Novel building wallboard processing device
By designing adjustment mechanisms and dust reduction mechanisms in building panel processing devices, the problem of difficult dust diffusion in the prior art is solved, and efficient control of dust during building panel cutting is achieved, which significantly improves the cleanliness of the working environment and the health and safety of operators.
Patent Information
- Application Number
- CN202411864442.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing building board cutting device is not effective when dealing with high-speed splashing dust, which makes it difficult to control the diffusion of dust, affecting the cleanliness of the working environment and the health of the operators.
A new type of building wall panel processing device is designed, including an adjustment mechanism and a dust reduction mechanism. The adjustment mechanism realizes flexible adjustment of the blade angle through the blade, the first gear and the first rack, and the dust reduction mechanism realizes intermittent sprinkling of water through the cylinder, torsion spring and flow guide, effectively suppressing the diffusion of dust.
Through the precise adjustment of the adjustment mechanism and the intermittent sprinkling of the dust reduction mechanism, efficient control of dust during the cutting of the building panels is achieved, which significantly improves the cleanliness of the working environment and the health and safety of the operators.
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Figure CN119703197A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building board processing, and in particular relates to a novel building wall board processing device. Background Art
[0002] New building wall panels refer to an innovative building material used for the exterior or interior walls of buildings. They usually have excellent properties such as light weight, high strength, sound insulation, heat preservation, and fire resistance, and have the characteristics of fast construction, environmental protection, and energy saving. New building wall panels use modern technology and advanced production processes and are widely used in various construction projects such as residential, commercial, and industrial buildings. Building board cutting devices are one of the indispensable devices for cutting building boards. Workers use building board cutting devices to cut building boards.
[0003] In a Chinese patent with publication number CN220261300U, a building board cutting device is mentioned. The specification discloses that a worker uses an external tool to twist the screws on the front and back of the housing so that the screws move under the support of the threads of the front block, so that the screws can move to a suitable height. The worker moves the bottom block upward so that the bottom block drives the door panel to move along the inner side of the frame under the action of external force, so that the bottom block can move to the bottom of the screw. The worker twists the screw so that the screw moves into the inner side of the bottom block under the support of the threads of the bottom block, so that the screw can pass through the bottom block to the door. The staff moves the outer shell so that the outer shell drives the slider to move along the inner side of the guide rail under the action of external force, so that the outer shell can drive the support block to move to the top of the block, and the staff twists the fixing bolt so that the fixing bolt moves downward under the thread support of the support block, so that the fixing bolt can move into the inner side of the block, so that the fixing bolt fixes the outer shell through the block and the support block. When the staff uses the cutting device to cut the building board, the device can wrap the wood chips generated when cutting the building board, thereby preventing the generated wood chips from moving everywhere;
[0004] However, in the above application, although the dust generated during the cutting process was shielded and wrapped, the dust shielding effect of this measure was relatively low. Since the dust splashes very quickly during the cutting process and the dust particles are small, some dust can still break through the shielding and scatter into the air. This means that even if shielding measures are taken, the spread of dust is still difficult to completely control, which may cause air pollution in the working environment to still exist, thereby affecting the health of operators and the cleanliness of the production environment. Therefore, the existing shielding measures have certain shortcomings in dealing with high-speed flying dust, and need to be further improved to achieve more efficient dust control effects. Summary of the invention
[0005] The purpose of the present invention is to provide a novel building wall panel processing device to solve the problem in the prior art that the existing cutting devices are inconvenient to handle the generated dust.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A novel building wall panel processing device comprises a platform, wherein the end surface of the platform is provided with a circular hole, and further comprises:
[0008] An adjustment mechanism, which is used to adjust the angle of the cutter when cutting the wallboard, the adjustment mechanism includes a fixed plate fixedly connected to the bottom of the platform, a rotating rod is rotatably connected to the surface of the fixed plate, a fixing ring is fixedly connected to the top of the rotating rod, a first motor is installed inside the fixing ring, and a blade is fixedly connected to the output end of the first motor;
[0009] A dust reduction mechanism is used to reduce dust generated when cutting wall panels. The dust reduction mechanism includes an L-shaped plate fixedly connected to the end surface of the table body, the end surface of the L-shaped plate is provided with a rectangular hole, the inner wall of the rectangular hole is fixedly connected with a storage frame, the bottom of the storage frame is provided with a leakage hole, the bottom of the L-shaped plate is provided with a cylinder, the arc surface of the cylinder is connected to a plurality of water outlet pipes, the bottom of the storage frame is provided with a collecting frame, the collecting frame and the cylinder are commonly connected with a plurality of guide pipes, and the side wall of the collecting frame is fixedly connected to the L-shaped plate.
[0010] Preferably: the bottom end of the rotating rod is fixedly connected to a first gear, the tooth surface of the first gear is meshed with a first rack, the side wall of the first rack is fixedly connected to a support rod, the end of the support rod away from the first rack is fixedly connected to a rectangular frame, the inner wall of the rectangular frame is slidably connected to a concave column, both ends of the concave column are fixedly connected to the bottom of the platform, and one end of the first rack is fixedly connected to a pull rod.
[0011] Preferably, the arc surface of the pull rod is provided with a plurality of positioning holes, a fixing block is fixedly connected to the surface of the platform, an insertion rod is slidably inserted into the end surface of the fixing block, and the size of the insertion rod matches the size of the positioning hole.
[0012] Preferably: the bottom of the L-shaped plate is fixedly connected to two vertical plates, the surfaces of the two vertical plates are rotatably connected to long rods, the cylinder is fixedly connected to the arc surface of the long rod, one end of the long rod is fixedly connected to the second gear, the surface of the L-shaped plate is fixedly connected to a fixing seat, the surface of the fixing seat is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a third gear, and the tooth surface of the third gear meshes with the tooth surface of the second gear.
[0013] Preferably: the tooth surface of the second gear is meshed with a second rack, one end of the second rack is fixedly connected to a first L-shaped rod, one end of the first L-shaped rod away from the second rack is fixedly connected to a round rod, one end of the round rod away from the first L-shaped rod is fixedly connected to a baffle, the end surface of the baffle is in contact with the bottom surface of the storage frame, and the baffle is located above the collection frame.
[0014] Preferably, the arc surface of the first L-shaped rod is slidably connected to a fixing tube, the arc surface of the fixing tube is fixedly connected to a second L-shaped rod, and one end of the second L-shaped rod away from the fixing tube is fixedly connected to the L-shaped plate.
[0015] Preferably, the arc surface of the long rod is sleeved with a torsion spring, and two ends of the torsion spring are respectively fixedly connected to one of the vertical plates and the second gear.
[0016] Preferably, the guide pipe is a rubber hose, and the guide pipe is inclined toward the direction close to the platform body.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention is capable of efficiently cutting building boards through the rotation of the blade by setting a blade, a first gear, a first rack, a positioning hole and a plug rod, thereby ensuring a smooth and precise cutting process. In this process, with the help of the precise transmission mechanism of the first gear and the first rack, the blade angle can be flexibly adjusted, thereby avoiding the tedious operation of frequently adjusting the angle of the board during the cutting process. By only adjusting the angle of the blade, the precise control of the cutting angle can be ensured, which not only improves the cutting accuracy, but also effectively reduces the errors that may be caused by the adjustment of the board angle. In this way, not only the operating efficiency is improved, but also the consistency and high-quality cutting effect can be maintained in mass production. Furthermore, this design makes the relative position between the board and the blade more stable during the cutting process, thereby reducing the deformation of the board or uneven cutting that may occur during the cutting process, and improving the accuracy and reliability of the overall cutting effect.
[0019] 2. The present invention is provided with a second gear, a third gear, a second rack and a torsion spring. Under the precise rotation of the third gear, the second gear can be effectively driven to transmit, thereby causing the second rack to move along a predetermined trajectory. This movement causes the baffle to break away from the obstruction of the leak hole, allowing the water in the storage frame to flow smoothly into the collection frame. Then, under the guidance of the guide tube, the water flows smoothly into the cylinder, and the intermittent sprinkling of the water is completed through the rotation of the cylinder and the elastic force of the torsion spring. During the rotation of the cylinder, the rebound effect of the torsion spring is used to ensure that each water sprinkling action is both intermittent and can ensure the uniform distribution of water, thereby achieving effective suppression and treatment of dust.
[0020] 3. The present invention can achieve intermittent watering by setting a torsion spring, which can avoid the waste of water resources caused by continuous spraying, and at the same time ensure that each watering can accurately cover the area that needs to be treated, effectively suppressing the spread of dust. Through the wetting effect of water, fine dust particles in the air can be quickly gathered and settled, reducing their residence time in the air, thereby purifying the working environment and improving the health and safety of operators. In addition, the entire system reduces the complexity of manual operation through mechanical transmission and elastic force, ensuring stability and reliability during long-term operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 A partial front view structural schematic diagram;
[0023] Figure 3 It is a partial structural schematic diagram of the regulating mechanism of the present invention;
[0024] Figure 4 For the present invention Figure 1 Schematic diagram of the structure at A in the middle;
[0025] Figure 5 For the present invention Figure 2 A partial structural diagram of
[0026] Figure 6 For the present invention Figure 1 A schematic diagram of a partial split structure viewed from above;
[0027] Figure 7 It is a partial structural schematic diagram of the dust reduction mechanism of the present invention;
[0028] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at point B in the middle.
[0029] In the figure: 1, platform; 101, round hole; 2, adjustment mechanism; 201, fixing plate; 202, rotating rod; 203, fixing ring; 204, first motor; 205, blade; 206, first gear; 207, first rack; 208, support rod; 209, rectangular frame; 210, concave column; 211, pull rod; 212, positioning hole; 213, fixing block; 214, plug rod; 3, dust suppression mechanism; 301, L-shaped plate; 302, rectangular hole ; 303, storage frame; 304, leakage hole; 305, collection frame; 306, baffle; 307, vertical plate; 308, long rod; 309, cylinder; 310, water outlet pipe; 311, second gear; 312, fixed seat; 3121, second motor; 313, third gear; 314, second rack; 315, torsion spring; 316, first L-shaped rod; 317, round rod; 318, fixed tube; 319, second L-shaped rod; 320, guide tube. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Reference Figure 1-Figure 8 As shown, the present invention provides a novel building wall panel processing device, comprising a platform 1, a circular hole 101 is opened on the end surface of the platform 1, and further comprising:
[0032] In a further embodiment, referring to Figure 1 , Figure 3 and Figure 4 As shown, the adjustment mechanism 2 is used to adjust the angle of the cutter when cutting the wallboard. The adjustment mechanism 2 includes a fixed plate 201 fixedly connected to the bottom of the platform 1, a rotating rod 202 is rotatably connected to the surface of the fixed plate 201, a fixing ring 203 is fixedly connected to the top of the rotating rod 202, a first motor 204 is installed inside the fixing ring 203, and a blade 205 is fixedly connected to the output end of the first motor 204;
[0033] In this embodiment,
[0034] In an optional embodiment: the bottom end of the rotating rod 202 is fixedly connected to the first gear 206, the tooth surface of the first gear 206 is meshed with the first rack 207, the side wall of the first rack 207 is fixedly connected to the support rod 208, the end of the support rod 208 away from the first rack 207 is fixedly connected to the rectangular frame 209, the inner wall of the rectangular frame 209 is slidably connected to the concave column 210, both ends of the concave column 210 are fixedly connected to the bottom of the platform 1, and one end of the first rack 207 is fixedly connected to the pull rod 211.
[0035] In an optional embodiment: the arc surface of the pull rod 211 is provided with a plurality of positioning holes 212 , a fixing block 213 is fixedly connected to the surface of the platform 1 , an insertion rod 214 is slidably inserted into the end surface of the fixing block 213 , and the size of the insertion rod 214 matches the size of the positioning hole 212 .
[0036] It should be noted that when the angle of the blade 205 needs to be adjusted, the pull rod 211 is pushed to drive the first rack 207 to move, and the first rack 207 drives the rectangular frame 209 to slide along the surface of the concave column 210. When the first rack 207 moves, it will drive the first gear 206 to rotate, and the first gear 206 will drive the first motor 204 to rotate, thereby achieving the effect of adjusting the angle of the blade 205. After adjustment, by pressing the insertion rod 214, the insertion rod 214 is inserted into the corresponding positioning hole 212 to stabilize the angle.
[0037] In a further embodiment, referring to Figure 2 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the dust reduction mechanism 3 is used to reduce the dust generated when cutting the wall panel. The dust reduction mechanism 3 includes an L-shaped plate 301 fixedly connected to the end face of the platform 1, the end face of the L-shaped plate 301 is provided with a rectangular hole 302, the inner wall of the rectangular hole 302 is fixedly connected with a storage frame 303, the bottom of the storage frame 303 is provided with a leakage hole 304, the bottom of the L-shaped plate 301 is provided with a cylinder 309, the arc surface of the cylinder 309 is connected with a plurality of water outlet pipes 310, the bottom of the storage frame 303 is provided with a collecting frame 305, the collecting frame 305 and the cylinder 309 are commonly connected with a plurality of guide pipes 320, and the side wall of the collecting frame 305 is fixedly connected to the L-shaped plate 301.
[0038] The bottom of the L-shaped plate 301 is fixedly connected to two vertical plates 307, and the surfaces of the two vertical plates 307 are rotatably connected to long rods 308, and the cylinder 309 is fixedly connected to the arc surface of the long rod 308. One end of the long rod 308 is fixedly connected to the second gear 311, and the surface of the L-shaped plate 301 is fixedly connected to the fixed seat 312, and the surface of the fixed seat 312 is fixedly connected to the second motor 3121, and the output end of the second motor 3121 is fixedly connected to the third gear 313, and the tooth surface of the third gear 313 is meshed with the tooth surface of the second gear 311. The arc surface of the long rod 308 is covered with a torsion spring 315, and the two ends of the torsion spring 315 are respectively fixedly connected to one of the vertical plates 307 and the second gear 311. The tooth surface of the third gear 313 has only half teeth.
[0039] It should be noted that by providing the torsion spring 315, intermittent watering can be achieved, which can avoid the waste of water resources caused by continuous spraying, and at the same time ensure that each watering can accurately cover the area that needs to be treated, effectively suppressing the spread of dust.
[0040] In an optional embodiment: the tooth surface of the second gear 311 is meshed with the second rack 314, one end of the second rack 314 is fixedly connected to the first L-shaped rod 316, the end of the first L-shaped rod 316 away from the second rack 314 is fixedly connected to the round rod 317, the end of the round rod 317 away from the first L-shaped rod 316 is fixedly connected to the baffle 306, the end surface of the baffle 306 is in contact with the bottom surface of the storage frame 303, and the baffle 306 is located above the collection frame 305.
[0041] In an optional embodiment: the arc surface of the first L-shaped rod 316 is slidably connected to the fixed tube 318, the arc surface of the fixed tube 318 is fixedly connected to the second L-shaped rod 319, and the end of the second L-shaped rod 319 away from the fixed tube 318 is fixedly connected to the L-shaped plate 301.
[0042] It should be noted that the second rack 314 drives the first L-shaped rod 316 to move and slide along the inside of the fixing tube 318 , and the fixing tube 318 serves to limit the position of the first L-shaped rod 316 .
[0043] In an optional embodiment, the flow guide pipe 320 is a rubber hose, and the flow guide pipe 320 is inclined toward the direction close to the platform 1 .
[0044] It should be noted that the guide tube 320 is a rubber hose, which ensures that the guide tube 320 is not affected when the cylinder 309 rotates. The guide tube 320 is inclined, and the water inside the collection frame 305 will flow into the cylinder 309. That is, under the elastic force of the torsion spring 315, the cylinder 309 will rotate back and forth, so that the baffle 306 intermittently blocks the leakage hole 304, and also intermittently supplements the water in the cylinder 309. The cylinder 309 will rotate back and forth to achieve the effect of intermittent water spraying, thereby avoiding excessive moisture and water accumulation and saving water.
[0045] The working principle of the present invention is as follows: when in use, the staff places the building wall panel on the platform 1 and pushes the wall panel. In order to ensure that the wall panel moves in a straight line, the wall panel can be limited by an external tool, and then the first motor 204 is started. The first motor 204 drives the blade 205, and the blade 205 cuts the wall panel. When the angle of the blade 205 needs to be adjusted, the pull rod 211 is pushed to drive the first rack 207 to move. The first rack 207 drives the rectangular frame 209 to slide along the surface of the concave column 210. When the first rack 207 moves, it drives the first gear 206 to rotate, and the first gear 206 drives the first motor 204 to rotate, so as to achieve the effect of adjusting the angle of the blade 205. After adjustment, the insertion rod 214 is pressed to insert the insertion rod 214 into the corresponding positioning hole 212, so as to stabilize the angle.
[0046] During the wall panel cutting process, the second motor 3121 is started to drive the third gear 313 to rotate, and the third gear 313 drives the second gear 311 to rotate. Since the number of teeth on the tooth surface of the third gear 313 is incomplete, when the third gear 313 and the second gear 311 are transmitted, the torsion spring 315 is twisted, and the cylinder 309 will rotate, that is, the water outlet pipe 310 rotates from the top to the bottom, and the internal water flows out from the water outlet pipe 310 and sprinkles to the position of the blade 205, which plays a role in reducing the dust generated by the cutting. When the third gear 313 and the second gear 311 are not in contact, the torsion spring 315 rebounds, the cylinder 309 rotates, and the water outlet pipe 310 returns to the top again. At the same time, when the second gear 311 rotates, it will drive the second rack 314 to move. When the water outlet pipe 310 sprinkles water, With the movement of the second rack 314, the baffle 306 will move away from the cylinder 309, and the leakage hole 304 will still be blocked. When the torsion spring 315 rebounds, the baffle 306 moves toward the cylinder 309. At this time, the leakage hole 304 will reveal a little gap, so that the water inside the storage frame 303 will flow into the collection frame 305. Since the guide tube 320 is inclined, the water inside the collection frame 305 will flow into the cylinder 309 again. That is, under the elastic force of the torsion spring 315, the cylinder 309 will rotate back and forth, so that the baffle 306 intermittently blocks the leakage hole 304, and also intermittently supplements the water in the cylinder 309. The cylinder 309 will rotate back and forth to achieve the effect of intermittent water spraying, thereby avoiding excessive moisture and water accumulation and saving water.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel building wall panel processing device, comprising a platform (1), wherein the end surface of the platform (1) is provided with a circular hole (101), characterized in that: Also includes: An adjustment mechanism (2) is used to adjust the angle of the cutter when cutting the wallboard, the adjustment mechanism (2) comprising a fixing plate (201) fixedly connected to the bottom of the platform (1), a rotating rod (202) being rotatably connected to the surface of the fixing plate (201), a fixing ring (203) being fixedly connected to the top of the fixing rod (202), a first motor (204) being installed inside the fixing ring (203), and a blade (205) being fixedly connected to the output end of the first motor (204); A dust reduction mechanism (3) is used to reduce dust generated when cutting wall panels. The dust reduction mechanism (3) comprises an L-shaped plate (301) fixedly connected to the end surface of a platform (1). The end surface of the L-shaped plate (301) is provided with a rectangular hole (302). The inner wall of the rectangular hole (302) is fixedly connected to a storage frame (303). The bottom of the storage frame (303) is provided with a leak hole (304). The bottom of the L-shaped plate (301) is provided with a cylinder (309). The circular arc surface of the cylinder (309) is connected to a plurality of water outlet pipes (310). The bottom of the storage frame (303) is provided with a collection frame (305). The collection frame (305) and the cylinder (309) are commonly connected to a plurality of guide pipes (320). The side wall of the collection frame (305) is fixedly connected to the L-shaped plate (301).
2. A novel building wall panel processing device according to claim 1, characterized in that: The bottom end of the rotating rod (202) is fixedly connected to a first gear (206), the tooth surface of the first gear (206) is meshed with a first rack (207), the side wall of the first rack (207) is fixedly connected to a support rod (208), one end of the support rod (208) away from the first rack (207) is fixedly connected to a rectangular frame (209), the inner wall of the rectangular frame (209) is slidably connected to a concave column (210), both ends of the concave column (210) are fixedly connected to the bottom of the platform (1), and one end of the first rack (207) is fixedly connected to a pull rod (211).
3. A novel building wall panel processing device according to claim 2, characterized in that: The arc surface of the pull rod (211) is provided with a plurality of positioning holes (212); a fixing block (213) is fixedly connected to the surface of the platform (1); an insertion rod (214) is slidably inserted into the end surface of the fixing block (213); and the size of the insertion rod (214) matches the size of the positioning hole (212).
4. A novel building wall panel processing device according to claim 1, characterized in that: The bottom of the L-shaped plate (301) is fixedly connected to two vertical plates (307), the surfaces of the two vertical plates (307) are rotatably connected to long rods (308), the cylinder (309) is fixedly connected to the arc surface of the long rod (308), one end of the long rod (308) is fixedly connected to a second gear (311), the surface of the L-shaped plate (301) is fixedly connected to a fixing seat (312), the surface of the fixing seat (312) is fixedly connected to a second motor (3121), the output end of the second motor (3121) is fixedly connected to a third gear (313), and the tooth surface of the third gear (313) is meshed with the tooth surface of the second gear (311).
5. A novel building wall panel processing device according to claim 4, characterized in that: The tooth surface of the second gear (311) is meshed with a second rack (314); one end of the second rack (314) is fixedly connected to a first L-shaped rod (316); one end of the first L-shaped rod (316) away from the second rack (314) is fixedly connected to a round rod (317); one end of the round rod (317) away from the first L-shaped rod (316) is fixedly connected to a baffle (306); an end surface of the baffle (306) is in contact with the bottom surface of the storage frame (303); and the baffle (306) is located above the collection frame (305).
6. A novel building wall panel processing device according to claim 5, characterized in that: The arc surface of the first L-shaped rod (316) is slidably connected to a fixed tube (318), the arc surface of the fixed tube (318) is fixedly connected to a second L-shaped rod (319), and one end of the second L-shaped rod (319) away from the fixed tube (318) is fixedly connected to the L-shaped plate (301).
7. A novel building wall panel processing device according to claim 4, characterized in that: The arc surface of the long rod (308) is sleeved with a torsion spring (315), and the two ends of the torsion spring (315) are respectively fixedly connected to one of the vertical plates (307) and the second gear (311).
8. A novel building wall panel processing device according to claim 1, characterized in that: The flow guide pipe (320) is a rubber hose, and the flow guide pipe (320) is inclined in a direction close to the platform (1).
Citation Information
Patent Citations
Building board cutting device
CN220261300U