Ultrasonic humidifying system for removing static electricity of resin diamond and humidifying method of ultrasonic humidifying system

By introducing an ultrasonic humidification system into the brush drill system of the resin drill, the water mist eliminates the electrostatic charge and humidifies the resin drill, the problem of adhesion of the resin drill due to electrostatic adsorption in dry weather in winter is solved, the uniformity and integrity of the brush drill is achieved, and the smooth progress of subsequent coating operations is ensured.

CN119704930APending Publication Date: 2025-03-28ZHEJIANG JUXIN IND CO LTD
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Patent Information

Application Number
CN202411891414.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In dry winter weather, resin drills adhere to the surface of the shaker mechanism due to electrostatic adsorption, resulting in uneven or missing brush drills, affecting subsequent coating operations.

Method used

The ultrasonic humidification system is adopted to spray water mist through the atomization head to cover the surface of the resin drill, eliminate static charge, and accurately regulate and guide the water mist through the suction parts of the first and second trachea, ensuring that the water mist penetrates deep into the deep area of ​​the resin drill, enhancing the humidification effect.

Benefits of technology

It effectively solves the problem of resin drill adhesion due to electrostatic adsorption, improves the uniformity and integrity of the brush drilling process, ensures the smooth progress of subsequent coating operations, and improves overall production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of air humidification, in particular to an ultrasonic humidification system for removing static electricity of a resin rhinestone and a humidification method.The ultrasonic humidification system comprises a rocking rhinestone machine body, a shaking table mechanism, a turnover mechanism and an ultrasonic atomization mechanism, the ultrasonic atomization mechanism comprises an atomization box body, and the atomization box body is arranged in the rocking rhinestone machine body; a first air pipe and a second air pipe are arranged on the atomization box body, and suction pieces are arranged at the joints of the first air pipe and the atomization box body and the joints of the second air pipe and the atomization box body; the other end of the first air pipe is arranged on the lower surface of the table mechanism, and the other end of the second air pipe is arranged at one end where the resin diamonds gather on the table mechanism. According to the device, the direction of water mist is guided through the first air pipe and the second air pipe, that is, the water mist is guided to penetrate into the deep area of the resin diamonds, especially the resin diamonds in the bottom layer area of the gathering part, so that the humidifying effect of the water mist is enhanced, and the electrostatic adhesion phenomenon is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of air humidification, in particular to an ultrasonic humidification system and a humidification method for removing static electricity from a resin drill. Background Art

[0002] Resin diamonds, as a kind of jewelry accessories, are made of synthetic resin (artificially synthesized high molecular polymer) as the base material, which is molded, heated and hardened, and silver-plated at the bottom to simulate the sparkling effect of diamonds. They have various forms and are widely used in decoration fields such as clothing and bags.

[0003] Given the small size of decorative diamonds, the inconvenience of directly fixing them to clothing, and the large demand, a prefabricated method is usually adopted, that is, the decorative diamonds are placed on the template holes, adhered with film and covered with base film to form a decorative panel consistent with the template pattern, which is then fixed to the clothing.

[0004] Traditional methods of fixing decorative diamonds, such as shaking the workbench to make the decorative diamonds fall into the template, or using sponge flannel to move horizontally and push them in, have significant shortcomings: the decorative diamonds are difficult to stably fix in the template holes and are easy to fall off, affecting the film application operation; at the same time, the labor intensity is high and the cost is high.

[0005] In response to the above problems, a Chinese patent with application number 202320130643.2 discloses a fully automatic shaking drill machine, including a frame, on which a PLC control system, a magnetic powder paper loading system, a shaking drill system, a downward pressure system and a paper output system are arranged; the shaking drill system includes a shaking drill motor, a shaking drill disk, a mounting frame and a movable frame, and two sets of synchronous belt drive assemblies are arranged on the frame, and the movable frame is fixed on the belts of the two sets of synchronous belt drive assemblies. The shaking drill machine completes the automation of the brushing drilling process through the mutual cooperation of the magnetic powder paper loading system, the shaking drill system, the downward pressure system and the paper output system, and the brushing drilling speed is fast, which reduces the labor intensity of workers, reduces labor costs, and improves production efficiency.

[0006] However, although the above patented design has successfully automated the drilling process, there are still challenges in actual application scenarios. Specifically, in dry winter weather, due to the low moisture content in the air and the fact that the resin drill is made of synthetic resin, this material is more likely to adhere to the machine surface due to static adsorption in a dry environment, causing part of the resin drill to be adsorbed on the drilling template when the drilling machine is drilling, resulting in uneven or missing drilling. This in turn causes the subsequent laminating unit to be unable to perform laminating operations on the template area.

[0007] Although there are technical means in the prior art to directly spray water into the shaking table of the shaking drill machine, during use, if the sprayed water flow is too small, the resin drills in the shaking table cannot be fully covered, resulting in some resin drills still being affected by static electricity and adhering to the drill brush template; if the sprayed water flow is too large, too much water will adhere to the surface of the resin drill in the shaking table, making it impossible for the subsequent coating unit to remove the resin drill from the drill brush template during the coating operation. Summary of the invention

[0008] The object of the present invention is to provide an ultrasonic humidification system and a humidification method for removing static electricity from a resin drill, so as to solve the technical problems raised in the above-mentioned background technology.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] An ultrasonic humidification system for removing static electricity from resin drills, comprising a rocking drill body; a rocking table mechanism, which is arranged above the rocking drill body and is used to rearrange the resin drills according to a set pattern; an ultrasonic atomization mechanism, which comprises an atomization box, which is arranged inside the rocking drill body, and is provided with a first air pipe and a second air pipe, and the connection between the first air pipe and the second air pipe and the atomization box is provided with a suction piece; the other end of the first air pipe is arranged on the lower surface of the rocking table mechanism, and is used to adsorb and fix the resin drills; the other end of the second air pipe is arranged at one end where the resin drills gather in the rocking table mechanism, and is used to guide water mist so that the water mist enters the gap between the resin drills to eliminate static electricity; an atomization pipeline, which is arranged outside the atomization box, and its horizontal flat part is located above the bed; an atomization head, whose array is distributed on the horizontal flat part of the atomization pipeline, and its output end faces the upper surface of the bed; an injection pipe, which is located outside the atomization box and is used to inject liquid into the interior of the atomization box.

[0011] Preferably, the rocking bed mechanism includes: a bed body, which is arranged above the rocking drill body, and a gathering part is arranged at an end thereof. When the bed body is in a stationary state, the resin drill is located in the area where the gathering part is located; a brush drill template, which is arranged in the middle area of ​​the bed body, and when the bed body is in a rocking state, the resin drill moves toward the brush drill template area so that the resin drill is captured by the brush drill template; a cavity, which is arranged inside the bed body and is located in the lower area of ​​the brush drill template, and is connected to the first air pipe; a rocking member, which is arranged on the lower surface of the bed body and is used to drive the bed body to rock.

[0012] Preferably, the gathering part includes: a gathering chamber, which is arranged in the end area of ​​the bed and is connected to the second air pipe; through holes, whose array is distributed outside the gathering chamber and is connected to the gathering chamber, and the moisture gathered between the resin drills enters the gathering chamber through the through holes and enters the interior of the atomization box through the guidance of the second air pipe.

[0013] Preferably, it also includes: a flip mechanism, which is arranged below the shaking table mechanism and connected to the shaking drill body, and is used to flip the shaking table mechanism so that the resin drills are gathered at the end of the shaking table mechanism.

[0014] Preferably, the first air pipe includes: a first fixed part, one end of which is connected to the atomization box, and the other end is connected to the shaking drill body; a first movable part, one end of which is connected to the first fixed part, and the other end is connected to the lower surface of the bed, so as to achieve communication with the cavity; when the bed is in a rocking state, the first movable part swings with the rocking of the bed.

[0015] Preferably, the second air pipe includes: a second fixed part, one end of which is connected to the atomization box, and the other end is connected to the shaking drill body; a second movable part, one end of which is connected to the second fixed part, and the other end is connected to the end of the bed, so as to achieve communication with the gathering chamber; when the bed is in a rocking state, the second movable part swings with the rocking of the bed.

[0016] Preferably, the flipping mechanism includes: a supporting bracket, which is arranged between the bed and the rocking drill body and connected to the rocking member; a supporting roller, which is arranged on the lower surface of the supporting bracket and fixedly connected to the supporting bracket; an end of which is rotatably connected to the rocking drill body; a transmission member, which is arranged on the top of the rocking drill body and is used to drive the supporting bracket to rotate, and when the supporting bracket rotates, it will not interfere with the swing of the supporting bracket.

[0017] Preferably, the support frame is provided with a clearance groove for the first movable part to perform a swinging operation.

[0018] Preferably, a coating device is provided on the top of the shaking drill body, and the coating device includes: a mounting frame, which is arranged on the top of the shaking drill body and whose width is greater than the width of the bed; transmission rollers, which are respectively arranged on both sides of the mounting frame and are used to support the laminating film; a pushing member, which is arranged on the top of the mounting frame and has a lower pressure plate at its output end, and the lower pressure plate is located above the laminating film.

[0019] The present invention also provides an ultrasonic humidification method for removing static electricity from a resin drill, the humidification method comprising the following steps:

[0020] S1, preparatory stage: start the ultrasonic atomization mechanism, spray water mist through the atomization head, cover the surface of the resin drill in the gathering part and the upper surface of the bed, and eliminate static electricity; at the same time, the suction piece on the second air pipe is started, and the water mist is sucked through the through hole and the gap of the resin drill, and introduced into the deep area of ​​the resin drill to improve the humidification effect;

[0021] S2, swinging and pushing stage: when the bed is swinging, the suction piece on the first air pipe is set to the first working state to absorb and fix the swinging resin drill; the suction piece on the second air pipe is switched to the second working state to suck water mist to humidify the resin drill, and use the impact force of the water mist to push the resin drill to move toward the brush drill template to achieve efficient aggregation and positioning;

[0022] S3, air blowing and dehumidification stage: before the resin drill is coated, the atomizing device stops working, the suction piece on the first air pipe maintains the first working state, adsorbs and fixes the resin drill; the suction piece on the second air pipe switches to the first working state, releases air flow to dehumidify the resin drill on the brush drill template, removes excess moisture, and creates conditions for the resin drill to be tightly connected with the bonding film;

[0023] S4, coating stage: the suction piece on the first air pipe is controlled to stop working, and the adsorption and fixation of the resin drill are released; the suction piece on the second air pipe is kept closed to avoid interfering with the coating process.

[0024] Technical effects and advantages of the present invention:

[0025] 1. The present invention realizes the automatic rearrangement of resin drills through the coordinated work of the rocking drill body, the rocking table mechanism, the flipping mechanism and the brushing drill template. This solution not only improves production efficiency, but also ensures the uniform distribution of resin drills on the brushing drill template, laying the foundation for subsequent film coating operations; at the same time, the regular shaking of the rocking table mechanism and the effective flipping of the flipping mechanism enable the resin drills to efficiently slide down and accumulate in the gathering part, which is convenient for subsequent brushing drilling and film coating operations.

[0026] 2. The present invention effectively solves the problem of resin drills adhering to the surface of the bed due to electrostatic adsorption in dry winter weather by adding an ultrasonic atomization mechanism. The water mist generated by the ultrasonic atomization mechanism can quickly adsorb and neutralize the electrostatic charged particles on the surface of the resin drill, inhibiting the electrostatic discharge phenomenon, thereby reducing the adhesion of the resin drill to the drill brushing template area; this improvement not only improves the uniformity and integrity of the drill brushing process, but also ensures that the subsequent coating operation can proceed smoothly, further improving the overall production efficiency and product quality.

[0027] 3. The present invention realizes precise control and guidance of water mist by introducing the first air pipe and the second air pipe and their matching suction parts; specifically, the first air pipe effectively adsorbs and fixes the resin drill that is easy to move during the swinging process, prevents it from sliding due to excessive moisture, and ensures the stability of operation; the second air pipe utilizes the tiny gap between the through hole and the resin drill to efficiently suck the water mist, guides the water mist into the deep area of ​​the resin drill, and significantly enhances the humidification effect; at the same time, by switching the working mode of the second air pipe, it is ensured that the resin drill originally located in the bottom area of ​​the gathering part can also obtain sufficient humidification treatment, effectively avoiding the adhesion problem of the resin drill in the dry state due to static electricity; in addition, the impact of the water mist also promotes the flow of the resin drill in the gathering part to the brush drill template area, increases the number of resin drills in this area, and thereby improves the efficiency of the resin drill falling into the brush drill template slot. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the rocking drill body of the present invention;

[0030] Figure 3 It is a structural schematic diagram of the rocking table mechanism of the present invention;

[0031] Figure 4 It is a structural schematic diagram of the film coating device of the present invention;

[0032] Figure 5 It is a schematic diagram of the internal structure of the rocking drill body of the present invention;

[0033] Figure 6 for Figure 5 A is a schematic diagram of the enlarged structure of the middle part;

[0034] Figure 7 for Figure 5 A schematic diagram of the enlarged structure of B;

[0035] Figure 8 This is a schematic diagram of a first working state of the ultrasonic atomization mechanism of the present invention;

[0036] Fig. 9 It is a schematic diagram of the second working state of the ultrasonic atomization mechanism of the present invention;

[0037] Fig.10 It is a schematic diagram of the third working state of the ultrasonic atomization mechanism of the present invention;

[0038] Fig.11 It is a schematic diagram of the fourth working state of the ultrasonic atomization mechanism of the present invention.

[0039] The accompanying drawings are marked as follows:

[0040] 1. Rocking drill body;

[0041] 2. rocking table mechanism; 201. bed body; 202. gathering part; 2021. gathering cavity; 2022. through hole; 203. brush drilling template; 204. cavity; 205. rocking member;

[0042] 3. Ultrasonic atomization mechanism; 301. Atomization box; 302. First air pipe; 3021. First fixed part; 3022. First movable part; 303. Second air pipe; 3031. Second fixed part; 3032. Second movable part; 304. Atomization pipeline; 305. Atomization head; 306. Liquid injection pipe;

[0043] 4. Turning mechanism; 401. Support frame; 402. Support roller; 403. Transmission member;

[0044] 5. Laminating device; 501. Mounting frame; 502. Transmission roller; 503. Pushing member; 504. Lower pressure plate. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] Embodiment 1

[0047] Reference Figures 1 to 7 As shown, the present invention provides an ultrasonic humidification system for removing static electricity from resin drills, including a rocking drill body 1, above which a rocking table mechanism 2 is provided, and the rocking table mechanism 2 is used to rearrange the resin drills according to a set pattern.

[0048] The flipping mechanism 4 is arranged below the shaking table mechanism 2 and connected to the shaking drill body 1 , and is used for flipping the shaking table mechanism 2 so that the resin drills are gathered at the end of the shaking table mechanism 2 .

[0049] Specifically, the rocking bed mechanism 2 includes a bed body 201 , which is arranged above the rocking drill body 1 , and a gathering portion 202 is arranged at the end thereof. When the bed body 201 is in a stationary state, the resin drill is located in the area where the gathering portion 202 is located.

[0050] The brush drill template 203 is arranged in the middle area of ​​the bed 201 . When the bed 201 is in a rocking state, the resin drill moves toward the brush drill template 203 area so that the resin drill is captured by the brush drill template 203 .

[0051] The drilling template 203 is provided with slots distributed in an array, and the arrangement of the slots is set according to actual production requirements.

[0052] A placement groove for placing the brush drill template 203 is opened in the middle area of ​​the bed 201. After the brush drill template 203 is placed in the placement groove, the upper surface of the brush drill template 203 and the bearing plane of the bed 201 are in the same horizontal plane, and the four sides of the brush drill template 203 are connected to the bed 201 by fixing tape.

[0053] The rocking member 205 is disposed on the lower surface of the bed 201 and is used to drive the bed 201 to rock.

[0054] The rocking members 205 are distributed at the four corners of the lower surface of the bed body 201 .

[0055] The rocking member 205 in this embodiment includes an electric rotating seat, and a transmission rod is provided at the output end of the electric rotating seat. The transmission rod is rotatably connected to the lower surface of the bed body 201. Driving the bed body 201 to shake through the rocking member 205 belongs to the prior art and will not be described in detail here.

[0056] Specifically, the turning mechanism 4 includes a support bracket 401 , which is disposed between the bed 201 and the drilling machine body 1 and connected to the rocking member 205 .

[0057] The supporting roller 402 is disposed on the lower surface of the supporting bracket 401 and is fixedly connected to the supporting bracket 401 ; and its end is rotatably connected to the drilling machine body 1 .

[0058] The transmission member 403 is disposed on the top of the drilling rig body 1 and is used to drive the support bracket 401 to rotate. When the support bracket 401 rotates, the transmission member 403 will not interfere with the swing of the support bracket 401.

[0059] The transmission member 403 in this embodiment includes an electric motor, and a transmission gear is provided at the output end of the electric motor. The transmission gear is meshed with a connecting gear provided on the supporting roller 402. Driving the supporting roller 402 to rotate through the transmission member 403 belongs to the prior art and will not be described in detail here.

[0060] Specifically, a coating device 5 is provided on the top of the drilling machine body 1 . The coating device 5 includes a mounting frame 501 , which is arranged on the top of the drilling machine body 1 and has a width greater than that of the bed 201 .

[0061] The transmission rollers 502 are respectively disposed on both sides of the mounting frame 501 and are used to support the laminating film.

[0062] The pushing member 503 is arranged on the top of the mounting frame 501, and a lower pressing plate 504 is arranged at the output end thereof. The lower pressing plate 504 is located above the laminating film.

[0063] First, the resin drill is placed on the gathering part 202 of the bed 201, and the brush drill template 203 actually required is installed in the placement groove on the bed 201, and the preliminary preparation work of the rocking drill is completed.

[0064] When the drill is shaken, the rocking member 205 is started, and the rocking member 205 drives the bed 201 to shake regularly. At this time, the resin drill located in the gathering part 202 is affected by the shaking of the bed 201 and gradually moves toward the brush drill template 203 area. As the bed 201 shakes, a part of the resin drill eventually falls into the slot on the brush drill template 203.

[0065] After the drilling operation is completed, the rocking member 205 stops operating, and the transmission member 403 is controlled to drive the supporting roller 402 to rotate. The supporting roller 402 drives the bed 201 to flip through the supporting frame 401 and the rocking member 205. At this time, except for those resin drills that fall into the slot holes of the brush drilling template 203, all the remaining resin drills slide down again along the slope formed by the bed 201 during the flipping process and accumulate in the gathering part 202 of the bed 201.

[0066] It should be noted that a fence is provided on the outside of the bed 201 , and the fence wraps the four sides of the bed 201 to prevent the resin drill from falling to the outer area of ​​the bed 201 during shaking.

[0067] When the resin drill falls back to the gathering part 202, the transmission member 403 drives the bed 201 to return to the initial horizontal state. Then the pusher 503 is started, and the pusher 503 presses the laminating film down to the area where the brush drill template 203 is located through the lower pressing plate 504, so that the laminating film and the resin drill resting on the brush drill template 203 are laminated. After the laminating is completed, the pusher 503 is controlled to drive the lower pressing plate 504 to move upward. At this time, the laminating film loses the pressure of the lower pressing plate 504, and the laminating film is driven to move by the winding device arranged outside the rocking drill body 1, so that the laminating film with the resin drill attached is moved out of the area where the brush drill template 203 is located, waiting for the arrival of the next process.

[0068] Embodiment 2

[0069] Although the above embodiment realizes the automation of the drilling process, when the shaking table mechanism 2 performs drilling operation on the resin drill in dry winter weather, due to the low moisture content in the air and the fact that the resin drill is mainly made of synthetic resin, this material is more likely to adhere to the surface of the bed 201 due to electrostatic adsorption in a dry environment, causing the shaking table mechanism 2 to perform drilling operation. Part of the resin drill will be affected by static electricity and adsorbed on the drilling template 203, resulting in uneven or missing drilling, and further causing the subsequent coating device 5 to be unable to perform coating operation on the template area. In view of this, technical improvements are made on the basis of embodiment 1, and the specific scheme is as follows:

[0070] An ultrasonic atomization mechanism 3 is provided inside the rocking drill body 1 , and the ultrasonic atomization mechanism 3 comprises an atomization box 301 . The atomization box 301 is arranged inside the rocking drill body 1 .

[0071] The inside of the atomizing box 301 is provided with an array of piezoelectric ceramic sheets, which are driven by electric energy to emit ultrasonic waves. The ultrasonic waves resonate with the inherent oscillation frequency of the piezoelectric ceramic sheets through a certain oscillation circuit, thereby causing the water in contact with the piezoelectric ceramic sheets to vibrate up and down. The high-frequency vibration breaks up the water molecules to form ultrafine particles of 1-5 microns, i.e., tiny floating particles.

[0072] The atomization pipe 304 is arranged outside the atomization box 301 , and its main body is in a “∏” shape, and its horizontal part is located above the bed 201 .

[0073] The atomizing heads 305 are arranged in an array on the horizontal part of the atomizing pipe 304 , and the output ends thereof face the upper surface of the bed 201 .

[0074] The liquid injection tube 306 , located outside the atomizing box 301 , is used to inject liquid into the interior of the atomizing box 301 .

[0075] A liquid level switch is provided inside the atomizing box 301 . When the liquid level inside the atomizing box 301 is lower than the liquid level switch, the liquid level switch triggers an alarm program to remind the staff to input pure water into the atomizing box 301 through the liquid injection pipe 306 .

[0076] During the dry winter period, the staff injects pure water into the interior of the atomizing box 301 through the liquid injection pipe 306 so that the liquid level of the pure water is higher than the piezoelectric ceramic piece.

[0077] Start the ultrasonic atomization mechanism 3. After the ultrasonic atomization mechanism 3 is started, the piezoelectric ceramic piece inside the atomization box 301 generates high-frequency vibration. This high-frequency vibration breaks up the water molecules to form ultrafine particles of 1-5 microns (i.e., atomization). The atomized water mist enters the atomization pipe 304 and is guided by the atomization pipe 304 to reach the top of the gathering part 202. Then the water mist is sprayed out from the atomization pipe 304 through the atomization head 305, and the water mist acts on the surface of the resin drill located in the gathering part 202.

[0078] As the ultrasonic atomization mechanism 3 continues to work, the water mist particles sprayed from the atomization head 305 gradually meet the electrostatically charged particles on the surface of the resin drill. Since the water mist particles have a very high surface area and charge adsorption capacity, they can quickly adsorb and neutralize the charge of the electrostatically charged particles. In this way, the number of electrostatically charged particles on the surface of the resin drill will be reduced, and the electrostatic discharge phenomenon will be suppressed, thereby reducing the occurrence of the resin drill adhering to the brush drill template 203 area.

[0079] Embodiment 3

[0080] Although the above embodiment can alleviate the problem of resin drills sticking to the brush drill template 203 to a certain extent, the water mist sprayed from the atomizing head 305 only acts on the gathering part 202 area of ​​the bed 201, and it is difficult to fully humidify all the resin drills distributed on the bed 201; at the same time, as the atomizing head 305 continues to operate, the moisture on the surface of the resin drill will gradually increase, so that the friction between the resin drill and the bed 201 is reduced, making it difficult for the resin drill to enter the slot on the brush drill template 203, which leads to the phenomenon of drill leakage on the brush drill template 203 after the brush drill process is completed. In view of this, technical improvements are made on the basis of the second embodiment, and the specific scheme is as follows:

[0081] The atomizing box 301 is provided with a first air pipe 302 and a second air pipe 303 , and suction components are provided at the connection between the first air pipe 302 and the second air pipe 303 and the atomizing box 301 .

[0082] The suction member includes a suction fan or a suction pump which can perform forward and reverse operations.

[0083] The other end of the first air pipe 302 is arranged on the lower surface of the rocking table mechanism 2, and is used to adsorb and fix the resin drill; the other end of the second air pipe 303 is arranged at one end where the resin drills are gathered in the rocking table mechanism 2, and is used to guide the water mist so that the water mist enters the gap between the resin drills to eliminate static electricity.

[0084] Specifically, the first air pipe 302 includes a first fixing portion 3021 , one end of which is connected to the atomizing box 301 , and the other end of which is connected to the drilling machine body 1 .

[0085] The first movable part 3022 has one end connected to the first fixed part 3021 and the other end connected to the lower surface of the bed body 201 to achieve communication with the cavity 204. The first movable part 3022 includes a flexible tube, which may be a corrugated tube.

[0086] When the bed 201 is in a rocking state, the first movable portion 3022 rocks along with the rocking of the bed 201 .

[0087] Specifically, the second air pipe 303 includes a second fixing portion 3031 , one end of which is connected to the atomizing box 301 , and the other end of which is connected to the drilling machine body 1 .

[0088] The second movable part 3032 has one end connected to the second fixed part 3031 and the other end connected to the end of the bed body 201 to achieve communication with the gathering chamber 2021. The second movable part 3032 includes a flexible tube, which can be a corrugated tube.

[0089] When the bed body 201 is in a rocking state, the second movable portion 3032 rock along with the rocking of the bed body 201 .

[0090] A cavity 204 is provided inside the bed 201 . The cavity 204 is located in the lower area of ​​the brush drilling template 203 and is connected to the first air pipe 302 .

[0091] The gathering portion 202 includes a gathering cavity 2021 , which is disposed at an end region of the bed 201 and communicates with the second air pipe 303 .

[0092] The through holes 2022 are distributed in an array outside the gathering chamber 2021 and are connected to the gathering chamber 2021 . The moisture gathered between the resin drills enters the gathering chamber 2021 through the through holes 2022 and enters the interior of the atomization box 301 through the guidance of the second air pipe 303 .

[0093] The output end of the through hole 2022 is parallel to the bearing surface of the bed 201, which limits the direction of the water mist when it is sprayed from the output end of the second air pipe 303, thereby effectively improving the driving force of the water mist on the resin drill.

[0094] Specifically, a clearance groove is provided on the support bracket 401 for the first movable part 3022 to perform a swinging operation.

[0095] In the initial state, the bed 201 is in a horizontal state, and the resin drills are gathered in the gathering part 202 .

[0096] When the suction piece at the connection between the first air pipe 302 and the atomizer box 301 is in the first working state, the first air pipe 302 introduces external air into the atomizer box 301; when the suction piece at the connection between the first air pipe 302 and the atomizer box 301 is in the second working state, the first air pipe 302 performs the opposite function, that is, to extract the water mist inside the atomizer box 301.

[0097] Similarly, the suction piece at the connection between the second air pipe 303 and the atomizing box 301 also has dual functions. In its first working state, the second air pipe 303 introduces external air into the atomizing box 301; and in its second working state, it extracts water mist inside the atomizing box 301.

[0098] In actual operation, the ultrasonic atomization mechanism 3 and the suction piece arranged on the atomization box 301 are started, and when the ultrasonic atomization mechanism 3 is working, water mist will be generated, and the water mist will be sprayed out from the atomization head 305 through the atomization pipe 304. A part of the sprayed water mist directly acts on the surface of the resin drill of the gathering part 202, and the other part acts on the upper surface of the bed 201 through the slope formed by the resin drill, so as to eliminate the electrostatic charge on the bed 201 and avoid its adverse effect on the subsequent brushing drill operation.

[0099] It should be noted that when the resin drills on the bed 201 gather in the gathering portion 202, there will be a slope between the resin drills and the bed 201. Figure 8 shown.

[0100] When the ultrasonic atomization mechanism 3 is working, the suction piece on the second air pipe 303 is in the first working state, and the second air pipe 303 sucks the water mist sprayed from the atomization head 305 through the gap between the through hole 2022 and the resin drill. This process helps to guide the water mist to penetrate into the lower layer area of ​​the resin drill of the gathering part 202, thereby enhancing the effect of the water mist on this area. Figure 8 shown.

[0101] It should be noted that when there is too much moisture on the resin drill of the gathering part 202 , the second air pipe 303 can absorb the excess moisture back to the atomization box 301 through the through hole 2022 and the gathering cavity 2021 .

[0102] When the swinging member 205 is started and the resin drill moves to the brush drill template 203 area, the suction member of the first air pipe 302 is in the first working state, responsible for adsorbing the resin drill that swings to the brush drill template 203 area, making it easier to fix in the slot of the brush drill template 203, avoiding excessive moisture that reduces friction and affects the fixation of the resin drill. At the same time, the suction member of the second air pipe 303 is in the second working state, sucking the water mist generated by the piezoelectric ceramic sheet, so that the water mist passes through the through hole 2022 of the gathering cavity 2021 to impact the swinging resin drill.

[0103] When the water mist impacts the resin drill, on the one hand, the water mist can humidify the resin drill that is scattered due to the shaking of the bed 201, so that the resin drill originally located in the bottom area of ​​the gathering part 202 can be fully humidified, avoiding the static adhesion phenomenon of some resin drills due to their own dry state when shaking. On the other hand, when the water mist impacts the resin drill, it further pushes the resin drills in the gathering part 202 area to move to the brush drill template 203 area, so that the number of resin drills in the brush drill template 203 area increases, and the efficiency of the resin drills falling into the slots of the brush drill template 203 is improved. Specifically, Fig. 9 shown.

[0104] An air pressure sensor is provided inside the first air pipe 302 to monitor the air pressure change, thereby determining whether the resin drill has fully covered the slots of the brush drill template 203. As the resin drill blocks the slots, the air pressure of the first air pipe 302 gradually increases. When the value of the air pressure sensor reaches a preset value, it indicates that the resin drill has fully covered the slots.

[0105] When the resin drills are all over the brush drill template 203, the piezoelectric ceramic sheet in the atomizing box 301 stops working, and the bed 201 flips over to make the resin drills gather again in the gathering part 202, and then returns to a horizontal state. At this time, the suction parts of the first and second air pipes 303 are both in the first working state, and the second air pipe 303 continues to introduce external gas into the atomizing box 301. Since the piezoelectric ceramic sheet stops working, only gas is sprayed out from the atomizing head 305, and part of the gas acts on the resin drills on the brush drill template 203 through the slope of the gathering part 202, and the top of the resin drills is dehumidified to ensure the film-sticking effect of the subsequent coating device 5 on the resin drills. Fig.10 shown.

[0106] When the film coating device 5 is working, the suction part of the first air pipe 302 stops working to avoid excessive fixation of the resin drill and ensure that the laminating film can smoothly remove the resin drill from the brush drill template 203. Fig.11 shown.

[0107] Embodiment 4

[0108] The present invention also provides a humidification method using an ultrasonic humidification system for removing static electricity from a resin drill to perform a humidification operation. The humidification method comprises the following steps:

[0109] S1, preparatory stage: start the ultrasonic atomization mechanism 3, spray water mist through the atomization head 305, cover the surface of the resin drill in the gathering part 202 and the upper surface of the bed 201, and eliminate static electricity. At the same time, the suction piece on the second air pipe 303 is started, and the water mist is sucked through the through hole 2022 and the gap of the resin drill, and introduced into the deep area of ​​the resin drill to improve the humidification effect, laying a foundation for subsequent treatment.

[0110] S2, swinging and pushing stage: when the bed 201 swings, the suction piece on the first air pipe 302 is set to the first working state to adsorb and fix the swinging resin drill; the suction piece on the second air pipe 303 is switched to the second working state to suck water mist to humidify the resin drill, and use the impact force of the water mist to push the resin drill to move toward the brush drill template 203, so as to achieve efficient aggregation and positioning.

[0111] S3, air blowing and dehumidification stage: before the resin drill is coated, the atomizing device stops working, and the suction piece on the first air pipe 302 maintains the first working state to adsorb and fix the resin drill; the suction piece on the second air pipe 303 switches to the first working state, releasing the air flow to dehumidify the resin drill on the brush drill template 203, remove excess moisture, and create conditions for the resin drill to be tightly connected with the bonding film.

[0112] S4, coating stage: the suction piece on the first air pipe 302 is controlled to stop working, and the adsorption and fixation of the resin drill are released; the suction piece on the second air pipe 303 is kept closed to avoid interfering with the coating process.

[0113] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An ultrasonic humidification system for removing static electricity from a resin drill, comprising a rocking drill body (1), characterized in that: A shaking table mechanism (2), which is arranged above the shaking drill body (1) and is used to rearrange the resin drills according to a set pattern; An ultrasonic atomization mechanism (3) comprises an atomization box (301), wherein the atomization box (301) is arranged inside a rocking drill body (1), wherein a first air pipe (302) and a second air pipe (303) are arranged on the atomization box (301), and suction components are arranged at the connection points between the first air pipe (302) and the second air pipe (303) and the atomization box (301); The other end of the first air pipe (302) is arranged on the lower surface of the shaking table mechanism (2) and is used to adsorb and fix the resin drills; the other end of the second air pipe (303) is arranged at one end where the resin drills are gathered on the shaking table mechanism (2) and is used to guide the water mist so that the water mist enters the gaps between the resin drills to eliminate static electricity; An atomization pipe (304) is arranged outside the atomization box (301), and its horizontal portion is located above the bed (201); Atomizing heads (305) are arranged in an array on the horizontal part of the atomizing pipe (304) and the output ends thereof face the upper surface of the bed (201); The liquid injection pipe (306) is located outside the atomizing box (301) and is used to inject liquid into the interior of the atomizing box (301).

2. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 1, characterized in that: The rocking table mechanism (2) comprises: A bed (201) is arranged above the rocking drill body (1), and a gathering portion (202) is arranged at the end thereof. When the bed (201) is in a stationary state, the resin drill is located in the area where the gathering portion (202) is located; A brush drill template (203) is arranged in the middle area of ​​the bed (201), and when the bed (201) is in a swinging state, the resin drill moves toward the brush drill template (203) area so that the resin drill is captured by the brush drill template (203); The cavity (204) is arranged inside the bed (201) and is located in the area below the brush drilling template (203), and is connected to the first air pipe (302); The rocking member (205) is arranged on the lower surface of the bed (201) and is used to drive the bed (201) to rock.

3. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 2, characterized in that: The gathering portion (202) comprises: A gathering chamber (2021), which is arranged at the end region of the bed (201) and is connected to the second air pipe (303); The through holes (2022) are distributed in an array outside the gathering chamber (2021) and are connected to the gathering chamber (2021). The moisture gathered between the resin drills enters the gathering chamber (2021) through the through holes (2022) and enters the interior of the atomization box (301) under the guidance of the second air pipe (303).

4. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 3, characterized in that: Also includes: The turning mechanism (4) is arranged below the shaking table mechanism (2) and connected to the shaking drill body (1), and is used to turn over the shaking table mechanism (2) so that the resin drills are gathered at the end of the shaking table mechanism (2).

5. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 4, characterized in that: The first air pipe (302) comprises: A first fixing portion (3021), one end of which is connected to the atomizing box (301) and the other end of which is connected to the drilling machine body (1); A first movable part (3022), one end of which is connected to the first fixed part (3021), and the other end of which is connected to the lower surface of the bed body (201), so as to achieve communication with the cavity (204); When the bed body (201) is in a rocking state, the first movable part (3022) rocked along with the rocking of the bed body (201).

6. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 5, characterized in that: The second air pipe (303) comprises: A second fixing portion (3031), one end of which is connected to the atomizing box (301) and the other end of which is connected to the drilling machine body (1); A second movable part (3032), one end of which is connected to the second fixed part (3031), and the other end of which is connected to the end of the bed body (201), so as to achieve communication with the gathering chamber (2021); When the bed body (201) is in a rocking state, the second movable portion (3032) rocked along with the rocking of the bed body (201).

7. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 6, characterized in that: The turning mechanism (4) comprises: A support frame (401) is arranged between the bed (201) and the rocking drilling machine body (1), and is connected to the rocking member (205); A supporting roller (402) is arranged on the lower surface of the supporting frame (401) and is fixedly connected to the supporting frame (401); an end of the supporting roller is rotatably connected to the drilling machine body (1); The transmission member (403) is arranged on the top of the drilling machine body (1) and is used to drive the support frame (401) to rotate. When the support frame (401) rotates, it will not interfere with the swing of the support frame (401).

8. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 7, characterized in that: The support frame (401) is provided with a clearance groove for the first movable part (3022) to perform a swinging operation.

9. The ultrasonic humidification system for removing static electricity from a resin drill according to claim 8, characterized in that: A coating device (5) is provided on the top of the rocking drill body (1), and the coating device (5) comprises: A mounting frame (501) is arranged on the top of the drilling machine body (1) and has a width greater than that of the bed (201); Transmission rollers (502), which are respectively arranged on both sides of the mounting frame (501) and are used to support the laminating film; The pushing member (503) is arranged on the top of the mounting frame (501), and a lower pressing plate (504) is provided at the output end thereof, and the lower pressing plate (504) is located above the laminating film.

10. An ultrasonic humidification method for removing static electricity from a resin drill, the humidification method using the ultrasonic humidification system for removing static electricity from a resin drill according to claim 9 for humidification, characterized in that: The humidification method comprises the following steps: S1, preparatory stage: start the ultrasonic atomization mechanism (3), spray water mist through the atomization head (305), cover the surface of the resin drill in the gathering part (202) and the upper surface of the bed (201), and eliminate static electricity; at the same time, start the suction piece on the second air pipe (303), suck the water mist through the through hole (2022) and the gap of the resin drill, and introduce it into the deep area of ​​the resin drill to improve the humidification effect; S2, swinging and pushing stage: when the bed (201) swings, the suction piece on the first air pipe (302) is set to the first working state to absorb and fix the swinging resin drill; the suction piece on the second air pipe (303) is switched to the second working state to suck water mist to humidify the resin drill, and use the impact force of the water mist to push the resin drill to move toward the drill brush template (203); S3, air blowing and dehumidification stage: before the resin drill is coated, the atomizing device stops working, and the suction piece on the first air pipe (302) maintains the first working state to adsorb and fix the resin drill; the suction piece on the second air pipe (303) switches to the first working state, releases air flow to dehumidify the resin drill on the brush drill template (203), removes excess moisture, and creates conditions for the resin drill to be tightly connected with the laminating film; S4, coating stage: the suction piece on the first air pipe (302) is controlled to stop working, and the adsorption and fixation of the resin drill are released; the suction piece on the second air pipe (303) is kept closed to avoid interference with the coating process.

Citation Information

Patent Citations

  • Full-automatic rocking drilling machine

    CN218948816U