Rolling forming process of aluminum profile frame
By designing frame cleaning components and scraping components in aluminum profile frame rolling and forming equipment, the problem of metal residues on the surface and concave points on the pressure roller surface after aluminum plate rolling is solved, and higher cleanliness and forming quality is achieved.
Patent Information
- Application Number
- CN202510081255.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-03-28
Smart Images

Figure CN119702726A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile frame processing, and in particular to a rolling forming process for an aluminum profile frame. Background Art
[0002] The rolling forming process of aluminum profile frames is a process that uses rolling equipment to process aluminum into frames with specific shapes and sizes. This process combines the physical properties of aluminum and the advantages of rolling technology, and can efficiently produce aluminum profile frames that meet the requirements. It is widely used in construction, automobiles, electronics, aerospace and other fields.
[0003] For example, the announcement number CN118080572A discloses an aluminum plate rolling machine, including a bottom plate, a fixed frame is fixedly connected to the upper surface of the bottom plate, a moving block is symmetrically slidably connected inside the fixed frame, a pressure roller is rotatably connected inside the moving block, a support frame is fixedly connected to one side of the fixed frame, a slide groove is provided inside the support frame, a second spring is fixedly connected inside the slide groove, a slider is fixedly connected to one end of the second spring, and the slider and the inner wall of the slide groove are slidably connected, a moving rod is slidably connected inside the slider, a slot is provided inside the moving rod, a scraper is detachably installed inside the slot, and a collection box is fixedly connected to one side of the fixed frame and located directly below the scraper, so as to avoid the scraper from being worn and a gap between the pressure roller and the pressure roller, thereby failing to completely clean the residue on the surface of the pressure roller. However, metal residues are likely to remain on the surface of the aluminum plate after rolling, and concave spots are likely to form on the surface of the pressure roller after long-term use, and metal residues are likely to remain in these concave spots. Summary of the invention
[0004] The purpose of the present invention is to provide a rolling forming process for an aluminum profile frame to solve the problems existing in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions: A rolling forming device for an aluminum profile frame comprises a support plate, wherein the support plate is provided with two groups and respectively fixed on both sides of the middle portion of a base, wherein a drive motor four is fixedly connected to an outer side of one of the support plates, and an output end of the drive motor four is fixedly connected to an upper rolling wheel, a drive motor three is fixedly connected below the support plate where the drive motor four is fixed, and an output end of the drive motor three is fixedly connected to a lower rolling wheel, and the device comprises a frame cleaning component, wherein the frame cleaning component is arranged on the base, and is used to remove metal residues from four surfaces of a roll-formed aluminum profile frame.
[0006] As a further solution of the present invention: the frame cleaning assembly comprises a longitudinal square block 1, a bidirectional screw rod 2 is movably connected to the middle of the longitudinal square block 1, and a moving block 1 is threadedly connected to one side of the bidirectional screw rod 2, and a moving block 3 is threadedly connected to the other side of the bidirectional screw rod 2; A longitudinal square block 2, wherein a longitudinal guide column is fixedly connected inside the longitudinal square block 2, and a moving block 2 is slidably connected to one side of the surface of the longitudinal guide column, and a moving block 4 is slidably connected to the other side of the surface of the longitudinal guide column; A transverse square block 1, wherein the middle part of the transverse square block 1 is movably connected with a bidirectional screw rod 3, and one side of the bidirectional screw rod 3 is threadedly connected to the moving block 1, and the other side of the bidirectional screw rod 3 is threadedly connected to the moving block 2; A transverse square block 2 is fixedly connected with a transverse guide column inside the transverse square block 2, and one side of the surface of the transverse guide column is slidably connected to the moving block 3, and the other side of the surface of the transverse guide column is slidably connected to the moving block 4.
[0007] As a further solution of the present invention: the longitudinal guide column is arranged in the slide groove opened in the longitudinal square block 2, the moving block 2 and the moving block 4 slide in the slide groove opened in the longitudinal square block 2 on one side close to the longitudinal guide column, the transverse guide column is arranged in the slide groove opened in the transverse square block 2, the moving block 4 and the moving block 3 slide in the slide groove opened in the transverse square block 2 on one side close to the transverse guide column, the bidirectional screw rod 2 is arranged in the slide groove opened in the longitudinal square block 1, the moving block 1 and the moving block 3 slide in the slide groove opened in the longitudinal square block 1 on one side, the bidirectional screw rod 3 is arranged in the slide groove opened in the transverse square block 1, and the moving block 2 and the moving block 1 slide in the slide groove opened in the transverse square block 1 on one side.
[0008] As a further solution of the present invention: connecting blocks are fixedly connected to both sides of the middle part of the base, and fixed rods are slidably connected in the connecting blocks, and sliding blocks are fixedly connected to both sides of the fixed rods, and the sliding blocks slide through sliding grooves opened on both sides of the connecting blocks. The fixed rods are provided with two groups, one group is fixed to one side of the longitudinal square block one and the other group is fixed to one side of the longitudinal square block two. Guide blocks are slidably connected in the guide grooves opened on the base, and a residue box is fixedly connected to one side of the guide block. The residue box is arranged below the lower rolling wheel, and a connecting plate is fixedly connected to the top of the support plate.
[0009] As a further solution of the present invention: a limit assembly is installed on the base, and two groups of limit assemblies are provided, which are respectively arranged on two sides of the base.
[0010] As a further solution of the present invention: the limit assembly includes a double-headed motor, the double-headed motor is fixedly connected to the bottom of the base, the two output ends of the double-headed motor are fixedly connected to a transmission shaft, and the side of the transmission shaft away from the double-headed motor is fixedly connected to a worm, and the worm is meshed with a worm wheel, and the middle of the worm wheel is fixedly connected to a bidirectional screw rod; Support blocks, the support blocks are provided with two groups and are respectively threadedly connected to the two sides of the bidirectional screw rod 1, the support blocks are fixedly connected to the driving motor 1, and the output ends of the driving motor 1 are fixedly connected to the threaded columns, and the surfaces of the threaded columns are threadedly connected to the threaded blocks; A connecting rod, one side of which is fixedly connected to the threaded block, the other side of which is slidably connected to an extension rod, and both sides of one end of the extension rod are fixedly connected to a moving plate, and the other end of the extension rod is fixedly connected to a limit plate; Spring one, the spring one is fixedly connected to both sides of the connecting rod, the spring one is slidably connected to the moving plate, and the spring one is sleeved on the limiting column.
[0011] As a further solution of the present invention: the spring is arranged in a slide groove opened on both sides of the connecting rod, one end of the limit column is fixed to the movable plate, the other end of the limit column is fixed in the connecting rod, the worm is movably installed at the bottom of the base, and the threaded column is movably installed in the middle of the support block.
[0012] As a further solution of the present invention: it also includes a scraping assembly, which is provided with two groups, one group of the scraping assemblies is installed on the connecting plate and fits with the outer surface of the upper rolling wheel, while the other group is installed on the base and fits with the outer surface of the lower rolling wheel.
[0013] As a further solution of the present invention: the scraping assembly includes a second drive motor, the output end of the second drive motor is fixedly connected to a reciprocating screw, and the surface of the reciprocating screw is threadedly connected to a connecting rod; A scraper block, one side of which is fixed to the connecting rod, a telescopic column is fixed inside the scraper block, and a second spring is sleeved on the telescopic column, a scraper plate is fixed to the side of the telescopic column away from the scraper block, and the scraper plate moves on one side of the scraper block.
[0014] The invention also discloses a rolling forming process of an aluminum profile frame, which comprises the following steps: The frame of the aluminum profile to be rolled is limited and stabilized by the limit assembly; The frame of the aluminum profile to be rolled is passed through the middle of the lower rolling wheel and the upper rolling wheel for rolling forming; By controlling the scraping assembly, the surfaces of the lower rolling wheel and the upper rolling wheel are cleaned; The rolled aluminum profiles pass through the frame cleaning assembly to remove metal residues.
[0015] Beneficial effects of the present invention: (1) The frame cleaning assembly of the present invention can be adjusted according to the length, width and height of the aluminum profile frame and metal residues can be removed from its surface after rolling, thereby improving the effect of the rolling forming process of the aluminum profile frame after rolling forming; (2) In the present invention, the scraping assembly is provided so that the metal residues on the surface and uneven surface of the upper rolling wheel and the lower rolling wheel can be cleaned, thereby improving the cleanliness of the aluminum profile frame during the rolling process, thereby improving the quality of the aluminum profile frame forming; (3) In the present invention, by setting the limit assembly, the aluminum profile frame can maintain a horizontal position during rolling and can be adaptively adjusted according to the width of the aluminum profile, thereby improving the efficiency and speed of the rolling forming process of the aluminum profile frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 The structure of the present invention is schematically shown in FIG. Figure 1 ; Figure 2 The structure of the present invention is schematically shown in FIG. Figure 2 ; Figure 3 It is a partial structural schematic diagram of the present invention; Figure 4 It is the explosion of the frame cleaning component of the present invention Figure 1 ; Figure 5 It is the explosion of the frame cleaning component of the present invention Figure 2 ; Figure 6 The cross-sectional structure of the present invention is shown in FIG. Figure 1 ; Figure 7 It is a three-dimensional structural schematic diagram of the scraping assembly of the present invention; Figure 8 It is a partial cross-sectional structural schematic diagram of the scraping assembly of the present invention; Fig. 9 It is a partial structural schematic diagram of the scraping assembly of the present invention; Fig.10 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ; Fig.11 The cross-sectional structure of the present invention is shown in FIG. Figure 2 ; Fig.12 It is a partial structural schematic diagram of the limiting component of the present invention; Fig.13 It is a structural schematic diagram of the base and the residue box of the present invention.
[0018] In the figure: 1, base; 2, limit assembly; 200, double-headed motor; 201, transmission shaft; 202, worm; 203, worm wheel; 204, two-way screw rod 1; 205, support block; 206, drive motor 1; 207, threaded column; 208, threaded block; 209, connecting rod; 210, extension rod; 211, limit plate; 212, moving plate; 213, limit column; 214, spring 1; 3, frame cleaning assembly; 300, longitudinal square block 1; 301, moving block 1; 302, two-way screw rod 2; 303, longitudinal square block 2; 304, moving block 2; 305, longitudinal guide Guide column; 306, two-way screw rod three; 307, horizontal square block one; 308, horizontal square block two; 309, horizontal guide column; 310, moving block three; 311, moving block four; 4, connecting block; 5, sliding block; 6, fixed rod; 7, support plate; 8, connecting plate; 9, scraper assembly; 900, drive motor two; 901, reciprocating screw rod; 902, connecting rod; 903, scraper block; 904, telescopic column; 905, spring two; 906, scraper plate; 10, drive motor three; 11, lower rolling wheel; 12, drive motor four; 13, upper rolling wheel; 14, residue box; 15, guide block. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1:
[0020] See also Figure 1-Figure 13 As shown, the present invention is a rolling forming equipment for aluminum profile frames, including a support plate 7, wherein the support plate 7 is provided with two groups and respectively fixed on both sides of the upper middle part of a base 1, wherein a driving motor 4 12 is fixedly connected to one side of the outside of one of the support plates 7, and an output end of the driving motor 4 12 is fixedly connected to an upper rolling wheel 13, and a driving motor 3 10 is fixedly connected to the lower part of the support plate 7 where the driving motor 4 12 is fixed, and an output end of the driving motor 3 10 is fixedly connected to a lower rolling wheel 11, and includes a frame cleaning component 3, which is arranged on the base 1, and is used to remove metal residues from the four surfaces of the rolled aluminum profile frame.
[0021] In the present invention, preferably, the frame cleaning assembly 3 includes a longitudinal square block 1 300, a bidirectional screw rod 2 302 is movably connected to the middle of the longitudinal square block 1 300, and one side of the bidirectional screw rod 2 302 is threadedly connected to a moving block 1 301, and the other side of the bidirectional screw rod 2 302 is threadedly connected to a moving block 3 310; A second longitudinal square block 303, a longitudinal guide column 305 is fixedly connected inside the second longitudinal square block 303, and a second moving block 304 is slidably connected to one side of the surface of the longitudinal guide column 305, and a fourth moving block 311 is slidably connected to the other side of the surface of the longitudinal guide column 305; A transverse square block 1 307, a middle portion of which is movably connected with a bidirectional screw rod 3 306, and one side of the bidirectional screw rod 306 is threadedly connected to the moving block 1 301, and the other side of the bidirectional screw rod 306 is threadedly connected to the moving block 2 304; The second transverse square block 308 has a transverse guide column 309 fixed therein, and one side of the surface of the transverse guide column 309 is slidably connected to the moving block 310, and the other side of the surface of the transverse guide column 309 is slidably connected to the moving block 4 311.
[0022] It should be noted that the longitudinal square block 1 300 and the longitudinal square block 2 303 are arranged in parallel and scrapers are installed on the inner side, and the transverse square block 1 307 and the transverse square block 2 308 are arranged in parallel and scrapers are installed on the inner side. The scrapers are convenient for scraping and cleaning metal impurities on the surface of the aluminum profile frame.
[0023] In the present invention, preferably, the longitudinal guide column 305 is arranged in the slide groove opened in the longitudinal square block 2 303, the moving block 2 304 and the moving block 4 311 slide in the slide groove opened in the longitudinal square block 2 303 on the side close to the longitudinal guide column 305, the transverse guide column 309 is arranged in the slide groove opened in the transverse square block 2 308, the moving block 4 311 and the moving block 3 310 slide in the slide groove opened in the transverse square block 2 308 on the side close to the transverse guide column 309, the bidirectional screw rod 2 302 is arranged in the slide groove opened in the longitudinal square block 1 300, the moving block 1 301 and the moving block 3 310 slide in the slide groove opened in the longitudinal square block 1 300 on the side close to the bidirectional screw rod 2 302, the bidirectional screw rod 3 306 is arranged in the slide groove opened in the transverse square block 1 307, and the moving block 2 304 and the moving block 1 301 slide in the slide groove opened in the transverse square block 1 307 on the side close to the bidirectional screw rod 3 306.
[0024] It should be noted that the provision of the middle sliding grooves of the longitudinal square block 1 300 , the longitudinal square block 2 303 , the transverse square block 1 307 , and the transverse square block 2 308 makes the sliding smoother.
[0025] In the present invention, preferably, connecting blocks 4 are fixedly connected to both sides of the middle part of the base 1, and fixed rods 6 are slidably connected in the connecting blocks 4, and sliding blocks 5 are fixedly connected to both sides of the fixed rods 6, and the sliding blocks 5 slide through the sliding grooves opened on both sides of the connecting blocks 4, and the fixed rods 6 are provided with two groups, one of which is fixedly connected to one side of the longitudinal square block 1 300 and the other group is fixedly connected to one side of the longitudinal square block 2 303, a guide block 15 is slidably connected in the guide groove opened on the base 1, and a residue box 14 is fixedly connected to one side of the guide block 15, and the residue box 14 is arranged below the lower rolling wheel 11, and a connecting plate 8 is fixedly connected to the top of the support plate 7.
[0026] It should be noted that the setting of the residue box can collect metal residues on the surfaces of the upper rolling wheel 13 and the lower rolling wheel 11.
[0027] In the implementation process, a drive motor 4 12 is set, and the drive motor 4 12 drives the upper rolling wheel 13 to rotate forward along the support plate 7. A drive motor 3 10 is set, and the drive motor 3 10 drives the lower rolling wheel 11 to rotate reversely along the support plate 7. The upper rolling wheel 13 rotates forward and the lower rolling wheel 11 rotates reversely so that the aluminum profile frame between the lower rolling wheel 11 and the upper rolling wheel 13 is rolled and pulled forward. When the aluminum profile frame moves between the longitudinal square block 1 300, the longitudinal square block 2 303, the transverse square block 1 307, and the transverse square block 2 308, the bidirectional screw rod 2 302 is rotated, and the bidirectional screw rod 2 302 rotates along the longitudinal square block 1 The middle part of the square block 300 rotates, and the two-way screw rod 2 302 rotates to make the moving block 1 301 and the moving block 310 move inward along the sliding groove and the two-way screw rod 2 302 opened in the longitudinal square block 1 300, and the moving block 1 301 and the moving block 310 respectively move the transverse square block 2 308 and the transverse square block 2 308 inward to adjust the spacing, and the transverse square block 1 307 and the transverse square block 2 308 both move the moving block 2 304 and the moving block 4 311 along the sliding groove and the longitudinal guide column 305 opened in the longitudinal square block 2 303 to move inward, so that the transverse square block 2 308 and the transverse square block 1 307 move inward. The scrapers on the side contact the lateral sides of the aluminum profile frame, rotate the two-way screw rod three 306, the two-way screw rod three 306 rotates, and the two-way screw rod three 306 rotates along the middle of the horizontal square block one 307. The two-way screw rod three 306 rotates, so that the moving block two 304 and the moving block one 301 move inward along the sliding groove and the two-way screw rod three 306 opened in the horizontal square block one 307, and the moving block two 304 and the moving block one 301 both move inward with the longitudinal square block two 303 and the longitudinal square block one 300 to adjust the spacing, and the longitudinal square block two 303 and the longitudinal square block one 300 both move with the moving block four 311 and the moving block four 311. The movable block three 310 moves inward along the slide groove and the transverse guide column 309 provided in the transverse square block two 308, and at the same time, the longitudinal square block two 303 and the longitudinal square block one 300 both carry the fixed rod 6 and move inward along the connecting block 4 through the sliding block 5, so that the scrapers on the inner sides of the longitudinal square block two 303 and the longitudinal square block one 300 are in contact with the longitudinal sides of the aluminum profile frame. When the aluminum profile frame is rolled and pulled forward through the longitudinal square block two 303, the longitudinal square block one 300, the transverse square block one 307, and the transverse square block two 308, the metal residues on the aluminum profile frame are cleaned by the scrapers on the inner side. Embodiment 2:
[0028] In the present invention, preferably, a limiting assembly 2 is installed on the base 1, and the limiting assembly 2 is provided with two groups respectively arranged on both sides of the base 1.
[0029] In the present invention, preferably, the limit assembly 2 includes a double-headed motor 200, the double-headed motor 200 is fixedly connected to the bottom of the base 1, the two output ends of the double-headed motor 200 are fixedly connected to the transmission shaft 201, and the side of the transmission shaft 201 away from the double-headed motor 200 is fixedly connected to a worm 202, and the worm 202 is meshedly connected to a worm wheel 203, and the middle of the worm wheel 203 is fixedly connected to a bidirectional screw 204; Support block 205, two groups of support blocks 205 are provided and are respectively threadedly connected to the two sides of the bidirectional screw rod 204, and the support blocks 205 are fixedly connected with a driving motor 206, and the output end of the driving motor 206 is fixedly connected with a threaded column 207, and the surface of the threaded column 207 is threadedly connected with a thread block 208; A connecting rod 209, one side of the connecting rod 209 is fixedly connected to the threaded block 208, the other side of the connecting rod 209 is slidably connected to an extension rod 210, and both sides of one end of the extension rod 210 are fixedly connected to a moving plate 212, and the other end of the extension rod 210 is fixedly connected to a limit plate 211; Spring 1 214 , spring 1 214 is fixedly connected to both sides of the connecting rod 209 , the spring 1 214 is slidably connected to the moving plate 212 , and the spring 1 214 is sleeved with the limiting column 213 .
[0030] It should be noted that the material of the limiting plate 211 is rubber material, so that the limiting plate 211 has a certain elasticity and a large friction force when limiting the aluminum profile frame.
[0031] In the present invention, preferably, a spring 214 is arranged in a slide groove opened on both sides of the connecting rod 209, one end of the limiting column 213 is fixedly connected to the movable plate 212, and the other end of the limiting column 213 is fixedly connected to the connecting rod 209, the worm 202 is movably installed at the bottom of the base 1, and the threaded column 207 is movably installed in the middle of the support block 205.
[0032] During the implementation process, the aluminum profile frame to be rolled is first placed at a horizontal position between the lower rolling wheel 11 and the upper rolling wheel 13, and two sets of drive motors 206 are set. The output ends of the drive motors 206 are rotated with the threaded column 207, and the two sets of threaded blocks 208 are moved upward along the threaded column 207 through the limit of the support block 205. The threaded blocks 208 are moved upward with the connecting rod 209, the extension rod 210, and the limit plate 211, so that the two sets of limit plates 211 are at the same horizontal height as the aluminum profile frame, and a double-headed motor 200 is set. The double-headed motor 200 rotates with the transmission shaft 201, and the transmission shaft 201 rotates with the worm 202 along the base 1. The rotation of the worm 202 rotates with the worm wheel 203, and the worm wheel 203 rotates with the bidirectional screw rod 204 along the base 1. The rotation of the bidirectional screw rod 204 causes the two sets of support blocks 205 to pass through the base 1. The limit moves inward along the bidirectional screw rod 204, and the two groups of support blocks 205 are both moved inward with the threaded column 207, the threaded block 208, the connecting rod 209, the extension rod 210, and the limit plate 211, so that the two groups of limit plates 211 clamp and limit the aluminum profile frame, so that the aluminum profile frame can maintain a relatively horizontal position and be limited during rolling movement, so as to improve the efficiency of rolling the aluminum profile frame. When the limit plate 211 is squeezed, the limit plate 211 squeezes the extension rod 210, and the extension rod 210 moves along the spring 214 with the movable plate 212 to squeeze the limit column 213, so that when the width of the aluminum profile frame changes, it can be limited according to the aluminum profile frame. The shrinkage is avoided to prevent the two groups of limit plates 211 from clamping the aluminum profile frame too tightly and causing the aluminum profile frame to be stuck when being pulled by the lower rolling wheel 11 and the upper rolling wheel 13. Embodiment three:
[0033] In the present invention, preferably, it also includes a scraping assembly 9, and the scraping assembly 9 is provided with two groups, one group of the scraping assembly 9 is installed on the connecting plate 8 and is in contact with the outer surface of the upper rolling wheel 13, while the other group is installed on the base 1 and is in contact with the outer surface of the lower rolling wheel 11.
[0034] In the present invention, preferably, the scraping assembly 9 includes a second driving motor 900, the output end of the second driving motor 900 is fixedly connected to a reciprocating screw 901, and the surface of the reciprocating screw 901 is threadedly connected to a connecting rod 902; The scraper block 903 has one side fixed to the connecting rod 902, a telescopic column 904 is fixed inside the scraper block 903, and a spring 905 is sleeved on the telescopic column 904, a scraper plate 906 is fixed to the side of the telescopic column 904 away from the scraper block 903, and the scraper plate 906 moves on one side of the scraper block 903.
[0035] It should be noted that when one group of the scraper assembly 9 is installed on the connecting plate 8, the second drive motor 900 is fixedly connected to one side of the connecting plate 8 and the output end of the second drive motor 900 is fixedly connected to the reciprocating screw 901, and at the same time, the surface of the reciprocating screw 901 is threadedly connected to the connecting rod 902, and the side of the connecting rod 902 away from the reciprocating screw 901 is fixedly connected to the scraper block 903, and the scraper block 903 is in contact with the outer surface of the upper rolling wheel 13, and the connecting rod 902 moves through the slide groove provided in the connecting plate 8, and the reciprocating screw 901 is arranged in the slide groove provided in the connecting plate 8, and the reciprocating screw 901 is movably installed in the connecting plate 8; When one group of the scraper assemblies 9 is installed on the base 1, the driving motor 900 is fixedly connected to one side of the base 1 and the output end of the driving motor 900 is fixedly connected to the reciprocating screw 901. At the same time, the surface of the reciprocating screw 901 is threadedly connected to the connecting rod 902, and the side of the connecting rod 902 away from the reciprocating screw 901 is fixedly connected to the scraper block 903, and the scraper block 903 is in contact with the outer surface of the lower rolling wheel 11, and the connecting rod 902 moves through the slide groove opened in the base 1, and the reciprocating screw 901 is arranged in the slide groove opened in the base 1, and the reciprocating screw 901 is movably installed in the base 1.
[0036] During the implementation process, a scraper assembly 9 is set, and a driving motor 900 of one group of scraper assemblies 9 rotates to drive a reciprocating screw rod 901 to rotate along the connecting plate 8. The reciprocating screw rod 901 rotates to make the connecting rod 902 reciprocate along the reciprocating screw rod 901 through the limit of the connecting plate 8. The connecting rod 902 drives the scraper block 903 to reciprocate. The scraper block 903 scrapes the surface of the upper rolling wheel 13, so that the metal residue on the upper rolling wheel 13 is removed and falls into the residue box 14. When the scraper block 903 encounters an uneven surface of the upper rolling wheel 13 during the movement, the telescopic column 904 in the scraper block 903 drives the scraper plate 906 to move out of the scraper block 903 through the thrust of the spring 905. The scraper plate The flat side of 906 contacts the concave surface of the upper rolling wheel 13, and the scraper block 903 moves with the telescopic column 904 and the scraper plate 906 to push out the residue in the concave surface for cleaning. When the scraper plate 906 contacts the flat surface of the upper rolling wheel 13, the scraper plate 906 squeezes the telescopic column 904 and the spring 2 905, and the scraper plate 906 and the telescopic column 904 shrink and move into the scraper block 903 to restore the original position, wherein the driving motor 2 900 of another group of scraper components 9 rotates and drives the reciprocating screw rod 901 to rotate along the base 1, and the reciprocating screw rod 901 rotates to make the connecting rod 902 reciprocate along the reciprocating screw rod 901 through the limit of the base 1, and the connecting rod 902 drives the scraper block 903 to reciprocate The scraper block 903 moves, and the scraper block 903 scrapes the surface of the lower rolling wheel 11, so that the metal residue on the lower rolling wheel 11 is removed and falls into the residue box 14. When the scraper block 903 encounters an uneven surface of the lower rolling wheel 11 during movement, the telescopic column 904 in the scraper block 903 moves out of the scraper block 903 with the scraper plate 906 through the thrust of the spring 905. The flat side of the scraper plate 906 contacts the concave surface of the lower rolling wheel 11. The scraper block 903 moves with the telescopic column 904 and the scraper plate 906 to push out the residue in the concave surface for cleaning. When the scraper plate 906 contacts the flat surface of the lower rolling wheel 11, the scraper plate 906 squeezes the telescopic column 904 and the spring 905. The scraper plate 906 and the telescopic column 904 shrink and move into the scraper block 903 to restore the original position, so that the upper rolling wheel 13 and the lower rolling wheel 11 can clean the metal residue on the surface of the aluminum profile frame when rolling the aluminum profile frame, and can clean the metal residue on the uneven points of the lower rolling wheel 11 and the upper rolling wheel 13, which can effectively maintain the cleanliness of the lower rolling wheel 11 and the upper rolling wheel 13, so as to reduce the residue on the lower rolling wheel 11 and the upper rolling wheel 13 and thereby improve the lower rolling wheel 11 and the upper rolling wheel 13 on the aluminum profile frame, pull the residue box 14, the residue box 14 slides through the guide block 15, pull the residue box 14 upward, and the residue box 14 is taken out of the base 1 with the guide block 15, so that the residue box 14 is easier to disassemble and clean.
[0037] The invention also discloses a rolling forming process of an aluminum profile frame, which comprises the following steps: The frame of the aluminum profile to be rolled is limited and stabilized by the limit assembly 2; The aluminum profile frame to be rolled is passed through the middle of the lower rolling wheel 11 and the upper rolling wheel 13 for rolling forming; By controlling the scraping assembly 9, the surfaces of the lower rolling wheel 11 and the upper rolling wheel 13 are cleaned; The rolled aluminum profile is passed through the frame cleaning assembly 3 to remove metal residues.
[0038] Specific implementation steps: put the aluminum profile frame to be rolled at a horizontal position between the lower rolling wheel 11 and the upper rolling wheel 13, set two sets of drive motors 206, the output ends of the drive motors 206 are rotated with the threaded column 207, the two sets of threaded blocks 208 are moved upward along the threaded column 207 through the limit of the support block 205, the threaded blocks 208 are moved upward with the connecting rod 209, the extension rod 210, and the limit plate 211, so that the two sets of limit plates 211 and the aluminum profile frame are at the same horizontal height, set a double-headed motor 200, the double-headed motor 200 drives the transmission shaft 201 to rotate, the transmission shaft 201 drives the worm 202 to rotate along the base 1, the worm 202 rotates and drives the worm wheel 203 to rotate, the worm wheel 203 drives the bidirectional screw rod 204 to rotate along the base 1, the bidirectional screw rod 204 rotates to make the two sets of support blocks 205 pass through the base 1 The limit moves inward along the bidirectional screw rod 204, and the two groups of support blocks 205 are both moved inward with the threaded column 207, the threaded block 208, the connecting rod 209, the extension rod 210, and the limit plate 211 so that the two groups of limit plates 211 clamp and limit the aluminum profile frame, so that the aluminum profile frame can maintain a relatively horizontal position and be limited during rolling movement, so as to improve the efficiency of the aluminum profile frame rolling. When the limit plate 211 is squeezed, the limit plate 211 squeezes the extension rod 210, and the extension rod 210 moves along the spring 214 with the moving plate 212 to squeeze the limit column 213, so that when the width of the aluminum profile frame changes, it can be limited according to the aluminum profile frame. The shrinkage is avoided, and the aluminum profile frame is prevented from being clamped too tightly by the two groups of limit plates 211 and being stuck when the aluminum profile frame is pulled by the lower rolling wheel 11 and the upper rolling wheel 13; A drive motor 4 12 is provided, and the drive motor 4 12 drives the upper rolling wheel 13 to rotate in the forward direction along the support plate 7. A drive motor 3 10 is provided, and the drive motor 3 10 drives the lower rolling wheel 11 to rotate in the reverse direction along the support plate 7. The upper rolling wheel 13 rotates in the forward direction and the lower rolling wheel 11 rotates in the reverse direction so that the aluminum profile frame between the lower rolling wheel 11 and the upper rolling wheel 13 is rolled and pulled forward. When the aluminum profile frame moves between the longitudinal square block 1 300, the longitudinal square block 2 303, the transverse square block 1 307, and the transverse square block 2 308, the bidirectional screw rod 2 302 is rotated, and the bidirectional screw rod 2 302 rotates along the middle of the longitudinal square block 1 300. The rotation of the bidirectional screw rod 2 302 causes the moving block 1 301 and the moving block 3 310 to move inward along the sliding groove and the bidirectional screw rod 2 302 opened in the longitudinal square block 1 300, and the moving block 1 301 and the moving block 3 310 respectively carry the transverse square block 2 3 08 and the horizontal square block 2 308 move inward to adjust the spacing, the horizontal square block 1 307 and the horizontal square block 2 308 both carry the moving block 2 304 and the moving block 4 311 to move inward along the sliding groove and the longitudinal guide column 305 provided in the longitudinal square block 2 303, so that the scrapers on the inner sides of the horizontal square block 2 308 and the horizontal square block 1 307 contact the horizontal sides of the aluminum profile frame, and the two-way screw rod 306 is rotated. The two-way screw rod 306 rotates, and the two-way screw rod 306 moves along the middle of the horizontal square block 1 307. The first part rotates, and the two-way screw rod 306 rotates, so that the moving block 2 304 and the moving block 1 301 move inward along the sliding groove opened in the horizontal square block 1 307 and the two-way screw rod 306, and the moving block 2 304 and the moving block 1 301 both bring the longitudinal square block 2 303 and the longitudinal square block 1 300 to move inward to adjust the spacing, and the longitudinal square block 2 303 and the longitudinal square block 1 300 both bring the moving block 4 311 and the moving block 3 310 along the sliding groove opened in the horizontal square block 2 308 and the horizontal guide column 309 Move inwards, and at the same time, the longitudinal square block 2 303 and the longitudinal square block 1 300 are both moved inwards along the connecting block 4 with the fixing rod 6 through the sliding block 5, so that the scrapers inside the longitudinal square block 2 303 and the longitudinal square block 1 300 are in contact with the longitudinal sides of the aluminum profile frame. When the aluminum profile frame is rolled and pulled forward through the longitudinal square block 2 303, the longitudinal square block 1 300, the transverse square block 1 307, and the transverse square block 2 308, the metal residues on the aluminum profile frame are cleaned by the scrapers inside; A scraper assembly 9 is provided, wherein a driving motor 2 900 of one group of scraper assemblies 9 rotates and drives a reciprocating screw rod 901 to rotate along a connecting plate 8. The reciprocating screw rod 901 rotates to make a connecting rod 902 reciprocate along the reciprocating screw rod 901 through the limit of the connecting plate 8. The connecting rod 902 drives a scraper block 903 to reciprocate. The scraper block 903 scrapes the surface of the upper rolling wheel 13, so that the metal residue on the upper rolling wheel 13 is removed and falls into the residue box 14. When the scraper block 903 encounters an uneven surface of the upper rolling wheel 13 during movement, the telescopic column 904 in the scraper block 903 drives the scraper plate 906 to move out of the scraper block 903 through the thrust of the spring 2 905. The scraper plate 906 The flat side contacts the concave surface of the upper rolling wheel 13, and the scraper block 903 moves with the telescopic column 904 and the scraper plate 906 to push out the residue in the concave surface for cleaning. When the scraper plate 906 contacts the flat surface of the upper rolling wheel 13, the scraper plate 906 squeezes the telescopic column 904 and the spring 2 905, and the scraper plate 906 and the telescopic column 904 shrink and move into the scraper block 903 to restore the original position, wherein the driving motor 2 900 of another group of scraper components 9 rotates and drives the reciprocating screw rod 901 to rotate along the base 1, and the reciprocating screw rod 901 rotates to make the connecting rod 902 reciprocate along the reciprocating screw rod 901 through the limit of the base 1, and the connecting rod 902 drives the scraper block 903 to reciprocate. The scraper block 903 scrapes the surface of the lower rolling wheel 11, so that the metal residue on the lower rolling wheel 11 is removed and falls into the residue box 14. When the scraper block 903 encounters an uneven surface of the lower rolling wheel 11 during movement, the telescopic column 904 in the scraper block 903 moves the scraper plate 906 out of the scraper block 903 through the thrust of the spring 905. The flat side of the scraper plate 906 contacts the concave surface of the lower rolling wheel 11. The scraper block 903 moves with the telescopic column 904 and the scraper plate 906 to push out the residue in the concave surface for cleaning. When the scraper plate 906 contacts the flat surface of the lower rolling wheel 11, the scraper plate 906 squeezes the telescopic column 904 and the spring 905 to scrape The movable plate 906 and the telescopic column 904 shrink and move into the scraper block 903 to restore the original position, so that the upper rolling wheel 13 and the lower rolling wheel 11 can clean the metal residue on the surface of the aluminum profile frame when rolling the aluminum profile frame, and can clean the metal residue on the uneven points of the lower rolling wheel 11 and the upper rolling wheel 13, which can effectively maintain the cleanliness of the lower rolling wheel 11 and the upper rolling wheel 13, so as to reduce the residue on the lower rolling wheel 11 and the upper rolling wheel 13 and thereby improve the lower rolling wheel 11 and the upper rolling wheel 13 on the aluminum profile frame, pull the residue box 14, the residue box 14 slides through the guide block 15, pull the residue box 14 upward, and the residue box 14 is taken out of the base 1 with the guide block 15, so that the residue box 14 is easier to disassemble and clean.
[0039] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A rolling forming device for an aluminum profile frame, comprising a support plate (7), wherein the support plate (7) is provided with two groups and is respectively fixed to both sides of the upper middle part of a base (1), wherein a driving motor 4 (12) is fixedly connected to one side of the outside of one of the support plates (7), and an upper rolling wheel (13) is fixedly connected to the output end of the driving motor 4 (12), and a driving motor 3 (10) is fixedly connected to the lower side of the support plate (7) where the driving motor 4 (12) is fixed, and a lower rolling wheel (11) is fixedly connected to the output end of the driving motor 3 (10), wherein the characteristic is that: It comprises a frame cleaning component (3), wherein the frame cleaning component (3) is arranged on a base (1), and the frame cleaning component (3) is used to remove metal residues from four surfaces of a rolled aluminum profile frame.
2. The rolling forming equipment for aluminum profile frame according to claim 1 is characterized in that: The frame cleaning assembly (3) comprises a longitudinal square block 1 (300), the middle part of which is movably connected to a bidirectional screw rod 2 (302), one side of which is threadedly connected to a moving block 1 (301), and the other side of which is threadedly connected to a moving block 3 (310); A longitudinal square block 2 (303), wherein a longitudinal guide column (305) is fixedly connected inside the longitudinal square block 2 (303), and a moving block 2 (304) is slidably connected to one side of the surface of the longitudinal guide column (305), and a moving block 4 (311) is slidably connected to the other side of the surface of the longitudinal guide column (305); A transverse square block one (307), wherein the middle part of the transverse square block one (307) is movably connected to a bidirectional screw rod three (306), and one side of the bidirectional screw rod three (306) is threadedly connected to the moving block one (301), and the other side of the bidirectional screw rod three (306) is threadedly connected to the moving block two (304); A transverse square block 2 (308) is fixedly connected with a transverse guide column (309) inside the transverse square block 2 (308), and one side of the surface of the transverse guide column (309) is slidably connected to a moving block 3 (310), and the other side of the surface of the transverse guide column (309) is slidably connected to a moving block 4 (311).
3. The rolling forming equipment for aluminum profile frame according to claim 2 is characterized in that: The longitudinal guide column (305) is arranged in a slide groove provided in the longitudinal square block 2 (303); the side of the moving block 2 (304) and the moving block 4 (311) close to the longitudinal guide column (305) slides in the slide groove provided in the longitudinal square block 2 (303); the transverse guide column (309) is arranged in a slide groove provided in the transverse square block 2 (308); the side of the moving block 4 (311) and the moving block 3 (310) close to the transverse guide column (309) slides in the slide groove provided in the transverse square block 2 (308); The bidirectional screw rod 2 (302) is arranged in a slide groove opened in the longitudinal square block 1 (300), the moving block 1 (301) and the moving block 3 (310) slide in the slide groove opened in the longitudinal square block 1 (300) on one side close to the bidirectional screw rod 2 (302), the bidirectional screw rod 3 (306) is arranged in a slide groove opened in the transverse square block 1 (307), and the moving block 2 (304) and the moving block 1 (301) slide in the slide groove opened in the transverse square block 1 (307) on one side close to the bidirectional screw rod 3 (306).
4. The rolling forming equipment for aluminum profile frame according to claim 1 is characterized in that: Both sides of the upper middle part of the base (1) are fixedly connected with connecting blocks (4), and fixed rods (6) are slidably connected in the connecting blocks (4). At the same time, both sides of the fixed rods (6) are fixedly connected with sliding blocks (5), and the sliding blocks (5) slide through sliding grooves provided on both sides of the connecting blocks (4). The fixing rods (6) are provided with two groups, one of which is fixedly connected to one side of the longitudinal square block 1 (300) and the other is fixedly connected to one side of the longitudinal square block 2 (303). A guide block (15) is slidably connected in the guide groove provided on the base (1), and a residue box (14) is fixedly connected to one side of the guide block (15). The residue box (14) is provided below the lower rolling wheel (11). The top of the support plate (7) is fixedly connected with a connecting plate (8).
5. The rolling forming equipment for aluminum profile frame according to claim 1 is characterized in that: A limit assembly (2) is installed on the base (1), and the limit assembly (2) is provided with two groups, which are respectively arranged on two sides of the base (1).
6. The rolling forming equipment for aluminum profile frame according to claim 5, characterized in that: The position limiting assembly (2) comprises a double-headed motor (200), the double-headed motor (200) being fixedly connected to the bottom of the base (1), the two output ends of the double-headed motor (200) being fixedly connected to a transmission shaft (201), and a worm (202) being fixedly connected to the side of the transmission shaft (201) away from the double-headed motor (200), while a worm wheel (203) is meshingly connected to the worm wheel (202), and a bidirectional screw rod (204) is fixedly connected to the middle of the worm wheel (203); A support block (205), wherein the support block (205) is provided with two groups and is respectively threadedly connected to the two sides of the bidirectional screw rod (204); a drive motor (206) is fixedly connected to each of the support blocks (205); and the output end of the drive motor (206) is fixedly connected to a threaded column (207); and a threaded block (208) is threadedly connected to the surface of the threaded column (207); A connecting rod (209), one side of the connecting rod (209) being fixedly connected to the threaded block (208), the other side of the connecting rod (209) being slidably connected to an extension rod (210), and both sides of one end of the extension rod (210) being fixedly connected to a moving plate (212), and the other end of the extension rod (210) being fixedly connected to a limiting plate (211); Spring one (214), the spring one (214) is fixedly connected to both sides of the connecting rod (209), the spring one (214) is slidably connected to the moving plate (212), and the spring one (214) is sleeved with the limiting column (213).
7. The rolling forming equipment for aluminum profile frame according to claim 6, characterized in that: The spring 1 (214) is arranged in the slide grooves opened on both sides of the connecting rod (209), one end of the limiting column (213) is fixedly connected to the movable plate (212), and the other end of the limiting column (213) is fixedly connected in the connecting rod (209), the worm (202) is movably installed at the bottom of the base (1), and the threaded column (207) is movably installed in the middle of the support block (205).
8. The rolling forming equipment for aluminum profile frame according to claim 1, characterized in that: It also includes a scraping assembly (9), wherein the scraping assembly (9) is provided in two groups, one group of the scraping assemblies (9) is mounted on the connecting plate (8) and is in contact with the outer surface of the upper rolling wheel (13), while the other group is mounted on the base (1) and is in contact with the outer surface of the lower rolling wheel (11).
9. The rolling forming equipment for aluminum profile frame according to claim 8, characterized in that: The scraping assembly (9) comprises a second drive motor (900), the output end of the second drive motor (900) being fixedly connected to a reciprocating screw rod (901), and the surface of the reciprocating screw rod (901) being threadedly connected to a connecting rod (902); A scraper block (903), one side of the scraper block (903) is fixedly connected to the connecting rod (902), a telescopic column (904) is fixedly connected inside the scraper block (903), and a second spring (905) is sleeved on the telescopic column (904), a scraper plate (906) is fixedly connected to the side of the telescopic column (904) away from the scraper block (903), and the scraper plate (906) moves on one side of the scraper block (903).
10. The rolling forming process of the aluminum profile frame is characterized in that: A rolling forming device for an aluminum profile frame according to any one of claims 1 to 9 comprises the following steps: The frame of the aluminum profile to be rolled is fixed in position by means of a limit assembly (2); The frame of the aluminum profile to be rolled is passed through the middle of the lower rolling wheel (11) and the upper rolling wheel (13) for rolling forming; The surfaces of the lower rolling wheel (11) and the upper rolling wheel (13) are cleaned by controlling the scraping assembly (9); The rolled aluminum profile passes through a frame cleaning assembly (3) to remove metal residues.
Citation Information
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