Metal material heat treatment device and heat treatment method

By adopting internal and external cyclone technology in the metal material heat treatment device, the problem of particle impurities accumulation during the heat treatment of vibrator is solved, and a more uniform and efficient heat treatment effect is achieved, local overheating and thermal stress is avoided, and the stability and quality of the alloy is ensured.

CN119710184APending Publication Date: 2025-03-28DONGGUAN XINGRENJIE METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202411914516.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The vibrator will produce particle impurities during the heat treatment process. If it is not disengaged in time, it will affect the heat treatment effect, especially in the grooves, the particle impurities are prone to aggregate, reducing the heat transfer speed, resulting in local overheating and thermal stress, which may cause cracking and deformation of the alloy.

Method used

A metal material heat treatment device is designed to flow high-temperature gas through the vibrating rod by internal and external cyclone flow, and the generated particulate impurities are removed from the vibrating rod by rotating air flow, extending the flow time of high-temperature gas in the heat treatment chamber and improving the uniformity and efficiency of heat treatment.

Benefits of technology

Through the bidirectional action of internal and external cyclone flow, the particle impurities on the vibrator are effectively removed, the uniformity of heat treatment is improved, local overheating is avoided, thermal stress is reduced, and the stability and quality of the alloy are ensured.

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Abstract

The invention belongs to the technical field of metal material heat treatment, and particularly relates to a metal material heat treatment device and a heat treatment method.The metal material heat treatment device comprises a control cabinet, a combustion furnace is installed at the bottom of the inner side of the control cabinet, a combined opening is formed in the top of the control cabinet, and a heat treatment assembly is connected into the combined opening in an embedded mode. The inner rotational flow and the outer rotational flow conduct heat treatment on the vibrating rods in the process of flowing through the vibrating rods, particle impurities generated by heat treatment of the vibrating rods can be separated from the vibrating rods, the flowing duration of high-temperature gas in the heat treatment chamber can be prolonged through generation of the inner rotational flow and the outer rotational flow, then the utilization rate of the high-temperature gas is increased, the evenly-arranged vibrating rods are evenly heated, and the service life of the vibrating rods is prolonged. Therefore, the heating uniformity of the vibrating rods is improved while the vibrating rods are subjected to heat treatment in batches, the particle impurities are rapidly separated from the vibrating rods, the heat treatment uniformity of the vibrating rods is further improved, the high-temperature gas acts on the vibrating rods in two directions, and the interior of the vibrating rods can be rapidly filled with the high-temperature gas.
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Description

Technical Field

[0001] The present invention belongs to the technical field of heat treatment of metal materials, and in particular relates to a heat treatment device and a heat treatment method for metal materials. Background Art

[0002] Heat treatment of metal materials is a process in which a metal or alloy workpiece is heated to a suitable temperature in a certain medium, kept at this temperature for a certain period of time, and then cooled at different speeds in different media to control its performance by changing the surface or internal microstructure of the metal material.

[0003] The prior art discloses some invention patents in the field of heat treatment technology for metal materials, among which the invention patent with publication number CN118207401B discloses a heat treatment device for manufacturing metal components of a slipform paver, comprising a base, a heat treatment furnace and a hexagonal support column are fixedly installed on the upper end surface of the base, and a heat treatment mechanism for simultaneously loading and transporting a plurality of vibrating rods is provided on the base and the hexagonal support column. The heat treatment device for manufacturing metal components of a slipform paver, through the coordinated use of the heat treatment mechanism, the fixing mechanism and the positioning mechanism, constitutes an integrated automatic processing mode for the vibrating rods, so that the loading, fixing, feeding and transporting of the plurality of vibrating rods can be realized. The unloading operation is integrated and can be carried out continuously, which reduces waiting time and ensures the consistency of each operation. The adaptive positioning and straightening mechanism ensures the uniformity and quality of heat treatment and speeds up the processing time of a single piece. However, there are still some shortcomings in the application of this technical solution. The vibrating rod will produce granular impurities during the heat treatment process. If the granular impurities are not separated from the vibrating rod in time, the heat treatment effect of the vibrating rod will be affected, especially in the groove area. The granular impurities produced are easy to aggregate, reducing the heat transfer rate at this location. If the internal and external heating rates deviate greatly, it is easy to cause local overheating and generate large thermal stress, thereby causing problems such as cracking and deformation of the alloy. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a metal material heat treatment device and a heat treatment method to solve the problem that granular impurities will be generated during the heat treatment of the vibrating rod. If the granular impurities are not separated from the vibrating rod in time, the heat treatment effect of the vibrating rod will be affected, especially in the groove part. The granular impurities generated are easy to gather and reduce the heat transfer rate at this place. If the internal and external heating speeds deviate greatly, it is easy to cause local overheating and generate large thermal stress, thereby causing the alloy to crack and deform.

[0005] The present invention provides a metal material heat treatment device and a heat treatment method, comprising a control cabinet, a combustion furnace is installed at the bottom of the inner side of the control cabinet, a combination port is opened on the top of the control cabinet, a heat treatment component is embedded in the combination port, and the high-temperature gas generated by the combustion of the combustion furnace flows into the heat treatment component along the tangential direction to form an internal and external vortex flow, a support bracket is clamped in the cylinder A of the heat treatment component, and a support component for supporting and positioning the metal material is sleeved on the support bracket;

[0006] A torsion assembly is provided on the inner side of the supporting assembly for driving the multiple fixing parts of the supporting assembly to rotate. A forward and reverse driving assembly is provided between the round hole B of the heat treatment assembly and the torsion assembly. The forward and reverse driving assembly drives the multiple fixing parts to rotate forward and reverse through the torsion assembly.

[0007] Optionally, the heat treatment assembly includes a cylinder B and a conical cylinder embedded in the combination port, the bottom of the conical cylinder is connected to a discharge port for discharging particulate impurities generated by the heat treatment of the metal material, the cylinder A is connected to the top of the conical cylinder, the cylinder B is slidably connected to the cylinder A, and the bottom of the cylinder B is sealed and connected to the top of the conical cylinder;

[0008] The cylinder A is rotatably connected with guide blades, and the outer wall of the cylinder A is tangentially connected with an air intake pipe corresponding to the guide blades. The high-temperature gas generated by the combustion furnace enters the cylinder A through the air intake pipe. The top of the cylinder B is connected with an exhaust pipe for discharging the treated and purified exhaust gas.

[0009] Optionally, the bottom of the conical cylinder is connected to a sewage discharge component, and the sewage discharge component includes an ash hopper connected to the bottom of the conical cylinder, a support rod is connected inside the ash hopper, a vortex cover is connected to the support rod, the bottom of the ash hopper is connected to a sewage pipe, and a sewage outlet is provided on the side end face of the control cabinet, and the other end of the sewage pipe is clamped in the sewage outlet.

[0010] Optionally, the support assembly includes a mesh box, the bottom of the mesh box is connected to a support sleeve, the support sleeve is sleeved on a support frame, and the top of the mesh box is connected to a mesh cover;

[0011] The mesh cover is provided with a plurality of groups of adapter holes in a ring array, and a fixing piece is rotatably connected in each of the adapter holes.

[0012] Optionally, the fixing member includes an adapter shaft rotatably connected to the adapter hole, the top of the adapter shaft is connected to a fixing seat, a plurality of slide grooves in a circular array are provided on the fixing seat, a slider is slidably connected in the slide groove, the end of the slider is connected to a support spring, the slider is elastically supported and connected to the inner end surface of the slide groove through the support spring, and the tops of the plurality of sliders are all connected to a fixing head.

[0013] Optionally, the torsion assembly includes a plurality of driven gears A, the plurality of driven gears A are respectively mounted on the bottom ends of a plurality of transfer shafts, and the same group of driven gears A is meshed with the same driving gear ring;

[0014] The top of the mesh disk is rotatably connected to a torsion shaft, the top of the torsion shaft is provided with a torsion groove, the torsion groove is rounded, the bottom end of the torsion shaft is connected to a torsion disk, the bottom of the torsion disk is connected to a plurality of umbrella-shaped couplings in a ring array, and the torsion disk is respectively connected to a plurality of active gear rings through the plurality of umbrella-shaped couplings.

[0015] Optionally, the forward and reverse driving assembly includes a driving shaft rotatably connected to the cylinder B, a through hole is opened at the top of the guide blade, the bottom end of the driving shaft passes through the through hole and is inserted into the torsion groove, a motor is installed at the top of the cylinder corresponding to the driving shaft, and a forward and reverse rotating part is arranged between the motor and the driving shaft.

[0016] Optionally, the forward and reverse rotating parts include a driven gear B mounted on the top of the driving shaft, a driving gear meshing on the tooth surface of the driven gear B, the driving gear being rotatably connected to the top of the cylinder B through a gear shaft, a swing shaft A being mounted on the gear shaft of the driving gear, the other end of the swing shaft A being rotatably connected to a linkage shaft, the other end of the linkage shaft being rotatably connected to the swing shaft B, and the other end of the swing shaft B being mounted on the output shaft of the motor.

[0017] Optionally, the interior of the driving shaft is configured as a hollow structure, a vibration shaft is rotatably connected to the interior of the driving shaft corresponding to the mesh cover, and an eccentric vibrator is mounted on the vibration shaft.

[0018] The present invention also provides a method for heat treatment of a metal material, comprising the following steps:

[0019] A hydraulic lifting mechanism for controlling the height of cylinder B is installed on the top of cylinder A, and a heat preservation pipe is installed between the air inlet pipe and the combustion furnace to introduce the high-temperature gas generated by the combustion furnace into the metal material heat treatment chamber formed by the combination of cylinder A and cylinder B along the tangential direction;

[0020] The end of the vibrating rod to be processed is placed against a plurality of fixed heads, and the vibrating rod is pressed down with force, so that the vibrating rod generates a lateral thrust on the fixed head. Under the action of the lateral thrust, the fixed head slides in the slide groove through the slider, and drives the support spring to undergo elastic deformation. After the vibrating rod is placed against the fixed seat, the elastically deformed support spring exerts an elastic force on the inner wall of the vibrating rod through the slider and the fixed head.

[0021] The hydraulic lifting mechanism is controlled to drive cylinder B to rise upward, and the support assembly loaded with a large number of vibrating rods to be processed is sent into cylinder A by using a manipulator and other related equipment. The support sleeve is mounted on the support frame to ensure the basic stability of the support assembly. After the manipulator moves out of cylinder A, the hydraulic lifting mechanism is controlled to drive cylinder B downward. During the downward process, cylinder B drives the drive shaft to move synchronously. The bottom end of the drive shaft is rounded, so that the bottom end of the drive shaft can easily enter the torsion groove, completing the combination of the drive shaft and the torsion shaft, releasing the high-temperature gas generated by the combustion furnace, and the high-temperature gas flows into the intake pipe along the insulation pipe, and the high-temperature gas enters the cylinder A and cylinder B along the intake pipe. When in the heat treatment chamber, the high-temperature gas will change from linear motion to circular motion. Most of the rotating airflow will flow spirally downward from the cylinder along the wall toward the conical cylinder. In addition, the particle impurities are thrown toward the wall under the action of centrifugal force. Once the dust particles contact the wall, they lose their inertial force, and the momentum of the downward axial velocity near the wall falls along the wall, enters the ash hopper, and falls into the collection bag through the sewage pipe. The rotating and descending external vortex airflow continuously flows into the center of the conical cylinder during the descent process, forming a centripetal radial airflow. This part of the airflow constitutes a rotating upward internal vortex. The rotation directions of the internal and external vortexes are the same. Finally, the purified gas is discharged from the device through the exhaust pipe.

[0022] The motor is controlled to run, and the motor output shaft drives the swing shaft B to rotate. The other end of the swing shaft B drives the driving gear to rotate through the linkage shaft and the swing shaft A. Under the action of the linkage shaft, the swing shaft A and the rocker shaft B, the driving gear performs forward and reverse motion, thereby driving the driven gear B to perform forward and reverse motion, and the driven gear B drives the driving shaft to perform forward and reverse motion. The driving shaft drives multiple active gear rings to perform forward and reverse motion at the same time through the torsion disk and the umbrella-shaped coupling shaft, and multiple active gear rings simultaneously drive multiple groups of driven gears A to perform forward and reverse motion, thereby driving the vibrating rod to perform forward and reverse motion.

[0023] The beneficial effect of the present invention is that the vibrating rod is heat treated during the process of the inner and outer swirls flowing through it, and the particulate impurities generated by the heat treatment of the vibrating rod can be separated from the vibrating rod. The generation of the inner and outer swirls will prolong the flow time of the high-temperature gas in the heat treatment chamber, which is beneficial to improving the utilization rate of the high-temperature gas, and also makes the evenly arranged vibrating rods heated evenly, thereby improving the heating uniformity of the vibrating rods while heat treating the vibrating rods in batches, and by quickly separating the particulate impurities from the vibrating rods, it is beneficial to further improve the uniformity of the heat treatment of the vibrating rods. The high-temperature gas acts on the vibrating rod in both directions, which can quickly fill the inside of the vibrating rod and avoid the outer wall of the vibrating rod being heated too quickly, resulting in local overheating and uneven heating temperature, thereby ensuring the uniformity of the heating temperature of the vibrating rod, giving enough time for the heat to be transferred and diffused more smoothly, and minimizing the adverse effects of thermal stress.

[0024] Multiple active gear rings simultaneously drive multiple sets of driven gears A to perform forward and reverse motion, thereby driving the vibrating rod to perform forward and reverse motion. During the forward and reverse motion of the vibrating rod, tangential force is generated with the internal and external swirls, which is beneficial to improving the cleaning effect of the high-temperature gas swirl on the particulate impurities on the vibrating rod.

[0025] The elastically deformed support spring applies elastic force to the inner wall of the vibrating rod through the slider and the fixed head, thereby ensuring the stability of the vibrating rod during heat treatment, allowing the vibrating rod to maintain a certain stability during rotation, and avoiding damage caused by collision between the vibrating rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of a metal material heat treatment device and a heat treatment method proposed by the present invention;

[0027] Figure 2 This is a schematic structural diagram of a heat treatment component in a metal material heat treatment device and heat treatment method proposed by the present invention after being disassembled;

[0028] Figure 3 This is a schematic diagram of the structure of a combustion furnace in a metal material heat treatment device and heat treatment method proposed by the present invention;

[0029] Figure 4 A schematic structural diagram of a supporting assembly in a metal material heat treatment device and heat treatment method proposed by the present invention;

[0030] Figure 5 This is a schematic structural diagram of a forward and reverse drive assembly in a metal material heat treatment device and heat treatment method proposed by the present invention;

[0031] Figure 6 A metal material heat treatment device and heat treatment method proposed by the present invention Figure 5 The enlarged structural diagram of the forward and reverse drive components;

[0032] Figure 7 This is a schematic diagram of the structure of a metal material heat treatment device and a heat treatment method proposed by the present invention;

[0033] Figure 8 A metal material heat treatment device and a heat treatment method proposed by the present invention Figure 4 A schematic diagram of the structure of the middle support assembly after enlargement;

[0034] Fig. 9 This is a schematic diagram of the structure of a disassembled supporting component in a metal material heat treatment device and heat treatment method proposed by the present invention;

[0035] Fig.10The present invention provides a schematic structural diagram of a metal material heat treatment device and a heat treatment method with the fixing parts disassembled.

[0036] In the figure: 1, control cabinet; 2, combustion furnace; 3, heat treatment assembly; 301, conical cylinder; 302, sewage discharge part; 3021, ash hopper; 3022, support rod; 3023, vortex cover; 3024, sewage discharge pipe; 303, cylinder A; 304, cylinder B; 305, guide vane; 306, air inlet pipe; 307, exhaust pipe; 4, supporting assembly; 401, mesh box; 402, supporting sleeve; 403, fixing part; 4031, adapter shaft; 4032, fixing seat; 4033, slider; 4034, support spring; 4035, fixed head; 404, mesh cover; 5, torsion assembly; 501, driven gear A; 502, driving gear ring; 503, umbrella-shaped coupling; 504, torsion plate; 6, forward and reverse drive assembly; 601, drive shaft; 602, motor; 603, forward and reverse member; 6031, driven gear B; 6032, driving gear; 6033, swing shaft A; 6034, linkage shaft; 6035, swing shaft B; 7, support bracket; 8, eccentric vibrator; 9, vibration shaft. DETAILED DESCRIPTION

[0037] like Figure 1-10 As shown, a metal material heat treatment device provided by the present invention includes a control cabinet 1, a combustion furnace 2 is installed at the bottom of the inner side of the control cabinet 1, a combination port is opened on the top of the control cabinet 1, a heat treatment component 3 is embedded and connected in the combination port, and the high-temperature gas generated by the combustion of the combustion furnace 2 flows into the heat treatment component 3 along the tangential direction to form an internal and external vortex flow, and a support bracket 7 is clamped in the cylinder A303 of the heat treatment component 3, and a support component 4 for supporting and positioning the metal material is sleeved on the support bracket 7;

[0038] A torsion assembly 5 is provided on the inner side of the supporting assembly 4 for driving the multiple fixing parts 403 of the supporting assembly 4 to rotate. A forward and reverse driving assembly 6 is provided between the round passage B of the heat treatment assembly 3 and the torsion assembly 5. The forward and reverse driving assembly 6 drives the multiple fixing parts 403 to rotate forward and reverse through the torsion assembly 5.

[0039] Compared with the prior art, the metal material heat treatment device provided by the present invention can heat treat the vibrating rod during the process of the inner and outer swirls flowing through it, and can make the particulate impurities generated by the heat treatment of the vibrating rod separate from the vibrating rod. The generation of the inner and outer swirls will prolong the flow time of the high-temperature gas in the heat treatment chamber, which is beneficial to improve the utilization rate of the high-temperature gas, and also make the evenly arranged vibrating rods heated evenly, thereby improving the heating uniformity of the vibrating rods while heat treating the vibrating rods in batches, and by making the particulate impurities quickly separate from the vibrating rods, it is beneficial to further improve the uniformity of the heat treatment of the vibrating rods. The high-temperature gas acts on the vibrating rod in both directions, which can make the high-temperature gas quickly fill the inside of the vibrating rod, avoid the outer wall of the vibrating rod being heated too quickly, resulting in local overheating and uneven heating temperature, ensure the uniformity of the heating temperature of the vibrating rod, give enough time for the heat to be transferred and diffused relatively smoothly, and minimize the adverse effects of thermal stress.

[0040] In one embodiment, Figure 2 As shown, the heat treatment assembly 3 includes a cylinder B304 and a conical cylinder 301 embedded in the combination port, the bottom of the conical cylinder 301 is connected to discharge particulate impurities generated by the heat treatment of the metal material, the cylinder A303 is connected to the top of the conical cylinder 301, the cylinder B304 is slidably connected to the cylinder A303, and the bottom of the cylinder B304 is sealed and connected to the top of the conical cylinder 301;

[0041] A guide blade 305 is rotatably connected inside the cylinder A303, and an air inlet pipe 306 is tangentially connected to the outer wall of the cylinder A303 corresponding to the guide blade 305. The high-temperature gas generated by the combustion in the combustion furnace 2 enters the cylinder A303 through the air inlet pipe 306. The top of the cylinder B304 is connected to an exhaust pipe 307 for discharging the treated and purified exhaust gas.

[0042] In one embodiment, Figure 2 As shown, the bottom of the conical cylinder 301 is connected to a sewage discharge component 302, and the sewage discharge component 302 includes an ash hopper 3021 connected to the bottom of the conical cylinder 301, a support rod 3022 is connected inside the ash hopper 3021, and a vortex cover 3023 is connected to the support rod 3022, and the bottom of the ash hopper 3021 is connected to a sewage pipe 3024, and a sewage outlet is provided on the side end face of the control cabinet 1, and the other end of the sewage pipe 3024 is clamped in the sewage outlet.

[0043] In one embodiment, Fig. 9 As shown, the support assembly 4 includes a mesh box 401, the bottom of the mesh box 401 is connected to a support sleeve 402, the support sleeve 402 is sleeved on the support frame 7, and the top of the mesh box 401 is connected to a mesh cover 404;

[0044] The mesh cover 404 is provided with a plurality of adapter holes in a circular array, and a fixing member 403 is rotatably connected in each adapter hole.

[0045] In one embodiment, Fig.10 As shown, the fixing member 403 includes an adapter shaft 4031 rotatably connected to the adapter hole, the top of the adapter shaft 4031 is connected to a fixing seat 4032, the fixing seat 4032 is provided with a plurality of slide grooves in a circular array, a slider 4033 is slidably connected in the slide groove, the end of the slider 4033 is connected to a support spring 4034, the slider 4033 is elastically supported and connected to the inner end surface of the slide groove through the support spring 4034, and the tops of the plurality of sliders 4033 are all connected to a fixing head 4035.

[0046] The elastically deformed support spring 4034 applies elastic force to the inner wall of the vibrating rod through the slider 4033 and the fixed head 4035, thereby ensuring the stability of the vibrating rod during heat treatment, allowing the vibrating rod to maintain a certain stability during rotation, and avoiding damage caused by collision between the vibrating rods.

[0047] In one embodiment, Fig.10 As shown, the torsion assembly 5 includes a plurality of driven gears A501, and the plurality of driven gears A501 are respectively mounted on the bottom ends of a plurality of transfer shafts 4031, and the same set of driven gears A501 is meshed with the same driving gear ring 502;

[0048] The top of the mesh disk is rotatably connected to a torsion shaft, a torsion groove is provided at the top of the torsion shaft, and the torsion groove is rounded. The bottom of the torsion shaft is connected to a torsion disk 504, and the bottom of the torsion disk 504 is connected to a plurality of umbrella-shaped coupling shafts 503 in a circular array. The torsion disk 504 is respectively connected to a plurality of active gear rings 502 through the plurality of umbrella-shaped coupling shafts 503.

[0049] Multiple active gear rings 502 simultaneously drive multiple sets of driven gears A501 to perform forward and reverse motion, thereby driving the vibrating rod to perform forward and reverse motion. During the forward and reverse motion of the vibrating rod, tangential force is generated with the internal and external swirls, which is beneficial to improving the cleaning effect of the high-temperature gas swirl on the particulate impurities on the vibrating rod.

[0050] In one embodiment, Figure 6 As shown, the forward and reverse driving assembly 6 includes a driving shaft 601 rotatably connected to the cylinder B304, a through hole is opened at the top of the guide blade 305, the bottom end of the driving shaft 601 passes through the through hole and is inserted into the torsion groove, a motor 602 is installed on the top of the cylinder corresponding to the driving shaft 601, and a forward and reverse member 603 is arranged between the motor 602 and the driving shaft 601.

[0051] In one embodiment, the forward and reverse rotating member 603 includes a driven gear B6031 mounted on the top of the driving shaft 601, a driving gear 6032 is meshed on the tooth surface of the driven gear B6031, the driving gear 6032 is rotatably connected to the top of the cylinder B304 through a gear shaft, a swing shaft A6033 is also mounted on the gear shaft of the driving gear 6032, the other end of the swing shaft A6033 is rotatably connected to a linkage shaft 6034, the other end of the linkage shaft 6034 is rotatably connected to a swing shaft B6035, and the other end of the swing shaft B6035 is mounted on the output shaft of the motor 602.

[0052] In one embodiment, the interior of the driving shaft 601 is configured as a hollow structure, and the interior of the driving shaft 601 is rotatably connected to the mesh cover 404 with a vibration shaft 9, on which an eccentric vibrator 8 is mounted.

[0053] A method for heat treatment of a metal material comprises the following steps:

[0054] A hydraulic lifting mechanism for controlling the height of cylinder B304 is installed on the top of cylinder A303, and a heat preservation pipe is installed between the air inlet pipe 306 and the combustion furnace 2 to introduce the high-temperature gas generated by the combustion of the combustion furnace 2 into the metal material heat treatment chamber formed by the combination of cylinder A303 and cylinder B304 along the tangential direction;

[0055] The end of the vibrating rod to be processed is placed against the multiple fixed heads 4035, and the vibrating rod is pressed down with force, so that the vibrating rod generates a lateral thrust on the fixed head 4035. Under the action of the lateral thrust, the fixed head 4035 slides in the slide groove through the slider 4033, and drives the support spring 4034 to undergo elastic deformation. After the vibrating rod is placed against the fixed seat 4032, the elastically deformed support spring 4034 exerts an elastic force on the inner wall of the vibrating rod through the slider 4033 and the fixed head 4035.

[0056] The hydraulic lifting mechanism is controlled to drive the cylinder B304 to rise upward, and the support assembly 4 loaded with a large number of vibrating rods to be processed is sent into the cylinder A303 using a manipulator and other related equipment. The support sleeve 402 is mounted on the support frame 7 to ensure the basic stability of the support assembly 4. After the manipulator moves out of the cylinder A303, the hydraulic lifting mechanism is controlled to drive the cylinder B304 downward. During the downward movement, the cylinder B304 drives the drive shaft 601 to move synchronously. The bottom end of the drive shaft 601 is rounded, so that the bottom end of the drive shaft 601 can easily enter the torsion groove, completing the combination of the drive shaft 601 and the torsion shaft, releasing the combustion furnace 2 to generate high-temperature gas, and the high-temperature gas flows into the intake pipe 306 along the insulation pipe, and the high-temperature gas enters the cylinder A3 along the intake pipe 306. 03 and the cylinder B304, the high-temperature gas will change from linear motion to circular motion, and most of the rotating airflow will flow along the wall from the cylinder in a spiral downward toward the conical cylinder 301. In addition, the particulate impurities are thrown toward the wall under the action of centrifugal force. Once the dust particles contact the wall, they lose their inertial force, and the momentum of the downward axial velocity near the wall falls along the wall, enters the ash hopper 3021, and falls into the collection bag through the sewage pipe 3024. The rotating and descending external swirling airflow continuously flows into the central part of the conical cylinder 301 during the descent process, forming a centripetal radial airflow. This part of the airflow constitutes a rotating upward internal swirling flow. The rotation directions of the internal and external swirling flows are the same. Finally, the purified gas is discharged from the device through the exhaust pipe 307.

[0057] The motor 602 is controlled to run, and the output shaft of the motor 602 drives the swing shaft B6035 to rotate. The other end of the swing shaft B6035 drives the driving gear 6032 to rotate through the linkage shaft 6034 and the swing shaft A6033. Under the action of the linkage shaft 6034, the swing shaft A6033 and the rocker shaft B, the driving gear 6032 performs forward and reverse motion, thereby driving the driven gear B6031 to perform forward and reverse motion, and the driven gear B6031 drives the driving shaft 601 to perform forward and reverse motion. The driving shaft 601 drives multiple driving gear rings 502 to perform forward and reverse motion at the same time through the torsion disk 504 and the umbrella-shaped connecting shaft 503, and the multiple driving gear rings 502 simultaneously drive multiple groups of driven gears A501 to perform forward and reverse motion, thereby driving the vibrating rod to perform forward and reverse motion.

[0058] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of protection of the present application is limited to these examples. In line with the concept of the present application, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present application as described above, which are not provided in detail for the sake of simplicity.

[0059] One or more embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the present application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of the present application should be included in the protection scope of the present application.

Claims

1. A metal material heat treatment device, characterized in that: The invention comprises a control cabinet (1), wherein a combustion furnace (2) is installed at the bottom of the inner side of the control cabinet (1), and a combination opening is opened at the top of the control cabinet (1), and a heat treatment component (3) is embedded and connected in the combination opening. High-temperature gas generated by combustion in the combustion furnace (2) flows into the heat treatment component (3) along a tangential direction to form an internal and external vortex flow. A support bracket (7) is clamped in a cylinder A (303) of the heat treatment component (3), and a support component (4) for supporting and positioning a metal material is sleeved on the support bracket (7); A torsion assembly (5) is arranged on the inner side of the supporting assembly (4) for driving the plurality of fixing members (403) of the supporting assembly (4) to rotate. A forward and reverse driving assembly (6) is arranged between the round hole B of the heat treatment assembly (3) and the torsion assembly (5). The forward and reverse driving assembly (6) drives the plurality of fixing members (403) to rotate forward and reverse through the torsion assembly (5).

2. The metal material heat treatment device according to claim 1, characterized in that: The heat treatment assembly (3) comprises a cylinder B (304) and a conical cylinder (301) embedded in the combination port, the bottom of the conical cylinder (301) is connected to a cylinder for discharging particulate impurities generated by heat treatment of metal materials, the cylinder A (303) is connected to the top of the conical cylinder (301), the cylinder B (304) is slidably connected to the cylinder A (303), and the bottom of the cylinder B (304) is sealingly connected to the top of the conical cylinder (301); A guide blade (305) is rotatably connected inside the cylinder A (303), and an air intake pipe (306) is tangentially connected to the outer wall of the cylinder A (303) corresponding to the guide blade (305). High-temperature gas generated by combustion in the combustion furnace (2) enters the cylinder A (303) through the air intake pipe (306). The top of the cylinder B (304) is connected to an exhaust pipe (307) for discharging the treated and purified exhaust gas.

3. The metal material heat treatment device according to claim 1, characterized in that: The bottom of the conical cylinder (301) is connected to a sewage discharge member (302), and the sewage discharge member (302) includes an ash hopper (3021) connected to the bottom of the conical cylinder (301). A support rod (3022) is connected inside the ash hopper (3021), and a vortex cover (3023) is connected to the support rod (3022). The bottom of the ash hopper (3021) is connected to a sewage discharge pipe (3024), and a sewage discharge port is provided on the side end surface of the control cabinet (1), and the other end of the sewage discharge pipe (3024) is clamped in the sewage discharge port.

4. The metal material heat treatment device according to claim 1, characterized in that: The support assembly (4) comprises a mesh box (401), the bottom of the mesh box (401) is connected to a support sleeve (402), the support sleeve (402) is sleeved on a support frame (7), and the top of the mesh box (401) is connected to a mesh cover (404); The mesh cover (404) is provided with a plurality of adapter holes in a circular array, and a fixing member (403) is rotatably connected in each of the adapter holes.

5. The metal material heat treatment device according to claim 1, characterized in that: The fixing member (403) includes an adapter shaft (4031) rotatably connected to the adapter hole, the top end of the adapter shaft (4031) is connected to a fixing seat (4032), a plurality of slide grooves in a ring array are provided on the fixing seat (4032), a slider (4033) is slidably connected in the slide groove, the end of the slider (4033) is connected to a support spring (4034), the slider (4033) is elastically supported and connected to the inner end surface of the slide groove through the support spring (4034), and the tops of the plurality of sliders (4033) are all connected to a fixing head (4035).

6. A metal material heat treatment device according to claim 1, characterized in that: The torsion assembly (5) comprises a plurality of driven gears A (501), the plurality of driven gears A (501) being respectively mounted on the bottom ends of a plurality of transfer shafts (4031), and the same group of driven gears A (501) being meshed with the same driving gear ring (502); The top of the mesh disk is rotatably connected to a torsion shaft, the top of the torsion shaft is provided with a torsion groove, the torsion groove is rounded, the bottom of the torsion shaft is connected to a torsion disk (504), the bottom of the torsion disk (504) is connected to a plurality of umbrella-shaped coupling shafts (503) in a ring array, and the torsion disk (504) is respectively connected to a plurality of active gear rings (502) via the plurality of umbrella-shaped coupling shafts (503).

7. A metal material heat treatment device according to claim 2, characterized in that: The forward and reverse driving assembly (6) comprises a driving shaft (601) rotatably connected to the cylinder B (304); a through hole is provided at the top of the guide blade (305); the bottom end of the driving shaft (601) passes through the through hole and is inserted into the torsion groove; a motor (602) is installed at the top of the cylinder corresponding to the driving shaft (601); and a forward and reverse rotating member (603) is provided between the motor (602) and the driving shaft (601).

8. A metal material heat treatment device according to claim 7, characterized in that: The forward and reverse rotating member (603) comprises a driven gear B (6031) mounted on the top of the driving shaft (601); a driving gear (6032) is meshed on the tooth surface of the driven gear B (6031); the driving gear (6032) is rotatably connected to the top of the cylinder B (304) via a gear shaft; a swing shaft A (6033) is also mounted on the gear shaft of the driving gear (6032); the other end of the swing shaft A (6033) is rotatably connected to a linkage shaft (6034); the other end of the linkage shaft (6034) is rotatably connected to a swing shaft B (6035); the other end of the swing shaft B (6035) is mounted on the output shaft of the motor (602).

9. A metal material heat treatment device according to claim 8, characterized in that: The interior of the driving shaft (601) is configured as a hollow structure. A vibration shaft (9) is rotatably connected to the interior of the driving shaft (601) corresponding to the mesh cover (404), and an eccentric vibrator (8) is mounted on the vibration shaft (9).

10. A method for heat treatment of metal materials, applied to the metal material heat treatment device according to claims 1 to 9, characterized in that: The following steps are involved: A hydraulic lifting mechanism for controlling the height of cylinder B (304) is installed on the top of cylinder A (303), and a heat preservation pipe is installed between the air inlet pipe (306) and the combustion furnace (2) for introducing the high-temperature gas generated by the combustion of the combustion furnace (2) tangentially into the metal material heat treatment chamber formed by the combination of cylinder A (303) and cylinder B (304); The end of the vibrating rod to be processed is abutted against a plurality of fixed heads (4035), and the vibrating rod is pressed downward with force, so that the vibrating rod generates a lateral thrust on the fixed head (4035). Under the action of the lateral thrust, the fixed head (4035) slides in the slide groove through the slider (4033), and drives the support spring (4034) to undergo elastic deformation. After the vibrating rod abuts against the fixed seat (4032), the elastically deformed support spring (4034) exerts an elastic force on the inner wall of the vibrating rod through the slider (4033) and the fixed head (4035); The hydraulic lifting mechanism is controlled to drive the cylinder B (304) to rise upward, and a support assembly (4) loaded with a large number of vibrating rods to be processed is sent into the cylinder A (303) by using a manipulator and other related equipment. The support sleeve (402) is mounted on the support frame (7) to ensure the basic stability of the support assembly (4). After the manipulator is moved out of the cylinder A (303), the hydraulic lifting mechanism is controlled to drive the cylinder B (304) downward. During the downward movement, the cylinder B (304) drives the driving shaft (601) to move synchronously. The bottom end of the driving shaft (601) is rounded, so that the bottom end of the driving shaft (601) can easily enter the torsion groove, completing the combination of the driving shaft (601) and the torsion shaft, releasing the combustion furnace (2) to generate high-temperature gas, and the high-temperature gas flows into the intake pipe (306) along the insulation pipe, and the high-temperature gas is discharged along the intake pipe (3 06) When entering the heat treatment chamber formed by the combination of cylinder A (303) and cylinder B (304), the high-temperature gas will change from linear motion to circular motion. Most of the rotating airflow will flow along the wall from the cylinder in a spiral downward direction toward the conical cylinder (301). In addition, particulate impurities are thrown toward the wall under the action of centrifugal force. Once the dust particles contact the wall, they lose their inertial force and fall along the wall surface with the momentum of the downward axial velocity near the wall, enter the ash hopper (3021), and fall into the collection bag through the sewage pipe (3024). The rotating and descending external swirling airflow continuously flows into the central part of the conical cylinder (301) during the descent process, forming a centripetal radial airflow. This part of the airflow constitutes an internal swirling flow that rotates upward. The rotation directions of the internal and external swirling flows are the same. Finally, the purified gas is discharged from the device through the exhaust pipe (307); The motor (602) is controlled to operate, and the output shaft of the motor (602) drives the swing shaft B (6035) to rotate. The other end of the swing shaft B (6035) drives the driving gear (6032) to rotate through the linkage shaft (6034) and the swing shaft A (6033). Under the action of the linkage shaft (6034), the swing shaft A (6033) and the rocker shaft B, the driving gear (6032) performs forward and reverse motion, thereby driving the driven gear B (6031) to perform forward and reverse motion. The driven gear B (6031) drives the driving shaft (601) to perform forward and reverse motion. The driving shaft (601) simultaneously drives the plurality of driving gear rings (502) to perform forward and reverse motion through the torsion plate (504) and the umbrella-shaped coupling shaft (503). The plurality of driving gear rings (502) simultaneously drive the plurality of groups of driven gears A (501) to perform forward and reverse motion, thereby driving the vibrating rod to perform forward and reverse motion.

Citation Information

Patent Citations

  • A heat treatment device for manufacturing metal components of a slipform paver

    CN118207401B