Integrated large thin-wall part die-casting die temperature control system and method, medium and product
By setting up media channels and spacer tubes inside the die-casting mold, a circulation loop is formed, and the heating device is detected and controlled in real time, the heat loss problem caused by long-distance conveying temperature-controlled media is solved, and more efficient mold temperature control and molding quality improvement is achieved.
Patent Information
- Application Number
- CN202510244884.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In die-casting mold temperature control, there is heat loss when transporting temperature-controlled medium for a long distance, resulting in the mold temperature being lower than the required temperature, affecting the mold quality.
An integrated large thin-walled die-casting mold temperature control system is designed. By setting a medium channel and a spacer tube inside the mold body, a circulation loop is formed, a temperature-controlled medium is driven by a pump to circulate, and a heating device is installed on the spacer tube to detect the medium temperature in real time, and the heating device is turned on or off according to the temperature value to control the mold temperature.
It effectively avoids heat loss during the conveying process, ensures that the mold reaches the target temperature, and improves the molding quality.
Smart Images

Figure CN119703008A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mold technology, and in particular to an integrated large-scale thin-walled die-casting mold temperature control system, method, medium and product. Background Art
[0002] A one-piece large thin-walled component (such as a one-piece large thin-walled magnesium-aluminum alloy component) is a component with a cross-sectional area greater than 1.2m 2 One-piece components with a wall thickness of 2 to 7 mm have the advantages of high performance and light weight. They have broad application prospects in the fields of aerospace, automobile manufacturing, etc., and are especially suitable for occasions requiring light weight, high strength, and corrosion resistance. They are generally formed by die casting. In the production process of one-piece large thin-walled components, the temperature of the die casting mold has a direct impact on the dimensional accuracy, surface finish, and uniformity of the internal structure of the molded product. Therefore, the temperature control of the die casting mold is particularly important.
[0003] At present, an external heating device is usually used to heat the temperature control medium to a preset temperature and then transport it to the die-casting mold through a pipeline. The temperature control medium transported to the die-casting mold is used to heat the die-casting mold to make the die-casting mold reach the required temperature. However, there is heat loss during the transportation process, especially when the pipeline for transporting the temperature control medium is too long, the heat loss during the transportation process is greater, resulting in the actual temperature of the die-casting mold being lower than the required temperature after the temperature control medium transported to the die-casting mold is heated, thereby reducing the quality of the one-piece large thin-walled components formed by the die-casting mold. Summary of the invention
[0004] The purpose of the present application is to provide a temperature control system, method, medium and product for a die-casting mold of an integrated large thin-walled component, so as to improve the quality of the integrated large thin-walled component formed by a die-casting mold.
[0005] To achieve the above objectives, this application provides the following solutions: In a first aspect, the present application provides an integrated large-scale thin-walled die-casting mold temperature control system, comprising a medium channel, a spacer tube, a first heating device and a temperature detection device, wherein: The medium channel and the spacer tube are arranged inside the mold body; A delivery pipeline for the temperature control medium is connected between the first end of the spacer tube and the second end of the medium channel, and the second end of the spacer tube is in communication with the first end of the medium channel to form a circulation loop; a pump is provided on the delivery pipeline, and the pump is used to provide power so that the temperature control medium circulates in the circulation loop; The temperature detection device is used to detect the medium temperature value in real time, and the medium temperature value refers to the temperature of the temperature control medium located inside the mold body; The first heating device is installed on the spacer tube; when the medium temperature value is not greater than the first preset temperature value, the first heating device is turned on to heat the temperature control medium flowing through the spacer tube; when the medium temperature value is greater than the first preset temperature value, the first heating device is turned off; wherein the first preset temperature value is not less than the minimum temperature value required to heat the mold body to the target temperature.
[0006] Optionally, the spacer tube is disposed inside the medium channel and does not contact the mold body.
[0007] Optionally, the delivery pipeline includes a first pipeline, a second pipeline and a medium storage device, wherein: The first end of the first pipeline is connected to the second end of the medium storage device, and the second end of the first pipeline is connected to the spacing tube; the first end of the second pipeline is connected to the medium channel, and the second end of the second pipeline is connected to the first end of the medium storage device; The pump is used to provide power so that the temperature control medium in the medium storage device circulates in the circulation loop.
[0008] Optionally, the first heating device is an electric heating device; The integrated large thin-wall die casting mold temperature control system also includes a switch and a controller, wherein: The switch is used to control the opening and closing of the first heating device, and the controller is used to control the opening and closing of the switch according to the medium temperature value detected in real time by the temperature detection device.
[0009] Optionally, the integrated large thin-walled die casting mold temperature control system further includes: A cooling device is used to reduce the temperature of the temperature control medium delivered to the spacer tube.
[0010] Optionally, the integrated large thin-walled die casting mold temperature control system further includes: The second heating device is used to heat the temperature control medium in the conveying pipeline.
[0011] In a second aspect, the present application provides a temperature control method for a die-casting mold of an integrated large thin-walled part. Based on the temperature control system for a die-casting mold of an integrated large thin-walled part described in any one of the above, the temperature control method for a die-casting mold of an integrated large thin-walled part comprises: Controlling the pump to operate so that the temperature control medium circulates in the circulation loop; Acquiring in real time the medium temperature value detected by the temperature detection device; If the medium temperature value obtained in real time is not greater than the first preset temperature value, controlling the first heating device to start, and heating the temperature control medium flowing through the spacer tube; If the medium temperature value acquired in real time is greater than the first preset temperature value, the first heating device is controlled to be turned off.
[0012] Optionally, the one-piece large thin-walled die casting mold temperature control method further includes: If the medium temperature value obtained in real time is not less than the second preset temperature value, the cooling device is controlled to start and the temperature control medium in the circulation loop is cooled until the medium temperature value obtained in real time is greater than the first preset temperature value and less than the second preset temperature value; wherein the second preset temperature value refers to a safety temperature threshold, and the safety temperature threshold is not less than the maximum temperature value required to heat the mold body to the target temperature.
[0013] In a third aspect, the present application provides a computer-readable storage temperature control medium having a computer program stored thereon, which, when executed by a processor, implements the steps of any one of the above-described one-piece large thin-walled part die-casting mold temperature control methods.
[0014] In a fourth aspect, the present application provides a computer program product, including a computer program, which, when executed by a processor, implements the steps of any one of the above-mentioned methods for controlling the temperature of a die-casting mold for a large one-piece thin-walled part.
[0015] According to the specific embodiments provided in this application, this application discloses the following technical effects: The present application provides an integrated large-scale thin-walled die-casting mold temperature control system, method, medium and product, which are provided by arranging a medium channel and a spacer tube inside the mold body, connecting a delivery pipeline of the temperature control medium between the first end of the spacer tube and the second end of the medium channel, and the second end of the spacer tube is connected to the first end of the medium channel to form a circulation loop; by arranging a pump on the delivery pipeline, the pump is used to provide power so that the temperature control medium circulates in the circulation loop; so that when the mold body needs to be heated, the temperature control medium circulates in the circulation loop by providing power through the pump; by arranging a temperature detection device, the medium temperature value is detected in real time, and the medium temperature value refers to the temperature of the temperature control medium located inside the mold body; by arranging a first heating device on the spacer tube, when the medium temperature value is not greater than the first preset temperature value, the first heating device is turned on to heat the temperature control medium flowing through the spacer tube; when the medium temperature value is greater than the first preset temperature value, the first heating device is turned on to heat the temperature control medium flowing through the spacer tube; When the temperature reaches a preset temperature value, the first heating device is turned off; since the first heating device is located inside the mold body, the temperature control medium is heated inside the mold body to make its temperature greater than the first preset temperature value, avoiding heat loss caused by the conveying pipeline when the temperature control medium is heated outside the mold body and the heated temperature control medium is conveyed to the inside of the mold body through the conveying pipeline; since the temperature control medium circulates in the circulation loop and the medium channel is opened inside the mold body, the heated temperature control medium directly exchanges heat with the mold body when circulating through the medium channel; and since the first preset temperature value is not less than the minimum temperature value required to heat the mold body to the target temperature, the temperature control medium heated to a temperature greater than the first preset temperature value is used, and the mold body can be heated to the target temperature through circulating heat exchange, thereby improving the quality of the one-piece large thin-walled component formed by the mold body (die-casting mold). BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic structural diagram of an integrated large-scale thin-walled die-casting mold temperature control system provided in one embodiment of the present application; Figure 2 for Figure 1 Schematic diagram of the structure of the transmission pipeline; Figure 3 This is a block diagram of the connection between the controller and the first heating device of the present application; Figure 4A schematic flow chart of a method for controlling die temperature of a one-piece large thin-walled component die-casting mold provided in one embodiment of the present application; Figure 5 A schematic diagram of the structure of a computer device provided in one embodiment of the present application.
[0018] In the figure, 1. medium channel, 2. spacer tube, 3. first heating device, 4. temperature detection device, 5. mold body, 6. delivery pipeline, 7. pump, 8. temperature control medium port, 9. second heating device, 10. first pipeline, 11. second pipeline, 12. medium storage device, 13. switch, 14. controller, 15. power supply. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0020] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0021] In an exemplary embodiment, Figure 1 As shown, an integrated large thin-wall die casting mold temperature control system is provided, comprising a medium channel 1, a spacer tube 2, a first heating device 3 and a temperature detection device 4. Among them: The medium channel 1 and the spacer tube 2 are arranged inside the mold body 5 .
[0022] A delivery pipeline 6 for the temperature control medium is connected between the first end of the spacer tube 2 and the second end of the medium channel 1, and the second end of the spacer tube 2 is connected to the first end of the medium channel 1 to form a circulation loop. A pump 7 is provided on the delivery pipeline 6, and the pump 7 is used to provide power so that the temperature control medium circulates in the circulation loop.
[0023] The temperature detection device 4 is used to detect the medium temperature value in real time, and the medium temperature value refers to the temperature of the temperature control medium located inside the mold body 5 .
[0024] In the embodiment of the present application, the temperature control system of the die-casting mold of an integrated large thin-walled component (such as an integrated large thin-walled metal / alloy component) is a temperature control system of the die-casting mold of an integrated large thin-walled component. The temperature detection device 4 is used to detect the temperature value of the medium in real time (continuous detection or regular detection at a set time interval) to ensure that its temperature meets the production requirements. The temperature detection device 4 is of various types, and can be a temperature sensor, a thermistor (such as a thermistor, a thermocouple, etc.), a thermometer (such as a glass thermometer, a digital thermometer, etc., which directly displays the temperature reading and is suitable for scenes where the temperature needs to be read intuitively), etc. There is no specific limitation on the installation position of the temperature detection device 4, and it can be set according to actual needs. For example, the temperature detection device 4 is set in the medium channel 1. For example, the temperature detection device 4 is set in the spacer tube 2. For another example, the temperature detection device 4 is set at the first end of the spacer tube 2. For another example, the temperature detection device 4 is set at the second end of the medium channel 1.
[0025] The first heating device 3 is installed on the spacer tube 2. When the medium temperature value is not greater than the first preset temperature value, the first heating device 3 is turned on to heat the temperature control medium flowing through the spacer tube 2; when the medium temperature value is greater than the first preset temperature value, the first heating device 3 is turned off; wherein the first preset temperature value is not less than the minimum temperature value required to heat the mold body 5 to the target temperature.
[0026] For example, the target temperature value is determined to be 40°C according to the molding process, and the temperature value required to heat the mold body 5 to the target temperature is determined by experiments to be 50-80°C, and the first preset temperature value is any value between 50-80°C, such as setting the first preset temperature value to 55°C. The temperature detection device 4 outputs the medium temperature value once every minute. If the medium temperature value output by the temperature detection device 4 for the first time is 30°C, which is less than the first preset temperature value of 55°C, the first heating device 3 is turned on to heat the temperature control medium flowing through the spacing tube 2. If the medium temperature value output by the temperature detection device 4 for the second time is 35°C, the first heating device 3 remains turned on and continues to heat the temperature control medium flowing through the spacing tube 2 until the medium temperature value output by the temperature detection device 4 for the nth time (n is greater than 2) is 58°C, which is greater than the first preset temperature value of 55°C, and the first heating device 3 is turned off. If the temperature of the mold body 5 drops below 55°C after the temperature control medium with a temperature of 58°C is used for heat exchange, the first heating device 3 is turned on again to heat the temperature control medium flowing through the spacer tube 2 until the medium temperature value output by the temperature detection device 4 is greater than 55°C again. Through the above method, it can be ensured that the mold body 5 is heated to 40°C by the temperature control medium after the temperature is increased.
[0027] In the embodiment of the present application, since the mold body 5 is heated by circulating the temperature control medium and performing cyclic heat exchange with the mold body 5, in order to heat the mold body 5 to the target temperature, the minimum temperature value required to heat the mold body 5 to the target temperature should be greater than the target temperature, and the target temperature should not be less than the minimum temperature required when the mold body 5 is used to form the product. For example, when the temperature required for the mold body 5 to form the product is 40 to 60 degrees Celsius, the minimum value of the target temperature is 40 degrees Celsius.
[0028] The temperature control medium circulates in the circulation loop, that is, the temperature control medium circulates the following flow process: from the conveying pipeline 6 into the spacing tube 2, after flowing through the spacing tube 2, into the medium channel 1 from the spacing tube 2, and after flowing through the medium channel 1, flows back from the medium channel 1 to the conveying pipeline 6. When the medium temperature value is not greater than the first preset temperature value, the first heating device 3 is turned on, and the temperature control medium is heated by the first heating device 3 when flowing through the spacing tube 2, so that the temperature rises, and the temperature control medium after the temperature rises enters the medium channel 1 from the spacing tube 2. The temperature control medium entering the medium channel 1 directly contacts the mold body 5. Since the temperature of the temperature control medium is higher than the temperature of the mold body 5, the two perform heat exchange and heat the mold body 5. Since the temperature control medium circulates in the circulation loop, the temperature control medium after the temperature rises performs cyclic heat exchange with the mold body 5, thereby heating the mold body 5. The temperature control medium is a fluid used to transfer heat, which is not specifically limited and can be selected according to actual application requirements. For example, water is used as the temperature control medium, and water as the temperature control medium has the advantages of high thermal conductivity and low cost. For another example, thermal oil is used as the temperature control medium, which has higher thermal stability and a wider temperature control range.
[0029] The temperature control of the mold body 5 is crucial to ensure the molding quality and production efficiency of the product. The internally designed medium channel 1 is used to control the temperature of the mold body 5. The design of the mold body 5 needs to be carried out according to the shape, size and precision requirements of the product and the characteristics of the molding process.
[0030] When the mold body 5 needs to be heated, a medium channel 1 and a spacer tube 2 are arranged inside the mold body 5, a conveying pipeline 6 for the temperature control medium is connected between the first end of the spacer tube 2 and the second end of the medium channel 1, and the second end of the spacer tube 2 is connected to the first end of the medium channel 1 to form a circulation loop; a pump 7 is arranged on the conveying pipeline 6, and the pump 7 is used to provide power so that the temperature control medium circulates in the circulation loop; a temperature detection device 4 is arranged to detect the medium temperature value in real time, and the medium temperature value refers to the temperature of the temperature control medium located inside the mold body 5; a first heating device 3 is arranged on the spacer tube 2, and when the medium temperature value is not greater than the first preset temperature value, the first heating device 3 is turned on to heat the temperature control medium flowing through the spacer tube 2; when the medium temperature value is greater than the first preset temperature value, the first heating device 3 is turned off; since the first heating device 3 is located in the mold The die body 5 is inside the die body 5, so that the temperature control medium is heated inside the die body 5 to make its temperature greater than the first preset temperature value, avoiding the heat loss caused by the excessively long conveying pipeline 6 when the temperature control medium is heated outside the die body 5 and the heated temperature control medium is conveyed to the inside of the die body 5 by the conveying pipeline 6; since the temperature control medium circulates in the circulation loop, and the medium channel 1 is opened inside the die body 5, the heated temperature control medium directly contacts with the die body 5 when circulating through the medium channel 1 for circulating heat exchange; and since the first preset temperature value is not less than the minimum temperature value required to heat the die body 5 to the target temperature, the temperature control medium heated to a temperature greater than the first preset temperature value is used, and the die body (die-casting die) 5 can be heated to the target temperature through circulating heat exchange, thereby improving the quality of the one-piece large thin-walled component formed by the die-casting die.
[0031] In another exemplary embodiment of the present application, in order to ensure uniform heating of the mold body 5 , the spacer tube 2 is disposed inside the medium channel 1 and does not contact the mold body 5 .
[0032] In another exemplary embodiment of the present application, in order to ensure the heating effect of the mold body 5, as Figure 1~2 As shown, the end of the second end of the medium channel 1 and the end of the first end of the spacer tube 2 are both flush with the side wall of the mold body 5, the first end of the medium channel 1 is located inside the mold body 5, the second end of the spacer tube 2 is located inside the medium channel 1, and the portion of the spacer tube 2 disposed inside the medium channel 1 does not contact the mold body 5.
[0033] In the embodiment of the present application, it is necessary to ensure that the spacing between the first end of the medium channel 1 and the side wall of the mold body 5 and the spacing between the first end of the spacing tube 2 and the first end of the medium channel 1 are as small as possible to ensure the heating effect.
[0034] In another exemplary embodiment of the present application, Figure 1As shown, at least one temperature control medium port 8 is provided on the delivery pipeline 6, and the pump 7 is used to provide power so that the temperature control medium entering from the temperature control medium port 8 circulates in the circulation loop.
[0035] In another exemplary embodiment of the present application, the temperature control medium port 8 includes a temperature control medium inlet and a temperature control medium outlet. The temperature control medium inlet is used to input the temperature control medium into the conveying pipeline 6, and the temperature control medium outlet is used to output the temperature control medium from the conveying pipeline 6.
[0036] In another exemplary embodiment of the present application, Figure 2 As shown, the delivery pipeline 6 includes a first pipeline 10 and a second pipeline 11. Among them: The first end of the first pipeline 10 is connected to the second end of the medium storage device 12, and the second end of the first pipeline 10 is connected to the first end of the spacing tube 2. The second end of the second pipeline 11 is connected to the first end of the medium storage device 12, and the first end of the second pipeline 11 is connected to the second end of the medium channel 1. The pump 7 is used to provide power so that the temperature control medium in the medium storage device 12 circulates in the circulation loop.
[0037] In an embodiment of the present application, the medium storage device 12 may be a box for storing a temperature control medium, such as a water tank. The amount of temperature control medium in the medium storage device 12 needs to be guaranteed to fill the circulation loop. There is no specific limitation on the installation position of the pump 7, which can be set according to actual needs. For example, the pump 7 is arranged to be located in the temperature control medium in the medium storage device 12. For example, the pump 7 is arranged to be located on the first pipeline 10. For another example, the pump 7 is arranged to be located on the first pipeline 10.
[0038] In another exemplary embodiment of the present application, the above-mentioned integrated large thin-walled die casting mold temperature control system further includes: The second heating device 9 is used to heat the temperature control medium in the conveying pipeline 6 .
[0039] In the embodiment of the present application, the installation position of the second heating device 9 is not limited and can be set according to actual needs. For example, the second heating device 9 is arranged on the conveying pipeline 6. For example, the second heating device 9 is arranged in the temperature control medium in the medium storage device 12. For another example, the second heating device 9 is arranged on the first pipeline 10. For another example, the second heating device 9 is arranged on the outside of the bottom of the medium storage device 12. In order to improve the heating efficiency of the temperature control medium, a second heating device 9 arranged outside the mold body 5 can be used to heat the temperature control medium in advance, and the temperature control medium heated by the second heating device 9 is conveyed to the spacer tube 2 through the conveying pipeline 6, and then the first heating device 3 is used to heat the temperature control medium flowing through the spacer tube 2 to compensate for the heat loss caused by the conveying pipeline 6.
[0040] In another exemplary embodiment of the present application, the first heating device 3 is an electric heating device.
[0041] Accordingly, the above-mentioned integrated large thin-walled die casting mold temperature control system, such as Figure 3 As shown, a switch 13 is also included to control the opening and closing of the first heating device 3.
[0042] In the embodiment of the present application, the switch 13 is arranged on the connection line between the first heating device 3 and the power supply 15. When the switch 13 is in a closed state, the first heating device 3 is connected to the power supply 15 and can work normally; when the switch 13 is in an open state, the first heating device 3 is disconnected from the power supply 15 and stops working.
[0043] In another exemplary embodiment of the present application, the above-mentioned integrated large thin-walled die casting mold temperature control system further includes: The controller 14 is used to control the switch 13 to be turned on and off according to the medium temperature value detected in real time by the temperature detection device 4 .
[0044] In the embodiment of the present application, when the medium temperature value detected in real time by the temperature detection device 4 is not greater than the first preset temperature value, the switch 13 is controlled to be closed by the controller 14 until the medium temperature value detected in real time is greater than the first preset temperature value, so that when the medium temperature value detected in real time by the temperature detection device 4 is not greater than the first preset temperature value, the first heating device 3 is controlled to be turned on to heat the temperature control medium flowing through the spacer tube 2, so as to heat the temperature control medium to the first preset temperature value inside the mold body 5, and use the heated temperature control medium to heat the mold body 5 to the desired temperature value.
[0045] In another exemplary embodiment of the present application, the first heating device 3 adopts a spiral cylindrical heating element, and is arranged along the length direction of the spacer tube 2 and installed on the inner wall of the spacer tube 2 to ensure uniform and efficient heat transfer.
[0046] In another exemplary embodiment of the present application, the first heating device 3 is an electric heating wire or an electromagnetic induction coil.
[0047] In the embodiment of the present application, the electromagnetic induction coil is a heating element that generates heat using the principle of electromagnetic induction, and it is wound by an insulated wire. When current passes through the electromagnetic induction coil, a changing magnetic field will be generated around it. In the magnetic field generated by the electromagnetic induction coil, if the spacer tube 2 is a magnetic conductive material (such as copper, iron, nickel, etc.), eddy currents will be induced in the changing magnetic field. When the eddy current flows, heat will be generated due to the effect of resistance, thereby achieving a heating effect. The heating wire is a resistive heating element, usually made of a metal alloy with high resistivity and high melting point, such as nickel-chromium alloy, iron-chromium-aluminum alloy, etc. When the heating wire is energized, the electrical energy will be converted into thermal energy due to the effect of resistance. This thermal energy is transferred to the spacer tube 2 by heat conduction, thereby heating the temperature control medium.
[0048] In another exemplary embodiment of the present application, the heating power of the first heating device 3 is adjustable.
[0049] In the embodiment of the present application, the current of the heating wire can be adjusted to accurately control the heating power, thereby achieving accurate adjustment of the temperature of the mold body 5.
[0050] In another exemplary embodiment of the present application, the controller 14 is further configured to: According to the first preset temperature value and the medium temperature value detected in real time by the temperature detection device 4, the rotation speed of the pump 7 is adjusted to achieve accurate temperature control.
[0051] In the embodiment of the present application, the first preset temperature value ensures that the mold body 5 can reach the required temperature during the heating process to meet the requirements of melting, flowing and solidification of the material, thereby producing a product that meets the quality standards. The pump 7 uses an adjustable speed motor (such as a variable frequency motor), and the controller 14 adjusts the speed of the pump 7 through a speed controller (such as a frequency converter).
[0052] In another exemplary embodiment of the present application, the above-mentioned integrated large-scale thin-walled die-casting mold temperature control system further includes a cooling device for reducing the temperature of the temperature control medium delivered to the spacer tube 2.
[0053] In the embodiment of the present application, the temperature-controlled medium after the temperature is reduced flows in the medium channel 1 and directly contacts the mold body 5. Since the temperature of the temperature-controlled medium is higher than the temperature of the mold body 5, heat exchange occurs between the two, and the temperature-controlled medium transfers heat to the mold body 5, thereby heating the mold body 5. The main function of the cooling device is to provide cooling capacity so as to reduce the temperature of the temperature-controlled medium when necessary, which helps to prevent the temperature-controlled medium from overheating, so that the temperature of the temperature-controlled medium is kept within a set range, and ensures the molding quality and production efficiency of the product. There is no limitation on the specific structure and cooling method of the cooling device, which can be selected according to actual needs. For example, an air cooling device is used. For another example, a heat exchange device based on cooling the temperature-controlled medium is used. There is no specific limitation on the installation position of the cooling device, which can be selected according to actual needs. For example, the cooling device is set on the conveying pipeline 6. For example, the cooling device is set on the first pipeline 10. For another example, the cooling device is set on the second pipeline 11. For another example, the cooling device is set on the medium storage device 12. For another example, the heat exchange device is arranged between the temperature control medium inlet and the temperature control medium outlet of the delivery pipeline 6, so that the temperature control medium flowing out of the temperature control medium outlet is cooled by the heat exchange device and then flows into the delivery pipeline 6 from the temperature control medium inlet. When a heat exchange device based on cooling the temperature control medium is used as a cooling device, the cooling device is started, that is, the cooling temperature control medium is started to be transported to the heat exchange device, so that the cooling temperature control medium is used to exchange heat with the medium storage device 12 or the delivery pipeline 6, and the temperature of the temperature control medium in the medium storage device 12 or the delivery pipeline 6 is cooled.
[0054] In another exemplary embodiment of the present application, Figure 4 As shown, a method for controlling the temperature of a die-casting mold for an integrated large thin-walled part is provided. The method is based on the above-mentioned temperature control system for the die-casting mold for an integrated large thin-walled part, and is executed by the controller 14 of the above-mentioned temperature control system for the die-casting mold for an integrated large thin-walled part, and includes the following steps 101 to 104. Among them: Step 101, controlling the pump 7 to operate so that the temperature control medium circulates in the circulation loop.
[0055] Step 102 : acquiring the medium temperature value detected by the temperature detection device 4 in real time.
[0056] Step 103 , if the medium temperature value obtained in real time is not greater than the first preset temperature value, the first heating device 3 is controlled to start, so as to heat the temperature control medium flowing through the spacer tube 2 .
[0057] Step 104: If the medium temperature value obtained in real time is greater than the first preset temperature value, the first heating device 3 is controlled to be turned off.
[0058] In another exemplary embodiment of the present application, the above-mentioned one-piece large thin-walled part die-casting mold temperature control method further includes: Step 105, if the medium temperature value obtained in real time is not less than the second preset temperature value, control the cooling device to start and cool the temperature control medium in the circulation loop until the medium temperature value obtained in real time is greater than the first preset temperature value and less than the second preset temperature value; wherein the second preset temperature value refers to a safety temperature threshold, and the safety temperature threshold is not less than the maximum temperature value required to heat the mold body 5 to the target temperature.
[0059] In the embodiment of the present application, the second preset temperature value ensures that the mold body 5 does not exceed the safe temperature range during the heating process, thereby protecting the integrity of the mold and the equipment.
[0060] In another exemplary embodiment of the present application, the above step 103 includes: If it is determined according to the medium temperature value fed back by the temperature detection device 4 that the medium temperature value obtained in real time is not greater than the first preset temperature value, the control switch 13 is closed (ie, the first heating device 3 is connected to the power supply 15).
[0061] In another exemplary embodiment of the present application, the above step 103 further includes: According to the medium temperature value obtained in real time and the first preset temperature value, the rotation speed of the pump 7 is adjusted to control the flow rate of the temperature control medium.
[0062] In another exemplary embodiment of the present application, the above step 105 includes: If it is determined according to the medium temperature value fed back by the temperature detection device 4 that the medium temperature value obtained in real time is not less than the second preset temperature value, the cooling device is controlled to start to cool the temperature-controlled medium.
[0063] As an optional implementation, the cooling device is controlled to start, that is, the blower is controlled to be connected to its power supply 15, and the blower is used to generate low-temperature wind to cool the temperature control medium, thereby achieving a cooling effect with low energy consumption and high speed.
[0064] As an optional implementation, the cooling device is controlled to start, that is, the supply of cooling medium to the heat exchanger is controlled to perform heat exchange with the temperature control medium using the cooling medium.
[0065] In another exemplary embodiment of the present application, the above-mentioned one-piece large thin-walled part die-casting mold temperature control method further includes: Step 106: If the medium temperature value obtained in real time is not less than the second preset temperature value, a safety warning is issued.
[0066] In an exemplary embodiment, a computer device is provided. The computer device may be a server or a terminal. The internal structure diagram thereof may be as follows: Figure 5As shown. The computer device includes a processor, a memory, an input / output interface (Input / Output, referred to as I / O) and a communication interface. Among them, the processor, the memory and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage temperature control medium and an internal memory. The non-volatile storage temperature control medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage temperature control medium. The database of the computer device is used to store temperature control data of a one-piece large thin-walled die-casting mold. The input / output interface of the computer device is used to exchange information between the processor and an external device. The communication interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a one-piece large thin-walled die-casting mold temperature control method is implemented.
[0067] Those skilled in the art will understand that Figure 5 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.
[0068] In an exemplary embodiment, a computer device is further provided, including a memory and a processor, wherein a computer program is stored in the memory, and the processor implements the steps in the above-mentioned method embodiments when executing the computer program.
[0069] In an exemplary embodiment, a computer-readable storage temperature control medium is provided, which stores a computer program, and when the computer program is executed by a processor, the steps in the above-mentioned method embodiments are implemented.
[0070] In an exemplary embodiment, a computer program product is provided, including a computer program, and when the computer program is executed by a processor, the steps in the above method embodiments are implemented.
[0071] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with relevant regulations.
[0072] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage temperature control medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other temperature control medium used in the embodiments provided in the present application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM may be in various forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM).
[0073] The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. The non-relational database may include a distributed database based on blockchain, etc., but is not limited thereto. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, etc., but is not limited thereto.
[0074] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0075] This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and core ideas of this application. At the same time, for those skilled in the art, according to the ideas of this application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting this application.
Claims
1. An integrated large thin-wall die casting mold temperature control system, characterized in that: It comprises a medium channel (1), a spacer tube (2), a first heating device (3) and a temperature detection device (4), wherein: The medium channel (1) and the spacer tube (2) are arranged inside the mold body (5); A conveying pipeline (6) for the temperature control medium is connected between the first end of the spacer tube (2) and the second end of the medium channel (1), and the second end of the spacer tube (2) is in communication with the first end of the medium channel (1) to form a circulation loop; a pump (7) is provided on the conveying pipeline (6), and the pump (7) is used to provide power so that the temperature control medium circulates in the circulation loop; The temperature detection device (4) is used to detect the medium temperature value in real time, and the medium temperature value refers to the temperature of the temperature control medium located inside the mold body (5); The first heating device (3) is mounted on the spacer tube (2); when the medium temperature value is not greater than a first preset temperature value, the first heating device (3) is turned on to heat the temperature-controlled medium flowing through the spacer tube (2); when the medium temperature value is greater than the first preset temperature value, the first heating device (3) is turned off; wherein the first preset temperature value is not less than a minimum temperature value required to heat the mold body (5) to a target temperature.
2. The integrated large thin-wall die casting mold temperature control system according to claim 1 is characterized in that: The spacer tube (2) is arranged inside the medium channel (1) and does not contact the mold body (5).
3. The integrated large thin-wall die casting mold temperature control system according to claim 1, characterized in that: The delivery pipeline (6) comprises a first pipeline (10), a second pipeline (11) and a medium storage device (12), wherein: The first end of the first pipeline (10) is connected to the second end of the medium storage device (12), and the second end of the first pipeline (10) is connected to the spacing tube (2); the first end of the second pipeline (11) is connected to the medium channel (1), and the second end of the second pipeline (11) is connected to the first end of the medium storage device (12); The pump (7) is used to provide power so that the temperature control medium in the medium storage device (12) circulates in the circulation loop.
4. The integrated large thin-wall die casting mold temperature control system according to claim 1, characterized in that: The first heating device (3) is an electric heating device; The integrated large thin-walled die casting mold temperature control system further comprises a switch (13) and a controller (14), wherein: The switch (13) is used to control the opening and closing of the first heating device (3), and the controller (14) is used to control the opening and closing of the switch (13) according to the medium temperature value detected in real time by the temperature detection device (4).
5. The integrated large thin-wall die casting mold temperature control system according to claim 1, characterized in that: Also includes: A cooling device is used to reduce the temperature of the temperature control medium delivered to the spacer tube (2).
6. The integrated large thin-wall die casting mold temperature control system according to claim 1, characterized in that: Also includes: The second heating device (9) is used to heat the temperature control medium in the delivery pipeline (6).
7. A method for controlling the temperature of a die-casting mold for an integrated large thin-walled part, characterized in that: Based on the integrated large thin-walled part die-casting mold temperature control system according to any one of claims 1 to 6, the integrated large thin-walled part die-casting mold temperature control method comprises: Controlling the pump (7) to operate so that the temperature control medium circulates in the circulation loop; Acquiring in real time the medium temperature value detected by the temperature detection device (4); If the medium temperature value acquired in real time is not greater than a first preset temperature value, the first heating device (3) is controlled to be turned on to heat the temperature control medium flowing through the spacer tube (2); If the medium temperature value acquired in real time is greater than the first preset temperature value, the first heating device (3) is controlled to be turned off.
8. The die casting mold temperature control method for large-scale thin-walled parts according to claim 7 is characterized in that: Also includes: If the medium temperature value obtained in real time is not less than a second preset temperature value, the cooling device is controlled to start and the temperature control medium in the circulation loop is cooled until the medium temperature value obtained in real time is greater than the first preset temperature value and less than the second preset temperature value; wherein the second preset temperature value refers to a safety temperature threshold value, and the safety temperature threshold value is not less than the maximum temperature value required to heat the mold body (5) to the target temperature.
9. A computer-readable storage temperature control medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the temperature control method of the die-casting mold for an integrated large thin-walled part described in claim 7 or 8 are implemented.
10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the temperature control method of the die-casting mold for an integrated large thin-walled part described in claim 7 or 8 are implemented.
Citation Information
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