Honey pomelo fruit processing production line capable of flexibly selecting packaging modes
By designing a honey pomelo fruit processing production line that can flexibly choose packaging methods, the problem of insufficient mechanization of honey pomelo fruit processing is solved, and the automated process from picking to packaging is realized, which improves processing efficiency and automation level.
Patent Information
- Application Number
- CN202510110689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-03-28
AI Technical Summary
The mechanization level of honey pomelo fruit processing is not commensurate with the growth rate of output, which leads to a lot of manpower consumption during the processing of honey pomelo fruit and insufficient automation level.
A honey pomelo fruit processing production line that can flexibly choose packaging methods has been designed, including automatic cleaning, sterilization, fresh preservation, first-level sorting, packaging and loading, and a variety of packaging methods, realizing the automated process from picking to packaging.
It greatly improves the processing efficiency of honey pomelo fruit, improves the automation level of the production line, reduces manpower investment, and flexibly selects packaging methods based on the value and sales methods of honey pomelo fruit.
Smart Images

Figure CN119706017A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural product processing, and in particular to a pomelo fruit processing production line capable of flexibly selecting a packaging method. Background Art
[0002] At present, the branding and industrialization of my country's pomelo industry is developing very rapidly.
[0004] Honey pomelo processing machinery is a component of agricultural product processing machinery. Honey pomelo processing raw materials are different from agricultural product processing raw materials due to their variety, individual differences, and easy corruption and deterioration. Therefore, special processing machinery is needed. At present, the level of honey pomelo processing mechanization is not commensurate with the growth rate of honey pomelo production. Except for some imported fruits that use automatic washing machines but no sterilization procedures, most of the other processes are still mainly based on manual surface defect detection, manual heat shrink film and mesh bag sealing and cutting machines, manual weighting of finished product boxes, manual palletizing, etc., which consumes a lot of manpower.
[0005] In view of the current situation of the honey pomelo industry, this case has developed a processing production line that can not only ensure that the honey pomelo fruit does not fall to the ground after picking, but also complete the whole process from fruit pre-processing to packaging in one step, and can greatly improve the processing efficiency of the honey pomelo fruit. Summary of the invention
[0006] Therefore, in view of the above problems, the present invention proposes a pomelo processing production line with flexible selection of packaging methods for solving the problem that the output of pomelo increases year by year but the level of automation cannot keep up.
[0007] In order to solve the above technical problems, the solution adopted by the present invention is: a pomelo fruit processing production line with flexible selection of packaging methods, including a first fruit pool arranged in sequence along the production and processing direction for placing freshly picked fruits, a pre-treatment mechanism for automatically cleaning, sterilizing and preserving the fruits, a primary sorting mechanism for first sorting the pomelo fruits into at least four levels of extra-large fruits, extra-small fruits, qualified fruits one and qualified fruits two according to the fruit weight, a packaging and feeding mechanism for packaging and loading the pomelo fruits after sorting and framing and recovering the empty frames, a packaging mechanism for forming at least eight fruit grain packaging methods for the pomelo fruits and selecting one for packaging, and a first lifting and conveying line for automatically lifting the fruits and then horizontally conveying them to the pre-treatment mechanism is provided at the bottom of the first fruit pool.
[0008] Further improvements are as follows: the pre-processing mechanism comprises a pre-processing conveyor line for receiving the pomelo fruits conveyed by the first lifting conveyor line, a cleaning compartment, a sterilizing tank, and a fresh-keeping compartment arranged in sequence along the conveying direction of the pre-processing conveyor line, and the pre-processing conveyor line runs through the cleaning compartment, the sterilizing tank, and the fresh-keeping compartment; The cleaning chamber is provided with a brush roller for cleaning the surface of the pomelo fruit while conveying, and the brush roller is arranged on the pre-treatment conveyor line instead of the conveyor roller of the pre-treatment conveyor line, and a plurality of first spray heads for providing water for brushing by the brush roller are arranged on the top or side wall of the front section of the cleaning chamber, and a plurality of first air dryers for drying the water on the surface of the pomelo fruit are arranged on the top or side wall of the rear section of the cleaning chamber; The pre-treatment conveyor line is located at the sterilization pool, first drives the honey pomelo fruit downward and immersed in the sterilization pool, then drives the honey pomelo fruit to move horizontally along the sterilization pool, and finally conveys the honey pomelo fruit and lifts it out of the sterilization pool. The top or side wall of the front section of the fresh-keeping compartment is provided with a second spray head and a second air dryer for washing away the sterilization liquid on the surface of the honey pomelo fruit and then drying it. The top or side wall of the middle section of the fresh-keeping compartment is provided with a third spray head for spraying a preservative on the honey pomelo fruit. The rear end of the fresh-keeping compartment is provided with several hot air dryers for accelerating the air-drying of water on the surface of the honey pomelo fruit.
[0009] The further improvement is that the first-level sorting mechanism includes a first-level sorting platform arranged behind the pre-processing conveying line, at least four first-level sorting lines arranged in parallel are arranged behind the sorting platform, and at least one super-large fruit frame conveying line for placing super-large fruit receiving frames to receive super-large fruits, at least one super-small fruit frame conveying line for placing super-small fruit receiving frames to receive super-small fruits, at least one qualified fruit frame conveying line for placing qualified fruit receiving frames to receive honey pomelo fruits, and at least one qualified fruit frame conveying line for placing qualified fruit receiving frames to receive honey pomelo fruits. Two-frame conveyor lines, the feeding ends of the super-large fruit frame conveyor line, the super-small fruit frame conveyor line, the qualified fruit one-frame conveyor line, and the qualified fruit two-frame conveyor line are vertically provided with empty frame conveyor lines for conveying empty fruit frames and pushing the empty fruit frames onto the fruit frame conveyor line to receive honey pomelo fruits, and the discharging ends of the super-large fruit frame conveyor line, the super-small fruit frame conveyor line, the qualified fruit one-frame conveyor line, and the qualified fruit two-frame conveyor line are respectively provided with a first receiving line for receiving super-large fruit frames and super-small fruit frames filled with honey pomelo fruits, a second receiving line for receiving a qualified fruit one frame, and a third receiving line for receiving a qualified fruit two frames.
[0010] A further improvement is that a defective fruit picking conveyor line for manually or mechanically picking and removing defective pomelo fruits is arranged between the pre-processing conveyor line and the first-level sorting platform, and a plurality of defective fruit unloading conveyor lines for receiving and conveying defective fruits are arranged below the defective fruit picking conveyor line along the vertical conveying direction.
[0011] A further improvement is that: the receiving end of the defective fruit sorting conveyor line is provided with a feeding conveyor line for conveying raw pomelo fruit that has not been pre-processed to the rear.
[0012] A further improvement is that the empty frame conveyor line is composed of a plurality of cross-reversing conveying structures, and the cross-reversing conveying structure is arranged on the feed end of the oversized fruit frame conveyor line, the oversized fruit frame conveyor line, the qualified fruit one frame conveyor line, and the qualified fruit two frame conveyor line.
[0013] Further improvement is: the reversing conveying structure includes a reversing frame, the reversing frame is symmetrically provided with a first crawler along the conveying direction parallel to the empty frame roller conveyor line, the reversing frame is symmetrically provided with a second crawler along the conveying direction perpendicular to the empty frame roller conveyor line, the upper surfaces of the first crawler and the second crawler are flush with each other, the reversing frame is respectively provided with driving motors for driving the first crawler and the second crawler, the housing of the driving motor is fixedly provided on the reversing frame, and the rotating shaft of the driving motor is fixedly connected to a track wheel.
[0014] A further improvement is that a fruit frame static area and an empty frame placement area are provided between the first-level sorting mechanism and the packaging mechanism, which are used to divide the honey pomelo fruit processing into two production stages and extend the honey pomelo fruit processing time so that the honey pomelo fruit after the first-level sorting has enough time to absorb water and increase the sweetness.
[0015] Further improvements are: the packaging and loading mechanism includes a tipping bucket loader, a second fruit pool for accommodating honey pomelo fruit formed by a falling inclined plate and baffles on both sides, a fruit frame loading conveyor line, and an empty frame recovery conveyor line. The second fruit pool is integrally arranged on the frame of the tipping bucket loader, and a second lifting conveyor line for lifting and conveying the honey pomelo fruit to the next conveyor line is arranged at the bottom of the second fruit pool. The fruit frame loading conveyor line is arranged in front of the tipping bucket loader, and the empty frame recovery conveyor line is connected to the output end of the fruit frame loading conveyor line.
[0016] The further improvement is that the packaging mechanism includes at least one first packaging conveyor line for receiving honey pomelo fruits for direct transportation of honey pomelo fruits or transportation of honey pomelo fruits wrapped in heat shrink film or transportation of honey pomelo fruits wrapped in candy bags, a film sealing and cutting station arranged on one side or both sides of the first packaging conveyor line for manually wrapping honey pomelo fruits with heat shrink film and sealing them, at least one group of heat shrinking chambers arranged on the first packaging conveyor line for heat shrinking the heat shrink film on honey pomelo fruits, a second packaging conveyor line for receiving honey pomelo fruits conveyed by the first packaging conveyor line, a third packaging conveyor line parallel to the second packaging conveyor line for receiving honey pomelo fruits conveyed by the first packaging conveyor line, a netting station for manually netting the honey pomelo fruits on the third packaging conveyor line and conveying them to the second packaging conveyor line after netting, a netting station for receiving the honey pomelo fruits on the third packaging conveyor line a fourth packaging conveyor line for bagging and retailing the pomelo fruits on the second packaging conveyor line, at least one secondary sorting line for receiving the pomelo fruits on the second packaging conveyor line and performing a second classification into at least two grades according to weight, at least two fifth packaging conveyor lines located below the secondary sorting line for receiving the sorted pomelo fruits, at least one sixth packaging conveyor line located below the secondary sorting line for receiving the pomelo fruits, a waxing conveyor line located on the sixth packaging conveyor line for waxing and air-drying the surfaces of the pomelo fruits that have not been packaged, and a weighted packaging line for weighting and packing the processed pomelo fruits; diverter baffles for selecting one conveyor line to receive the pomelo fruits on the first packaging conveyor line and the second packaging conveyor line are respectively provided between the second packaging conveyor line and the third packaging conveyor line and between the fourth packaging conveyor line and the fifth packaging conveyor line.
[0017] By adopting the above technical solution, the beneficial effects of the present invention are: 1. This case can ensure that the honey pomelo fruit does not fall to the ground after being picked, and the whole process from pre-processing to packaging of the fruit can be completed in one step. It can also greatly improve the processing efficiency of the honey pomelo fruit and the level of automation in the production and processing of the honey pomelo fruit.
[0018] This case realizes the immediate processing of honey pomelo fruits after picking, and divides the processing into the pre-production stage and the post-production stage. The two production stages are conducive to extending the processing time of honey pomelo fruits, so that the honey pomelo fruits after the first-level sorting have enough time to absorb water to improve the sweetness. The whole set of equipment has a high level of automation 2. In the pre-production stage, the honey pomelo fruit can be selectively pre-treated and then weighed and sorted, or the raw fruit can be weighed and sorted directly. Before weighing and sorting, the honey pomelo fruit can also be manually sorted for defective fruit, and the honey pomelo fruit with bumps or spots on the skin can be picked out to improve the quality of the honey pomelo fruit.
[0019] 3. The first-level sorting organization divides the honey pomelo fruits into four levels: extra-large fruits, extra-small fruits, qualified fruits one, and qualified fruits two. Each level has a different weight and a different selling price, which facilitates the subsequent pricing of different levels of honey pomelo fruits.
[0020] 4. In the post-production stage, the pomelo fruit is packaged and loaded into the packaging mechanism by the packaging loading mechanism. The packaging mechanism can package the pomelo fruit in different ways, which is conducive to selecting different packaging methods according to the value of the pomelo fruit or different selling methods. The same packaging mechanism can be used to complete different packaging methods, which is conducive to flexible packaging of the pomelo fruit by different packaging methods. The packaging of the pomelo fruit does not need to be completed by function or region, which is conducive to centralized processing, reducing the demand for space for pomelo fruit packaging, improving enterprise efficiency, and improving the efficiency of pomelo fruit sorting and packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall distribution structure of a pomelo fruit processing production line that can flexibly select packaging methods according to an embodiment of the present invention.
[0022] Figure 2 It is a schematic diagram of the distribution structure of the pre-treatment structure in the pomelo fruit processing production line that can flexibly select the packaging method according to an embodiment of the present invention.
[0023] Figure 3 It is a schematic diagram of the distribution structure of primary sorting, fruit loading, and defective fruit picking in a pomelo fruit processing production line that can flexibly select packaging methods according to an embodiment of the present invention.
[0024] Figure 4 It is a schematic diagram of the cross-reversing conveying structure in the pomelo processing production line that can flexibly select the packaging method according to an embodiment of the present invention.
[0025] Figure 5 It is a structural schematic diagram of a packaging and loading mechanism in a pomelo processing production line capable of flexibly selecting a packaging method according to an embodiment of the present invention.
[0026] Figure 6 It is a structural schematic diagram of a packaging mechanism in a pomelo processing production line capable of flexibly selecting a packaging method according to an embodiment of the present invention. DETAILED DESCRIPTION
[0027] The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
[0028] refer to Figures 1 to 6The embodiment of the present invention discloses a pomelo processing production line with flexible selection of packaging methods, including a first fruit pool 10 for placing freshly picked fruits arranged in sequence along the production and processing direction, a pre-treatment mechanism 11 for automatically cleaning, sterilizing and preserving the fruits, a primary sorting mechanism 12 for first sorting the pomelo fruits into four weight levels of extra-large fruits, extra-small fruits, qualified fruits one and qualified fruits two according to the weight of the fruits, a packaging and feeding mechanism 13 for packaging and loading the sorted and framed pomelo fruits and recovering the empty frames, a packaging mechanism 14 for forming at least eight fruit grain packaging methods for the pomelo fruits and selecting one for packaging, and a first lifting and conveying line 15 for automatically lifting the fruits and then conveying them horizontally to the pre-treatment mechanism is provided at the bottom of the first fruit pool.
[0029] The pre-treatment mechanism 11 includes a pre-treatment conveyor line 16 for receiving the pomelo fruits conveyed by the first lifting conveyor line 15, a cleaning compartment 17, a sterilization tank 18, and a fresh-keeping compartment 19 arranged in sequence along the conveying direction of the pre-treatment conveyor line 16, and the pre-treatment conveyor line 16 runs through the cleaning compartment 17, the sterilization tank 18, and the fresh-keeping compartment 19. The pre-treatment conveyor line 16 is located in the sterilization tank 18 section and first descends to immerse the pomelo fruits in the sterilization liquid, then transports them horizontally to ensure that the pomelo fruits are soaked for a sufficient time, and finally rises to transport the pomelo fruits to the fresh-keeping compartment 19; a brush roller 20 for cleaning the surface of the pomelo fruits while conveying is arranged in the cleaning compartment 17, and the brush roller 20 is arranged on the pre-treatment conveyor line 16 instead of the conveying roller of the pre-treatment conveyor line 16, and a plurality of brush rollers for providing water are arranged on the top or side wall of the front section of the cleaning compartment 17. The first spray head (not shown in the figure) is provided on the top or side wall of the rear section of the cleaning compartment 17 for brushing the pomelo fruit, and a plurality of first air dryers 21 for drying the water on the surface of the pomelo fruit are provided; the pre-treatment conveyor line 16 is located at the sterilization pool 18, first drives the pomelo fruit downward to immerse it in the sterilization pool 18, then drives the pomelo fruit to move horizontally along the sterilization pool 18, and finally transports the pomelo fruit to be lifted out of the sterilization pool 18; a second spray head (not shown in the figure) and a second air dryer 22 for washing off the sterilization liquid on the surface of the pomelo fruit and then drying it are provided on the top or side wall of the front section of the fresh-keeping compartment 19; a third spray head (not shown in the figure) for spraying a preservative on the pomelo fruit is provided on the top or side wall of the middle section of the fresh-keeping compartment 19; and a plurality of hot air dryers 23 for accelerating the drying of the water on the surface of the pomelo fruit are provided at the rear end of the fresh-keeping compartment 19.
[0030] The primary sorting mechanism 12 includes a primary sorting platform 24 arranged behind the pre-processing conveying line 16, and at least four primary sorting lines 25 arranged in parallel are arranged behind the sorting platform. The primary sorting line 25 is a weighing sorting line. The weighing bag on the weighing sorting line catches a honey pomelo fruit for weighing, and obtains the weight of the honey pomelo fruit, determines whether it is an oversized fruit or an oversized fruit or a qualified fruit one or a qualified fruit two, and turns the honey pomelo fruit downward at a specific position. Below the primary sorting line 25, there are arranged an oversized fruit frame conveying line 26 for placing an oversized fruit receiving frame to receive oversized fruits, an oversized fruit frame conveying line 27 for placing an oversized fruit receiving frame to receive oversized fruits, three oversized fruit frame conveying lines 28 for placing an oversized fruit receiving frame to receive honey pomelo fruits, and three oversized fruit frame conveying lines 29 for placing an oversized fruit receiving frame to receive honey pomelo fruits. The oversized fruit frame conveying line 26, the oversized fruit frame conveying line 27, the oversized fruit frame conveying line 28, and the oversized fruit frame conveying line 29 are arranged below the primary sorting line 25. An empty frame conveyor line 30 for conveying empty fruit frames and pushing the empty fruit frames onto the fruit frame conveyor line to receive honey pomelo fruits is vertically arranged on the feeding end of the frame conveyor line 29, and a first receiving line 31 for receiving the oversized fruit frames and the ultra-small fruit frames filled with honey pomelo fruits, a second receiving line 32 for receiving the one frame of qualified fruit, and a third receiving line 33 for receiving the two frames of qualified fruit are respectively arranged on the discharging ends of the oversized fruit frame conveyor line 26, the ultra-small fruit frame conveyor line 27, the one frame of qualified fruit conveyor line 28, and the two frame of qualified fruit conveyor line 29.
[0031] A defective fruit picking conveyor line 34 for manually or mechanically picking and removing defective pomelo fruits is provided between the pre-processing conveyor line 16 and the first-level sorting platform 24. Below the defective fruit picking conveyor line 34, three defective fruit unloading conveyor lines 35 are provided along the vertical conveying direction for receiving and conveying defective fruits placed manually. A raw fruit loading conveyor line 36 for conveying raw pomelo fruits that have not undergone pre-processing to the rear is provided at the receiving end of the defective fruit picking conveyor line 34. The output ends of the pre-processing conveyor line 16 and the raw fruit loading line are both connected to the input end of the defective fruit picking conveyor line 34. A diverter plate 37 for only accepting pomelo fruits on the pre-processing conveyor line 16 or only accepting pomelo fruits on the raw fruit loading conveyor line 36 is rotatably provided on the input end of the defective fruit picking conveyor line 34.
[0032] The empty frame conveyor line 30 is composed of a plurality of cross-reversing conveying structures 38, and the cross-reversing conveying structure 38 is arranged on the feeding end of the oversized fruit frame conveyor line 26, the oversized fruit frame conveyor line 27, the qualified fruit one-frame conveyor line 28, and the qualified fruit two-frame conveyor line 29, as well as on the discharging end of the oversized fruit frame conveyor line 26 or the oversized fruit frame conveyor line 27 or the qualified fruit one-frame conveyor line 28 or the qualified fruit two-frame conveyor line 29.
[0033] The cross reversing conveying structure 38 includes a reversing frame 39, and the reversing frame 39 is symmetrically provided with a first crawler 40 along the conveying direction parallel to the fruit frame conveying line, and the reversing frame 39 is symmetrically provided with a second crawler 41 along the conveying direction perpendicular to the fruit frame conveying line. The upper surfaces of the first crawler 40 and the second crawler 41 are flush with each other. The reversing frame 39 is respectively provided with driving motors 42 for driving the first crawler 40 and the second crawler 41. The housing of the driving motor 42 is fixedly provided on the reversing frame 39, and the rotating shaft of the driving motor 42 is fixedly connected to a track wheel.
[0034] A fruit frame static area 43 and an empty frame placement area 44 are also provided between the primary sorting mechanism 12 and the packaging mechanism 14, which are used to divide the processing of the honey pomelo fruit into two production stages, and to extend the processing time of the honey pomelo fruit so that the honey pomelo fruit after the primary sorting has enough time to absorb water and increase the sweetness.
[0035] The packaging and loading mechanism 13 includes a tipping bucket loader 45, a second fruit pool 46 formed by a falling inclined plate and baffles on both sides for accommodating honey pomelo fruits, a fruit frame loading conveyor line 47, and an empty frame recovery conveyor line 48. The second fruit pool 46 is integrally arranged on the frame of the tipping bucket loader. A second lifting conveyor line 49 for lifting and conveying the honey pomelo fruits to the next conveyor line is arranged at the bottom of the second fruit pool 46. The fruit frame loading conveyor line 47 is arranged in front of the tipping bucket loader, and the empty frame recovery conveyor line 48 is connected to the output end of the fruit frame loading conveyor line 47.
[0036] The packaging mechanism 14 includes two first packaging conveyor lines 50 for receiving honey pomelo fruits for direct delivery of honey pomelo fruits or delivery of honey pomelo fruits wrapped in heat shrink film or honey pomelo fruits wrapped in candy bags, film sealing and cutting stations 51 arranged on both sides of the first packaging conveyor line 50 for manually wrapping honey pomelo fruits with heat shrink film and sealing them, at least one group of heat shrinking chambers 52 arranged on the first packaging conveyor line 50 for heat shrinking the heat shrink film on honey pomelo fruits, a second packaging conveyor line 53 for receiving honey pomelo fruits conveyed by the first packaging conveyor line 50, a third packaging conveyor line 54 parallel to the second packaging conveyor line 53 for receiving honey pomelo fruits conveyed by the first packaging conveyor line 50, and a sponge net for manually wrapping the honey pomelo fruits on the third packaging conveyor line 54 to prevent collision is arranged between the third packaging conveyor line 54 and the second packaging conveyor line 53, and a sponge net for manually wrapping the honey pomelo fruits on the third packaging conveyor line 54 to prevent collision is arranged after the net is wrapped. a net-laying station 55 placed on the second packaging conveyor line 53, a fourth packaging conveyor line 56 for receiving the honey pomelo fruits on the second packaging conveyor line 53 for bagging and retailing, three groups of secondary sorting lines 57 for receiving the honey pomelo fruits on the second packaging conveyor line 53 and performing a second classification into at least two levels according to weight, four groups of fifth packaging conveyor lines 58 located below the secondary sorting lines 57 for receiving the sorted honey pomelo fruits, a group of sixth packaging conveyor lines 59 located below the secondary sorting lines 57 for receiving the honey pomelo fruits, a waxing conveyor line 60 arranged on the sixth packaging conveyor line 59 for waxing and air-drying the surface of the honey pomelo fruits that have not been packaged, and a counterweight packaging line 61 for counterweighting and boxing the processed honey pomelo fruits, the counterweight packaging line 61 is connected to the discharge ends of the fifth packaging conveyor line 58 and the waxing conveyor line 60. A diverter baffle 62 is provided between the second packaging conveyor line 53 and the third packaging conveyor line 54 and between the fourth packaging conveyor line 56 and the fifth packaging conveyor line 58, respectively, for selecting one conveyor line to receive the pomelo fruits from the first packaging conveyor line 50 and the second packaging conveyor line 53. The third packaging conveyor line 54 is a ring conveyor line. The output end of the fourth packaging conveyor line 56 is connected to a ring bagging line 63 for manual picking and bagging.
[0037] The packaging methods of the pomelo processing production line with flexible packaging options are as follows: Pre-production stage: After picking, different pre-treatment methods can be selected according to the length of time the pomelo fruit needs to be stored. If a longer storage time is required, the fruit needs to be cleaned, sterilized, preserved and other pre-treatments before primary sorting; if it does not need to be stored for a long time, the fruit can be directly sorted in the first level. The pre-treated pomelo fruit is conveyed by the pre-treatment conveyor line 16 to the defective fruit picking conveyor line 34 for manual sorting of defective fruit, and the pomelo fruit that does not require pre-treatment steps is conveyed by the fruit feeding conveyor line 36 to the defective fruit picking conveyor line 34 for manual sorting of defective fruit. After the defective fruits are removed, the remaining honey pomelo fruits pass through the first-level sorting table 24 and the first-level sorting line 25 in turn, and are sorted into four levels according to their weight, namely, oversized fruit, oversized fruit, qualified fruit one, and qualified fruit two. They fall into the empty frames on the oversized fruit frame conveyor line 26, the oversized fruit frame conveyor line 27, the qualified fruit one frame conveyor line 28, and the qualified fruit two frame conveyor line 29 below the belt under the flipping and tipping of the weighing bag on the first-level sorting line 25. Subsequently, the fruit frames containing honey pomelo fruits pass through the first receiving line 31, the second receiving line 32, and the third receiving line 33 respectively, and are stacked and stored in the fruit frame static area, so that the honey pomelo fruits lose some moisture and increase their sweetness.
[0038] Post-production stage: After standing, the honey pomelo fruit is transported to the packaging and loading mechanism, and the fruit frames are placed one by one on the fruit frame loading conveyor line 47. The tipping bucket loader 45 grabs the fruit frames and dumps them into the second fruit pool 46. The empty frames after dumping are manually placed on the empty frame recovery conveyor line 48 for stacking and recovery, and then transported to the empty frame placement area. The second lifting conveyor line 49 transports the honey pomelo fruit in the second fruit pool 46 to the first packaging conveyor line 50.
[0039] The pomelo fruit is transported by the first packaging conveyor line 50. The film sealing and cutting stations 51 on both sides of the first packaging conveyor line 50 are selectively used. The pomelo fruit can be directly transported to the rear by the first packaging conveyor line 50, or can be manually and semi-automatically covered with film and cut and then shrink-wrapped in a heat shrink chamber 52.
[0040] If the pomelo fruits delivered by the first packaging conveyor line 50 need to be packed in nets, the third packaging conveyor line 54 will receive the pomelo fruits and manually pack them in nets directly on the second packaging conveyor line 53 and the third packaging conveyor line 54. The pomelo fruits after being packed in nets will be manually placed on the second packaging conveyor line 53. If no net is needed, they will be directly transported to the rear by the second packaging conveyor line 53.
[0041] If the honey pomelo fruits delivered by the second packaging conveyor line 53 are to be directly bagged and sold, the fourth packaging conveyor line 56 receives the honey pomelo fruits and conveys them to the circular bagging line 63, where the honey pomelo fruits on the circular bagging line 63 are bagged manually. The circular bagging line 63 is in a ring shape and can well adapt to the efficiency of manual bagging. The honey pomelo fruits that cannot be bagged in time will continue to be conveyed for a week without falling.
[0042] If the pomelo fruits delivered by the second packaging conveyor line 53 are to be boxed and sold, the secondary sorting line 57 receives the pomelo fruits and delivers the pomelo fruits of different weights to the sixth packaging conveyor line 58 below it or to the sixth packaging conveyor line 59 according to the secondary sorting of the total amount of the pomelo fruits. The pomelo fruits delivered to the sixth packaging conveyor line 58 directly enter the weighting packaging line 61 for weighting and boxing. The pomelo fruits delivered to the sixth packaging conveyor line 59 continue to be delivered to the waxing conveyor line 60 to wax the surface of the pomelo fruits, and then the weighting packaging line 61 performs weighting and boxing.
[0043] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.
Claims
1. The pomelo processing production line with flexible packaging options is characterized by: The invention comprises a first fruit pool arranged in sequence along the production and processing direction for placing freshly picked fruits, a pre-treatment mechanism for automatically cleaning, sterilizing and preserving the fruits, a primary sorting mechanism for first sorting the honey pomelo fruits into at least four levels, namely, extra-large fruits, extra-small fruits, qualified fruits one and qualified fruits two, according to the weight of the fruits, a packaging and feeding mechanism for packaging and loading the honey pomelo fruits after sorting and framing and for recovering the empty frames, a packaging mechanism for forming at least eight fruit grain packaging methods for the honey pomelo fruits and selecting one for packaging, and a first lifting and conveying line for automatically lifting the fruits and then conveying them horizontally to the pre-treatment mechanism is arranged at the bottom of the first fruit pool.
2. The pomelo processing production line with flexible packaging options according to claim 1 is characterized in that: The pre-processing mechanism comprises a pre-processing conveyor line for receiving the pomelo fruits conveyed by the first lifting conveyor line, a cleaning chamber, a sterilizing tank, and a fresh-keeping chamber arranged in sequence along the conveying direction of the pre-processing conveyor line, and the pre-processing conveyor line runs through the cleaning chamber, the sterilizing tank, and the fresh-keeping chamber; The cleaning chamber is provided with a brush roller for cleaning the surface of the pomelo fruit while conveying, and the brush roller is arranged on the pre-treatment conveyor line instead of the conveyor roller of the pre-treatment conveyor line, and a plurality of first spray heads for providing water for brushing by the brush roller are arranged on the top or side wall of the front section of the cleaning chamber, and a plurality of first air dryers for drying the water on the surface of the pomelo fruit are arranged on the top or side wall of the rear section of the cleaning chamber; The pre-treatment conveyor line is located at the sterilization pool, first drives the honey pomelo fruit downward and immersed in the sterilization pool, then drives the honey pomelo fruit to move horizontally along the sterilization pool, and finally conveys the honey pomelo fruit and lifts it out of the sterilization pool. The top or side wall of the front section of the fresh-keeping compartment is provided with a second spray head and a second air dryer for washing away the sterilization liquid on the surface of the honey pomelo fruit and then drying it. The top or side wall of the middle section of the fresh-keeping compartment is provided with a third spray head for spraying a preservative on the honey pomelo fruit. The rear end of the fresh-keeping compartment is provided with several hot air dryers for accelerating the air-drying of water on the surface of the honey pomelo fruit.
3. The pomelo processing production line with flexible packaging options according to claim 2 is characterized in that: The primary sorting mechanism comprises a primary sorting platform arranged behind the pre-processing conveying line, at least four primary sorting lines arranged in parallel are arranged behind the sorting platform, at least one super-large fruit frame conveying line for placing super-large fruit receiving frames to receive super-large fruits, at least one super-small fruit frame conveying line for placing super-small fruit receiving frames to receive super-small fruits, at least one qualified fruit frame conveying line for placing qualified fruit receiving frames to receive honey pomelo fruits, and at least one qualified fruit frame conveying line for placing qualified fruit receiving frames to receive honey pomelo fruits. The feeding ends of the oversized fruit frame conveyor line, the ultra-small fruit frame conveyor line, the qualified fruit frame one conveyor line and the qualified fruit frame two conveyor line are vertically provided with an empty frame conveyor line for conveying empty fruit frames and pushing the empty fruit frames onto the fruit frame conveyor line to receive honey pomelo fruits; the discharging ends of the oversized fruit frame conveyor line, the ultra-small fruit frame conveyor line, the qualified fruit frame one conveyor line and the qualified fruit frame two conveyor line are respectively provided with a first receiving line for receiving the oversized fruit frames and the ultra-small fruit frames filled with honey pomelo fruits, a second receiving line for receiving the qualified fruit frame one, and a third receiving line for receiving the qualified fruit frame two.
4. The pomelo processing production line with flexible packaging options according to claim 3 is characterized in that: A defective fruit picking conveyor line for manually or mechanically picking and removing defective pomelo fruits is arranged between the pre-processing conveyor line and the primary sorting platform, and a plurality of defective fruit unloading conveyor lines for receiving and conveying defective fruits are arranged below the defective fruit picking conveyor line along the vertical conveying direction.
5. The pomelo processing production line with flexible packaging options according to claim 4 is characterized in that: The receiving end of the defective fruit sorting conveyor line is provided with a feeding conveyor line for conveying raw pomelo fruit that has not been pre-processed to the rear.
6. The pomelo processing production line with flexible packaging options according to claim 3 is characterized in that: The empty frame conveyor line is composed of a plurality of cross-reversing conveying structures, and the cross-reversing conveying structure is arranged on the feeding end of the super-large fruit frame conveyor line, the super-small fruit frame conveyor line, the qualified fruit one-frame conveyor line, and the qualified fruit two-frame conveyor line.
7. The pomelo processing production line with flexible packaging options according to claim 6 is characterized in that: The reversing conveying structure includes a reversing frame, the reversing frame is symmetrically provided with a first crawler along the conveying direction parallel to the empty frame roller conveyor line, the reversing frame is symmetrically provided with a second crawler along the conveying direction perpendicular to the empty frame roller conveyor line, the upper surfaces of the first crawler and the second crawler are flush with each other, the reversing frame is respectively provided with driving motors for driving the first crawler and the second crawler, the housing of the driving motor is fixedly provided on the reversing frame, and the rotating shaft of the driving motor is fixedly connected to a track wheel.
8. The pomelo processing production line with flexible packaging options according to claim 1, characterized in that: A fruit frame static area and an empty frame placement area are also provided between the primary sorting mechanism and the packaging mechanism, which are used to divide the honey pomelo fruit processing into two production stages and extend the honey pomelo fruit processing time so that the honey pomelo fruit after the primary sorting has enough time to absorb water and increase sweetness.
9. The pomelo processing production line with flexible packaging options according to claim 1, characterized in that: The packaging and loading mechanism includes a tipping bucket loader, a second fruit pool for accommodating honey pomelo fruits formed by a falling inclined plate and baffles on both sides, a fruit frame loading conveyor line, and an empty frame recovery conveyor line. The second fruit pool is integrally arranged on the frame of the tipping bucket loader, and a second lifting conveyor line for lifting and conveying the honey pomelo fruits to the next conveyor line is arranged at the bottom of the second fruit pool. The fruit frame loading conveyor line is arranged in front of the tipping bucket loader, and the empty frame recovery conveyor line is connected to the output end of the fruit frame loading conveyor line.
10. The pomelo processing production line with flexible packaging options according to claim 1 or 9, characterized in that: The packaging mechanism comprises at least one first packaging conveyor line for receiving honey pomelo fruits for direct transportation of honey pomelo fruits or transportation of honey pomelo fruits wrapped in heat shrink film or transportation of honey pomelo fruits wrapped in candy bags, a film sealing and cutting station arranged on one side or both sides of the first packaging conveyor line for manually wrapping honey pomelo fruits with heat shrink film and sealing them, at least one group of heat shrinking chambers arranged on the first packaging conveyor line for heat shrinking the heat shrink film on honey pomelo fruits, a second packaging conveyor line for receiving honey pomelo fruits conveyed by the first packaging conveyor line, a third packaging conveyor line parallel to the second packaging conveyor line for receiving honey pomelo fruits conveyed by the first packaging conveyor line, a netting station arranged between the third packaging conveyor line and the second packaging conveyor line for manually netting the honey pomelo fruits on the third packaging conveyor line and conveying them to the second packaging conveyor line after netting, a netting station for receiving the second packaging conveyor line a fourth packaging conveyor line for bagging and retailing the pomelo fruits on the conveying line, at least one secondary sorting line for receiving the pomelo fruits on the second packaging conveyor line and performing a second classification into at least two grades according to weight, at least two fifth packaging conveyor lines located below the secondary sorting lines for receiving the sorted pomelo fruits, at least one sixth packaging conveyor line located below the secondary sorting lines for receiving the pomelo fruits, a waxing conveyor line located on the sixth packaging conveyor line for waxing and air-drying the surfaces of the pomelo fruits that have not been packaged, a weighted packaging line for weighting and packing the processed pomelo fruits, and diverter baffles for selecting one of the conveyor lines to receive the pomelo fruits on the first packaging conveyor line and the second packaging conveyor line are respectively provided between the second packaging conveyor line and the third packaging conveyor line and between the fourth packaging conveyor line and the fifth packaging conveyor line.