Sweeping mechanism for sweeping excess materials of train carriage
By designing a train car cleaning mechanism including front disc brush, rear disc brush, front suction and rear suction components, the problem that the cleaning mechanism can only be cleaned in one direction in the prior art is solved, and two-way cleaning is achieved, improving stability and cleaning effect.
Patent Information
- Application Number
- CN202411727682.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-03-28
AI Technical Summary
The existing train car residual material cleaning mechanism can only be performed in one direction, and the structure is complex, resulting in poor stability and inconvenient maintenance.
A cleaning mechanism for cleaning off-material cleaning of train cars is designed, including a front disc brush assembly, a rear disc brush assembly, a front suction assembly and a rear suction assembly. The cleaning of the forward and rearward directions is achieved through the driving of the lifting and lowering assembly, eliminating the swing support structure.
Two-way cleaning is realized, the oil circuit and wire layout is simplified, the stability and cleaning effect of the cleaning mechanism are improved, and the maintenance difficulty is reduced.
Smart Images

Figure CN119705349A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of carriage cleaning equipment, and in particular to a cleaning mechanism for cleaning residual materials in a train carriage. Background Art
[0002] When transporting materials, train carriages have a large single-time transport volume and low cost, so trains are usually used to transport bulk materials, such as coal, ore, or sand and gravel. However, these bulk materials still have a lot of debris left after unloading, so the inner wall of the carriage needs to be cleaned to sweep away the residue.
[0003] However, in the prior art, the cleaning mechanism for residual materials in train carriages is limited by the structure and can only clean in one direction in the carriage. The cleaning mechanism needs to be provided with a slewing support structure, and the direction of the cleaning mechanism is rotated by the slewing support structure, so that the cleaning mechanism can clean in another direction. However, in order to avoid the entanglement of the oil circuit and the wires, the oil circuit and the wires of the cleaning mechanism need to be arranged in a complicated manner, which not only increases the difficulty of design, but also may cause inconvenience in maintenance and operation; and after the slewing support structure is provided, the overall structure of the cleaning mechanism is more complicated, and shaking or instability may occur during operation, resulting in poor stability of the cleaning mechanism and affecting the cleaning effect. Summary of the invention
[0004] The purpose of the present invention is to provide a cleaning mechanism for cleaning residual materials in a railway carriage, so as to solve the problem that the above-mentioned cleaning mechanism can only perform cleaning in one direction.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] The present invention provides a cleaning mechanism for cleaning residual materials in a train carriage, comprising a frame, and a front disc brush assembly, a rear disc brush assembly, a front material suction assembly and a rear material suction assembly arranged on the frame; the front disc brush assembly is arranged on the front side of the frame; the rear disc brush assembly is arranged on the rear side of the frame;
[0007] The front suction assembly includes a front lifting assembly and a first suction assembly, wherein the front lifting assembly is arranged at the front side of the rear disc brush assembly, and the driving end of the front lifting assembly is connected to the first suction assembly; the rear suction assembly includes a rear lifting assembly and a second suction assembly, wherein the rear lifting assembly is arranged at the rear side of the front disc brush assembly, and the driving end of the rear lifting assembly is connected to the second suction assembly;
[0008] The state of the cleaning mechanism for cleaning residual materials in the train carriage includes a forward cleaning state and a backward cleaning state; when the cleaning mechanism for cleaning residual materials in the train carriage is in the forward cleaning state, the driving end of the rear lifting assembly drives the second material suction assembly to rise, so that the second material suction assembly is close to the frame, and the driving end of the front lifting assembly drives the first material suction assembly to descend, so that the first material suction assembly is away from the frame;
[0009] When the cleaning mechanism for cleaning residual materials in the train carriage is in a backward cleaning state, the driving end of the front lifting assembly drives the first suction assembly to lift, so that the first suction assembly is close to the frame, and the driving end of the rear lifting assembly drives the second suction assembly to descend, so that the first suction assembly is away from the frame.
[0010] The cleaning mechanism for cleaning residual materials in the train carriage also includes a middle plate brush assembly, which is arranged between the front suction assembly and the rear suction assembly, and includes a first middle plate brush, a first angle adjustment assembly, a first column, a second middle plate brush, a second angle adjustment assembly and a second column;
[0011] The first column and the second column are arranged side by side on the frame; the first angle adjustment assembly is arranged on the first column, the first middle disc brush is swingably mounted on the first column, and the driving end of the first angle adjustment assembly is drivingly connected to the first middle disc brush for adjusting the angle of the first middle disc brush so that the first middle disc brush can swing in the front-rear direction;
[0012] The second angle adjustment component is arranged on the second column, and the second middle disc brush can be swingably installed on the second column. The driving end of the second angle adjustment component is drivingly connected to the second middle disc brush for adjusting the angle of the second middle disc brush so that the second middle disc brush can swing in the front and rear directions.
[0013] In the cleaning mechanism for cleaning residual materials in a train carriage, the structure of the first middle disc brush is the same as that of the second middle disc brush, including a disc brush body, a cleaning drive member and a middle mounting seat; the first angle adjustment assembly and the second angle adjustment assembly have the same structure, including a middle fixing seat and a middle adjustment drive member;
[0014] The proximal end of one end of the middle mounting seat is hinged to the first column / the second column, and the cleaning drive member is arranged at one end of the middle mounting seat, and the disc brush body is installed at the driving end of the cleaning drive member;
[0015] The middle fixed seat is arranged on the first column / the second column, the middle adjustment driving member is hinged to the middle fixed seat, and the driving end of the middle adjustment driving member is hinged to the other end of the middle mounting seat.
[0016] In the cleaning mechanism for cleaning residual materials in a train carriage, the structure of the front disc brush assembly is the same as that of the rear disc brush assembly, including a connecting plate, a first cleaning head, a first driving unit, a second cleaning head, and a second driving unit; the inner side of the connecting plate is connected to the frame;
[0017] The first driving unit and the second driving unit are respectively arranged on the outside of the connecting plate, the first cleaning head is arranged at the driving end of the first driving unit, and the first driving unit is used to drive the first cleaning head to move along the left and right direction; the second cleaning head is arranged at the driving end of the second driving unit, and the second driving unit is used to drive the second cleaning head to move along the left and right direction.
[0018] In the cleaning mechanism for cleaning residual materials in train carriages, the first driving unit and the second driving unit are respectively arranged laterally on the outside of the connecting plate, and the driving ends of the first driving unit and the second driving unit are respectively provided with sliding members, and the two sliding members are respectively slidably assembled with the connecting plate; the sliding members are connected to sliding columns; the lower end of the sliding columns is equipped with the first cleaning head or the second cleaning head.
[0019] In the cleaning mechanism for cleaning residual materials in a train carriage, the sliding member comprises a first sliding block and a second sliding block, and the first sliding block and the second sliding block are respectively connected to sliding columns;
[0020] The first sliding block is provided with a first sliding groove opening downward, the second sliding block is provided with a second sliding groove opening downward, the upper end of the connecting plate is embedded in the first sliding groove, and the lower end of the connecting plate is embedded in the second sliding groove;
[0021] The top and one side close to the frame of the first sliding block, and the bottom and one side close to the frame of the second sliding block are both provided with avoidance openings, in which rollers are provided; and the rollers are tightly against the connecting plate.
[0022] In the cleaning mechanism for cleaning residual materials in a train carriage, the structure of the first cleaning head is the same as that of the second cleaning head, including a cleaning head body, a rotating driving member, a cleaning head mounting seat, a driving member fixing seat and a cleaning head adjusting driving member;
[0023] The proximal end of one end of the cleaning head mounting seat is hinged to the sliding column, and the rotating driving member is arranged at one end of the cleaning head mounting seat, and the cleaning head body is installed at the driving end of the rotating driving member;
[0024] The driving member fixing seat is arranged on the sliding column, the cleaning head adjusting driving member is hinged to the driving member fixing seat, and the driving end of the cleaning head adjusting driving member is hinged to the other end of the cleaning head mounting seat.
[0025] In the cleaning mechanism for cleaning residual materials in train carriages, the structure of the first suction assembly is the same as that of the second suction assembly, including a collecting cover assembly and a suction pipe; the collecting cover assembly is connected to the frame via a front lifting assembly or a rear lifting assembly, one end of the suction pipe is connected to the collecting cover assembly, and the other end of the suction pipe is connected to an external negative pressure device; the collecting cover assembly is used to collect residual materials at the connection point between the suction pipe and the collecting cover assembly.
[0026] In the cleaning mechanism for cleaning residual materials in a train carriage, the collection cover assembly comprises a collection cover body, a rotating shaft driving device, a rotating shaft, a first spiral roller brush, a second spiral roller brush and a scraper;
[0027] The collecting cover body is connected to the driving end of the front lifting assembly or the driving end of the rear lifting assembly; a collecting chamber with a downward opening is provided in the collecting cover body, and a side of the collecting chamber facing the middle disc brush assembly is provided with an air-avoiding opening;
[0028] The rotating shaft is assembled in the collecting chamber to rotate along the left and right directions, the rotating shaft driving device is arranged on the collecting cover body, and the rotating shaft driving device is drivingly connected to the rotating shaft;
[0029] The suction pipe is arranged in the middle part of the collecting cover body, the first spiral roller brush is arranged at one end of the rotating shaft, and the second spiral roller brush is arranged at the other end of the rotating shaft, and the spiral directions of the first spiral roller brush and the second spiral roller brush are both toward the connection point between the suction pipe and the collecting cover assembly.
[0030] In the cleaning mechanism for cleaning residual materials in a train carriage, the front lifting assembly and the rear lifting assembly have the same structure, including a lifting drive member, a drive mounting seat, a first guide rod, a second guide rod and a connecting rod;
[0031] The driving mounting seat is installed on the frame, the lifting driving member is fixed on the driving mounting seat, and the driving end of the lifting driving member is connected to the collecting cover assembly; guide blocks are respectively provided on the left and right sides of the driving mounting seat, the first guide rod is slidably connected to the guide block on one side of the driving mounting seat, and the first guide rod is slidably connected to the guide block on the other side of the driving mounting seat; one end of the connecting rod is connected to the top of the first guide rod, and the other end of the connecting rod is connected to the top of the second guide rod.
[0032] A technical solution in the present invention can have the following beneficial effects:
[0033] The cleaning mechanism for cleaning residual materials in train carriages can be directly installed on a mobile device, eliminating the need for a slewing support structure and requiring no reversing with the aid of a slewing support structure. Cleaning in both the forward and backward directions can be achieved directly through the cooperation of the front disc brush assembly, the rear disc brush assembly, the front suction assembly and the rear suction assembly. The oil circuits and electrical wires of the cleaning mechanism are arranged more simply, facilitating subsequent maintenance and operation. Moreover, the structure is simpler, the operation process is smoother, and the stability and cleaning effect of the cleaning mechanism are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a structural schematic diagram of one embodiment of the present invention;
[0035] Figure 2 is a schematic diagram of the connection between the first middle disc brush, the first angle adjustment assembly and the first column in one embodiment of the present invention;
[0036] Figure 3 is a schematic structural diagram of a front disc brush assembly in one embodiment of the present invention;
[0037] Figure 4 is a schematic structural diagram of a first cleaning head, a sliding member and a sliding column in one embodiment of the present invention;
[0038] Figure 5 is a schematic structural diagram of a front suction assembly in one embodiment of the present invention;
[0039] In the accompanying drawings: frame 1, front disc brush assembly 2, rear disc brush assembly 3, front suction assembly 4, rear suction assembly 5; middle disc brush assembly 6;
[0040] Front lifting assembly 41, first material suction assembly 42; rear lifting assembly 51, second material suction assembly 52; first center plate brush 61, first column 62;
[0041] Connecting plate 201, first cleaning head 202, second cleaning head 203; first driving unit 204; second driving unit 205; sliding member 206, sliding column 207; first sliding block 208, second sliding block 209; first sliding slot 210; second sliding slot 211; roller 212;
[0042] Cleaning head body 221, rotating driving member 222, cleaning head mounting seat 223, driving member fixing seat 224, cleaning head adjusting driving member 225;
[0043] Suction pipe 401; collection cover body 402, shaft drive device 403, shaft 404, first spiral roller brush 405, second spiral roller brush 406, scraper 407; collection chamber 408; lifting drive member 501, drive mounting seat 502, first guide rod 503, second guide rod 504, connecting rod 505, guide block 506; disc brush body 611, cleaning drive member 612, middle mounting seat 613; middle fixing seat 614, middle adjustment drive member 615. DETAILED DESCRIPTION
[0044] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0045] In the description of the present invention, it is necessary to understand that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of the features, and are used to distinguish and describe features, without distinction of order or importance.
[0046] In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0047] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] Please refer to Figures 1 to 5 The present invention provides a cleaning mechanism for cleaning residual materials in a train carriage, comprising a frame 1, and a front disc brush assembly 2, a rear disc brush assembly 3, a front material suction assembly 4 and a rear material suction assembly 5 arranged on the frame 1; the front disc brush assembly 2 is arranged on the front side of the frame 1; the rear disc brush assembly 3 is arranged on the rear side of the frame 1;
[0049] The front suction assembly 4 includes a front lifting assembly 41 and a first suction assembly 42, wherein the front lifting assembly 41 is arranged at the front side of the rear disc brush assembly 3, and the driving end of the front lifting assembly 41 is connected to the first suction assembly 42; the rear suction assembly 5 includes a rear lifting assembly 51 and a second suction assembly 52, wherein the rear lifting assembly 51 is arranged at the rear side of the front disc brush assembly 2, and the driving end of the rear lifting assembly 51 is connected to the second suction assembly 52;
[0050] The state of the cleaning mechanism for cleaning residual materials in the train carriage includes a forward cleaning state and a backward cleaning state; when the cleaning mechanism for cleaning residual materials in the train carriage is in the forward cleaning state, the driving end of the rear lifting assembly 51 drives the second material suction assembly 52 to be lifted, so that the second material suction assembly 52 is close to the frame 1, and the driving end of the front lifting assembly 41 drives the first material suction assembly 42 to be lowered, so that the first material suction assembly 42 is away from the frame 1;
[0051] When the cleaning mechanism for cleaning residual materials in the train carriage is in a forward cleaning state, the driving end of the front lifting assembly 41 drives the first suction assembly 42 to rise, so that the first suction assembly 42 is close to the frame 1, and the driving end of the rear lifting assembly 51 drives the second suction assembly 52 to descend, so that the second suction assembly 52 is away from the frame 1.
[0052] The cleaning mechanism for cleaning residual materials in the train carriage is provided with a front disc brush assembly 2, a rear disc brush assembly 3, a front suction assembly 4 and a rear suction assembly 5. The cleaning mechanism for cleaning residual materials in the train carriage includes two modes: a forward cleaning state and a backward cleaning state.
[0053] When the cleaning mechanism is in the forward cleaning state, the rear lifting assembly 51 controls the second suction assembly 52 to retract into the frame 1, and the front lifting assembly 41 controls the first suction assembly 42 to extend from the frame 1 and approach the bottom of the compartment; subsequently, the cleaning mechanism is driven forward by an external driving device, and the front disc brush assembly 2 and the rear disc brush assembly 3 clean the bottom and side walls of the compartment, while the first suction assembly 42 removes the residual materials in the compartment collected during the forward movement; when the cleaning mechanism is in the backward cleaning state, the front lifting assembly 41 controls the first suction assembly 42 to retract into the frame 1, and the rear lifting assembly 51 controls the second suction assembly 52 to extend from the frame 1 and approach the bottom of the compartment; subsequently, the cleaning mechanism is driven backward by an external driving device, and the front disc brush assembly 2 and the rear disc brush assembly 3 clean the bottom and side walls of the compartment again, while the second suction assembly 52 removes the residual materials in the compartment collected during the backward movement.
[0054] By adopting the above structure, the cleaning mechanism for cleaning residual materials in the train carriage can be directly installed on the mobile device, eliminating the slewing support structure and without the need to rely on the slewing support structure for reversing. Cleaning in both the forward and backward directions can be achieved directly through the cooperation of the front disc brush assembly 2, the rear disc brush assembly 3, the front suction assembly 4 and the rear suction assembly 5. The layout of the oil circuit and the wires of the cleaning mechanism is simpler, which is convenient for subsequent maintenance and operation. Moreover, the structure is simpler, the operation process is smoother, and the stability and cleaning effect of the cleaning mechanism are improved.
[0055] The frame 1 is used to fix the front disc brush assembly 2, the rear disc brush assembly 3, the front suction assembly 4 and the rear suction assembly 5, and is connected to an external driving device so that the cleaning mechanism can move forward or backward.
[0056] The front suction assembly 4 and the rear suction assembly 5 are connected to an external negative pressure device, and the negative pressure generated by the external negative pressure device sucks away the residual material. The front disc brush assembly 2 and the rear disc brush assembly 3 are used to clean the bottom and side walls of the carriage, so that the residual material attached to the bottom and side walls of the carriage can be separated to avoid residual material residue; then, the front suction assembly 4 or the rear suction assembly 5 sucks away the residual material.
[0057] Preferably, it further comprises a middle plate brush assembly 6, which is disposed between the front suction assembly 4 and the rear suction assembly 5, and comprises a first middle plate brush 61, a first angle adjustment assembly, a first column 62, a second middle plate brush, a second angle adjustment assembly and a second column;
[0058] The first column 62 and the second column are arranged side by side on the frame 1; the first angle adjustment component is arranged on the first column 62, the first middle disc brush 61 can be swingably installed on the first column 62, and the driving end of the first angle adjustment component is drivingly connected to the first middle disc brush 61, and is used to adjust the angle of the first middle disc brush 61 so that the first middle disc brush 61 can swing in the front-back direction;
[0059] The second angle adjustment component is arranged on the second column, and the second middle disc brush can be swingably installed on the second column. The driving end of the second angle adjustment component is drivingly connected to the second middle disc brush for adjusting the angle of the second middle disc brush so that the second middle disc brush can swing in the front and rear directions.
[0060] The first middle disc brush 61 and the second middle disc brush are used to clean the bottom and side walls of the compartment, and assist the front disc brush assembly 2 and the rear disc brush assembly 3 in cleaning, so as to further enhance the cleaning effect and avoid residual materials remaining in the compartment.
[0061] The first column 62 is used to connect the first center plate brush 61 and the first angle adjustment assembly to the frame 1 , and the second column is used to connect the second center plate brush and the second angle adjustment assembly to the frame 1 .
[0062] The first angle adjustment assembly is used to adjust the angle of the first center brush 61, thereby changing the direction of the first center brush 61, and the second angle adjustment assembly is used to adjust the angle of the second center brush, thereby changing the direction of the second center brush; through the first angle adjustment assembly and the second angle adjustment assembly, the direction of the first center brush 61 and the second center brush can be adjusted according to the state of the cleaning mechanism for cleaning residual materials in the train carriage. When the cleaning mechanism is in the forward cleaning state, the first center brush 61 and the second center brush can be directed to the front side. When the cleaning mechanism is in the backward cleaning state, the first center brush 61 and the second center brush can be directed to the rear side.
[0063] By adopting the above structure, the first center disc brush 61 and the second center disc brush can change the direction according to the state of the cleaning mechanism for cleaning residual materials in the train carriage, thereby improving the cleaning effect of the first center disc brush 61 and the second center disc brush, and can better adapt to the situation where the carriage wall is uneven or the welding size error of the carriage rib plate is large.
[0064] Specifically, the structure of the first middle disc brush 61 is the same as that of the second middle disc brush, including a disc brush body 611, a cleaning drive 612 and a middle mounting seat 613; the structure of the first angle adjustment assembly and the second angle adjustment assembly are the same, including a middle fixing seat 614 and a middle adjustment drive 615;
[0065] The proximal end of one end of the middle mounting seat 613 is hinged to the first column 62 / the second column, and the cleaning drive member 612 is arranged at one end of the middle mounting seat 613, and the disc brush body 611 is installed at the driving end of the cleaning drive member 612;
[0066] The middle fixed seat 614 is arranged on the first column 62 / the second column, the middle adjustment driving member 615 is hinged to the middle fixed seat 614 , and the driving end of the middle adjustment driving member 615 is hinged to the other end of the middle mounting seat 613 .
[0067] The first middle disc brush 61 and the second middle disc brush have the same structure, and the first column 62 and the second column have the same structure, and the difference lies in the installation position. The disc brush body 611 and the cleaning drive 612 can refer to the existing train carriage cleaning disc brush. The cleaning drive 612 is electrically connected to the external control system and is used to drive the disc brush body 611 to rotate. The middle mounting seat 613 is used to install the disc brush body 611 and the cleaning drive 612, so that the disc brush body 611 and the cleaning drive 612 can swing in the front and back directions, and is also used to connect with the middle adjustment drive 615 to achieve the effect of adjusting the direction of the disc brush body 611. The middle fixing seat 614 is used to fix the middle adjustment drive 615.
[0068] In a specific embodiment of the present invention, the middle adjustment drive member 615 is specifically a cylinder, and the middle adjustment drive member 615 is electrically connected to an external control system. The swing and direction of the disc brush body 611 are controlled by extending or retracting the driving end of the middle adjustment drive member 615.
[0069] Specifically, the structure of the front disc brush assembly 2 is the same as that of the rear disc brush assembly 3, including a connecting plate 201, a first cleaning head 202, a first driving unit 204, a second cleaning head 203, and a second driving unit 205; the inner side of the connecting plate 201 is connected to the frame 1;
[0070] The first driving unit 204 and the second driving unit 205 are respectively arranged on the outside of the connecting plate 201, the first cleaning head 202 is arranged at the driving end of the first driving unit 204, and the first driving unit 204 is used to drive the first cleaning head 202 to move along the left and right direction; the second cleaning head 203 is arranged at the driving end of the second driving unit 205, and the second driving unit 205 is used to drive the second cleaning head 203 to move along the left and right direction.
[0071] The front disc brush assembly 2 and the rear disc brush assembly 3 have the same structure, and the difference lies in the installation position. The connecting plate 201 is used to connect the first cleaning head 202, the first driving unit 204, the second cleaning head 203, and the second driving unit 205 to the frame 1.
[0072] The first driving unit 204 is used to drive the first cleaning head 202 to move in the left-right direction, thereby increasing the cleaning range of the first cleaning head 202 and applying a lateral movement force to the first cleaning head 202. When cleaning, residual materials with strong adhesion can be removed, thereby enhancing the cleaning effect.
[0073] Similarly, the second driving unit 205 is used to drive the second cleaning head 203 to move in the left-right direction, thereby increasing the cleaning range of the second cleaning head 203 and enhancing the cleaning effect.
[0074] Specifically, the first driving unit 204 and the second driving unit 205 are respectively arranged laterally on the outside of the connecting plate 201, and the driving ends of the first driving unit 204 and the second driving unit 205 are respectively provided with sliding members 206, and the two sliding members 206 are respectively slidably assembled with the connecting plate 201; the sliding members 206 are connected to the sliding columns 207; the lower end of the sliding columns 207 is installed with the first cleaning head 202 or the second cleaning head 203.
[0075] The sliding column 207 is used to connect the first cleaning head 202 or the second cleaning head 203. The first driving unit 204 and the second driving unit 205 can be oil cylinders; the first driving unit 204 drives the first cleaning head 202 to move in the left and right direction through the sliding member 206 at the corresponding position, and the second driving unit 205 drives the second cleaning head 203 to move in the left and right direction through the sliding member 206 at the corresponding position.
[0076] In a specific embodiment of the present invention, the driving ends of the first driving unit 204 and the second driving unit 205 face opposite directions. When the driving ends of the first driving unit 204 and the second driving unit 205 are fully extended, the first cleaning head 202 is located at one end of the connecting plate 201, and the second cleaning head 203 is located at the other end of the connecting plate 201. With the above structure, the maximum distance between the first cleaning head 202 and the second cleaning head 203 can be increased, thereby increasing the cleaning range of the first cleaning head 202 and the second cleaning head 203.
[0077] The two sliding members 206 are respectively slidably assembled with the connecting plate 201 to play a guiding role, thereby avoiding deviation or irregular movement during movement, enhancing the stability of the first driving unit 204 and the second driving unit 205, and making the movement of the first cleaning head 202 and the second cleaning head 203 smoother.
[0078] Specifically, the sliding member 206 includes a first sliding block 208 and a second sliding block 209, and the first sliding block 208 and the second sliding block 209 are respectively connected to the sliding column 207;
[0079] The first sliding block 208 is provided with a first sliding groove 210 opening downward, the second sliding block 209 is provided with a second sliding groove 211 opening downward, the upper end of the connecting plate 201 is embedded in the first sliding groove 210, and the lower end of the connecting plate 201 is embedded in the second sliding groove 211;
[0080] The top and one side close to the frame 1 of the first sliding block 208 and the bottom and one side close to the frame 1 of the second sliding block 209 are both provided with avoidance openings, in which rollers 212 are provided; the rollers 212 are tightly against the connecting plate 201 .
[0081] The first sliding block 208 and the second sliding block 209 are connected to the sliding column 207. The first sliding block 208 is slidably assembled with the upper end of the connecting plate 201 through the first sliding groove 210, and the second sliding block 209 is slidably assembled with the lower end of the connecting plate 201 through the second sliding groove 211.
[0082] The top of the first sliding block 208, the side of the first sliding block 208 close to the frame 1, the bottom of the second sliding block 209, and the side of the second sliding block 209 close to the frame 1 are all provided with escape openings. The escape openings are used to set the roller 212. With the above structure, friction can be reduced, making the sliding smoother. At the same time, wear is reduced, and the service life of the first sliding block 208, the second sliding block 209 and the connecting plate 201 is extended.
[0083] Specifically, the structure of the first cleaning head 202 is the same as that of the second cleaning head 203, including a cleaning head body 221, a rotating driving member 222, a cleaning head mounting seat 223, a driving member fixing seat 224 and a cleaning head adjusting driving member 225;
[0084] The proximal end of one end of the cleaning head mounting seat 223 is hinged to the sliding column 207, and the rotating driving member 222 is arranged at one end of the cleaning head mounting seat 223, and the cleaning head body 221 is installed at the driving end of the rotating driving member 222;
[0085] The driving member fixing seat 224 is arranged on the sliding column 207 , the cleaning head adjusting driving member 225 is hinged to the driving member fixing seat 224 , and the driving end of the cleaning head adjusting driving member 225 is hinged to the other end of the cleaning head mounting seat 223 .
[0086] The first cleaning head 202 and the second cleaning head 203 have the same structure, and the difference lies in the installation position.
[0087] The rotating driving member 222 is electrically connected to the external control system, and is used to drive the cleaning head body 221 to rotate. The cleaning head mounting seat 223 is used to mount the cleaning head body 221 and the rotating driving member 222, so that the cleaning head body 221 and the rotating driving member 222 can swing in the left and right directions, and is also used to connect with the cleaning head adjustment driving member 225 to achieve the effect of adjusting the direction of the cleaning head body 221. The driving member fixing seat 224 is used to fix the cleaning head adjustment driving member 225. The above structure can better adapt to the situation where the car wall is uneven or the welding size error of the car rib plate is large, and enhance the cleaning effect.
[0088] Specifically, the structure of the first suction assembly 42 is the same as that of the second suction assembly 52, including a collecting cover assembly and a suction pipe 401; the collecting cover assembly is connected to the frame 1 through the front lifting assembly 41 or the rear lifting assembly 51, one end of the suction pipe 401 is connected to the collecting cover assembly, and the other end of the suction pipe 401 is connected to an external negative pressure device; the collecting cover assembly is used to collect the residual material at the connection point between the suction pipe 401 and the collecting cover assembly.
[0089] The first suction assembly 42 and the second suction assembly 52 have the same structure, and the difference lies in the installation direction and the direction of collecting residual materials.
[0090] One end of the suction pipe 401 is connected to the collection cover assembly, and the other end of the suction pipe 401 is connected to the external negative pressure device. The negative pressure generated by the external negative pressure device sucks away the residual material to avoid residual material residue.
[0091] Furthermore, the collection cover assembly includes a collection cover body 402, a rotating shaft driving device 403, a rotating shaft 404, a first spiral roller brush 405, a second spiral roller brush 406 and a scraper 407;
[0092] The collecting cover body 402 is connected to the driving end of the front lifting assembly 41 or the driving end of the rear lifting assembly 51; a collecting chamber 408 with a downward opening is provided in the collecting cover body 402, and a side of the collecting chamber 408 facing the middle plate brush assembly 6 is provided with an air-avoiding opening;
[0093] The rotating shaft 404 is assembled and rotated in the collecting chamber 408 along the left-right direction. The rotating shaft driving device 403 is arranged on the collecting cover body 402. The rotating shaft driving device 403 is drivingly connected to the rotating shaft 404.
[0094] The suction pipe 401 is arranged in the middle of the collecting cover body 402, the first spiral roller brush 405 is arranged at one end of the rotating shaft 404, and the second spiral roller brush 406 is arranged at the other end of the rotating shaft 404, and the spiral directions of the first spiral roller brush 405 and the second spiral roller brush 406 are both toward the connection point between the suction pipe 401 and the collecting cover assembly.
[0095] The external driving device cooperates with the scraper 407 to limit the residual material that cannot be sucked away in time in the collection chamber 408, and prevent the residual material from flowing out from the gap between the collection cover body 402 and the bottom of the carriage. During the working process, the residual material enters the collection chamber 408 from the air-avoiding opening.
[0096] In practical applications, the shaft driving device 403 may be a motor or a hydraulic motor, and the shaft driving device 403 is connected to the shaft 404 through a chain to drive the shaft 404 to rotate, so that the first spiral roller brush 405 and the second spiral roller brush 406 rotate along with the shaft 404. Since the spiral directions of the first spiral roller brush 405 and the second spiral roller brush 406 are both toward the connection point between the suction pipe 401 and the collection cover assembly, when the shaft 404 rotates, the first spiral roller brush 405 and the second spiral roller brush 406 can guide the residual material in the collection chamber 408 to the entrance of the suction pipe 401, thereby achieving the effect of extracting the residual material and avoiding residual material residue.
[0097] Furthermore, the front lifting assembly 41 and the rear lifting assembly 51 have the same structure, including a lifting drive member 501, a drive mounting seat 502, a first guide rod 503, a second guide rod 504 and a connecting rod 505;
[0098] The driving mounting seat 502 is installed on the frame 1, the lifting driving member 501 is fixed on the driving mounting seat 502, and the driving end of the lifting driving member 501 is connected to the collection cover assembly; the left and right sides of the driving mounting seat 502 are respectively provided with guide blocks 506, the first guide rod 503 is slidably connected to the guide block 506 on one side of the driving mounting seat 502, and the first guide rod 503 is slidably connected to the guide block 506 on the other side of the driving mounting seat 502; one end of the connecting rod 505 is connected to the top of the first guide rod 503, and the other end of the connecting rod 505 is connected to the top of the second guide rod 504.
[0099] The first guide rod 503 and the second guide rod 504 play a guiding role, avoiding deviation or irregular movement during the movement, enhancing the stability during the lifting process, and making the movement process of the collection cover assembly more stable. The connecting rod 505 plays a limiting role, limiting the range of downward movement of the collection cover assembly, avoiding the collection cover assembly exceeding the predetermined operating range, causing damage or system failure.
[0100] The lifting drive member 501 can be a linear drive device such as a cylinder or an oil cylinder, and the collection cover assembly can be lowered or raised by extending or retracting the driving end of the lifting drive member 501. The drive mounting seat 502 is used to install the lifting drive member 501, and to install the first guide rod 503 and the second guide rod 504.
[0101] In a specific embodiment of the present invention, both left and right sides of the suction pipe 401 of the front suction assembly 4 are provided with front lifting assemblies 41, and both left and right sides of the suction pipe 401 of the rear suction assembly 5 are provided with rear lifting assemblies 51. With the above structure, the collection cover assembly is more stable during movement, achieves uniform force and balance, improves stability, prevents the collection cover assembly from tilting during the lifting process due to weight imbalance, and thus avoids damage to the collection cover assembly.
[0102] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific embodiments of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A cleaning mechanism for cleaning residual materials in a train carriage, characterized in that: It comprises a frame, and a front disc brush assembly, a rear disc brush assembly, a front material suction assembly and a rear material suction assembly arranged on the frame; the front disc brush assembly is arranged on the front side of the frame; the rear disc brush assembly is arranged on the rear side of the frame; The front suction assembly includes a front lifting assembly and a first suction assembly, wherein the front lifting assembly is arranged at the front side of the rear disc brush assembly, and the driving end of the front lifting assembly is connected to the first suction assembly; the rear suction assembly includes a rear lifting assembly and a second suction assembly, wherein the rear lifting assembly is arranged at the rear side of the front disc brush assembly, and the driving end of the rear lifting assembly is connected to the second suction assembly; The state of the cleaning mechanism for cleaning residual materials in the train carriage includes a forward cleaning state and a backward cleaning state; when the cleaning mechanism for cleaning residual materials in the train carriage is in the forward cleaning state, the driving end of the rear lifting assembly drives the second material suction assembly to rise, so that the second material suction assembly is close to the frame, and the driving end of the front lifting assembly drives the first material suction assembly to descend, so that the first material suction assembly is away from the frame; When the cleaning mechanism for cleaning residual materials in the train carriage is in a backward cleaning state, the driving end of the front lifting assembly drives the first suction assembly to lift, so that the first suction assembly is close to the frame, and the driving end of the rear lifting assembly drives the second suction assembly to descend, so that the first suction assembly is away from the frame.
2. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 1, characterized in that: Also included is a middle plate brush assembly, which is disposed between the front suction assembly and the rear suction assembly and includes a first middle plate brush, a first angle adjustment assembly, a first column, a second middle plate brush, a second angle adjustment assembly, and a second column; The first column and the second column are arranged side by side on the frame; the first angle adjustment assembly is arranged on the first column, the first middle disc brush is swingably mounted on the first column, and the driving end of the first angle adjustment assembly is drivingly connected to the first middle disc brush for adjusting the angle of the first middle disc brush so that the first middle disc brush can swing in the front-rear direction; The second angle adjustment component is arranged on the second column, and the second middle disc brush can be swingably installed on the second column. The driving end of the second angle adjustment component is drivingly connected to the second middle disc brush for adjusting the angle of the second middle disc brush so that the second middle disc brush can swing in the front and rear directions.
3. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 2, characterized in that: The structure of the first middle disc brush is the same as that of the second middle disc brush, including a disc brush body, a cleaning drive and a middle mounting seat; the structure of the first angle adjustment assembly and the second angle adjustment assembly are the same, including a middle fixing seat and a middle adjustment drive; The proximal end of one end of the middle mounting seat is hinged to the first column / the second column, and the cleaning drive member is arranged at one end of the middle mounting seat, and the disc brush body is installed at the driving end of the cleaning drive member; The middle fixed seat is arranged on the first column / the second column, the middle adjustment driving member is hinged to the middle fixed seat, and the driving end of the middle adjustment driving member is hinged to the other end of the middle mounting seat.
4. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 2, characterized in that: The structure of the front disc brush assembly is the same as that of the rear disc brush assembly, including a connecting plate, a first cleaning head, a first driving unit, a second cleaning head, and a second driving unit; the inner side of the connecting plate is connected to the frame; The first driving unit and the second driving unit are respectively arranged on the outside of the connecting plate, the first cleaning head is arranged at the driving end of the first driving unit, and the first driving unit is used to drive the first cleaning head to move along the left and right direction; the second cleaning head is arranged at the driving end of the second driving unit, and the second driving unit is used to drive the second cleaning head to move along the left and right direction.
5. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 4, characterized in that: The first driving unit and the second driving unit are respectively arranged laterally on the outside of the connecting plate, and the driving ends of the first driving unit and the second driving unit are respectively provided with sliding members, and the two sliding members are respectively slidably assembled with the connecting plate; the sliding members are connected to sliding columns; the lower end of the sliding columns is installed with the first cleaning head or the second cleaning head.
6. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 5, characterized in that: The sliding member comprises a first sliding block and a second sliding block, wherein the first sliding block and the second sliding block are respectively connected to the sliding column; The first sliding block is provided with a first sliding groove opening downward, the second sliding block is provided with a second sliding groove opening downward, the upper end of the connecting plate is embedded in the first sliding groove, and the lower end of the connecting plate is embedded in the second sliding groove; The top and one side close to the frame of the first sliding block, and the bottom and one side close to the frame of the second sliding block are both provided with avoidance openings, in which rollers are provided; and the rollers are tightly against the connecting plate.
7. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 4, characterized in that: The structure of the first cleaning head is the same as that of the second cleaning head, including a cleaning head body, a rotating driving member, a cleaning head mounting seat, a driving member fixing seat and a cleaning head adjusting driving member; The proximal end of one end of the cleaning head mounting seat is hinged to the sliding column, and the rotating driving member is arranged at one end of the cleaning head mounting seat, and the cleaning head body is installed at the driving end of the rotating driving member; The driving member fixing seat is arranged on the sliding column, the cleaning head adjusting driving member is hinged to the driving member fixing seat, and the driving end of the cleaning head adjusting driving member is hinged to the other end of the cleaning head mounting seat.
8. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 2, characterized in that: The structure of the first suction assembly is the same as that of the second suction assembly, including a collecting cover assembly and a suction pipe; the collecting cover assembly is connected to the frame through a front lifting assembly or a rear lifting assembly, one end of the suction pipe is connected to the collecting cover assembly, and the other end of the suction pipe is connected to an external negative pressure device; the collecting cover assembly is used to collect the residual material at the connection point between the suction pipe and the collecting cover assembly.
9. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 8, characterized in that: The collecting cover assembly comprises a collecting cover body, a rotating shaft driving device, a rotating shaft, a first spiral roller brush, a second spiral roller brush and a scraper; The collecting cover body is connected to the driving end of the front lifting assembly or the driving end of the rear lifting assembly; a collecting chamber with a downward opening is provided in the collecting cover body, and a side of the collecting chamber facing the middle disc brush assembly is provided with an air-avoiding opening; The rotating shaft is assembled in the collecting chamber to rotate along the left and right directions, the rotating shaft driving device is arranged on the collecting cover body, and the rotating shaft driving device is drivingly connected to the rotating shaft; The suction pipe is arranged in the middle part of the collecting cover body, the first spiral roller brush is arranged at one end of the rotating shaft, and the second spiral roller brush is arranged at the other end of the rotating shaft, and the spiral directions of the first spiral roller brush and the second spiral roller brush are both toward the connection point between the suction pipe and the collecting cover assembly.
10. A cleaning mechanism for cleaning residual materials in a train carriage according to claim 8, characterized in that: The front lifting assembly and the rear lifting assembly have the same structure, including a lifting drive member, a drive mounting seat, a first guide rod, a second guide rod and a connecting rod; The driving mounting seat is installed on the frame, the lifting driving member is fixed on the driving mounting seat, and the driving end of the lifting driving member is connected to the collecting cover assembly; guide blocks are respectively provided on the left and right sides of the driving mounting seat, the first guide rod is slidably connected to the guide block on one side of the driving mounting seat, and the first guide rod is slidably connected to the guide block on the other side of the driving mounting seat; one end of the connecting rod is connected to the top of the first guide rod, and the other end of the connecting rod is connected to the top of the second guide rod.