening plate from top to bottom, and a follower rod is provided below the third magnetic screening plate, and a second cam is provided on the follower rod.

[0007] Preferably, the spring columns are distributed in an annular array between the support plate and the first magnetic screening plate, and the support plate is in a circular ring shape. The first magnetic screening plate is slidably connected to the inside of the screening box, and protective strips are evenly spaced on the outside of the top of the screening box.

[0008] Preferably, a magnetic roller is provided between the second magnetic screening plate and the guide plate, and the magnetic roller is connected to the output end of the first motor through a coupling assembly.

[0009] Preferably, the guide plate and the limiting plate are both funnel-shaped with a low center and high edges, and are fixedly mounted on the inner wall of the screening box, while a bracket connected to the frame is provided on the screening box.

[0010] Preferably, the third magnetic screening plate is in a cone shape with a high middle portion and low edges, and the bottom of the third magnetic screening plate contacts the outer edge of the second cam.

[0011] Preferably, the multi-layer screening mechanism further comprises debris discharge ports, and the debris discharge ports are opened on the side wall of the screening box in a circular array, and the debris discharge ports are located on the outside of the third magnetic screening plate.

[0012] Preferably, the driven rod is connected to the continuous feeding mechanism through a first belt transmission mechanism, and the continuous feeding mechanism is connected to the vertical plate, the bottom of the continuous feeding mechanism is connected to the inside of the raw material box, and the continuous feeding mechanism is located above the screening box.

[0013] Preferably, the lifting mechanism includes a lifting plate, a reset spring, a fixed plate and a groove, and the lifting plate is connected to the fixed plate through the reset spring, and a groove is provided at the bottom of the fixed plate, the groove is arranged corresponding to the first cam, and the first cam is arranged on the connecting shaft of the magnetic roller.

[0014] Preferably, the material storage box is arranged on one side of the raw material box, and the material storage box is arranged below the screening box, and the raw material box and the material storage box are both arranged inside the frame.

[0015] Preferably, the continuous feeding mechanism includes a driving shaft, a conveyor belt, a connecting assembly, a fixed box, a rubber cover, a second belt transmission mechanism, a rotating rod, a second motor and a third cam, and the driving shafts are connected by a conveyor belt, the conveyor belt is connected to the fixed box through the connecting assembly, and the fixed boxes are distributed at equal intervals, a rubber cover is connected to one side of the fixed box, and the driving shaft is connected to the rotating rod through the second belt transmission mechanism, a third cam is arranged on the rotating rod, and the rotating rod passes through the vertical plate and is connected to the output end of the second motor, and the vertical plate is arranged on the top of the frame.

[0016] Compared with the prior art, the invention has the following beneficial effects: the multi-layer screening high-efficiency mud iron remover for tile processing,

[0017] (1) The present invention can effectively solve the problem that the existing mud iron removal machine has a single filtering and iron removal process through the coordinated use of a multi-layer screening mechanism and a magnetic roller. In order to ensure the quality of its filtering and iron removal, the mud needs to be repeatedly processed, which leads to low processing efficiency. When the mud is thrown onto the first magnetic screening plate, the first magnetic screening plate will move down and compress the spring column due to the pressure generated by the falling mud. After the spring column stores energy, it rebounds and pushes the first magnetic screening plate up. This cycle is repeated to achieve the first dynamic screening and iron removal. After the initial iron removal, the mud falls onto the second magnetic screening plate and the magnetic roller in turn, that is, the second and third iron removal are performed using the second magnetic screening plate and the magnetic roller. The first magnetic screening plate and the magnetic roller are used for the second and third iron removal. The machine drives the magnetic roller to rotate for dynamic iron removal and drives the first cam to rotate at the same time. When the convex point of the first cam rotates to the bottom of the second magnetic screening plate, it will push the second magnetic screening plate to move up. Similarly, when the convex point is away from the second magnetic screening plate, it will fall freely, thereby realizing secondary dynamic iron removal. In addition, when the continuous feeding mechanism is feeding, it pushes the driven rod to drive the second cam to rotate, and when the convex point of the third magnetic screening plate rotates to the bottom of the third magnetic screening plate, it will push the third magnetic screening plate to move up. Similarly, when the convex point is away from the third magnetic screening plate, it will fall freely, thereby realizing four times of dynamic iron removal, that is, the quality of the mud is ensured by continuous dynamic iron removal for multiple times, and the processing efficiency of the device is improved;

[0018] (2) The present invention can effectively solve the problem that the existing mud iron removal machine needs to rely on external equipment for loading and has a low degree of automation through a continuous feeding mechanism. Under the drive of the second motor and the rotating rod, the driving shaft pushes the conveyor belt to drive the fixed box to move. When the fixed box moves to the top of the screening box, the fixed box will flip over and pour the internal mud into the inside of the screening box, thereby realizing quantitative continuous feeding, and then continue to move under the drive of the conveyor belt, and the rotating rod drives the third cam to rotate. When the fixed box moves to one side of the third cam, the rubber cover on the outside of the fixed box is deformed and contracted under the extrusion of the third cam, and resets and rebounds when the third cam moves away. The vibration during the rebound causes the mud adhered to the inner wall of the fixed box to separate, thereby ensuring the adequacy of the fixed box unloading. At the same time, when the driving shaft rotates, it drives the third magnetic screening plate to move up and down reciprocatingly, thereby improving the tightness of the fit between the various structures;

[0019] (3) The present invention can effectively solve the problem that the existing feeding mechanism cannot be cleaned automatically, thereby easily causing the phenomenon of mud adhering to the solidification device, thereby affecting the service life of the device. After the device is used, the staff can add cleaning water to the raw material box, and then start the continuous feeding mechanism of the device. Under the drive of the second motor and the rotating rod, the driving shaft pushes the conveyor belt to drive the fixed box to move. During the downward movement, the fixed box will move to the inside of the raw material box and contact the cleaning liquid. Then the second motor is controlled to rotate forward and reversely to make the fixed box swing in the cleaning liquid until the mud falls off, and then the above operation is repeated until all the fixed boxes are cleaned. Compared with the existing manual cleaning, it is more convenient and saves more water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is an isometric view of the present invention;

[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the screening box of the present invention;

[0022] Figure 3 is an isometric view of the present invention;

[0023] Figure 4 For the present invention Figure 1 The enlarged structural diagram at A in the middle;

[0024] Figure 5 is an isometric view of the present invention;

[0025] Figure 6 For the present invention Figure 5 Enlarged structural diagram at B in the middle.

[0026] In the figure: 1, frame; 2, multi-layer screening mechanism; 201, screening box; 202, support plate; 203, spring column; 204, first magnetic screening plate; 205, second magnetic screening plate; 206, first cam; 207, guide plate; 208, current limiting plate; 209, third magnetic screening plate; 2010, second cam; 2011, follower rod; 2012, impurity discharge port; 3, magnetic roller; 4, shaft coupling assembly; 5, first motor; 6, lifting mechanism; 601, lifting plate; 602, reset spring; 603, fixed plate; 604, groove; 7, protection strip; 8, storage box; 9, first belt transmission mechanism; 10, raw material box; 11, continuous feeding mechanism; 1101, drive shaft; 1102, conveyor belt; 1103, connecting assembly; 1104, fixed box body; 1105, rubber cover; 1106, second belt transmission mechanism; 1107, rotating rod; 1108, second motor; 1109, third cam; 12, vertical plate; 13, bracket. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-6 The present invention provides a technical solution: a multi-layer screening high-efficiency mud iron remover for tile processing,

[0029] Embodiment 1

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, a multi-layer screening mechanism 2 is arranged on the frame 1, and the multi-layer screening mechanism 2 includes a screening box 201, a support plate 202, a spring column 203, a first magnetic screening plate 204, a second magnetic screening plate 205, a first cam 206, a guide plate 207, a flow limiting plate 208, a third magnetic screening plate 209, a second cam 2010 and a driven rod 2011, and a support plate 202 is arranged inside the screening box 201, and the top of the support plate 202 is connected to the first magnetic screening plate 204 through the spring column 203. 04 bottom connection, a second magnetic screening plate 205 is arranged below the support plate 202, and the outer side of the second magnetic screening plate 205 is connected with a lifting mechanism 6, and the lifting mechanism 6 is in contact with the first cam 206, and a guide plate 207, a limiting plate 208 and a third magnetic screening plate 209 are arranged below the second magnetic screening plate 205 from top to bottom, and a follower rod 2011 is arranged below the third magnetic screening plate 209, and a second cam 2010 is arranged on the follower rod 2011.

[0031] In a further embodiment, the spring columns 203 are distributed in a ring array between the support plate 202 and the first magnetic screening plate 204, and the support plate 202 is in a circular ring shape. The first magnetic screening plate 204 is slidably connected to the inside of the screening box 201, and protective strips 7 are evenly spaced on the outside of the top of the screening box 201. The protective strips 7 prevent the rubber cover 1105 in the continuous feeding mechanism 11 from directly contacting the screening box 201, thereby protecting the screening box 201.

[0032] In a further embodiment, a magnetic roller 3 is provided between the second magnetic screening plate 205 and the guide plate 207 , and the magnetic roller 3 is connected to the output end of the first motor 5 through a coupling assembly 4 .

[0033] In a further embodiment, the guide plate 207 and the limiting plate 208 are both funnel-shaped with a low center and high edges, and the guide plate 207 and the limiting plate 208 are both fixedly mounted on the inner wall of the screening box 201, and a bracket 13 connected to the frame 1 is provided on the screening box 201.

[0034] In a further embodiment, the third magnetic screening plate 209 is in a cone shape with a high middle portion and low edges, and the bottom of the third magnetic screening plate 209 contacts the outer edge of the second cam 2010 .

[0035] In a further embodiment, the multi-layer screening mechanism 2 further includes debris discharge ports 2012 , and the debris discharge ports 2012 are opened in a circular array on the side wall of the screening box 201 , and the debris discharge ports 2012 are located outside the third magnetic screening plate 209 .

[0036] In a further embodiment, the driven rod 2011 is connected to the continuous feeding mechanism 11 through the first belt transmission mechanism 9, and the continuous feeding mechanism 11 is connected to the vertical plate 12, the bottom of the continuous feeding mechanism 11 is connected to the inside of the raw material box 10, and the continuous feeding mechanism 11 is located above the screening box 201.

[0037] In a further embodiment, the lifting mechanism 6 includes a lifting plate 601, a reset spring 602, a fixed plate 603 and a groove 604, and the lifting plate 601 is connected to the fixed plate 603 through the reset spring 602, and a groove 604 is provided at the bottom of the fixed plate 603, and the groove 604 is arranged corresponding to the first cam 206, and the first cam 206 is arranged on the connecting shaft of the magnetic roller 3.

[0038] In a further embodiment, the storage box 8 is arranged on one side of the raw material box 10 , and the storage box 8 is arranged below the screening box 201 , and both the raw material box 10 and the storage box 8 are arranged inside the frame 1 .

[0039] Specifically, in the actual working process, firstly, the power supply starter is connected, and the continuous feeding mechanism 11 takes the mud inside the raw material box 10, and then continuously and quantitatively feeds it into the inside of the screening box 201. When the mud is thrown onto the first magnetic screening plate 204, the first magnetic screening plate 204 will move down due to the pressure generated by the falling mud to compress the spring column 203. After the spring column 203 stores energy, it rebounds and pushes the first magnetic screening plate 204 to move up, so that the moving first magnetic screening plate 204 can be used for the initial screening and iron removal. After the initial iron removal, the mud falls onto the second magnetic screening plate 205 and the magnetic roller 3 in turn, that is, the second magnetic screening plate 205 and the magnetic roller 3 are used for the second and third iron removal. The first motor 5 drives the magnetic roller 3 to rotate for dynamic iron removal while driving the first cam 206 rotates, and when the protrusion of the first cam 206 rotates to the bottom of the second magnetic screening plate 205, it will push the second magnetic screening plate 205 to move upward. Similarly, when the protrusion is away from the second magnetic screening plate 205, it falls freely, thereby realizing secondary dynamic iron removal. At this time, the mud flows to the third magnetic screening plate 209 under the drainage and guiding action of the guide plate 207 and the limiting plate 208, and the continuous feeding mechanism 11 pushes the driven rod 2011 to drive the second cam 2010 to rotate with the cooperation of the first belt transmission mechanism 9. When the second cam 2010 rotates, its outer edge surface will push the third magnetic screening plate 209 to move up and down, so as to make the mud above the third magnetic screening plate 209 move, thereby realizing the fourth dynamic iron removal. The mud after iron removal is finally discharged to the inside of the storage box 8.

[0040] Embodiment 2

[0041] This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.

[0042] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, in a further embodiment, the continuous feeding mechanism 11 includes a driving shaft 1101, a conveyor belt 1102, a connecting component 1103, a fixed box 1104, a rubber cover 1105, a second belt transmission mechanism 1106, a rotating rod 1107, a second motor 1108 and a third cam 1109, and the driving shafts 1101 are connected through the conveyor belt 1102, the conveyor belt 1102 is connected to the fixed box 1104 through the connecting component 1103, and the fixed box 1104 is distributed at equal intervals, a rubber cover 1105 is connected to one side of the fixed box 1104, and the driving shaft 1101 is connected to the rotating rod 1107 through the second belt transmission mechanism 1106, the rotating rod 1107 is provided with a third cam 1109, and the rotating rod 1107 passes through the vertical plate 12 and is connected to the output end of the second motor 1108, and the vertical plate 12 is arranged on the top of the frame 1.

[0043] Specifically, driven by the second motor 1108 and the rotating rod 1107, the driving shaft 1101 pushes the conveyor belt 1102 to drive the fixed box 1104 to move. When the fixed box 1104 moves to the top of the screening box 201, the fixed box 1104 will flip over to dump the internal mud into the inside of the screening box 201, and then continue to move driven by the conveyor belt 1102, and the rotating rod 1107 drives the third cam 1109 to rotate. When the fixed box 1104 moves to one side of the third cam 1109, the rubber cover 1105 on the outside of the fixed box 1104 is deformed and contracted under the extrusion of the third cam 1109, and rebounds away from the third cam 1109, and the reverse The vibration during the rebound causes the mud adhering to the inner wall of the fixed box 1104 to separate, and then the fixed box 1104 continues to move driven by the conveyor belt 1102. When it moves to the inside of the raw material box 10, the fixed box 1104 drives the rubber cover 1105 to scoop the mud inside the raw material box 10 during the flipping process, and then the raw material box 10 repeats the above operation driven by the conveyor belt 1102. After the device is used, the staff only needs to replace the mud in the raw material box 10 with water, that is, when the fixed box 1104 drives the rubber cover 1105 to flip over, the second motor 1108 is controlled to rotate forward and reversely, so that it swings inside the raw material box 10, thereby achieving cleaning.

[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-layer screening high-efficiency mud iron removal machine for tile processing, comprising a frame (1) and a storage box (8), characterized in that: The frame (1) is provided with a multi-layer screening mechanism (2), and the multi-layer screening mechanism (2) comprises a screening box (201), a supporting plate (202), a spring column (203), a first magnetic screening plate (204), a second magnetic screening plate (205), a first cam (206), a flow guide plate (207), a flow limiting plate (208), a third magnetic screening plate (209), a second cam (2010) and a driven rod (2011), wherein the screening box (201) is provided with a supporting plate (202) inside, and the top of the supporting plate (202) is connected to the first magnetic screening plate through the spring column (203). (204) is connected at the bottom, a second magnetic screening plate (205) is arranged below the support plate (202), and a lifting mechanism (6) is connected to the outer side of the second magnetic screening plate (205), and the lifting mechanism (6) is in contact with the first cam (206), and a guide plate (207), a flow limiting plate (208) and a third magnetic screening plate (209) are arranged below the second magnetic screening plate (205) from top to bottom, and a follower rod (2011) is arranged below the third magnetic screening plate (209), and a second cam (2010) is arranged on the follower rod (2011).

2. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized in that: The spring columns (203) are distributed in an annular array between the support plate (202) and the first magnetic screening plate (204), and the support plate (202) is annular, the first magnetic screening plate (204) is slidably connected to the inside of the screening box (201), and protective strips (7) are arranged at equal intervals on the outside of the top of the screening box (201).

3. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized in that: A magnetic roller (3) is provided between the second magnetic screening plate (205) and the guide plate (207), and the magnetic roller (3) is connected to the output end of the first motor (5) via a coupling assembly (4).

4. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized in that: The flow guide plate (207) and the flow limiting plate (208) are both in the shape of a funnel with a lower center and higher edges, and the flow guide plate (207) and the flow limiting plate (208) are both fixedly mounted on the inner side wall of the screening box (201), and a bracket (13) connected to the frame (1) is provided on the screening box (201).

5. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized in that: The third magnetic screening plate (209) is in a cone shape with a high middle portion and low edges, and the bottom of the third magnetic screening plate (209) contacts the outer edge of the second cam (2010).

6. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized in that: The multi-layer screening mechanism (2) further comprises a debris discharge port (2012), and the debris discharge port (2012) is arranged in a circular array on the side wall of the screening box (201), and the debris discharge port (2012) is located outside the third magnetic screening plate (209).

7. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized by: The driven rod (2011) is connected to the continuous feeding mechanism (11) through a first belt transmission mechanism (9), and the continuous feeding mechanism (11) is connected to the vertical plate (12), the bottom of the continuous feeding mechanism (11) is connected to the inside of the raw material box (10), and the continuous feeding mechanism (11) is located above the screening box (201).

8. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1 is characterized by: The lifting mechanism (6) comprises a lifting plate (601), a return spring (602), a fixed plate (603) and a groove (604), and the lifting plate (601) is connected to the fixed plate (603) via the return spring (602), and a groove (604) is provided at the bottom of the fixed plate (603), and the groove (604) is arranged corresponding to the first cam (206), and the first cam (206) is arranged on the connecting shaft of the magnetic roller (3).

9. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 1, characterized in that: The material storage box (8) is arranged on one side of the raw material box (10), and the material storage box (8) is arranged below the screening box (201), and the raw material box (10) and the material storage box (8) are both arranged inside the frame (1).

10. The multi-layer screening high-efficiency mud iron remover for tile processing according to claim 7, characterized in that: The continuous feeding mechanism (11) comprises a driving shaft (1101), a conveyor belt (1102), a connecting assembly (1103), a fixed housing (1104), a rubber cover (1105), a second belt transmission mechanism (1106), a rotating rod (1107), a second motor (1108) and a third cam (1109), wherein the driving shaft (1101) is connected via the conveyor belt (1102), and the conveyor belt (1102) is connected to the fixed housing (1104) via the connecting assembly (1103). 04), and the fixed boxes (1104) are evenly spaced, one side of the fixed boxes (1104) is connected to a rubber cover (1105), and the drive shaft (1101) is connected to a rotating rod (1107) through a second belt transmission mechanism (1106), a third cam (1109) is provided on the rotating rod (1107), and the rotating rod (1107) passes through the vertical plate (12) and is connected to the output end of the second motor (1108), and the vertical plate (12) is arranged on the top of the frame (1).

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