Glass sheet and deep processing connection line distribution system and method

Abstract

The invention provides a raw glass sheet and deep processing connection line distribution system and method. The system is arranged between a raw glass sheet production line and a deep processing production line. At least two raw glass sheets form a group; comprising an opening and closing roller way, a main road longitudinal transition roller way, a slicing roller way, a plurality of branch transverse transition roller ways, a plurality of interchange roller ways and a plurality of branch output roller ways. The opening and closing roller way is arranged on the downstream side of the raw glass sheet production line, and conveying of raw glass sheets is controlled through opening and closing of the roller way. The system is provided with the control system, and the control system is in communication connection with the opening and closing roller way, the sheet separation roller way, the interchange roller way and the branch output roller way, so that automatic capacity matching of the raw glass sheet production line and the deep processing production line and automatic distribution of glass specifications are realized, the production and operation management efficiency is greatly improved, the plant arrangement space is saved, and the plant cost is reduced; and an online production mode and an offline production mode can be automatically processed.

Description

Technical Field

[0001] The present invention relates to the technical field of glass production and deep processing, and in particular to a system and method for allocating glass raw sheets and deep processing lines. Background Art

[0002] With the development of society, the demand for photovoltaic glass, architectural glass, home appliance glass, etc. is increasing, and the production capacity of raw glass production lines is also increasing. The traditional layout of separating raw glass production lines from deep processing production lines is difficult to meet the market's green, high-capacity, and high-quality demand for deep processing glass. At present, most of the glass from raw glass production lines is transported to the loading port of the deep processing production line by manual forklifts. In order to ensure that the deep processing production line matches the production capacity of the raw glass production line and the glass specification order matches, it brings relatively high requirements for the forklift handling manual order management, and the production management costs of forklifts and labor are high. Some companies also use the raw glass production line and the deep processing production line to connect directly through rollers, but the flexibility of production order scheduling and capacity matching is not enough; especially for the multi-split boards in the width direction of the raw glass, the thickness difference of the glass is large, which brings certain difficulties to the flexibility and yield rate of deep processing production. Therefore, it is very necessary to provide a system and method for allocating glass raw glass and deep processing lines, so as to realize automatic matching of glass raw glass production lines and deep processing production lines, and automatic matching of glass specifications, thereby improving production and operation management efficiency and reducing corresponding production costs. Summary of the invention

[0003] In view of the shortcomings of the prior art mentioned above, the purpose of the present invention is to provide a system and method for allocating glass raw sheets and deep processing lines, which can be used to realize automatic matching of glass raw sheet production lines and deep processing production lines, and automatic matching of glass specifications, thereby improving production and operation management efficiency and reducing corresponding production costs.

[0004] In order to achieve the above-mentioned purpose and other related purposes, the present invention provides a glass sheet and deep processing connection distribution system, which is arranged between the glass sheet production line and the deep processing production line; at least two glass sheets form a group; it includes an opening and closing roller conveyor, a main longitudinal transition roller conveyor, a sheet separation roller conveyor, a plurality of branch transverse transition roller conveyors, a plurality of interchange roller conveyors, and a plurality of branch output roller conveyors; the opening and closing roller conveyor is arranged on the downstream side of the glass sheet production line, and the conveyance of the glass sheet is controlled by the opening and closing of the roller conveyor; the main longitudinal transition ... The downstream side of the opening and closing roller is used for longitudinally transmitting the glass sheets; the slicing roller is arranged on the downstream side of the main longitudinal transition roller, and is used for directional slicing and transferring a group of glass sheets transmitted by the main longitudinal transition roller; any glass sheet on the slicing roller is directly transmitted to the deep processing production line through the branch output roller, and the remaining glass sheets on the slicing roller pass through several branch transverse transition rollers and several overpass rollers and enter the branch output roller, and then are transmitted to the deep processing production line through the branch output roller.

[0005] Preferably, a horizontal loading machine is provided on the main longitudinal transition roller, and the horizontal loading machine is used to place the glass original sheets on the main longitudinal transition roller, or to patch a group of glass original sheets transmitted by the glass original sheet production line.

[0006] Preferably, the opening and closing roller conveyor includes a fixed belt conveyor roller conveyor and a movable belt conveyor roller conveyor, and the fixed belt conveyor roller conveyor and the movable belt conveyor roller conveyor are cross-arranged; a bottom moving mechanism is arranged at the lower side of the movable belt conveyor roller conveyor, and the bottom moving mechanism drives the movable belt conveyor roller conveyor to merge into the fixed belt conveyor roller conveyor, or drives the movable belt conveyor roller conveyor to connect and transmit with the fixed belt conveyor roller conveyor.

[0007] Preferably, the overpass roller is used for transporting the glass sheets in both longitudinal and transverse directions, and the glass sheets in two directions can be transported simultaneously; the overpass roller comprises a longitudinal overpass conveying roller and a transverse overpass lifting belt roller, the longitudinal overpass conveying roller is used for transporting the glass sheets in the longitudinal direction, and the transverse overpass lifting belt roller is used for transporting the glass sheets in the transverse direction after being raised or lowered.

[0008] Preferably, the slicing roller comprises a longitudinal slicing transmission roller and a transverse slicing lifting belt roller, wherein the longitudinal slicing transmission roller transmits one or more of the multiple glass sheets longitudinally, and the transverse slicing lifting belt roller transmits one or more of the multiple glass sheets transversely.

[0009] Preferably, the branch output roller includes a positioning roller and a deceleration roller, and a sheet storage assembly is arranged on the branch output roller, and the sheet storage assembly is arranged between the positioning roller and the deceleration roller. The glass sheets on the slicing roller are positioned by the positioning roller and then enter the sheet storage assembly, and are transferred to the deceleration roller through the sheet storage assembly. After being decelerated on the deceleration roller, the glass sheets enter the deep processing production line; the sheet storage assembly stores the glass sheets.

[0010] Preferably, the interchange roller includes a branch first interchange roller, and the branch first interchange roller is arranged on the upstream side of the positioning roller; the glass original sheet on the segmentation roller passes through the branch transverse transition roller and enters the branch first interchange roller, and then passes through the positioning roller, the sheet storage assembly, and the deceleration roller to enter the deep processing production line.

[0011] Preferably, a branch transverse connecting roller is arranged between several of the branch output rollers; the interchange roller also includes a branch second interchange roller, the branch second interchange roller is arranged between the sheet storage assembly and the deceleration roller, and the branch second interchange roller is arranged at the intersection of the branch output roller and the branch transverse connecting roller; the branch second interchange roller is used to transport the glass sheets flowing out of the sheet storage assembly to the deceleration roller, or to the branch transverse connecting roller.

[0012] Preferably, there are several main road longitudinal transition rollers, and the downstream side of each main road longitudinal transition roller is connected to several branch road output rollers; several main road longitudinal transition rollers are arranged in parallel with each other, and a main road transverse connecting roller is arranged between two adjacent main road longitudinal transition rollers; the overpass roller includes a main road overpass roller, and the main road overpass roller is arranged at the intersection of the main road longitudinal transition roller and the main road transverse connecting roller; the main road overpass roller is used to transport the glass sheet on the main road longitudinal transition roller to several branch road output rollers behind the main road longitudinal transition roller, or to transport the glass sheet on the main road longitudinal transition roller to several branch road output rollers behind other main road longitudinal transition rollers through the main road transverse connecting rollers.

[0013] To achieve the above purpose or other purposes, the present invention also discloses a control method for a glass sheet and deep processing line distribution system, which uses the above-mentioned glass sheet and deep processing line distribution system, and also includes a control system; the control system is communicatively connected with the opening and closing roller, the slice roller, the overpass roller, and the branch output roller; a group of glass sheets includes three glass sheets, namely A glass sheet, B glass sheet, and C glass sheet, and the three glass sheets are arranged on the main road longitudinal transition roller along the width direction of the main road longitudinal transition roller, and are together Longitudinal transition roller transmission; a main longitudinal transition roller is connected to three branch output rollers downstream, and the three branch output rollers are branch a, branch b, and branch c respectively; a group of glass sheets flow from the glass sheet production line through the opening and closing rollers and the main longitudinal transition rollers into the slicing rollers, and the slicing rollers separate and transfer the A glass sheet, the B glass sheet, and the C glass sheet. The A glass sheet is transmitted to the deep processing production line through branch a; the B glass sheet enters branch b through several branch transverse transition rollers and several overpass rollers and is transmitted to the deep processing line. The original glass piece C enters the C branch through several branch transverse transition rollers and several overpass rollers and is transmitted to the deep processing production line. When one or two of the deep processing production lines corresponding to the a branch, b branch, c branch, and each branch fails, the original glass piece A, the original glass piece B, and the original glass piece C can enter the deep processing production line through the normally working branch. There are two main longitudinal transition rollers, namely the first main longitudinal transition roller and the second main longitudinal transition roller. The downstream of each main longitudinal transition roller is All of them are connected with three branch output rollers; the three glass sheets on the first main longitudinal transition roller enter the three branch output rollers downstream of the first main longitudinal transition roller, and the three glass sheets on the second main longitudinal transition roller enter the three branch output rollers downstream of the second main longitudinal transition roller; or the three glass sheets on the first main longitudinal transition roller enter the three branch output rollers downstream of the second main longitudinal transition roller, and the three glass sheets on the second main longitudinal transition roller enter the three branch output rollers downstream of the first main longitudinal transition roller.

[0014] As described above, the present invention relates to a system and method for distributing raw glass sheets and deep processing lines, which has the following beneficial effects:

[0015] 1. The system and method for allocating glass raw sheets and deep processing lines involved in the present invention are provided with a control system, and the control system is communicatively connected with an opening and closing roller table, a slicing roller table, an overpass roller table, and a branch output roller table, so as to realize automatic matching of the production capacity of the glass raw sheet production line and the deep processing production line, and automatic allocation of glass specifications, thereby greatly improving the efficiency of production and operation management, saving plant layout space, reducing plant costs, and being able to automatically process both online and offline production modes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the first process flow of glass raw sheets used in the glass raw sheet and deep processing connection distribution system according to the present invention;

[0017] Figure 2 This is a schematic diagram of a second process flow of glass raw sheets used in a glass raw sheet and deep processing connection distribution system according to the present invention;

[0018] Figure 3 The present invention relates to a schematic diagram of the disconnection of the opening and closing rollers in the glass raw sheet and deep processing connection distribution system;

[0019] Figure 4 The present invention relates to a schematic diagram of the closing of the opening and closing rollers in the glass raw sheet and deep processing connection distribution system;

[0020] Figure 5 The present invention relates to a first schematic diagram of a group of glass sheets flowing through a horizontal loading machine in a glass sheet and deep processing connection distribution system;

[0021] Figure 6 The present invention relates to a second schematic diagram of a group of glass sheets flowing through a horizontal loading machine in a glass sheet and deep processing connection distribution system;

[0022] Figure 7 The present invention relates to a schematic diagram of a group of glass sheets flowing through a sheet separation roller in a glass sheet and deep processing connection distribution system;

[0023] Figure 8 The present invention relates to a simplified diagram of the transmission direction of a group of glass sheets after they flow through the sheet separation roller in the glass sheet and deep processing connection distribution system;

[0024] Fig. 9 The present invention relates to a transmission schematic diagram of a group of glass sheets after flowing through a sheet separation roller in a glass sheet and deep processing connection distribution system.

[0025] Description of reference numerals:

[0026] 1. Opening and closing rollers; 101. Fixed belt conveyor rollers; 102. Mobile belt conveyor rollers; 2. Main road longitudinal transition rollers; 3. Horizontal sheet loading machine; 301. A sheet loading machine; 302. B sheet loading machine; 303. C sheet loading machine; 4. Main road overpass rollers; 5. Slicing rollers; 501. Longitudinal slicing transmission rollers; 502. Horizontal slicing lifting belt rollers; 6. Branch road transverse transition short rollers; 7. Branch road transverse transition long rollers; 8. Branch road first overpass rollers; 9. Positioning rollers; 10. Sheet storage assembly; 11. Branch road second overpass rollers; 12. Speed ​​reduction rollers; 13. Branch road transverse connecting rollers; 14. C branch; 15. B branch; 16. A branch; 17. Main road transverse connecting rollers; 18. A glass original; 19. B glass original; 20. C glass original. DETAILED DESCRIPTION

[0027] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0028] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0029] like Figure 1-Figure 9As shown, the present invention provides a glass sheet and deep processing connection distribution system, which is arranged between the glass sheet production line and the deep processing production line; at least two glass sheets form a group; it includes an opening and closing roller conveyor 1, a main longitudinal transition roller conveyor 2, a sheet separation roller conveyor 5, a plurality of branch transverse transition roller conveyors, a plurality of interchange roller conveyors, and a plurality of branch output roller conveyors; the opening and closing roller conveyor 1 is arranged on the downstream side of the glass sheet production line, and the conveyance of the glass sheet is controlled by the opening and closing of the roller conveyor; the main longitudinal transition roller conveyor 2 is arranged on the opening and closing roller conveyor 1 The downstream side of the main longitudinal transition roller 2 is used for longitudinally transmitting the glass sheets; the slicing roller 5 is arranged on the downstream side of the main longitudinal transition roller 2, and is used for directional slicing and transferring a group of glass sheets transmitted by the main longitudinal transition roller 2; any glass sheet on the slicing roller 5 is directly transmitted to the deep processing production line through the branch output roller, and the remaining glass sheets on the slicing roller 5 enter the branch output roller through several branch transverse transition rollers and several overpass rollers, and then are transmitted to the deep processing production line through the branch output roller.

[0030] The present invention relates to a distribution system for connecting glass sheets and deep processing lines, which automatically matches the glass sheet production line and the deep processing production line. An opening and closing roller 1 is provided, and the opening and closing roller 1 is used to realize the connection and disconnection between the glass sheet production line and the deep processing production line. When the opening and closing roller 1 is closed, automatic online production can be carried out; when the opening and closing roller 1 is disconnected, the glass sheet can be produced offline, which greatly improves the production and operation management efficiency. A segmentation roller 5 and an overpass roller are provided, and multiple glass sheets in a group of glass sheets can be transported to several branch output rollers respectively, so that the glass specifications output to each branch output roller can be basically the same, which effectively ensures the working efficiency of the deep processing production line and avoids the situation of frequent product changes due to changes in glass specifications.

[0031] For the convenience of description, we now define three glass sheets as a group of glass sheets, such as Figure 1 , Figure 5 As shown, the three glass sheets are glass sheet A 18, glass sheet B 19, and glass sheet C 20. The three glass sheets are arranged on the main longitudinal transition roller 2 along the width direction of the main longitudinal transition roller 2, and are transported together by the main longitudinal transition roller 2. A main longitudinal transition roller 2 is connected downstream with three branch output rollers, and the three branch output rollers are branch a 16, branch b 15, and branch c 14. The three glass sheets are transported to the deep processing production line on the downstream side through the three branch output rollers. Correspondingly, a group of glass sheets can also include multiple glass sheets, which will not be repeated here.

[0032] Preferably, as shown in FIG. Figure 1 , Figure 2 , Figure 5 , Figure 6As shown, a horizontal loading machine 3 is provided on the main longitudinal transition roller 2, and the horizontal loading machine 3 is used to place the original glass sheets on the main longitudinal transition roller 2, or to patch a group of original glass sheets transmitted by the original glass sheet production line. The horizontal loading machine 3 is mainly used for loading original glass sheets during offline production and patching during online production.

[0033] In this embodiment, the number of horizontal loading machines 3 is the same as the number of a group of glass original sheets, so the number of horizontal loading machines 3 is three, namely, loading machine a 301, loading machine b 302, and loading machine c 303. Loading machine a 301 is used to patch the A glass original sheet 18, loading machine b 302 is used to patch the B glass original sheet 19, and loading machine c 303 is used to patch the C glass original sheet 20. A sensor is also provided on the main longitudinal transition roller 2. The sensor patches the missing glass original sheets in the width direction according to the position and model of the glass original sheets to meet the full production of the downstream deep processing production line. When it is detected that the A glass original sheet 18 is missing, loading machine a 301 patches it; when it is detected that both the A glass original sheet 18 and the B glass original sheet 19 are missing, loading machine a 301 and loading machine b 302 both patch them, thereby ensuring production efficiency.

[0034] Furthermore, a loading platform is arranged on the outer side of the main longitudinal transition roller 2, and the original glass sheet is placed on the loading platform through a glass rack. The horizontal loading machine 3 includes a gantry frame, a lateral moving mechanism, a vertical lifting mechanism, and a suction cup rack composed of a plurality of suction cups, which can realize the absorption and grasping of the original glass sheet on the glass rack onto the main longitudinal transition roller 2, thereby realizing the patching of the original glass sheet on the main longitudinal transition roller 2.

[0035] Preferably, Figure 3 , Figure 4 As shown, the opening and closing roller conveyor 1 includes a fixed belt conveyor roller conveyor 101 and a movable belt conveyor roller conveyor 102, and the fixed belt conveyor roller conveyor 101 and the movable belt conveyor roller conveyor 102 are cross-arranged; a bottom moving mechanism is arranged at the lower side of the movable belt conveyor roller conveyor 102, and the bottom moving mechanism drives the movable belt conveyor roller conveyor 102 to merge into the fixed belt conveyor roller conveyor 101, or drives the movable belt conveyor roller conveyor 102 to connect with the fixed belt conveyor roller conveyor 101 for transmission.

[0036] In this embodiment, the bottom moving mechanism includes a guide rail, a slider, and a drive assembly, and the bottom of the mobile belt conveyor roller 102 is connected to the slider, the slider is arranged on the drive assembly, and the slider can move along the guide rail. In other embodiments, the bottom moving mechanism can also be other structures.

[0037] Furthermore, in the present embodiment, the number of fixed belt conveyor rollers 101 and the number of movable belt conveyor rollers 102 are both two, and the two fixed belt conveyor rollers 101 are arranged along the extension direction of the longitudinal transition roller 2 of the main road, one located upstream and the other located downstream. The two movable belt conveyor rollers 102 are arranged between the two fixed belt conveyor rollers 101. When the opening and closing rollers 1 are disconnected, one of the movable belt conveyor rollers 102 moves along the guide rail toward the upstream fixed belt conveyor roller 101 and crosses and merges; the other movable belt conveyor roller 102 moves along the guide rail toward the downstream fixed belt conveyor roller 101 and crosses and merges. In this way, the two fixed belt conveyor rollers 101 are disconnected to form a logistics channel, which is convenient for the reverse transportation of the lower thickness of the glass original sheet, such as Figure 3 When the opening and closing rollers 1 are connected, the two moving belt conveyor rollers 102 move toward the middle, so that the two fixed belt conveyor rollers 101 are connected through the two moving belt conveyor rollers 102, and the original glass sheet can pass through the opening and closing rollers 1, as shown. Figure 4 The use of the movable opening and closing roller conveyor 1 in the present application is safer and more reliable than the traditional upward or downward opening and closing method.

[0038] Preferably, in this embodiment, the overpass roller is used for the transmission of the glass sheets in both the longitudinal and transverse directions, and the glass sheets in the two directions can be transmitted simultaneously; the overpass roller includes a longitudinal overpass conveying roller and a transverse overpass lifting belt roller. The longitudinal overpass conveying roller is used for the longitudinal transmission of the glass sheets, and the transverse overpass lifting belt roller is used for the transverse transmission of the glass sheets after being raised or lowered.

[0039] Preferably, Figure 7-Figure 9 As shown, the slicing roller 5 includes a longitudinal slicing transmission roller 501 and a transverse slicing lifting belt roller 502. The longitudinal slicing transmission roller 501 transmits one or more of the multiple glass sheets longitudinally, and the transverse slicing lifting belt roller 502 transmits one or more of the multiple glass sheets transversely. In this embodiment, the A glass sheet 18 is longitudinally transmitted through the longitudinal slicing transmission roller 501, and then enters the a branch 16; the B glass sheet 19 and the C glass sheet 20 are transversely transmitted through the longitudinal slicing transmission roller 501, and then enter the b branch 15 and the c branch 14 respectively through subsequent components. Through the cooperation of the slicing roller 5 and the components on the downstream side, the single glass of the glass sheets in groups is carried out in the corresponding deep processing production line, so that the thickness difference of the glass sheets entering the deep processing production line is unified, which solves the influence of thinness after mixing on the deep processing production line. The longitudinal slicing transmission roller 501 and the transverse slicing lifting belt roller 502 are arranged on the slicing roller 5 along the width direction.

[0040] Preferably, Figure 1 , Figure 2 As shown, the branch output roller includes a positioning roller 9 and a deceleration roller 12. A sheet storage assembly 10 is arranged on the branch output roller. The sheet storage assembly 10 is arranged between the positioning roller 9 and the deceleration roller 12. The glass original sheet on the slicing roller 5 is positioned by the positioning roller 9 and enters the sheet storage assembly 10, and enters the deceleration roller 12 through the transportation of the sheet storage assembly 10. The glass original sheet is decelerated on the deceleration roller 12 and enters the deep processing production line; the sheet storage assembly 10 stores the glass original sheet.

[0041] In this embodiment, the positioning roller 9 is mainly used for positioning the original glass during longitudinal transmission, and is mainly composed of a longitudinal roller and a centering positioning component. The storage assembly 10 is mainly used to store the upstream glass when the downstream equipment fails, and is mainly composed of a storage frame, a transmission roller, and a lifting storage system. The deceleration roller 12 plays the role of longitudinal transmission, deceleration, and positioning of the original glass, and is mainly composed of a roller divided into two zones for longitudinal transmission and a centering positioning component assembly.

[0042] Preferably, Figure 1 , Figure 2 As shown, the interchange roller includes a branch first interchange roller 8, which is arranged on the upstream side of the positioning roller 9; the original glass sheets on the slice roller 5 enter the branch first interchange roller 8 through the branch transverse transition roller, and then enter the deep processing production line through the positioning roller 9, the sheet storage assembly 10, and the deceleration roller 12. In this embodiment, the number of branch first interchange rollers 8 on the downstream side of a main longitudinal transition roller 2 is two, one is arranged upstream of the b branch 15, and the other is arranged upstream of the c branch 14.

[0043] Preferably, Figure 1 , Figure 2 As shown, the branch transverse transition roller includes a branch transverse transition short roller 6 and a branch transverse transition long roller 7. The branch transverse transition short roller 6 is arranged between the branch first interchange roller 8 and the slicing roller 5 upstream of the b branch 15; the branch transverse transition long roller 7 is arranged between the branch first interchange roller 8 upstream of the b branch 15 and the branch first interchange roller 8 upstream of the c branch 14. After being sliced ​​by the slicing roller 5, the B glass original sheet 19 and the C glass original sheet 20 pass through the branch transverse transition short roller 6 and enter the branch first interchange roller 8 upstream of the b branch 15, wherein the B glass original sheet 19 enters the b branch 15 through the longitudinal interchange conveying roller; the C glass original sheet 20 enters the branch transverse transition long roller 7 through the transverse interchange lifting belt roller, and then enters the c branch 14 through the longitudinal interchange conveying roller in the branch first interchange roller 8 upstream of the c branch 14.

[0044] Preferably, Figure 1 , Figure 2 , Fig. 9As shown, a branch transverse connecting roller 13 is arranged between several branch output rollers; the interchange roller also includes a branch second interchange roller 11, which is arranged between the sheet storage assembly 10 and the deceleration roller 12, and the branch second interchange roller 11 is arranged at the intersection of the branch output roller and the branch transverse connecting roller 13; the branch second interchange roller 11 is used to transport the glass raw sheets flowing out of the sheet storage assembly 10 to the deceleration roller 12, or to the branch transverse connecting roller 13.

[0045] In this embodiment, a branch transverse connecting roller 13 is provided between branch a 16 and branch b 15, and branch second interchange rollers 11 are provided on both branch a 16 and branch b 15. Therefore, the A glass original sheet 18 can enter the deep processing production line downstream of branch a 16 through the longitudinal interchange conveying roller of the branch second interchange roller 11 on branch a 16, and can also enter the branch transverse connecting roller 13 through the transverse interchange lifting belt roller of the branch second interchange roller 11 on branch a 16, and then enter the branch second interchange roller 11 on branch b 15, and then It can enter the deep processing production line downstream of branch b 15, or enter the second overpass roller 11 of branch c 14 through the branch transverse connecting roller 13. That is, glass sheet A 18 can enter the deep processing production line downstream of branch a 16, or enter the deep processing production line downstream of branch b 15, or enter the deep processing production line downstream of branch c 14, thereby realizing flexible configuration of a group of glass sheets and automatic matching of glass specifications. In addition, when a branch fails, the glass sheets of the branch can be evenly distributed to other branches to ensure production output.

[0046] Correspondingly, the control system can assign glass sheets of the same specification to a certain branch, thereby realizing the function of automatic matching.

[0047] Preferably, Figure 1 , Figure 2 As shown, there are several main road longitudinal transition rollers 2, and the downstream side of each main road longitudinal transition roller 2 is connected to several branch road output rollers; several main road longitudinal transition rollers 2 are arranged in parallel with each other, and a main road transverse connecting roller 17 is arranged between two adjacent main road longitudinal transition rollers 2; the overpass roller includes a main road overpass roller 4, and the main road overpass roller 4 is arranged at the intersection of the main road longitudinal transition roller 2 and the main road transverse connecting roller 17; the main road overpass roller 4 is used to transport the glass original sheet on the main road longitudinal transition roller 2 to several branch road output rollers behind the main road longitudinal transition roller 2, or to transport the glass original sheet on the main road longitudinal transition roller 2 to several branch road output rollers behind other main road longitudinal transition rollers 2 through the main road transverse connecting roller 17.

[0048] In this embodiment, there are two main longitudinal transition roller conveyors 2, namely the first main longitudinal transition roller conveyor and the second main longitudinal transition roller conveyor. Each main longitudinal transition roller conveyor 2 is connected to three branch output roller conveyors downstream. Figure 1 As shown in the figure, according to the arrows in the figure, a group of glass sheets on the first main longitudinal transition roller enters the corresponding three branch output rollers downstream, and the A glass sheet 18, B glass sheet 19, and C glass sheet 20 enter the longitudinal overpass conveying roller of the main overpass roller 4 along the first main longitudinal transition roller, and then pass through the slice roller 5 and subsequent parts, and then the A glass sheet 18, B glass sheet 19, and C glass sheet 20 all enter the matching branch. Correspondingly, the three glass sheets in the second main longitudinal transition roller enter the corresponding three branch output rollers downstream respectively, which will not be repeated here.

[0049] like Figure 2 As shown, according to the arrows in the figure, a group of glass sheets on the first main longitudinal transition roller enters the three branch output rollers downstream of the second main longitudinal transition roller, and glass sheet A 18, glass sheet B 19, and glass sheet C 20 enter the transverse overpass lifting belt roller of the main overpass roller 4 along the first main longitudinal transition roller, and then pass through the main transverse connecting roller 17 to enter the slicing roller 5 downstream of the second main longitudinal transition roller. After passing through the slicing roller 5 and subsequent components, glass sheet A 18, glass sheet B 19, and glass sheet C 20 enter the matching branch of the second main longitudinal transition roller. Correspondingly, the three glass sheets in the second main longitudinal transition roller respectively enter the three main output rollers downstream of the first main longitudinal transition roller, which will not be repeated here. In summary, after the main road overpass roller 4 and the main road transverse connecting roller 17 are set, the glass sheets on the first main road longitudinal transition roller and the second main road longitudinal transition roller can be cross-produced, realizing the flexible production of the glass sheet production line and the deep processing production line.

[0050] Preferably, in this embodiment, the rollers for conveying glass involved in this application are composed of rollers, a device frame, a bevel gear transmission system, and a transmission motor, which will not be described in detail here. Of course, other transmission methods are also acceptable.

[0051] To achieve the above-mentioned purpose or other purposes, the present invention also discloses a control method for a glass sheet and deep processing line distribution system, which adopts the above-mentioned glass sheet and deep processing line distribution system, and also includes a control system; the control system is communicatively connected with the opening and closing roller conveyor 1, the slicing roller conveyor 5, the overpass roller conveyor, and the branch output roller conveyor; a group of glass sheets flows from the glass sheet production line through the opening and closing roller conveyor 1 and the main longitudinal transition roller conveyor 2 into the slicing roller conveyor 5, and the slicing roller conveyor 5 performs slicing and transporting on multiple glass sheets in a group of glass sheets, and any glass sheet is transmitted to the deep processing production line through the branch output roller conveyor, and the remaining glass sheets enter the branch output roller conveyor through several branch transverse transition rollers and several overpass rollers, and then are transmitted to the deep processing production line through the branch output roller conveyor.

[0052] The process flow of a group of glass original sheets, namely, A glass original sheet 18, B glass original sheet 19, and C glass original sheet 20, is now detailed, and the specific steps are as follows:

[0053] S1: According to the attached Figure 1-Figure 9 Assemble the components according to the above description;

[0054] S2: A group of glass sheets enters the first active longitudinal transition roller from the glass sheet production line through the opening and closing roller 1, and then enters the longitudinal overpass conveying roller of the main road overpass roller 4. The main road overpass roller 4 longitudinally conveys the group of glass sheets into the slicing roller 5. The slicing roller 5 slicingly transfers three glass sheets in the group of glass sheets, wherein the A glass sheet 18 is directly transferred to the a branch 16 by the longitudinal slicing transmission roller 501, and passes through the positioning roller 9 on the a branch 16, the sheet storage assembly 10, the longitudinal overpass conveying roller of the second overpass roller 11 on the a branch 16, and the deceleration roller 12 to enter the deep processing production line on the downstream side of the a branch 16;

[0055] The B glass original sheet 19 and the C glass original sheet 20 are transported to the b branch and the c branch by the transverse slice lifting belt roller 502. The B glass original sheet 19 moves to the longitudinal overpass conveying roller of the first overpass roller 8 of the branch upstream of the b branch 15 through the branch transverse transition short roller 6. In this way, the B glass original sheet 19 is transported to the b branch 15, passes through the positioning roller 9 on the b branch 15, the sheet storage assembly 10, the longitudinal overpass conveying roller of the second overpass roller 11 of the branch 15, and the deceleration roller 12, and enters the deep processing production line on the downstream side of the b branch 15;

[0056] Among them, the C glass original sheet 20 first passes through the branch transverse transition short roller 6 and moves to the transverse interchange lifting belt roller of the branch first interchange roller 8 upstream of the b branch 15, and then the C glass original sheet 20 continues to be horizontally transmitted to the branch transverse transition long roller 7, and then moves to the transverse interchange lifting belt roller of the branch first interchange roller 8 upstream of the c branch 14. In this way, the C glass original sheet 20 is transmitted to the c branch 14, passes through the positioning roller 9 on the c branch 14, the sheet storage assembly 10, the longitudinal interchange conveying roller of the branch second interchange roller 11 on the c branch 14, and the deceleration roller 12 to enter the deep processing production line on the downstream side of the c branch 14.

[0057] S3: When a deep processing production line on the downstream side of one or two of the three branches a 16, b 15 and c 14 fails, the glass sheets on the faulty branch can be transported to the branch transverse connecting roller 13 through the transverse overpass lifting belt roller of the branch second overpass roller 11 on the branch, and then enter the branch of normal production to ensure production output.

[0058] Preferably, in step S2, when three glass original sheets in a group of glass original sheets are missing, the a loading machine 301, the b loading machine 302, and the c loading machine 303 can promptly perform patching to ensure production efficiency.

[0059] Preferably, in step S2, when offline production is required, that is, automated online production cannot be carried out, the operator disconnects the opening and closing roller 1 through the control system, and the glass sheets of the glass sheet production line are unloaded by the robot and then pulled to the horizontal loading machine 3 by a forklift, and loaded by a loading machine 301, b loading machine 302, and c loading machine 303, thereby realizing offline production of the glass sheets.

[0060] Preferably, Figure 1 , Figure 2 As shown, in this embodiment, the number of main road longitudinal transition rollers 2 is two, namely the first main road longitudinal transition roller and the second main road longitudinal transition roller. A group of glass on the first main road longitudinal transition roller can enter the main road transverse connecting roller 17 through the transverse overpass lifting belt roller of the main road overpass roller 4, and then enter the second main road longitudinal transition roller, and enter the three main roads on the downstream side corresponding to the second main road longitudinal transition roller, that is, the cross-production of glass sheets on the first main road longitudinal transition roller and the second main road longitudinal transition roller is realized, and the flexible production of glass sheet production line and deep processing production line is realized.

[0061] Furthermore, through the main road overpass roller 4, the previous group of glass sheets can enter the three branch output rollers corresponding to the downstream side of the first main road longitudinal transition roller, and the next group of glass sheets can enter the three branch output rollers on the downstream side of the second main road longitudinal transition roller, thereby realizing flexible deployment of glass sheet production.

[0062] The present invention relates to a system and method for allocating raw glass and deep processing lines, which realizes automatic matching of the production capacity of the raw glass production line and the deep processing production line, and automatic allocation of glass specifications, greatly improving production and operation management efficiency, saving plant layout space, reducing plant costs, and automatically processing both online and offline production modes.

[0063] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0064] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A system for distributing glass sheets and deep processing lines, arranged between a glass sheet production line and a deep processing production line; at least two glass sheets form a group; characterized in that: It comprises an opening and closing roller conveyor (1), a main road longitudinal transition roller conveyor (2), a segmented roller conveyor (5), a plurality of branch road transverse transition roller conveyors, a plurality of interchange roller conveyors, and a plurality of branch road output roller conveyors; The opening and closing roller conveyor (1) is arranged at the downstream side of the glass sheet production line, and controls the conveyance of the glass sheet by opening and closing the roller conveyor; the main longitudinal transition roller conveyor (2) is arranged at the downstream side of the opening and closing roller conveyor (1), and is used for longitudinally conveying the glass sheet; The slicing roller (5) is arranged at the downstream side of the main longitudinal transition roller (2) and is used for slicing and transferring a group of glass sheets transmitted by the main longitudinal transition roller (2) in different directions; Any glass sheet on the slicing roller conveyor (5) is directly transferred to the deep processing production line via the branch output roller conveyor, and the remaining glass sheets on the slicing roller conveyor (5) enter the branch output roller conveyor via a plurality of branch transverse transition roller conveyors and a plurality of overpass roller conveyors, and are then transferred to the deep processing production line via the branch output roller conveyor.

2. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: A horizontal loading machine (3) is arranged on the main longitudinal transition roller (2), and the horizontal loading machine (3) is used to place the original glass sheets on the main longitudinal transition roller (2), or to patch a group of original glass sheets transmitted by the original glass sheet production line.

3. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: The opening and closing roller conveyor (1) comprises a fixed belt conveyor roller conveyor (101) and a movable belt conveyor roller conveyor (102), wherein the fixed belt conveyor roller conveyor (101) and the movable belt conveyor roller conveyor (102) are arranged crosswise; a bottom moving mechanism is arranged below the movable belt conveyor roller conveyor (102), and the bottom moving mechanism drives the movable belt conveyor roller conveyor (102) to merge into the fixed belt conveyor roller conveyor (101), or drives the movable belt conveyor roller conveyor (102) to connect and transmit with the fixed belt conveyor roller conveyor (101).

4. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: The overpass roller is used for the transmission of glass sheets in both longitudinal and transverse directions, and the glass sheets in two directions can be transmitted simultaneously; the overpass roller comprises a longitudinal overpass conveying roller and a transverse overpass lifting belt roller, the longitudinal overpass conveying roller is used for the longitudinal transmission of glass sheets, and the transverse overpass lifting belt roller is used for the transverse transmission of glass sheets after being raised or lowered.

5. The system for distributing raw glass and deep processing lines according to claim 1 is characterized in that: The slicing roller conveyor (5) comprises a longitudinal slicing transmission roller conveyor (501) and a transverse slicing lifting belt roller conveyor (502), wherein the longitudinal slicing transmission roller conveyor (501) longitudinally transmits one or more of the plurality of glass original sheets, and the transverse slicing lifting belt roller conveyor (502) transversely transmits one or more of the plurality of glass original sheets.

6. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: The branch output roller conveyor comprises a positioning roller conveyor (9) and a deceleration roller conveyor (12); a sheet storage assembly (10) is arranged on the branch output roller conveyor; the sheet storage assembly (10) is arranged between the positioning roller conveyor (9) and the deceleration roller conveyor (12); the original glass sheets on the slicing roller conveyor (5) are positioned by the positioning roller conveyor (9) and then enter the sheet storage assembly (10); and are transported by the sheet storage assembly (10) and enter the deceleration roller conveyor (12); the original glass sheets are decelerated on the deceleration roller conveyor (12) and then enter the deep processing production line; the sheet storage assembly (10) stores the original glass sheets.

7. The system for distributing raw glass and deep processing lines according to claim 6, characterized in that: The overpass roller conveyor comprises a branch first overpass roller conveyor (8), and the branch first overpass roller conveyor (8) is arranged on the upstream side of the positioning roller conveyor (9); the glass original sheet on the slicing roller conveyor (5) enters the branch first overpass roller conveyor (8) through the branch transverse transition roller conveyor, and then passes through the positioning roller conveyor (9), the sheet storage assembly (10), and the deceleration roller conveyor (12) to enter the deep processing production line.

8. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: A branch transverse connecting roller (13) is arranged between a plurality of the branch output rollers; the interchange roller further comprises a branch second interchange roller (11), the branch second interchange roller (11) is arranged between the sheet storage assembly (10) and the deceleration roller (12), and the branch second interchange roller (11) is arranged at the junction of the branch output roller and the branch transverse connecting roller (13); the branch second interchange roller (11) is used to transport the glass raw sheet flowing out of the sheet storage assembly (10) to the deceleration roller (12), or to the branch transverse connecting roller (13).

9. The system for distributing raw glass and deep processing lines according to claim 1, characterized in that: There are a plurality of main longitudinal transition roller conveyors (2), and a plurality of branch output roller conveyors are connected to the downstream side of each main longitudinal transition roller conveyor (2); the plurality of main longitudinal transition roller conveyors (2) are arranged in parallel with each other, and a main transverse connecting roller conveyor (17) is arranged between two adjacent main longitudinal transition roller conveyors (2); The flyover roller track comprises a main road flyover roller track (4), and the main road flyover roller track (4) is arranged at the junction of the main road longitudinal transition roller track (2) and the main road transverse connecting roller track (17); The main road overpass roller conveyor (4) is used to transport the original glass sheets on the main road longitudinal transition roller conveyor (2) to a plurality of branch road output roller conveyors behind the main road longitudinal transition roller conveyor (2), or to transport the original glass sheets on the main road longitudinal transition roller conveyor (2) to a plurality of branch road output roller conveyors behind other main road longitudinal transition roller conveyors (2) via the main road transverse connecting roller conveyor (17).

10. A control method for a glass sheet and deep processing line distribution system, using the glass sheet and deep processing line distribution system according to any one of claims 1 to 9, and further comprising a control system; the control system is communicatively connected with the opening and closing roller conveyor (1), the slicing roller conveyor (5), the overpass roller conveyor, and the branch output roller conveyor; characterized in that: A group of glass sheets comprises three glass sheets, namely glass sheet A (18), glass sheet B (19), and glass sheet C (20). The three glass sheets are arranged on the main longitudinal transition roller conveyor (2) along the width direction of the main longitudinal transition roller conveyor (2) and are transported together by the main longitudinal transition roller conveyor (2); three branch output roller conveyors are connected downstream of one main longitudinal transition roller conveyor (2), and the three branch output roller conveyors are branch a (16), branch b (15), and branch c (14); A group of glass sheets flow from a glass sheet production line through an opening and closing roller conveyor (1), a main longitudinal transition roller conveyor (2) and enter a slicing roller conveyor (5). The slicing roller conveyor (5) slices and transfers an A glass sheet (18), a B glass sheet (19) and a C glass sheet (20). The A glass sheet (18) is transferred to a deep processing production line through an a branch (16); the B glass sheet (19) enters a b branch (15) through a plurality of branch transverse transition roller conveyors and a plurality of overpass roller conveyors and is transferred to a deep processing production line; the C glass sheet (20) enters a c branch (14) through a plurality of branch transverse transition roller conveyors and a plurality of overpass roller conveyors and is transferred to a deep processing production line. When a branch (16), b branch (15), c branch (14), and one or two of the deep processing production lines corresponding to the branches fail, the A glass sheet (18), the B glass sheet (19), and the C glass sheet (20) can all enter the deep processing production line through the branches that are functioning normally; There are two main longitudinal transition rollers (2), namely a first main longitudinal transition roller and a second main longitudinal transition roller, and each main longitudinal transition roller (2) is connected to three branch output rollers downstream; three glass sheets on the first main longitudinal transition roller enter the three branch output rollers downstream of the first main longitudinal transition roller, and three glass sheets on the second main longitudinal transition roller enter the three branch output rollers downstream of the second main longitudinal transition roller; or three glass sheets on the first main longitudinal transition roller enter the three branch output rollers downstream of the second main longitudinal transition roller, and three glass sheets on the second main longitudinal transition roller enter the three branch output rollers downstream of the first main longitudinal transition roller.

Images