A high-precision aluminum profile shaping device and method for new energy vehicle battery frame

Abstract

The invention relates to the technical field of aluminum profile shaping, and specifically discloses a high-precision aluminum profile shaping device and method for a new energy vehicle battery frame, including a workbench and a workpiece body; an equipment table is fixedly connected to the workbench; during the cleaning process, the roller brush rotates continuously, and when the roller brush rotates to the dust removal knife, since there are bristles on the surface of the roller brush, the dust on the roller brush will be scraped off by the dust removal knife when it contacts the dust removal knife, thereby cleaning the roller brush, and when the roller brush rotates to the workpiece body again, the dust removal and cleaning work is continued to avoid dust remaining on the surface of the roller brush after a long period of cleaning, and at the same time, when the driving shaft rotates, the cleaning screw rod will be driven to rotate through a belt, and when the cleaning screw rod rotates, it will drive the slider and the brush plate to move, and when the brush plate moves, the dust removal knife and the inside of the upper cleaning bin will be cleaned, and the swept dust will fall into the dust collecting bin below.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum profile shaping, and in particular to a high-precision aluminum profile shaping device and method for a battery frame of a new energy vehicle. Background Art

[0002] Aluminum alloys are widely used in aviation, transportation, military industry, construction and other fields due to their high strength, good processing performance and recyclability. Aluminum profiles need to be shaped after production to make them flatter.

[0003] Patent No. CN216881140U discloses an online shaping device for aluminum profile processing, which belongs to the technical field of aluminum profile production equipment, and includes a transmission crawler, one end of which is provided with a motor, a roller group is provided inside the transmission crawler, both ends of the roller group are provided with hydraulic mechanisms, and an air cooling component is provided between the two hydraulic mechanisms; the air cooling component includes a mounting plate, an L-shaped rod, a mounting port, a cavity, a vent and a fan, and the two hydraulic mechanisms are connected with an L-shaped rod; by setting the air cooling component, during the shaping operation, the fan is started, and the wind force generated by the fan operation is transmitted to the inside of the cavity, and then blown onto the aluminum profile through the vent to cool the aluminum profile, thereby avoiding friction between the roller group and the aluminum profile during the shaping process, causing the surface temperature of the aluminum profile to rise, affecting the subsequent operation of the staff to take the aluminum profile.

[0004] In the prior art, the aluminum profile is cooled by a fan, and the noise generated during the processing is reduced by a noise reduction component. However, a problem is found in the actual operation process. After the aluminum profile is processed, it may not be shaped immediately, but stored first. After being stored for a period of time, there will be a lot of dust on the surface of the aluminum profile. When the aluminum profiles that have been stored for a period of time are shaped, the dust will reach the shaping equipment along with the aluminum profile, and the shaping equipment will squeeze the dust, causing scratches on the surface of the aluminum profile, thereby affecting the appearance of the aluminum profile. In severe cases, it will be directly scrapped. At the same time, since some aluminum profiles are long and large, they need to be manually transported and collected when unloading after the shaping is completed, further increasing the labor cost. Summary of the invention

[0005] The purpose of the present invention is to provide a high-precision aluminum profile shaping device and method for a new energy vehicle battery frame to solve the following technical problems:

[0006] (1) How to clean aluminum profiles;

[0007] (2) How to cut aluminum profiles.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A high-precision aluminum profile shaping device for a new energy vehicle battery frame comprises a workbench and a workpiece body; the workbench is fixedly connected to an equipment table; the equipment table is provided with a shaping roller, and further comprises:

[0010] A cleaning mechanism is arranged on the equipment table and is used for cleaning the workpiece body;

[0011] The limiting mechanism is arranged on both sides of the workbench and is used to limit the position of the workpiece body;

[0012] An adjustment mechanism, arranged on the equipment table, is used to adjust the cleaning mechanism and the shaping roller;

[0013] A driving mechanism, connected to the adjusting mechanism, and used for driving the adjusting mechanism;

[0014] The unloading table is arranged on one side of the workbench and is used to place the processed workpiece body;

[0015] The material pushing mechanism is arranged on the material unloading table and is used to regularize the workpiece body;

[0016] The cleaning mechanism comprises an upper cleaning bin and a lower cleaning bin; the upper cleaning bin is rotatably connected to a roller brush; the side wall of the upper cleaning bin is rotatably connected to a driving shaft; the output end of the driving shaft is fixedly connected to the roller brush input end; the inner wall of the upper cleaning bin is rotatably connected to a cleaning screw rod; the cleaning screw rod passes through the upper cleaning bin and is arranged; one end of the cleaning screw rod away from the upper cleaning bin is sleeved with a belt 1; one end of the belt 1 away from the cleaning screw rod is sleeved with the driving shaft; the cleaning screw rod is threadedly connected with a slider; the bottom of the slider is fixedly connected with a brush plate; the side wall of the upper cleaning bin is fixedly connected with a dust removing knife; one end of the dust removing knife away from the upper cleaning bin abuts against the roller brush; the end of the brush plate away from the slider abuts against the dust removing knife; the bottom of the upper cleaning bin is fixedly connected to the dust collecting bin; the lower cleaning bin is arranged below the upper cleaning bin; the lower cleaning bin is not provided with a cleaning screw rod and a dust collecting bin.

[0017] Furthermore, the limit mechanism includes a front limit platform and a rear limit platform; the front limit platform and the rear limit platform are both rotatably connected to a limit rod; a limit slot is provided on the front limit platform; a limit screw is rotatably connected in the limit slot; a moving rod is provided on the limit screw; a belt 2 is sleeved between the rear limit platform and the front limit platform; the side wall of the front limit platform is rotatably connected to a driving rod; the limit screw is driven by the driving rod; a connecting column is rotatably connected to the bottom of the discharge platform; a belt 3 is sleeved on the connecting column; one end of the belt 3 away from the connecting column is connected to the rear limit platform The limit rod is sleeved; a half gear is fixedly connected to the connecting column; a push screw is rotatably connected to the side wall of the unloading platform; a gear four is fixedly connected to the push screw; the gear four is meshingly connected with the half gear; a connecting plate is threadedly connected to the push screw; a hollow column is fixedly connected to the side wall of the connecting plate; the hollow column is arranged to penetrate the unloading platform; a telescopic spring is fixedly connected inside the hollow column; a sliding column is fixedly connected to the end of the telescopic spring away from the hollow column; the sliding column is slidably arranged in the hollow column; a push plate is fixedly connected to the end of the sliding column away from the telescopic spring.

[0018] The lower limit of the movable part is 20, and the lower limit of the movable part is 20, and the lower part of the movable part is 20. The movable part has a plurality of movable parts, and a plurality of movable parts are connected to the movable part via the movable part.

[0019] Furthermore, the driving mechanism includes gear one; gear one is rotatably connected to the side wall of the upper shaping box; belt four is sleeved on gear one; a vertical plate is fixedly connected to the top of the lower shaping box; gear two and gear three are rotatably arranged on the vertical plate; one end of belt four away from gear one is sleeved on gear two; a hexagonal column is rotatably arranged on the side wall of the lower shaping box; a hexagonal gear is slidably connected in the hexagonal column; gear three is movably meshed with the hexagonal gear; and a hand crank is fixedly connected to one side wall of the gear.

[0020] Furthermore, the hexagonal column output end is fixedly connected to the shaping screw input end in the lower shaping box; the gear one output end is fixedly connected to the shaping screw in the upper shaping box.

[0021] Furthermore, a telescopic column is fixedly connected to the workbench; and one end of the telescopic column away from the workbench is fixedly connected to a supporting platform.

[0022] A high-precision aluminum profile shaping method for a new energy vehicle battery frame comprises the following steps:

[0023] S1, first, turn the hand crank to drive the adjustment mechanism to move the two sets of shaping rollers and the cleaning mechanism to the appropriate workpiece body, then place the workpiece body on the workbench and move it to the supporting table. During the movement, the roller brush in the cleaning mechanism is used to clean both sides of the workpiece body to prevent the dust from scratching the workpiece body. After cleaning, shaping is performed by shaping rollers;

[0024] S2, after the shaping work is completed, the workpiece body will fall onto the unloading table, and the push plate on the unloading table will push the workpiece body aside for sorting, without the need for staff to sort it out;

[0025] S3, by adjusting the setting of the mechanism, it can adjust the workpiece bodies of different sizes, thus improving the applicability of the equipment.

[0026] Beneficial effects of the present invention:

[0027] The roller brush of the present invention rotates continuously during the cleaning process. When the roller brush rotates to the dust removal knife, since there are bristles on the surface of the roller brush, the dust on the roller brush will be scraped off by the dust removal knife when it contacts the dust removal knife, thereby cleaning the roller brush. When it rotates to the workpiece body again, the dust removal and cleaning work is continued to be performed, thereby preventing dust from remaining on the surface of the roller brush after a long period of cleaning. At the same time, when the driving shaft rotates, the cleaning screw rod will be driven to rotate through the belt, and when the cleaning screw rod rotates, it will drive the slider and the brush plate to move. When the brush plate moves, the dust removal knife and the inside of the upper cleaning bin will be cleaned, and the swept dust will fall into the dust collecting bin below.

[0028] When the workpiece body moves, the limit rods on the front limit platform and the rear limit platform will be driven to rotate. When rotating, the limit rod on the limit platform will drive the half gear to rotate through the belt three. When the workpiece body is shaped, it will fall onto the unloading platform. The rotation of the half gear can drive the gear four on the side wall of the unloading platform to rotate. When the gear four rotates, it will drive the pushing screw to rotate, thereby driving the connecting plate to move. When moving, the workpiece body on the unloading platform is pushed to one side of the unloading platform by the pushing plate.

[0029] The present invention arranges components such as a telescopic spring between the push plate and the connecting plate. When the push plate contacts the workpiece body and the workpiece body is limited, the telescopic spring will be squeezed. The telescopic spring can prevent the push plate from pushing the workpiece body to bend. When the workpiece body loses the limit, the push plate can be pushed. The setting of the half gear can cause the push plate to be interrupted during the pushing process. During the interruption, the workpiece body loses thrust, thereby protecting the workpiece body.

[0030] (4) The present invention drives the lower gear 2 to rotate through the belt 4. When the gear 2 rotates, it will drive the gear 3 to rotate, thereby driving the lower hexagonal gear to rotate, and the shaping screw in the lower shaping box is driven to rotate through the hexagonal gear and the hexagonal column. At the same time, the hexagonal gear can slide in the hexagonal column. The hexagonal gear is slid until it is no longer engaged with the gear 3. The rotation of the gear 3 will not be able to drive the shaping screw in the lower shaping box to rotate. This facilitates the separate control of the upper and lower shaping boxes and the cleaning box, and is suitable for different workpiece bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The present invention will be further described below in conjunction with the accompanying drawings.

[0032] Figure 1 It is a schematic diagram of the overall structure of the shaping device in the present invention;

[0033] Figure 2 It is a schematic diagram of the overall structure of the cleaning mechanism in the present invention;

[0034] Figure 3 It is a cross-sectional view of the overall structure of the adjustment mechanism in the present invention;

[0035] Figure 4 It is a schematic diagram of the overall structure of the adjustment mechanism in the present invention;

[0036] Figure 5 It is a schematic diagram of the overall structure of the upper cleaning bin in the present invention;

[0037] Figure 6 It is a cross-sectional view of the overall structure of the upper cleaning bin in the present invention;

[0038] Figure 7 It is a cross-sectional view of the overall structure of the unloading platform in the present invention;

[0039] Figure 8 It is a schematic diagram of the overall structure of the unloading table in the present invention.

[0040] Description of the drawings: 1. Workbench; 11. Equipment table; 111. Slide; 12. Telescopic column; 13. Support table; 2. Cleaning mechanism; 21. Upper cleaning bin; 22. Drive shaft; 23. Belt 1; 24. Cleaning screw; 241. Slider; 242. Brush plate; 25. Roller brush; 26. Dust removal knife; 27. Dust collection bin; 28. Lower cleaning bin; 3. Limiting mechanism; 31. Front limiting table; 32. Limiting rod; 33. Moving rod; 34. Limiting groove; 35. Limiting screw; 36. Driving rod; 37. Belt 2; 38. Rear limiting table; 381. Belt 3; 4. Shaping roller; 5. Adjusting mechanism; 51. Upper shaping box; 511. Shaping screw; 512. Moving block 1; 513, hinged rod 1; 514, hinged block; 515, limit block; 52, cleaning box; 521, driven screw; 522, moving block 2; 523, hinged rod 2; 53, connecting rod; 55, lower shaping box; 551, hexagonal column; 552, hexagonal gear; 56, vertical plate; 6, driving mechanism; 61, gear 1; 62, belt 4; 63, hand crank; 64, gear 2; 641, gear 3; 7, unloading table; 8, pushing mechanism; 81, pushing screw; 811, gear 4; 82, connecting plate; 83, hollow column; 831, telescopic spring; 832, sliding column; 84, push plate; 85, half gear; 851, connecting column; 9, workpiece body. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-Figure 8 As shown, the present application provides a high-precision aluminum profile shaping device for a new energy vehicle battery frame, comprising a workbench 1 and a workpiece body 9; an equipment table 11 is fixedly connected to the workbench 1; a shaping roller 4 is arranged on the equipment table 11, and further comprising:

[0043] A cleaning mechanism 2, arranged on the equipment table 11, is used for cleaning the workpiece body 9;

[0044] The limiting mechanism 3 is arranged on both sides of the workbench 1 and is used for limiting the position of the workpiece body 9;

[0045] An adjustment mechanism 5 is arranged on the equipment table 11 and is used for adjusting the cleaning mechanism 2 and the shaping roller 4;

[0046] A driving mechanism 6 connected to the adjusting mechanism 5 and used for driving the adjusting mechanism 5;

[0047] A material placing table 7 is arranged at one side of the workbench 1 and is used to place the processed workpiece body 9;

[0048] A material pushing mechanism 8 is arranged on the material unloading platform 7 and is used to regularize the workpiece body 9;

[0049] During operation, in the prior art, the aluminum profile is cooled by a fan, and the noise generated during the processing is reduced by a noise reduction component. However, a problem is found in the actual operation process. After the aluminum profile is processed, it may not be shaped immediately, but stored first. After being stored for a period of time, there will be a lot of dust on the surface of the aluminum profile. When the aluminum profiles that have been stored for a period of time are shaped, the dust will reach the shaping equipment with the aluminum profile, and the shaping equipment will squeeze the dust, causing scratches on the surface of the aluminum profile, thereby affecting the appearance of the aluminum profile. In severe cases, it will be directly scrapped. At the same time, since some aluminum profiles are relatively The workpiece body 9 is relatively long, and manual handling and collection are required when unloading after the shaping is completed, which further increases the labor cost. In order to prevent such incidents from happening, first, the workpiece body 9 is placed on the workbench 1, and then the adjustment mechanism 5 is used to adjust the distance between the shaping roller 4 and the cleaning mechanism 2, so that it is close to the workpiece body 9, and the shaping roller 4 reaches the specified position for subsequent shaping work. After the adjustment is completed, the components in the cleaning mechanism 2 are driven to work, and the workpiece body 9 is cleaned. After cleaning, the workpiece body 9 arrives at the shaping roller 4 for shaping. After the shaping is completed, the workpiece body 9 arrives on the discharge table 7, and the workpiece body 9 is tidied by the pushing mechanism 8 to facilitate subsequent transportation.

[0050] like Figure 5 and Figure 6 As shown, the cleaning mechanism 2 includes an upper cleaning chamber 21 and a lower cleaning chamber 28; a roller brush 25 is rotatably connected in the upper cleaning chamber 21; a driving shaft 22 is rotatably connected to the side wall of the upper cleaning chamber 21; the output end of the driving shaft 22 is fixedly connected to the input end of the roller brush 25; a cleaning screw 24 is rotatably connected to the inner wall of the upper cleaning chamber 21; the cleaning screw 24 is arranged to penetrate the upper cleaning chamber 21; a belt 23 is sleeved on one end of the cleaning screw 24 away from the upper cleaning chamber 21; the end of the belt 23 away from the cleaning screw 24 is connected to the driving shaft 22 The cleaning screw 24 is threadedly connected with a slider 241; the bottom of the slider 241 is fixedly connected with a brush plate 242; the side wall of the upper cleaning bin 21 is fixedly connected with a dust removal knife 26; the end of the dust removal knife 26 away from the upper cleaning bin 21 abuts against the roller brush 25; the end of the brush plate 242 away from the slider 241 abuts against the dust removal knife 26; the bottom of the upper cleaning bin 21 is fixedly connected with a dust collection bin 27; the lower cleaning bin 28 is arranged below the upper cleaning bin 21; the cleaning screw 24 and the dust collection bin 27 are not arranged in the lower cleaning bin 28;

[0051] During operation, the upper cleaning chamber 21 and the lower cleaning chamber 28 are moved close to the workpiece body 9, and the roller brushes 25 in the upper cleaning chamber 21 and the lower cleaning chamber 28 are fitted with the workpiece body 9. After fitting, the driving shaft 22 is driven to rotate, driving the roller brush 25 to rotate. While rotating, the workpiece body 9 is clamped by the two sets of shaping rollers 4 and moved and shaped. The surface of the workpiece body 9 is cleaned by the roller brush 25 during movement. At the same time, the roller brush 25 is continuously rotated during the cleaning process. When the roller brush 25 rotates to the dust removal knife 26, since there are bristles on the surface of the roller brush 25, the dust on the roller brush 25 will be scraped off by the dust removal knife 26 when it contacts the dust removal knife 26, thereby cleaning the roller brush 25, and then rotating again. When it moves to the workpiece body 9, it continues to perform dust removal and cleaning work to prevent dust from remaining on the surface of the roller brush 25 after a long period of cleaning. At the same time, when the driving shaft 22 rotates, the cleaning screw 24 will be driven to rotate through the belt 23. When the cleaning screw 24 rotates, it will drive the slider 241 and the brush plate 242 to move. When the brush plate 242 moves, the dust removal knife 26 and the inside of the upper cleaning bin 21 will be cleaned. The swept dust will fall into the dust collecting bin 27 below and finally be collected uniformly. There is no cleaning screw 24 and other structures in the lower cleaning bin 28, because the dust has inertia after cleaning and will fall to the bottom of the lower cleaning bin 28. After the shaping is completed, the lower cleaning bin 28 can be opened for cleaning.

[0052] like Figure 2-Figure 8 As shown, the limiting mechanism 3 includes a front limiting platform 31 and a rear limiting platform 38; the front limiting platform 31 and the rear limiting platform 38 are both rotatably connected to a limiting rod 32; a limiting groove 34 is provided on the front limiting platform 31; a limiting screw rod 35 is rotatably connected in the limiting groove 34; a moving rod 33 is arranged on the limiting screw rod 35; a belt 2 37 is sleeved between the rear limiting platform 38 and the front limiting platform 31; a driving rod 36 is rotatably connected to the side wall of the front limiting platform 31; the limiting screw rod 35 is driven by the driving rod 36; a connecting column 851 is rotatably connected to the bottom of the unloading platform 7; a belt 3 381 is sleeved on the connecting column 851; the end of the belt 3 381 away from the connecting column 851 is connected to the The limiting rod 32 is sleeved; a half gear 85 is fixedly connected to the connecting column 851; the side wall of the discharge platform 7 is rotatably connected to the push screw 81; the push screw 81 is fixedly connected to the gear four 811; the gear four 811 is meshed with the half gear 85; the push screw 81 is threadedly connected to the connecting plate 82; the side wall of the connecting plate 82 is fixedly connected to the hollow column 83; the hollow column 83 runs through the discharge platform 7; the hollow column 83 is fixedly connected to the telescopic spring 831; the end of the telescopic spring 831 away from the hollow column 83 is fixedly connected to the sliding column 832; the sliding column 832 is slidably arranged in the hollow column 83; the end of the sliding column 832 away from the telescopic spring 831 is fixedly connected to the push plate 84;

[0053] During operation, after the workpiece body 9 is placed on the workbench 1, the driving rod 36 is driven to rotate, and the rotation will drive the limiting screw rod 35 in the front limiting platform 31 and the rear limiting platform 38 to rotate. When the limiting screw rod 35 rotates, the moving rod 33 is driven to move, and the moving rod 33 is close to the workpiece body 9, and the workpiece body 9 is clamped. The bottom of the moving rod 33 is threadedly connected to the limiting screw rod 35. Subsequently, when the workpiece body 9 moves, the setting of the moving rod 33 and the limiting rod 32 can prevent the workpiece body 9 from deviating. At the same time, when the workpiece body 9 moves, the limiting rod 32 on the front limiting platform 31 and the rear limiting platform 38 will be driven to rotate. During the rotation, the limiting rod 32 on the limiting platform will drive the half gear 85 to rotate through the belt three 381. When the workpiece body 9 is shaped, it will fall onto the discharge platform 7. The rotation of the half gear 85 can drive the gear four 811 on the side wall of the discharge platform 7 to rotate, and the gear four 811 will drive the pushing screw when it rotates. 81 rotates, thereby driving the connecting plate 82 to move. During the movement, the workpiece body 9 on the discharge platform 7 is pushed to one side of the discharge platform 7 by the push plate 84. Moreover, when the workpiece body 9 is not finished being shaped, one end of the workpiece body 9 may also reach the discharge platform 7 and be pushed by the push plate 84. At this time, since the workpiece body 9 is in a limited state, the push plate 84 cannot push the workpiece body 9. In order to prevent the push plate 84 from squeezing and bending the workpiece body 9, components such as a telescopic spring 831 are arranged between the push plate 84 and the connecting plate 82. When the push plate 84 contacts the workpiece body 9 and the workpiece body 9 is limited, the telescopic spring 831 will be squeezed. The telescopic spring 831 can be retracted to prevent the push plate 84 from pushing and bending the workpiece body 9. When the workpiece body 9 loses the limit, the push plate 84 can be pushed, and the setting of the half gear 85 can cause the push plate 84 to be interrupted during the pushing process. During the interruption, the workpiece body 9 loses the thrust, thereby protecting the workpiece body 9.

[0054] like Figure 3As shown, the adjustment mechanism 5 includes an upper shaping box 51, a lower shaping box 55 and a cleaning box 52; a shaping screw rod 511 is rotatably connected in the upper shaping box 51; a moving block 512 is threadedly connected on the shaping screw rod 511; an end of the moving block 512 away from the shaping screw rod 511 is hinged with a hinge rod 513; an end of the hinge rod 513 away from the moving block 512 is hinged with a hinge block 514; the bottom of the hinge block 514 is fixedly connected to a limit block 515; the shaping roller 4 is rotatably connected to the side wall of the limit block 515; the shaping roller 4 is driven by the limit block 515; the cleaning box 52 is provided with a plurality of cleaning rollers 514, and the plurality of cleaning rollers 514 are provided with a plurality of cleaning rollers 52. A driven screw rod 521 is rotatably connected in the sorting box 52; a moving block 2 522 is threadedly connected to the driven screw rod 521; a hinged rod 2 523 is hinged on the moving block 2 522; one end of the hinged rod 2 523 away from the moving block 2 522 is hinged to the upper cleaning bin 21; the cleaning box 52 is provided with two groups; a connecting rod 53 is rotatably connected between the cleaning box 52 and the upper shaping box 51; a slide groove 111 is provided on the side wall of the equipment table 11; the limit block 515 is slidably arranged in the slide groove 111; the moving block 1 512 is provided with two groups; the moving block 2 522 is provided with two groups;

[0055] During operation, the components in the upper shaping box 51 and the lower shaping box 55 are consistent. The shaping screw 511 is driven to rotate to drive the two sets of hinged rods 513 to move, and the shaping roller 4 is driven to descend and ascend through the hinge block 514, so as to move the shaping roller 4 to the specified position for shaping work. While driving the shaping screw 511 to rotate, the driven screw 521 in the cleaning box 52 is driven to rotate through the connecting rod 53, and the cleaning box 52 is moved. The moving steps are consistent with the shaping roller 4, so as to adapt to workpiece bodies 9 of different sizes.

[0056] like Figure 4 As shown, the driving mechanism 6 includes a gear 1 61; the gear 1 61 is rotatably connected to the side wall of the upper shaping box 51; a belt 4 62 is sleeved on the gear 1 61; a vertical plate 56 is fixedly connected to the top of the lower shaping box 55; a gear 2 64 and a gear 3 641 are rotatably provided on the vertical plate 56; the end of the belt 4 62 away from the gear 1 61 is sleeved with the gear 2 64; a hexagonal column 551 is rotatably provided on the side wall of the lower shaping box 55; a hexagonal gear 552 is slidably connected in the hexagonal column 551; the gear 3 641 is movably meshed with the hexagonal gear 552; a hand crank 63 is fixedly connected to the side wall of the gear 1 61;

[0057] During operation, the hand crank 63 is rotated to drive the gear 1 61 to rotate, and then the lower gear 2 64 is driven to rotate through the belt 4 62. When the gear 2 64 rotates, it will drive the gear 3 641 to rotate, thereby driving the lower hexagonal gear 552 to rotate, and the shaping screw 511 in the lower shaping box 55 is driven to rotate through the hexagonal gear 552 and the hexagonal column 551. At the same time, the hexagonal gear 552 can slide in the hexagonal column 551, and the hexagonal gear 552 is slid until it is not engaged with the gear 3 641. The rotation of the gear 3 641 will not be able to drive the shaping screw 511 in the lower shaping box 55 to rotate, which facilitates the separate control of the upper and lower shaping boxes 55 and the cleaning box 52, and is used to apply different workpiece bodies 9.

[0058] like Figure 4 As shown, the output end of the hexagonal column 551 is fixedly connected to the input end of the shaping screw 511 in the lower shaping box 55; the output end of the gear 1 61 is fixedly connected to the shaping screw 511 in the upper shaping box 51;

[0059] During operation, when the hexagonal column 551 is driven to rotate by the hexagonal gear 552 , the shaping screw rod 511 is driven to rotate, thereby achieving adjustment.

[0060] like Figure 2 As shown, a telescopic column 12 is fixedly connected to the workbench 1; and a supporting platform 13 is fixedly connected to one end of the telescopic column 12 away from the workbench 1;

[0061] During operation, the height of the supporting platform 13 can be adjusted by the telescopic column 12 to support the workpiece body 9 .

[0062] See also Figure 1-Figure 8 As shown, the present application provides a high-precision aluminum profile shaping method for a new energy vehicle battery frame, comprising the following steps:

[0063] S1, first, turn the hand crank 63 to drive the adjustment mechanism 5 to work, move the two sets of shaping rollers 4 and the cleaning mechanism 2 to the appropriate workpiece body 9, then place the workpiece body 9 on the workbench 1, and move it to the supporting platform 13. During the movement, the roller brush 25 in the cleaning mechanism 2 cleans both sides of the workpiece body 9 to prevent dust from scratching the workpiece body 9. After cleaning, the shaping roller 4 is used to perform shaping;

[0064] S2, after the shaping work is completed, the workpiece body 9 will fall onto the unloading table 7, and the push plate 84 on the unloading table 7 will push the workpiece body 9 aside for sorting, without the need for staff to sort it out;

[0065] S3, by adjusting the setting of the adjustment mechanism 5, the workpiece body 9 of different sizes is adjusted, thereby improving the applicability of the equipment;

[0066] During operation, first, turn the hand crank 63 to drive the adjustment mechanism 5 to work, move the two sets of shaping rollers 4 and the cleaning mechanism 2 to the appropriate workpiece body 9, then place the workpiece body 9 on the workbench 1, and move it to the supporting platform 13. During the movement, the roller brush 25 in the cleaning mechanism 2 is used to clean both sides of the workpiece body 9 to prevent dust from scratching the workpiece body 9. After cleaning, the shaping roller 4 is used to shape the workpiece body 9. After the shaping work is completed, the workpiece body 9 will fall onto the discharge table 7. The push plate 84 on the discharge table 7 can push the workpiece body 9 aside for sorting, without the need for staff to sort it out. Through the setting of the adjustment mechanism 5, workpiece bodies 9 of different sizes can be adjusted, thereby improving the applicability of the equipment.

[0067] The working principle of the present invention is as follows: the upper cleaning chamber 21 and the lower cleaning chamber 28 are moved close to the workpiece body 9, and the roller brushes 25 in the upper cleaning chamber 21 and the lower cleaning chamber 28 are fitted with the workpiece body 9. After fitting, the driving shaft 22 is driven to rotate, driving the roller brush 25 to rotate. While rotating, the workpiece body 9 is clamped by two sets of shaping rollers 4 and moved and shaped. The surface of the workpiece body 9 is cleaned by the roller brush 25 during movement. At the same time, the roller brush 25 is continuously rotated during the cleaning process. When the roller brush 25 rotates to the dust removal knife 26, since there are bristles on the surface of the roller brush 25, the dust on the roller brush 25 will be scraped off by the dust removal knife 26 when it contacts the dust removal knife 26, thereby achieving the cleaning of the roller brush 25. When it rotates to the workpiece body 9 again, the dust removal and cleaning work continues to be performed to prevent dust from remaining on the surface of the roller brush 25 after a long period of cleaning. At the same time, when the driving shaft 22 rotates, the cleaning screw 24 will be driven to rotate through the belt 23. When the cleaning screw 24 rotates, it will drive the slider 241 and the brush plate 242 to move. When the brush plate 242 moves, the dust removal knife 26 and the inside of the upper cleaning bin 21 will be cleaned. The swept dust will fall into the dust collecting bin 27 below and finally be collected uniformly. There is no cleaning screw 24 and other structures in the lower cleaning bin 28, because the dust after cleaning has inertia and will fall to the bottom of the lower cleaning bin 28. After the shaping is completed, the lower cleaning bin 28 can be opened for cleaning.

[0068] Among them, after the workpiece body 9 is placed on the workbench 1, the driving rod 36 is driven to rotate, and the rotation will drive the limiting screw rod 35 in the front limiting platform 31 and the rear limiting platform 38 to rotate. When the limiting screw rod 35 rotates, it will drive the moving rod 33 to move, and the moving rod 33 will be close to the workpiece body 9, and the workpiece body 9 is clamped. The bottom of the moving rod 33 is threadedly connected to the limiting screw rod 35. Subsequently, when the workpiece body 9 moves, the setting of the moving rod 33 and the limiting rod 32 can prevent the workpiece body 9 from deviating. At the same time, when the workpiece body 9 moves, the limiting rod 32 on the front limiting platform 31 and the rear limiting platform 38 will be driven to rotate. During the rotation, the limiting rod 32 on the limiting platform will drive the half gear 85 to rotate through the belt three 381. When the workpiece body 9 is shaped, it will fall onto the discharge platform 7. The rotation of the half gear 85 can drive the gear four 811 on the side wall of the discharge platform 7 to rotate, and the gear four 811 will drive the pushing screw 8 when it rotates. 1 rotates, thereby driving the connecting plate 82 to move. During the movement, the workpiece body 9 on the unloading platform 7 is pushed to one side of the unloading platform 7 by the push plate 84. Moreover, when the workpiece body 9 is not finished being shaped, one end of the workpiece body 9 may also reach the unloading platform 7 and be pushed by the push plate 84. At this time, since the workpiece body 9 is in a limited state, the push plate 84 cannot push the workpiece body 9. In order to prevent the push plate 84 from squeezing and bending the workpiece body 9, components such as a telescopic spring 831 are arranged between the push plate 84 and the connecting plate 82. When the push plate 84 contacts the workpiece body 9 and the workpiece body 9 is limited, the telescopic spring 831 is squeezed. The telescopic spring 831 can be stretched to prevent the push plate 84 from pushing and bending the workpiece body 9. When the workpiece body 9 loses the limit, the push plate 84 can be pushed, and the setting of the half gear 85 can interrupt the push plate 84 during the pushing process. During the interruption process, the workpiece body 9 loses the thrust, thereby protecting the workpiece body 9.

[0069] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A high-precision aluminum profile shaping device for a battery frame of a new energy vehicle, comprising a workbench (1) and a workpiece body (9); a device table (11) is fixedly connected to the workbench (1); a shaping roller (4) is arranged on the device table (11), characterized in that: Also includes: A cleaning mechanism (2) is arranged on the equipment table (11) and is used for cleaning the workpiece body (9); Limiting mechanisms (3) are arranged on both sides of the workbench (1) and are used to limit the position of the workpiece body (9); An adjustment mechanism (5) is disposed on the equipment table (11) and is used to adjust the cleaning mechanism (2) and the shaping roller (4); A driving mechanism (6) connected to the adjusting mechanism (5) and used for driving the adjusting mechanism (5); A material placing table (7) is arranged on one side of the workbench (1) and is used to place the processed workpiece body (9); A material pushing mechanism (8) is arranged on the material unloading platform (7) and is used to regularize the workpiece body (9); The cleaning mechanism (2) comprises an upper cleaning chamber (21) and a lower cleaning chamber (28); a roller brush (25) is rotatably connected inside the upper cleaning chamber (21); a driving shaft (22) is rotatably connected to a side wall of the upper cleaning chamber (21); an output end of the driving shaft (22) is fixedly connected to an input end of the roller brush (25); a cleaning screw (24) is rotatably connected to the inner wall of the upper cleaning chamber (21); the cleaning screw (24) is arranged to penetrate the upper cleaning chamber (21); a belt 1 (23) is sleeved on one end of the cleaning screw (24) away from the upper cleaning chamber (21); and an end of the belt 1 (23) away from the cleaning screw (24) is sleeved on the driving shaft (22). The cleaning screw (24) is threadedly connected to a slider (241); the bottom of the slider (241) is fixedly connected to a brush plate (242); the side wall of the upper cleaning bin (21) is fixedly connected to a dust removal knife (26); the end of the dust removal knife (26) away from the upper cleaning bin (21) abuts against the roller brush (25); the end of the brush plate (242) away from the slider (241) abuts against the dust removal knife (26); the bottom of the upper cleaning bin (21) is fixedly connected to a dust collecting bin (27); the lower cleaning bin (28) is arranged below the upper cleaning bin (21); and the lower cleaning bin (28) is not provided with a cleaning screw (24) and a dust collecting bin (27).

2. According to claim 1, a high-precision aluminum profile shaping device for a new energy vehicle battery frame is characterized in that: The limiting mechanism (3) comprises a front limiting platform (31) and a rear limiting platform (38); the front limiting platform (31) and the rear limiting platform (38) are both rotatably connected to a limiting rod (32); a limiting groove (34) is provided on the front limiting platform (31); a limiting screw rod (35) is rotatably connected in the limiting groove (34); a moving rod (33) is provided on the limiting screw rod (35); a belt 2 (37) is sleeved between the rear limiting platform (38) and the front limiting platform (31); a driving rod (36) is rotatably connected to the side wall of the front limiting platform (31); the limiting screw rod (35) is driven by the driving rod (36); a connecting column (851) is rotatably connected to the bottom of the unloading platform (7); a belt 3 (381) is sleeved on the connecting column (851); an end of the belt 3 (381) away from the connecting column (851) is connected to the limiting rod on the rear limiting platform (38); The positioning rod (32) is sleeved; a half gear (85) is fixedly connected to the connecting column (851); a push screw (81) is rotatably connected to the side wall of the discharge platform (7); a gear four (811) is fixedly connected to the push screw (81); the gear four (811) is meshedly connected with the half gear (85); a connecting plate (82) is threadedly connected to the push screw (81); a hollow column (83) is fixedly connected to the side wall of the connecting plate (82); the hollow column (83) is arranged to pass through the discharge platform (7); a telescopic spring (831) is fixedly connected in the hollow column (83); an end of the telescopic spring (831) away from the hollow column (83) is fixedly connected to a sliding column (832); the sliding column (832) is slidably arranged in the hollow column (83); and an end of the sliding column (832) away from the telescopic spring (831) is fixedly connected to a push plate (84).

3. A high-precision aluminum profile shaping device for a new energy vehicle battery frame according to claim 2, characterized in that: The adjustment mechanism (5) comprises an upper shaping box (51), a lower shaping box (55) and a cleaning box (52); a shaping screw rod (511) is rotatably connected inside the upper shaping box (51); a moving block (512) is threadedly connected to the shaping screw rod (511); an end of the moving block (512) away from the shaping screw rod (511) is hingedly connected to an articulated rod (513); an end of the articulated rod (513) away from the moving block (512) is hingedly connected to an articulated block (514); a bottom of the articulated block (514) is fixedly connected to a limit block (515); the shaping roller (4) is rotatably connected to a side wall of the limit block (515); the shaping roller (4) is driven by the limit block (515); the cleaning box (52) is provided with a plurality of rollers (514) and a plurality of rollers (515) connected to the shaping roller. A driven screw rod (521) is rotatably connected in the sorting box (52); a moving block 2 (522) is threadedly connected to the driven screw rod (521); a hinge rod 2 (523) is hingedly connected to the moving block 2 (522); an end of the hinge rod 2 (523) away from the moving block 2 (522) is hingedly connected to the upper cleaning bin (21); the cleaning box (52) is provided with two groups; a connecting rod (53) is rotatably connected between the cleaning box (52) and the upper shaping box (51); a sliding groove (111) is provided on the side wall of the equipment table (11); the limit block (515) is slidably arranged in the sliding groove (111); the moving block 1 (512) is provided with two groups; and the moving block 2 (522) is provided with two groups.

4. A high-precision aluminum profile shaping device for a new energy vehicle battery frame according to claim 3, characterized in that: The driving mechanism (6) comprises a gear 1 (61); the gear 1 (61) is rotatably connected to the side wall of the upper shaping box (51); a belt 4 (62) is sleeved on the gear 1 (61); a vertical plate (56) is fixedly connected to the top of the lower shaping box (55); a gear 2 (64) and a gear 3 (641) are rotatably provided on the vertical plate (56); an end of the belt 4 (62) away from the gear 1 (61) is sleeved on the gear 2 (64); a hexagonal column (551) is rotatably provided on the side wall of the lower shaping box (55); a hexagonal gear (552) is slidably connected inside the hexagonal column (551); the gear 3 (641) is movably meshed with the hexagonal gear (552); and a hand crank (63) is fixedly connected to the side wall of the gear 1 (61).

5. A high-precision aluminum profile shaping device for a new energy vehicle battery frame according to claim 4, characterized in that: The output end of the hexagonal column (551) is fixedly connected to the input end of the shaping screw (511) in the lower shaping box (55); and the output end of the gear 1 (61) is fixedly connected to the shaping screw (511) in the upper shaping box (51).

6. A high-precision aluminum profile shaping device for a new energy vehicle battery frame according to claim 5, characterized in that: A telescopic column (12) is fixedly connected to the workbench (1); and an end of the telescopic column (12) away from the workbench (1) is fixedly connected to a supporting platform (13).

7. A method for shaping high-precision aluminum profiles for battery frames of new energy vehicles, using a device for shaping high-precision aluminum profiles for battery frames of new energy vehicles as claimed in claim 6, characterized in that: The following steps are involved: S1, first, the hand crank (63) is rotated to drive the adjustment mechanism (5) to work, and the two sets of shaping rollers (4) and the cleaning mechanism (2) are moved to a suitable workpiece body (9), and then the workpiece body (9) is placed on the workbench (1) and moved to the support table (13). During the movement, the roller brush (25) in the cleaning mechanism (2) is used to clean both sides of the workpiece body (9) to prevent dust from scratching the workpiece body (9). After cleaning, shaping is performed by the shaping roller (4); S2, after the shaping work is completed, the workpiece body (9) will fall onto the unloading table (7), and the push plate (84) on the unloading table (7) will push the workpiece body (9) aside for sorting, without the need for staff to sort it out; S3, adjusting workpiece bodies (9) of different sizes by setting the adjustment mechanism (5).

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