Double-platform multifunctional circuit board ink-jet printing equipment and printing method
By designing a multifunctional dual-platform circuit board inkjet printing equipment, the problem of single functions of existing equipment is solved, and flexible printing of large and small-sized circuit boards is realized, which improves production efficiency and application range of equipment.
Patent Information
- Application Number
- CN202510051478.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-28
AI Technical Summary
The existing dual-platform circuit board inkjet printing equipment can only produce large or small circuit boards in a single manner, with a single function and cannot cope with changing production needs, affecting production efficiency.
A dual-platform multi-function circuit board inkjet printing device is designed, including a bed body and an inkjet system. The bed body is equipped with two workbenches for large and small-sized circuit boards, respectively equipped with a driving mechanism and a visual detection system. The inkjet system can be moved between different platforms for printing.
It realizes printing of large-size and small-size circuit boards on one device according to needs, improves the application range of the equipment, reduces the footprint of multiple equipment, improves production efficiency, and reduces production costs.
Smart Images

Figure CN119704902A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of circuit board inkjet printing equipment, and in particular to a dual-platform multifunctional circuit board inkjet printing equipment and a printing method. Background Art
[0002] With the rapid development of electronic products, circuit boards, as the core components of electronic equipment, are gradually developing towards high efficiency and flexibility in production processes. As an important part of the circuit board manufacturing process, inkjet printing technology has been widely used for its advantages such as high precision and contactless processing. Among them, dual-platform circuit board inkjet printing equipment has become one of the mainstream equipment in industrial production.
[0003] In the prior art, the working mode of this type of dual-platform circuit board inkjet printing equipment is relatively fixed, and each platform can usually meet one of the following two production modes: 1. Clamp a large-size circuit board on a work platform for single-piece production; 2. Clamp two small-sized circuit boards on a work platform for double-piece panel production.
[0004] Therefore, existing inkjet printing equipment can only produce large or small sizes, has a single function, and cannot be adjusted to meet changing production needs, which affects production efficiency. Summary of the invention
[0005] In order to solve the above problems, the present application provides a dual-platform multifunctional circuit board inkjet printing device and printing method.
[0006] The present application provides a dual-platform multifunctional circuit board inkjet printing device in a first aspect, comprising: a bed and an inkjet system, wherein a first workbench for placing a large-size circuit board and a second workbench for placing a small-size circuit board are sequentially arranged on the bed along a first direction, a first driving mechanism is arranged between the first workbench and the bed to drive the first workbench to move along a second direction of the bed, a second driving mechanism is arranged between the second workbench and the bed to drive the second workbench to move along the second direction of the bed, and the inkjet system is movably mounted on the bed in the first direction; When the first driving mechanism drives the first workbench to the first printing position, the inkjet system moves to the first printing position to perform printing; When the second driving mechanism drives the second workbench to the second printing position, the inkjet system moves to the second printing position for printing.
[0007] In one embodiment, the dual-platform multifunctional circuit board inkjet printing device also includes a visual inspection system for identification positioning and printing detection, the visual inspection system includes a visual moving mechanism, a first CCD visual inspection instrument and a second CCD visual inspection instrument, the visual moving mechanism is installed on the bed, and the visual moving mechanism drives the first CCD visual inspection instrument and the second CCD visual inspection instrument to move in a first direction, and drives the first CCD visual inspection instrument and the second CCD visual inspection instrument to connect.
[0008] In one embodiment, the inkjet system includes an inkjet moving mechanism, a nozzle control mechanism, and an ink supply mechanism; The inkjet moving mechanism installed on the bed has an inkjet slider moving along the first direction, and the nozzle control mechanism is connected to the inkjet slider; The ink supply mechanism for providing ink for the nozzle control mechanism is installed on the bed.
[0009] In one embodiment, the inkjet system further includes a cleaning mechanism; The cleaning mechanism for cleaning the nozzles in the nozzle control mechanism is installed on the bed.
[0010] In one embodiment, the dual-platform multifunctional circuit board inkjet printing device further includes a curing system, wherein the curing system includes a curing support, a first curing component, and a second curing component; The curing support is installed on the bed and is located between the first workbench and the second workbench; The first curing assembly and the second curing assembly are respectively installed on both sides of the curing support along the first direction, and the first curing assembly and the second curing assembly are respectively located above the first workbench and the second workbench.
[0011] In one embodiment, the dual-platform multifunctional circuit board inkjet printing device further includes a thickness measuring component, wherein the thickness measuring component includes a thickness measuring support, a first thickness measuring sensor and a second thickness measuring sensor; The thickness measuring support located between the first workbench and the second workbench is installed on the bed, and the thickness measuring support extends a first support beam and a second support beam on both sides of the first direction respectively, and the first support beam and the second support beam are respectively located on the first workbench and the second workbench; The first thickness sensor for monitoring the thickness of the circuit board on the first workbench and the second sensor for monitoring the thickness of the circuit board on the second workbench are respectively installed on the first supporting beam and the second supporting beam.
[0012] In one embodiment, the first driving mechanism includes a first linear motor and a first linear guide assembly, the first linear guide is installed on the bed, a mover of the first linear motor is installed on the first linear guide through a slider, and the first linear motor is connected to the first workbench; The second driving mechanism includes a second linear motor and a second linear guide assembly, the second linear guide is installed on the bed, the mover of the second linear motor is installed on the second linear guide through a slider, and the second linear motor is connected to the second workbench.
[0013] In one embodiment, the first workbench and the second workbench are respectively provided with a first edge pressing mechanism and a second edge pressing mechanism for pressing the circuit board.
[0014] In one embodiment, the first edge pressing mechanism comprises a first moving mechanism and a first edge pressing assembly respectively arranged on both sides of the first workbench in the first direction, the first moving mechanism driving the first edge pressing assembly to move in the first direction is located in the first workbench, the first moving mechanism drives and connects the first edge pressing assembly, and the first workbench is provided with a first slide groove for the movement of the first edge pressing assembly; When a large-size circuit board is placed on the first workbench, the first moving mechanism drives the first edge clamping assembly to move along the first direction close to the side of the large-size circuit board until the first edge clamping assembly is located above the large-size circuit board, and the first moving mechanism stops driving the first edge clamping assembly.
[0015] In one embodiment, the second edge pressing mechanism includes a second moving mechanism and a second edge pressing assembly respectively arranged on both sides of the second workbench in the first direction, the second moving mechanism driving the second edge pressing assembly to move in the first direction is located in the second workbench, the second moving mechanism drives and connects the second edge pressing assembly, and the second workbench is provided with a second slide groove for the movement of the second edge pressing assembly; When the small-size circuit board is placed on the second workbench, the second moving mechanism drives the second edge clamping assembly to move along the first direction close to the side of the small-size circuit board until the second edge clamping assembly is located above the small-size circuit board, and the second moving mechanism stops driving the second edge clamping assembly.
[0016] A second aspect of the present invention provides a dual-platform multifunctional circuit board inkjet printing method, comprising: Select the circuit board to be printed and place it on the corresponding first workbench or second workbench; If the circuit board to be printed is placed on the first workbench, controlling the first driving mechanism to drive the first workbench to an initial printing position; Controlling the inkjet system to print the circuit board to be printed on the first workbench; If the circuit board to be printed is placed on the second workbench, controlling the second driving mechanism to drive the second workbench to an initial printing position; The inkjet system is controlled to print the circuit board to be printed on the second workbench.
[0017] In one embodiment, before controlling the inkjet system to print the circuit board to be printed on the first workbench or the second workbench, the method further includes: If the circuit board to be printed is placed on the first workbench, the first side pressing mechanism is controlled to press it onto the first workbench; The thickness of the circuit board to be printed is collected based on the first thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual detector and the second CCD visual detector; If the printed circuit board is placed on the second workbench, the second side pressing mechanism is controlled to press the printed circuit board onto the second workbench; The thickness of the circuit board to be printed is collected based on the second thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual inspection instrument and the second CCD visual inspection instrument; The inkjet system includes a nozzle control mechanism and an ink supply mechanism for providing ink for the nozzle control mechanism. The inkjet system prints the circuit board on the first workbench or the second workbench, including: Based on the thickness of the circuit board to be printed and the four positioning points, the height of the nozzle in the nozzle control mechanism is adjusted and the printing range is determined, and the first workbench and the nozzle control mechanism are moved to perform printing to obtain a printed circuit board; Curing the printed circuit board based on the first curing component to obtain a printed circuit board; Based on the thickness of the circuit board to be printed and the four positioning points, the height of the nozzle in the nozzle control mechanism is adjusted and the printing range is determined, and the second workbench and the nozzle control mechanism are moved to perform printing to obtain a printed circuit board; The printed circuit board is cured based on the second curing component to obtain a printed circuit board.
[0018] In one embodiment, before the first curing component or the second curing component is cured, a printing test is also included, and the printing test includes: Acquire the printed circuit board image based on the first CCD visual inspection instrument and the second CCD visual inspection instrument; Compare the printed circuit board image with the preset printing image to obtain the comparison quality result; Feedback the comparison quality result to the interactive end, and save the comparison quality result to the storage unit.
[0019] Compared with the prior art, the present application has the following beneficial effects: The printing device in the present invention can realize the printing of large-size circuit boards or small-size circuit boards according to the needs, thereby increasing the application scope of the equipment, reducing the floor space occupied by multiple devices, and improving production efficiency. The inkjet printing device of the present invention has a high degree of integration and can print large-size circuit boards or small-size circuit boards, thereby reducing equipment purchases and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 According to an embodiment of the present application, a stereoscopic schematic diagram of a dual-platform multifunctional circuit board inkjet printing device from a first viewing angle is shown.
[0022] Figure 2 According to an embodiment of the present application, a stereoscopic schematic diagram of a dual-platform multifunctional circuit board inkjet printing device from a second viewing angle is shown.
[0023] Figure 3 According to an embodiment of the present application, a left view schematic diagram of a dual-platform multifunctional circuit board inkjet printing device is shown.
[0024] Figure 4 According to an embodiment of the present application, a right view schematic diagram of a dual-platform multifunctional circuit board inkjet printing device is shown.
[0025] Figure 5 According to an embodiment of the present application, a schematic top view of a dual-platform multifunctional circuit board inkjet printing device is shown.
[0026] Figure 6 for Figure 5 Schematic diagram of the cross-section of section AA.
[0027] Figure 7 for Figure 5 Schematic diagram of the cross-section along the BB section.
[0028] Figure 8 According to an embodiment of the present application, a first perspective stereoscopic schematic diagram of the interior of a first workbench is shown.
[0029] Fig. 9 for Figure 8 Enlarged schematic diagram of part A.
[0030] Fig.10According to an embodiment of the present application, a second perspective stereoscopic schematic diagram of the interior of the first workbench is shown.
[0031] Fig.11 for Fig.10 Schematic diagram of the enlarged portion B.
[0032] Fig.12 According to an embodiment of the present application, a schematic flow chart of a high-speed inkjet printing method for a dual-platform multifunctional circuit board is shown.
[0033] Fig.13 According to an embodiment of the present application, a flow chart of a printing preparation method is shown.
[0034] Fig.14 According to an embodiment of the present application, a schematic flow chart of a method for printing a circuit board on a first workbench by an inkjet system is shown.
[0035] Fig.15 According to an embodiment of the present application, a schematic flow chart of a method for printing a circuit board on a second workbench by an inkjet system is shown.
[0036] Fig.16 According to an embodiment of the present application, a schematic diagram of a printing detection process is shown.
[0037] In the figure: 1, bed; 2, first workbench; 201, first slide; 21, first driving mechanism; 211, first linear guide rail assembly; 212, first linear motor; 22, first moving mechanism; 221, first transmission belt assembly; 222, first moving slider; 223, first synchronous shaft; 224, first moving motor; 225, first synchronous guide rail; 226, first synchronous slider; 227, first lifting cylinder; 228, first lifting plate; 229, first moving member; 23, first transmission mechanism; 231, first coupling; 24, first edge pressing assembly; 241, first pressing plate; 242, first moving rod; 243, first guide assembly; 3, second workbench; 301, second slide; 31, second driving mechanism; 311, second linear Guide rail assembly; 312, second linear motor; 34, second edge pressing assembly; 4, inkjet system; 41, nozzle control mechanism; 42, inkjet moving mechanism; 421, inkjet linear guide; 422, inkjet linear motor; 43, ink supply mechanism; 44, cleaning mechanism; 51, first CCD visual inspection instrument; 52, second CCD visual inspection instrument; 531, visual linear guide; 532, first visual linear motor; 533, second visual linear motor; 7, curing system; 71, curing support; 72, first curing assembly; 73, second curing assembly; 8, thickness measuring assembly; 81, thickness measuring support; 82, first thickness measuring sensor; 83, second thickness measuring sensor; 9, mounting seat; 91, crossbeam; 92, support leg; 100, high-voltage cabinet; 200, low-voltage cabinet. DETAILED DESCRIPTION
[0038] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0040] The directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front”, “back”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0041] The terms "first", "second", "third", etc. are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.
[0042] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.
[0043] Embodiment 1 like Figure 1 As shown, the present application provides a dual-platform multifunctional circuit board inkjet printing device, comprising: a bed 1 and an inkjet system 4, a first workbench 2 for placing a large-size circuit board and a second workbench 3 for placing a small-size circuit board are sequentially arranged on the bed 1 along a first direction, and a first driving mechanism 21 is arranged between the first workbench 2 and the bed 1 (see Figure 3 ), to drive the first workbench 2 to move along the second direction of the bed body 1, a second driving mechanism 31 is provided between the second workbench 3 and the bed body 1, to drive the second workbench 3 to move along the second direction of the bed body 1, and the inkjet system 4 is movably installed on the bed body 1 in the first direction; when the first driving mechanism 21 drives the first workbench 2 to the first printing position, the inkjet system 4 moves to the first printing position for printing; when the second driving mechanism 31 (see Figure 4 ) drives the second workbench 3 to the second printing position, and the inkjet system 4 moves to the second printing position for printing. It should be noted that in this embodiment, the inkjet system 4 can be moved in the first direction for printing. When the first workbench 2 or the second workbench 3 reaches the first printing position or the second printing position respectively, the inkjet system 4 is started for printing, and at the same time, the first drive mechanism 21 or the second drive mechanism 31 is used to drive the first workbench 2 or the second workbench 3 to move along the second direction respectively, and they work together to complete the printing of the large-size circuit board or the small-size circuit board on the first workbench 2 or the second workbench 3.
[0044] During actual use, the first workbench 2 is used to place large-size circuit boards, and the second workbench 3 is used to place small-size circuit boards. When it is necessary to print a large-size circuit board, the large-size circuit board is placed on the first workbench 2, and the first driving mechanism 21 moves the first workbench 2 with the large-size circuit board placed thereon to the first printing position along the second direction, and starts the inkjet system 4 to print along the first direction. At the same time, the first driving mechanism 21 continues to drive the first workbench 2 to move in the second direction to complete the printing of the large-size circuit board on the first workbench 2; when it is necessary to print a small-size circuit board, the small-size circuit board is placed on the second workbench 3, and the second driving mechanism 31 moves the second workbench 3 with the small-size circuit board placed thereon to the first printing position along the second direction, and starts the inkjet system 4 to print along the first direction. At the same time, the second driving mechanism 31 continues to drive the second workbench 3 to move in the second direction to complete the printing of the small-size circuit board on the second workbench 3. The printing device in the present invention can realize the printing of large-size circuit boards or small-size circuit boards according to the needs, thereby increasing the application scope of the equipment, reducing the floor space occupied by multiple devices, and improving production efficiency. The inkjet printing device of the present invention has a high degree of integration and can print large-size circuit boards or small-size circuit boards, thereby reducing equipment purchases and reducing production costs.
[0045] Further references Figure 1 In this embodiment, a mounting base 9 is provided on the bed 1, and the mounting base 9 includes two legs 92 arranged in parallel on both sides of the bed 1 and a crossbeam 91 connected to the top of the two legs 92, the crossbeam 91 is arranged along the first direction, and the two legs 92 are located in the middle of the bed 1 in the second direction. The crossbeam 91 is used to separate the bed 1 into a placement area and a processing area, and the length of the placement area and the processing area in the second direction is greater than the length of the first workbench 2 or the second workbench 3.
[0046] Manually controlling the first driving mechanism 21 to drive the first workbench 2 to the first printing position or controlling the second driving mechanism 31 to drive the second workbench 3 to the second printing position may result in errors, which may affect the printing results. Figures 2 to 4As shown, in this embodiment, the dual-platform multifunctional circuit board high-speed inkjet printing device also includes a visual inspection system for identification positioning and printing detection, and the visual inspection system includes a visual moving mechanism, a first CCD visual detector 51 and a second CCD visual detector 52. The visual moving mechanism is installed on the bed 1, and the visual moving mechanism that drives the first CCD visual detector 51 and the second CCD visual detector 52 to move in the first direction drives and connects the first CCD visual detector 51 and the second CCD visual detector 52. Specifically, in this embodiment, the visual moving mechanism includes a visual linear guide 531, a first visual linear motor 532 and a second visual linear motor 533. The visual linear guide 531 is installed on the beam 91 and is located on one side of the beam 91 in the second direction. The mover of the first visual linear motor 532 is installed on the visual linear guide 531 through a slider, and the first visual linear motor 532 is connected to the first CCD visual detector 51. The mover of the second visual motor is installed on the visual linear guide 531 through a slider, and the second visual motor is connected to the second CCD visual detector 52. It should be noted that the present embodiment further includes a controller, which is electrically connected to the first driving mechanism 21, the second driving structure, the first visual linear motor 532, the second visual linear motor 533, the first CCD visual detector 51 and the second CCD visual detector 52 respectively.
[0047] During actual use, the controller controls the first drive mechanism 21 or the second drive mechanism 31 to drive the first workbench 2 or the second workbench 3 to the first printing position or the second printing position, and at the same time controls the first visual linear motor 532 and the second visual linear motor 533 to drive the first CCD visual detector 51 and the second CCD visual detector 52 to the detection position respectively. The first CCD visual detector 51 and the second CCD visual detector 52 obtain the positioning points of the large-size circuit board or the small-size small circuit board on the first workbench 2 or the second workbench 3 to control the inkjet system 4 to move to the first printing position or the second printing position to start printing; improve the printing accuracy and ensure product quality. It is worth mentioning that the first CCD visual detector 51 and the second CCD visual detector 52 can obtain the image information after the printing is completed, and transmit the image information to the controller. The controller compares the image information after the printing with the preset printing image, and feeds back the comparison results to the operation panel for the operator to view. It is still necessary to explain that the first CCD visual inspection instrument 51 and the second CCD visual inspection instrument 52 can also be used for regular detection and calibration of equipment accuracy. A glass calibration plate is placed on each of the first workbench 2 and the second workbench 3. The coordinates of the dots on the calibration plate are collected by the first CCD visual inspection instrument 51 and the second CCD visual inspection instrument 52, and compared with the coordinates of the original file. According to the coordinate fitting correction, the equipment accuracy is calibrated regularly to make the equipment performance more stable and reliable. It should be noted that the existing image analysis and comparison method is used for image acquisition, analysis and comparison in this embodiment, which will not be explained in detail here.
[0048] Specifically, in this embodiment, the first CCD vision detector 51 and the second CCD vision detector 52 use line scanning cameras and tunnel light sources. The width of the line scanning camera is 350 mm. The two sets of visual systems formed by the first CCD vision detector 51 and the second CCD vision detector 52 can collect synchronously, and the maximum collection width is 700 mm. After printing, the first CCD vision detector 51 and the second CCD vision detector 52 collect at the same time, which effectively avoids multiple collections affecting production efficiency.
[0049] like Figure 1 and Figure 4As shown, in a specific example provided by the present application, the inkjet system 4 includes an inkjet moving mechanism 42, a nozzle control mechanism 41 and an ink supply mechanism 43; the inkjet moving mechanism 42 installed on the bed 1 has an inkjet slider moving along a first direction, and the nozzle control mechanism 41 is connected to the inkjet slider; the ink supply mechanism 43 for providing ink for the nozzle control mechanism 41 is installed on the bed 1. Specifically, the inkjet moving mechanism 42 includes an inkjet linear motor 422 and an inkjet linear guide 421, the inkjet linear guide 421 is installed on the crossbeam 91 and is located on the other side opposite to the visual moving mechanism, the mover of the inkjet linear motor 422 is installed on the inkjet linear slider through a slider, the inkjet linear motor 422 is connected to the nozzle control mechanism 41, and the inkjet linear motor 422 is electrically connected to the controller; the controller is electrically connected to the nozzle control mechanism 41 and the ink supply mechanism 43.
[0050] During actual use, the controller controls the inkjet straight line to drive the nozzle control mechanism 41 to move to the initial printing position. The controller controls the nozzle control mechanism 41 to print, and at the same time controls the ink supply mechanism 43 to provide ink for the nozzle control mechanism 41 to improve the printing accuracy; the ink supply mechanism 43 provides ink for the nozzle control mechanism 41 to ensure the continuity of printing and improve the printing efficiency.
[0051] like Figure 1 and Figure 5 As shown, in a specific example provided by the present application, the inkjet system 4 further includes a cleaning mechanism 44; the cleaning mechanism 44 for cleaning the nozzles in the nozzle control mechanism 41 is installed on the bed 1. In actual use, the cleaning mechanism 44 is mainly used for cleaning and maintaining the nozzles in the nozzle control mechanism 41, thereby increasing the service life of the nozzle control mechanism 41 and ensuring the printing effect.
[0052] like Figure 2 and Figure 5As shown, in a specific example provided by the present application, the dual-platform multifunctional circuit board high-speed inkjet printing device also includes a curing system 7, which includes a curing support 71, a first curing component 72 and a second curing component 73; the curing support 71 is installed on the bed 1 and is located between the first workbench 2 and the second workbench 3; the first curing component 72 and the second curing component 73 are respectively installed on both sides of the curing support 71 along the first direction, and the first curing component 72 and the second curing component 73 are respectively located above the first workbench 2 and the second workbench 3. Specifically, in this embodiment, the curing source of the first curing component 72 and the second curing component 73 is a UV lamp. In actual use, the UV lamp in the first curing component 72 irradiates the printed circuit board on the first workbench 2, which enhances the bonding force between the ink and the surface of the large-size circuit board, and the UV lamp in the second curing component 73 irradiates the printed circuit board on the second workbench 3, which enhances the bonding force between the ink and the surface of the small-size circuit board, improves the stability of printing, and ensures that the patterns of the large-size circuit board and the small-size circuit board after printing can be preserved for a long time.
[0053] like Figure 1 and Figure 5 As shown, in a specific example provided by the present application, the dual-platform multifunctional circuit board high-speed inkjet printing device also includes a thickness measuring component 8, the thickness measuring component 8 includes a thickness measuring support 81, a first thickness measuring sensor 82 and a second thickness measuring sensor 83; the thickness measuring support 81 located between the first workbench 2 and the second workbench 3 is installed on the bed 1, and the thickness measuring support 81 extends a first support beam and a second support beam on both sides of the first direction, and the first support beam and the second support beam are respectively located on the first workbench 2 and the second workbench 3; the first thickness measuring sensor 82 for monitoring the thickness of the circuit board on the first workbench 2 and the second sensor for monitoring the thickness of the circuit board on the second workbench 3 are respectively installed on the first support beam and the second support beam.
[0054] In actual use, the first thickness sensor 82 and the second thickness sensor 83 are respectively used to monitor the thickness of the large-size circuit board on the first workbench 2 or the small-size circuit board on the second workbench 3, and feed the monitoring results back to the controller. The controller adjusts the distance between the nozzle in the nozzle control mechanism 41 and the large-size circuit board or the small-size circuit board according to the monitoring results to improve the printing accuracy.
[0055] like Figure 3 and Figure 4As shown, in a specific example provided by the present application, the first driving mechanism 21 includes a first linear motor 212 and a first linear guide assembly 211, the first linear guide assembly 211 is installed on the bed 1, the mover of the first linear motor 212 is installed on the first linear guide assembly 211 through a slider, and the first linear motor 212 is connected to the first workbench 2; the first linear motor 212 drives and connects to the first linear guide assembly 211; the second driving mechanism 31 includes a second linear motor 312 and a second linear guide assembly 311, the second linear guide assembly 311 is installed on the bed 1, the mover of the second linear motor 312 is installed on the second linear guide assembly 311 through a slider, and the second linear motor 312 is connected to the second workbench 3.
[0056] During actual use, the controller controls the first linear motor 212 or the second linear motor 312 to rotate forward or reverse, and the corresponding slider performs reciprocating motion on the first linear guide rail or the second linear guide rail assembly 311, thereby causing the first workbench 2 installed on the first linear motor 212 or the second workbench 3 installed on the second linear motor 312 to reciprocate. In other embodiments, the first drive mechanism 21 and the second drive mechanism 31 use a screw nut assembly to achieve the linear motion of the first workbench 2 and the second workbench 3; therefore, the present application does not limit the specific structures of the first drive mechanism 21 and the second drive mechanism 31.
[0057] like Figures 5 to 7 As shown, in a specific example provided by the present application, a first edge pressing mechanism and a second edge pressing mechanism for pressing the circuit board are respectively provided on the first workbench 2 and the second workbench 3. The first edge pressing mechanism includes a first moving mechanism 22 and a first edge pressing assembly 24 respectively arranged on both sides of the first workbench 2 in the first direction; the first moving mechanism 22 and the first edge pressing assembly 24 are located inside the first workbench 2, the first moving mechanism 22 driving the first edge pressing assembly 24 to move in the first direction is located inside the first workbench, the first moving mechanism 22 drives the first edge pressing assembly 24 to drive, and a first slide 201 for the first edge pressing assembly 24 to move is provided on the first workbench 2; when the large-size circuit board is placed on the first workbench 2, the first moving mechanism 22 drives the first edge pressing assembly 24 to move along the first direction close to the side of the large-size circuit board until the first edge pressing assembly 24 is located above the large-size circuit board, and the first moving mechanism 22 stops driving the first edge pressing assembly 24. Specifically, the first edge pressing assembly 24 includes a first moving rod 242 located in the first sliding groove 201 and a first pressing plate 241 placed on the top of the first moving rod 242 .
[0058] During actual use, when the large-size circuit board is not placed on the first workbench 2, the controller controls the first moving mechanism 22 to control the first edge clamping assembly 24 to move away from the first workbench 2. When the large-size circuit board is placed on the first workbench 2, the controller controls the first moving mechanism 22 to control the first edge clamping assembly 24 to move toward the side close to the workbench, and the first moving rod 242 moves in the first slide groove 201 until the first pressure plate 241 is located above the large-size circuit board, thereby limiting the movement of the large-size circuit board in the Z direction, ensuring stability during printing, and improving printing accuracy.
[0059] like Figures 5 to 11 As shown, in a specific example provided by the present application, the first moving mechanism 22 includes two first conveyor belt assemblies 221 arranged in parallel in the first workbench 2 and with the conveying direction being the first direction, and a first moving motor 224 providing power to the first conveyor belt assemblies 221 through a first synchronous rotating shaft 223. A first moving slider 222 following the movement of the first conveyor belt is sleeved on the first conveyor belt in each first conveyor belt assembly 221. The first moving slider 222 is connected to a first moving member 229. The bottom of the first moving member 229 is provided with two first moving sliders 222. A synchronous slider 226, a first synchronous guide rail 225 matching the first synchronous slider 226 is provided on the inner bottom of the first workbench 2, a first lifting cylinder 227 is provided on the first moving member 229, the lifting end of the first lifting cylinder 227 is connected to the first lifting plate 228, and a plurality of first edge pressing assemblies 24 are provided on the first lifting plate 228, each of the first edge pressing assemblies 24 includes two or three first moving rods 242 and a first pressing plate 241, the bottom of the first moving rod 242 is connected to the first lifting plate 228, and the top is connected to the first pressing plate 241. It should be noted that in this embodiment, a first guide assembly 243 is provided between the first moving member 229 and the first lifting plate 228. It should be noted that, in the present embodiment, three groups of first transmission belt assemblies 221 are provided in the first direction within the first workbench 2, each group of first transmission belt assemblies 211 has two first transmission belt assemblies 221, and the two first transmission belt assemblies 221 form a first transmission mechanism 23, and two adjacent first transmission mechanisms 23 are maintained in synchronous rotation through a first synchronous rotating shaft 223, the first mobile motor 224 provides a power source for the first synchronous rotating shafts 223, and the first synchronous shafts are connected through a first coupling 231.
[0060] During actual use, the controller controls the first moving motor 224 to rotate forward, so that the first moving slider 222 drives the first moving member 229 to move toward the direction close to the large-size circuit board until the first pressure plate 241 is located above the large-size circuit board. The controller controls the first moving motor 224 to stop rotating; the controller starts the first lifting cylinder 227 to move downward, so that the first lifting plate 228 drives the first pressure plate 241 to move downward, pressing the large-size circuit board onto the first workbench 2.
[0061] like Figure 1 and Figure 2 As shown, in a specific example provided by the present application, the second edge pressing mechanism includes a second moving mechanism and a second edge pressing assembly 34 respectively arranged on both sides of the second workbench 3 in the first direction; the second moving mechanism driving the second edge pressing assembly 34 to move in the first direction is located in the second workbench 3, the second moving mechanism drives and connects the second edge pressing assembly, and the second workbench 3 is provided with a second slide 301 for the movement of the second edge pressing assembly 34; when the small-sized circuit board is placed on the second workbench 3, the second moving mechanism drives the second edge pressing assembly 34 to move along the first direction close to the side of the small-sized circuit board until the second edge pressing assembly 24 is located above the circuit board, and the second moving mechanism stops driving the first edge pressing assembly 24. Specifically, the second edge pressing assembly 34 includes a second moving rod located in the second slide 301 and a second pressing plate placed on the top of the second moving rod. It should still be explained that in this embodiment, at least one small-sized circuit board can be placed on the second workbench, and the selection is made according to the actual situation.
[0062] During actual use, when the small-size circuit board is not placed on the second workbench 3, the controller controls the second moving mechanism to control the second edge clamping assembly 34 to move away from the second workbench 3. When the small-size circuit board is placed on the second workbench 3, the controller controls the second moving mechanism to control the second edge clamping assembly 34 to move toward the side close to the workbench, and the second moving rod moves in the second slide groove 301 until the second pressure plate is located above the small-size circuit board, thereby limiting the movement of the small-size circuit board in the Z direction, ensuring stability during printing, and improving printing accuracy.
[0063] In a specific example provided in the present application, the second moving mechanism includes two second conveyor belt assemblies arranged in parallel in the second workbench 3 and with the transmission direction being the first direction, and a second moving motor providing power to the second conveyor belt assemblies through a synchronous rotating shaft, a second moving slider which follows the movement of the second conveyor belt is sleeved on the second conveyor belt in each second conveyor belt assembly, the second moving slider is connected to the second moving member, two second synchronous sliders are arranged at the bottom of the second moving member, a second synchronous guide rail which matches the second synchronous slider one by one is arranged on the inner bottom of the second workbench 3, a second lifting cylinder is arranged on the second moving member, the lifting end of the second lifting cylinder is connected to the second lifting plate, a plurality of second edge pressing assemblies 34 are arranged on the second lifting plate, each second edge pressing assembly 34 includes three second moving rods and a second pressing plate, the bottom of the second moving rod is connected to the second lifting plate, and the top is connected to the second pressing plate. It should be noted that in this embodiment, a second guide assembly is arranged between the second moving member and the second lifting plate. It should be noted that in this embodiment, three groups of second transmission belt assemblies are arranged in the second direction in the second workbench 3, each group of second transmission belt assemblies has two second transmission belt assemblies, and the two second transmission belt assemblies form a second transmission mechanism. Two adjacent second transmission belt assemblies are kept in synchronous rotation through a second synchronous shaft, and the second mobile motor provides a power source for the second synchronous shafts, and the second synchronous shafts are connected through a second coupling. It should still be noted that the second mobile mechanism in this embodiment has the same structure as the first mobile mechanism 22, which is not shown in the figure here, and can be referred to Figure 6 , Figure 7 , Fig.10 and Fig.11 To understand.
[0064] During actual use, the controller controls the second moving motor to rotate forward, so that the second moving slider drives the second moving member to move toward the direction close to the small-sized circuit board until the second pressing plate is located above the small-sized circuit board, and the controller controls the second moving motor to stop rotating; the controller starts the second lifting cylinder to move downward, so that the second lifting plate drives the second pressing plate to move downward, and the large-sized circuit board is pressed tightly against the second workbench 3. It should be noted that in this embodiment, two small-sized circuit boards can be placed on the second workbench 3 at the same time to improve processing efficiency.
[0065] like Figure 1 and Figure 2 As shown, a high-voltage cabinet 100 and a low-voltage cabinet 200 are installed on the bed 1 in the present application, wherein the high-voltage cabinet 100 is mainly responsible for the power supply of the equipment and the protection of high-power components, such as the first linear motor 212, the second linear motor 312, etc., and the low-voltage cabinet 200 is responsible for the control and signal processing of the equipment, such as the first thickness sensor 82, the second thickness sensor 83, etc.
[0066] Embodiment 2 like Fig.12 As shown, this embodiment provides a high-speed inkjet printing method for a dual-platform multifunctional circuit board, comprising: Step 110: Select the circuit board to be printed and place it on the corresponding first workbench or second workbench; it is understandable that first determine whether to use the first workbench to print a large-size circuit board or to use the second workbench to print a small-size circuit board.
[0067] Step 120: If the circuit board to be printed is placed on the first workbench, the first drive mechanism is controlled to drive the first workbench to the initial printing position; it can be understood that a large-size circuit board is placed on the first workbench, and the first drive mechanism is controlled to drive the first workbench to move to the initial printing position.
[0068] Step 130: Control the inkjet system to print the circuit board to be printed on the first workbench; it is understandable that when the first workbench reaches the initial printing position, the inkjet system is controlled to start printing.
[0069] Step 140: If the circuit board to be printed is placed on the second workbench, the second drive mechanism is controlled to drive the second workbench to the initial printing position; it can be understood that a small-sized circuit board is placed on the second workbench, and the second drive mechanism is controlled to drive the second workbench to move to the initial printing position.
[0070] Step 150: Control the inkjet system to print the circuit board to be printed on the second workbench; it can be understood that when the second workbench reaches the initial printing position, the inkjet system is controlled to start printing.
[0071] In the above embodiment, through steps 100 to 140, based on the dual-platform multifunctional circuit board inkjet printing device in embodiment one, a method capable of printing large-size circuit boards or small-size circuit boards is provided, and corresponding printing can be provided based on the selection of large-size circuit boards or small-size circuit boards.
[0072] In the above embodiment, in the aforementioned step 130 or step 150, Fig.13 A schematic diagram showing a process flow of a printing preparation method is shown, such as Fig.13 As shown, the printing preparation method before controlling the inkjet system to print the circuit board to be printed on the first workbench or the second workbench includes: Step 210: If the circuit board to be printed is placed on the first workbench, control the first side pressing mechanism to press it onto the first workbench.
[0073] Step 220: The thickness of the circuit board to be printed is collected based on the first thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual inspection instrument and the second CCD visual inspection instrument.
[0074] Step 230: If the printed circuit board is placed on the second workbench, control the second side pressing mechanism to press it onto the second workbench.
[0075] Step 240: The thickness of the circuit board to be printed is collected based on the second thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual inspection instrument and the second CCD visual inspection instrument.
[0076] In the above embodiment, the printing preparation provided by steps 210 to 240 can press the large-size circuit board against the first workbench or the small-size circuit board against the second workbench before printing the large-size circuit board or the small-size circuit board, so as to ensure stability during the printing process; adjust the position of the nozzle by collecting the thickness of the large-size circuit board or the small-size circuit board to ensure printing accuracy; determine the contour positioning of the large-size circuit board or the small-size circuit board by the first CCD visual inspection instrument and the second CCD visual inspection instrument, so as to facilitate the control of the inkjet system for precise printing.
[0077] In this embodiment, the inkjet system includes a nozzle control mechanism and an ink supply mechanism for providing ink for the nozzle control mechanism. In the above embodiment, in the above step 130, Fig.14 The schematic diagram of the inkjet system for printing the circuit board on the first workbench is shown as follows: Fig.14 As shown, the inkjet system for printing the circuit board on the first workbench includes: Step 131: Based on the thickness of the circuit board to be printed and the four positioning points, the height of the nozzle in the nozzle control mechanism is adjusted and the printing range is determined, and the first workbench and the nozzle control mechanism are moved to print to obtain a printed circuit board.
[0078] Step 132: Curing the printed circuit board based on the first curing component to obtain a printed circuit board. Specifically, the first curing component uses UV light to perform curing.
[0079] In the above embodiment, in the aforementioned step 150, Fig.15 The schematic diagram of the inkjet system for printing the circuit board on the second workbench is shown as follows: Fig.15 As shown, the inkjet system printing method for the circuit board on the 8th workbench includes: Step 151: Based on the thickness of the circuit board to be printed and the four positioning points, the nozzle height in the nozzle control mechanism is adjusted and the printing range is determined, and the second workbench and the nozzle control mechanism are moved to print to obtain a printed circuit board.
[0080] Step 152: Curing the printed circuit board based on the second curing component to obtain a printed circuit board. Specifically, the second curing component uses UV light to perform curing.
[0081] In the above embodiment, through step 131 to step 132, or step 151 to step 152, the UV lamp in the first curing component irradiates the circuit board after printing on the first workbench, thereby enhancing the bonding force between the ink and the surface of the large-size circuit board, and the UV lamp in the second curing component irradiates the circuit board after printing on the second workbench, thereby enhancing the bonding force between the ink and the surface of the small-size circuit board, thereby improving the stability of printing and ensuring that the patterns printed on the large-size circuit board and the small-size circuit board can be preserved for a long time.
[0082] In the above embodiment, the aforementioned step 132 or step 152 further includes a printing test before the first curing component or the second curing component is cured. Fig.16 A schematic diagram of a printing detection process is shown in FIG. Fig.16 As shown, the printing inspection includes: Step 310: Acquire the printed circuit board image based on the first CCD visual inspection instrument and the second CCD visual inspection instrument.
[0083] Step 320: Compare the printed circuit board image with the preset printing image to obtain a comparison quality result.
[0084] Step 330: Feedback the comparison quality result to the interactive terminal, and save the comparison quality result to the storage unit. The interactive terminal includes a control panel or a mobile client for easy viewing.
[0085] In the above embodiment, through steps 310 to 330, it is possible to print, test and feedback the test results immediately, so that problems can be discovered and adjusted in time to reduce losses.
[0086] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A dual-platform multifunctional circuit board inkjet printing device, characterized in that: include: A bed and an inkjet system, wherein a first workbench for placing large-size circuit boards and a second workbench for placing small-size circuit boards are sequentially arranged on the bed along a first direction, a first driving mechanism is arranged between the first workbench and the bed to drive the first workbench to move along a second direction of the bed, a second driving mechanism is arranged between the second workbench and the bed to drive the second workbench to move along the second direction of the bed, and the inkjet system is movably mounted on the bed in the first direction; When the first driving mechanism drives the first workbench to the first printing position, the inkjet system moves to the first printing position to perform printing; When the second driving mechanism drives the second workbench to the second printing position, the inkjet system moves to the second printing position for printing.
2. The dual-platform multifunctional circuit board inkjet printing device according to claim 1, characterized in that: It also includes a visual inspection system for identification positioning and printing detection, the visual inspection system includes a visual moving mechanism, a first CCD visual detector and a second CCD visual detector, the visual moving mechanism is installed on the bed, and the visual moving mechanism drives the first CCD visual detector and the second CCD visual detector to move in a first direction, and drives the first CCD visual detector and the second CCD visual detector to connect.
3. The dual-platform multifunctional circuit board inkjet printing device according to claim 1, characterized in that: The inkjet system includes an inkjet moving mechanism, a nozzle control mechanism and an ink supply mechanism; The inkjet moving mechanism installed on the bed has an inkjet slider moving along the first direction, and the nozzle control mechanism is connected to the inkjet slider; The ink supply mechanism for providing ink for the nozzle control mechanism is installed on the bed.
4. The dual-platform multifunctional circuit board inkjet printing device according to claim 3, characterized in that: The inkjet system also includes a cleaning mechanism; The cleaning mechanism for cleaning the nozzles in the nozzle control mechanism is installed on the bed.
5. The dual-platform multifunctional circuit board inkjet printing device according to claim 1, characterized in that: Also included is a curing system, the curing system comprising a curing support, a first curing assembly, and a second curing assembly; The curing support is installed on the bed and is located between the first workbench and the second workbench; The first curing assembly and the second curing assembly are respectively installed on both sides of the curing support along the first direction, and the first curing assembly and the second curing assembly are respectively located above the first workbench and the second workbench.
6. The dual-platform multifunctional circuit board inkjet printing device according to claim 1, characterized in that: Also included is a thickness measurement assembly, the thickness measurement assembly including a thickness measurement support, a first thickness measurement sensor and a second thickness measurement sensor; The thickness measuring support located between the first workbench and the second workbench is installed on the bed, and the thickness measuring support extends a first support beam and a second support beam on both sides of the first direction respectively, and the first support beam and the second support beam are respectively located on the first workbench and the second workbench; The first thickness sensor for monitoring the thickness of the circuit board on the first workbench and the second sensor for monitoring the thickness of the circuit board on the second workbench are respectively installed on the first supporting beam and the second supporting beam.
7. The dual-platform multifunctional circuit board inkjet printing device according to claim 5, characterized in that: The first driving mechanism includes a first linear motor and a first linear guide assembly, the first linear guide is installed on the bed, a mover of the first linear motor is installed on the first linear guide through a slider, and the first linear motor is connected to the first workbench; The second driving mechanism includes a second linear motor and a second linear guide assembly, the second linear guide is installed on the bed, the mover of the second linear motor is installed on the second linear guide through a slider, and the second linear motor is connected to the second workbench.
8. The dual-platform multifunctional circuit board inkjet printing device according to claim 1, characterized in that: The first workbench and the second workbench are respectively provided with a first edge pressing mechanism and a second edge pressing mechanism for pressing the circuit board.
9. The dual-platform multifunctional circuit board inkjet printing device according to claim 8, characterized in that: The first edge pressing mechanism comprises a first moving mechanism and a first edge pressing assembly respectively arranged on both sides of the first workbench in the first direction, the first moving mechanism driving the first edge pressing assembly to move in the first direction is located in the first workbench, the first moving mechanism drives and connects the first edge pressing assembly, and the first workbench is provided with a first slide groove for the movement of the first edge pressing assembly; When a large-size circuit board is placed on the first workbench, the first moving mechanism drives the first edge clamping assembly to move along the first direction close to the side of the large-size circuit board until the first edge clamping assembly is located above the large-size circuit board, and the first moving mechanism stops driving the first edge clamping assembly.
10. The dual-platform multifunctional circuit board inkjet printing device according to claim 8, characterized in that: The second edge pressing mechanism comprises a second moving mechanism and a second edge pressing assembly respectively arranged on both sides of the second workbench in the first direction, the second moving mechanism driving the second edge pressing assembly to move in the first direction is located in the second workbench, the second moving mechanism drives and connects the second edge pressing assembly, and the second workbench is provided with a second slide groove for the movement of the second edge pressing assembly; When the small-size circuit board is placed on the second workbench, the second moving mechanism drives the second edge clamping assembly to move along the first direction close to the side of the small-size circuit board until the second edge clamping assembly is located above the small-size circuit board, and the second moving mechanism stops driving the second edge clamping assembly.
11. A dual-platform multifunctional circuit board inkjet printing method, characterized in that: include: Select the circuit board to be printed and place it on the corresponding first workbench or second workbench; If the circuit board to be printed is placed on the first workbench, controlling the first driving mechanism to drive the first workbench to an initial printing position; Controlling the inkjet system to print the circuit board to be printed on the first workbench; If the circuit board to be printed is placed on the second workbench, controlling the second driving mechanism to drive the second workbench to an initial printing position; The inkjet system is controlled to print the circuit board to be printed on the second workbench.
12. The dual-platform multifunctional circuit board inkjet printing method according to claim 11, characterized in that: Before controlling the inkjet system to print the circuit board to be printed on the first workbench or the second workbench, the method further includes: If the circuit board to be printed is placed on the first workbench, the first side pressing mechanism is controlled to press it onto the first workbench; The thickness of the circuit board to be printed is collected based on the first thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual inspection instrument and the second CCD visual inspection instrument; If the printed circuit board is placed on the second workbench, the second side pressing mechanism is controlled to press the printed circuit board onto the second workbench; The thickness of the circuit board to be printed is collected based on the second thickness measuring sensor, and four positioning points of the circuit board to be printed are obtained based on the first CCD visual inspection instrument and the second CCD visual inspection instrument; The inkjet system includes a nozzle control mechanism and an ink supply mechanism for providing ink for the nozzle control mechanism. The inkjet system prints the circuit board on the first workbench or the second workbench, including: Based on the thickness of the circuit board to be printed and the four positioning points, the height of the nozzle in the nozzle control mechanism is adjusted and the printing range is determined, and the first workbench and the nozzle control mechanism are moved to perform printing to obtain a printed circuit board; Curing the printed circuit board based on the first curing component to obtain a printed circuit board; Based on the thickness of the circuit board to be printed and the four positioning points, the height of the nozzle in the nozzle control mechanism is adjusted and the printing range is determined, and the second workbench and the nozzle control mechanism are moved to perform printing to obtain a printed circuit board; The printed circuit board is cured based on the second curing component to obtain a printed circuit board.
13. The dual-platform multifunctional circuit board inkjet printing method according to claim 11 or 12, characterized in that: Before the first curing component or the second curing component is cured, a printing test is also included, and the printing test includes: Acquire the printed circuit board image based on the first CCD visual inspection instrument and the second CCD visual inspection instrument; Compare the printed circuit board image with the preset printing image to obtain the comparison quality result; Feedback the comparison quality result to the interactive end, and save the comparison quality result to the storage unit.
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