Hyperbolic roller damper for preventing belt deviation for coal conveying

By designing a hyperbolic roller damper for belt coal transportation, the problem of belts being easily off-off during coal transportation is solved, and the effect of effectively preventing belts being off-off and reducing pollution and safety risks is achieved.

CN119706230AActive Publication Date: 2025-03-28CHINA HUADIAN CORP GUIGANG POWER CO LTD
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Patent Information

Application Number
CN202411852771.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-28
Estimated Expiration
2044-12-16

AI Technical Summary

Technical Problem

During the belt conveying coal, the belt is prone to deviation and lead to coal spilling, polluting the production environment, and may cause equipment failure and safety accidents.

Method used

A hyperbolic drum damper is designed, including an anti-offset structure. Through the combination of the base, fixing member, moving member and load-bearing member, the internal thread ring of the hyperbolic drum and the connecting rod are used to cooperate with the installation thread holes, and the fastening of the fixing bolts and adjustment bolts is effectively prevented from off-off.

Benefits of technology

Effectively prevent belt deviation, reduce the possibility of belt damage, equipment failure and safety accidents caused by belt spilling coal and serious deviation, reduce production environment pollution, and reduce personal safety risks of staff and equipment safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of belt deviation prevention, and discloses a hyperbolic curve type roller damper for preventing belt deviation for coal conveying, which comprises a deviation prevention structure, a hyperbolic curve type roller is mounted on the outer side of a mounting rod, and bearings are mounted between the interiors of the two ends of the hyperbolic curve type roller and the two ends of the mounting rod; the internal thread ring at one end of the hyperbolic roller and the internal thread ring at one end of the connecting rod are located between the support plate A and the support plate B. After the internal thread ring is aligned with the installation threaded hole, the internal thread ring is fixedly installed through a fixing bolt and fastened after the angle is adjusted properly, and belt deviation is effectively prevented. The possibility that the belt is damaged, equipment faults are caused and safety accidents occur when coal is scattered on the belt and deviation is serious is reduced, pollution to the production environment is reduced, and personal safety risks of workers and potential safety hazards of the equipment are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of belt deviation prevention, in particular to a hyperbolic roller damper for preventing belt deviation for coal transportation. Background Art

[0002] Belt conveyor is a common material transportation method, widely used in coal mines, thermal power plants and industrial production. Coal is transported from one location to another by conveyor belts. It usually relies on electric motors to drive the rollers to drive the belts. It can transport large amounts of coal continuously and at high speed. Compared with other transportation methods, it has lower maintenance costs and can adjust the transportation routes and angles according to the site and needs.

[0003] In the production process of thermal power plants, coal mines and other industries, belts are used to transport raw coal over long distances. During the long-distance transportation of these raw coals, the belts often deviate and scatter coal. When the deviation is serious, it will cause belt damage or cause equipment failure, and even safety accidents, which will pollute the production environment, bring risks to the personal safety of workers, and bring safety hazards to safe production.

[0004] Therefore, we proposed a hyperbolic roller damper for preventing belt deviation in coal transportation, so as to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a hyperbolic roller damper for preventing belt deviation for coal transportation, so as to solve the problem mentioned in the background art that belt deviation may cause coal scattering, polluting the production environment and causing unsafe incidents.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a hyperbolic roller damper for preventing belt deviation for coal transportation, comprising an anti-deviation structure, the anti-deviation structure comprising a base and a mounting hole opened at the top of the base, a fixed component is welded and installed inside the base, a moving component is slidably installed inside the fixed component, and a load-bearing component is installed on one side of the top of the moving component; The bearing member comprises a connecting rod and a mounting rod mounted on the outer surface of the connecting rod, a hyperbolic roller is mounted on the outer side of the mounting rod, and bearings are mounted between the inside of both ends of the hyperbolic roller and both ends of the mounting rod; The movable member comprises a movable frame, and a bracket plate A and a bracket plate B are respectively installed on both sides of the top of the movable frame, and mounting threaded holes are penetrated through the middle ends of the bracket plates A and B. An internal threaded ring is installed at one end of the connecting rod, and the internal threaded ring is arranged between the bracket plates A and B. The internal threaded ring is aligned with the mounting threaded hole, and the internal threaded ring and the internal thread of the mounting threaded hole are connected with fixing bolts.

[0007] Preferably, a mounting column is inserted between the bearing and the hyperbolic roller.

[0008] Preferably, an anti-slip layer is installed on the outer surface of the hyperbolic roller.

[0009] Preferably, a mounting cylinder is installed at one end of the connecting rod.

[0010] Preferably, the fixing member comprises a fixing frame, and both ends of the fixing frame are provided with observation slots A.

[0011] Preferably, observation slots B are provided on both sides of the lower end of the movable frame, and the width of the observation slots B is greater than the width of the observation slots A.

[0012] Preferably, threaded holes A are provided on the outer surface of the fixed frame and on both sides away from the observation slot A, and threaded holes B are provided on the outer surface of the movable frame and on both sides away from the observation slot B.

[0013] Preferably, the threaded hole B is aligned with the threaded hole A, and the internal threads of the threaded hole B and the threaded hole A are connected with an adjusting bolt.

[0014] Preferably, both ends of the hyperbolic roller are provided with injection holes, and a transverse connection hole is provided between the two groups of injection holes and inside the body of the hyperbolic roller.

[0015] Preferably, lubrication holes are provided on the inner walls of the transverse connection hole and the injection hole and on the side facing the mounting rod.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The invention discloses a hyperbolic roller damper for preventing belt deviation for coal transportation. The internal thread ring at one end of the hyperbolic roller and the connecting rod is located between the bracket plate A and the bracket plate B. After the internal thread ring is aligned with the mounting threaded hole, it is fixed and installed with fixing bolts, and is tightened after the angle is adjusted appropriately, so as to effectively prevent the belt from deviating, reduce the possibility of belt damage, equipment failure, and safety accidents caused by coal scattering and serious deviation of the belt, reduce pollution to the production environment, and reduce the personal safety risks of workers and equipment safety hazards.

[0017] 2. The hyperbolic roller damper for preventing belt deviation for coal transportation provided by the present invention injects lubricating oil into the injection hole. The lubricating oil flows to the inside of the transverse hole due to the influence of gravity. When the load-bearing member rotates, the lubricating oil in the transverse hole flows to the outer surface of the mounting rod. The lubricating oil lubricates the connecting rod and the mounting rod through the gap on the surface of the mounting rod, which facilitates the rotation of the mounting rod and the hyperbolic roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2It is a schematic diagram of the structure of the fixing member of the present invention; Figure 3 It is a schematic diagram of the structure of the mobile component of the present invention; Figure 4 It is a schematic diagram of the structure of the load-bearing component of the present invention; Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle.

[0019] In the figure: 1. anti-deviation structure; 11. base; 12. mounting hole; 13. fixing member; 131. fixing frame; 132. observation slot A; 133. threaded hole A; 14. moving member; 141. moving frame; 142. observation slot B; 143. threaded hole B; 144. bracket plate A; 145. bracket plate B; 146. mounting threaded hole; 15. bearing member; 151. internal threaded ring; 152. connecting rod; 153. mounting rod; 154. bearing; 155. mounting column; 156. hyperbolic roller; 1561. injection hole; 1562. transverse hole; 1563. lubrication hole; 157. mounting cylinder; 158. anti-skid layer; 16. fixing bolt; 17. adjusting bolt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figure 1-Figure 4 A hyperbolic roller damper for preventing belt deviation for coal transportation includes an anti-deviation structure 1, the anti-deviation structure 1 includes a base 11 and a mounting hole 12 opened at the top of the base 11, a fixed component 13 is welded and installed inside the base 11, a moving component 14 is slidably installed inside the fixed component 13, and a load-bearing component 15 is installed on one side of the top of the moving component 14.

[0022] The bearing member 15 includes a connecting rod 152 and a mounting rod 153 mounted on the outer surface of the connecting rod 152 . A hyperbolic roller 156 is mounted on the outer side of the mounting rod 153 . Bearings 154 are installed between the inside of both ends of the hyperbolic roller 156 and both ends of the mounting rod 153 .

[0023] A mounting post 155 is interposed between the bearing 154 and the hyperbolic roller 156 .

[0024] The movable member 14 includes a movable frame 141, and a bracket plate A144 and a bracket plate B145 are respectively installed on both sides of the top of the movable frame 141. The middle ends of the bracket plates A144 and B145 are penetrated with mounting threaded holes 146. One end of the connecting rod 152 is installed with an internal threaded ring 151, and the internal threaded ring 151 is arranged between the bracket plates A144 and B145. The internal threaded ring 151 is aligned with the mounting threaded hole 146. The internal threaded ring 151 and the internal threads of the mounting threaded hole 146 are connected with fixing bolts 16. The internal threaded ring 151 is connected to the bracket plates A144 and B145 by the fixing bolts 16, so as to facilitate the installation of the load-bearing member 15.

[0025] An anti-skid layer 158 is installed on the outer surface of the hyperbolic roller 156, and the anti-skid layer 158 increases the friction between the bearing member 15 and the belt.

[0026] A mounting tube 157 is installed at one end of the connecting rod 152 , and the mounting tube 157 is used to constrain the position of the mounting rod 153 .

[0027] The fixing member 13 includes a fixing frame 131 . Both ends of the fixing frame 131 are provided with observation slots A132 , through which the internal conditions of the fixing frame 131 can be observed.

[0028] Observation slots B142 are provided on both sides of the lower end of the movable frame 141, and the width of the observation slots B142 is greater than the width of the observation slots A132. When the movable frame 141 moves inside the fixed frame 131, the operator can observe the use of the anti-deviation structure 1.

[0029] The fixed frame 131 has an outer surface and two sides away from the observation slot A132 with threaded holes A133 , and the movable frame 141 has an outer surface and two sides away from the observation slot B142 with threaded holes B143 .

[0030] The threaded hole B143 is aligned with the threaded hole A133 , and the inner threads of the threaded hole B143 and the threaded hole A133 are connected with an adjustment bolt 17 , and the adjustment bolt 17 is used to fix the moving frame 141 and the fixed frame 131 after the movement.

[0031] In this embodiment: the base 11 is fixedly connected to the coal conveyor belt steel frame with bolts or welded and installed, the fixed frame 131 and the base 11 are fixedly installed by welding, the movable frame 141 is installed in the fixed frame 131, fixedly installed by fixing bolts 16, and tightened after the height is adjusted appropriately, the internal threaded ring 151 at one end of the hyperbolic roller 156 and the connecting rod 152 is located between the bracket plate A144 and the bracket plate B145, and after the internal threaded ring 151 is aligned with the mounting threaded hole 146, it is fixedly installed by fixing bolts 16, and tightened after the angle is adjusted appropriately, which effectively prevents the belt from running off, reduces the possibility of belt damage, equipment failure, and safety accidents caused by the belt scattering coal and serious deviation, reduces pollution to the production environment, reduces the personal safety risk of staff and the potential safety hazards of equipment, and the device has a small investment and a mature and simple structure, so the transformation period is short, the effect is fast, and it has good market and economic value.

[0032] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 4 and Figure 5 Injection holes 1561 are provided at both ends of the hyperbolic roller 156 , and a transverse connection hole 1562 is provided between the two groups of injection holes 1561 and inside the body of the hyperbolic roller 156 .

[0033] Lubricating holes 1563 are provided on the inner walls of the transverse hole 1562 and the injection hole 1561 and on the side facing the mounting rod 153 , and lubricating oil passes through the injection hole 1561 , the transverse hole 1562 and the lubricating hole 1563 to lubricate the mounting rod 153 and the connecting rod 152 .

[0034] In this embodiment: lubricating oil is injected into the injection hole 1561. Since the position of the transverse hole 1562 is lower than that of the injection hole 1561, the lubricating oil flows to the inside of the transverse hole 1562 due to the influence of gravity. A lubricating hole 1563 is provided on the inner side of the hyperbolic roller 156 and on the side close to the mounting rod 153. When the bearing member 15 rotates, the lubricating oil in the transverse hole 1562 flows to the outer surface of the mounting rod 153. The lubricating oil lubricates the connection rod 152 and the mounting rod 153 through the gap on the surface of the mounting rod 153, thereby facilitating the rotation of the mounting rod 153 and the hyperbolic roller 156.

[0035] Working principle: The internal threaded ring 151 at one end of the hyperbolic roller 156 and the connecting rod 152 is located between the bracket plate A144 and the bracket plate B145. After the internal threaded ring 151 is aligned with the mounting threaded hole 146, it is fixed and installed with the fixing bolt 16, and tightened after the angle is adjusted appropriately, which effectively prevents the belt from deviation, reduces the possibility of belt damage caused by coal scattering and serious deviation, causing equipment failure and safety accidents, reduces pollution to the production environment, and reduces the personal safety risks of workers and equipment safety hazards.

[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A hyperbolic roller damper for preventing belt deviation for coal conveying, comprising an anti-deviation structure (1), characterized in that: The anti-deviation structure (1) comprises a base (11) and a mounting hole (12) provided at the top of the base (11); a fixed component (13) is welded and mounted inside the base (11); a movable component (14) is slidably mounted inside the fixed component (13); and a bearing component (15) is mounted on one side of the top of the movable component (14); The bearing member (15) comprises a connecting rod (152) and a mounting rod (153) mounted on the outer surface of the connecting rod (152); a hyperbolic roller (156) is mounted on the outer side of the mounting rod (153); and bearings (154) are mounted between the inside of both ends of the hyperbolic roller (156) and both ends of the mounting rod (153); The movable member (14) comprises a movable frame (141), a support plate A (144) and a support plate B (145) are respectively mounted on both sides of the top of the movable frame (141), a mounting threaded hole (146) is penetrated through the middle ends of the support plate A (144) and the support plate B (145), an internal threaded ring (151) is mounted on one end of the connecting rod (152), the internal threaded ring (151) is arranged between the support plate A (144) and the support plate B (145), the internal threaded ring (151) is aligned with the mounting threaded hole (146), and the internal thread of the internal threaded ring (151) and the mounting threaded hole (146) are connected by a fixing bolt (16).

2. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 1, characterized in that: A mounting column (155) is inserted between the bearing (154) and the hyperbolic roller (156).

3. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 2, characterized in that: An anti-slip layer (158) is installed on the outer surface of the hyperbolic roller (156).

4. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 1, characterized in that: A mounting tube (157) is mounted on one end of the connecting rod (152).

5. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 1, characterized in that: The fixing component (13) comprises a fixing frame (131), and both ends of the fixing frame (131) are provided with observation slots A (132).

6. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 1, characterized in that: Observation slots B (142) are provided on both sides of the lower end of the movable frame (141), and the width of the observation slot B (142) is greater than the width of the observation slot A (132).

7. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 6, characterized in that: The outer surface of the fixed frame (131) is provided with threaded holes A (133) on both sides away from the observation slot A (132), and the outer surface of the movable frame (141) is provided with threaded holes B (143) on both sides away from the observation slot B (142).

8. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 7, characterized in that: The threaded hole B (143) is aligned with the threaded hole A (133), and the internal threads of the threaded hole B (143) and the threaded hole A (133) are connected with an adjusting bolt (17).

9. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 3, characterized in that: Injection holes (1561) are provided at both ends of the hyperbolic roller (156), and a transverse connection hole (1562) is provided between the two groups of injection holes (1561) and inside the body of the hyperbolic roller (156).

10. A hyperbolic roller damper for preventing belt deviation for coal transportation according to claim 9, characterized in that: Lubrication holes (1563) are provided on the inner walls of the transverse connection hole (1562) and the injection hole (1561) and on the side facing the mounting rod (153).

Citation Information

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