Washing device special for batik fabric and washing process of washing device

Abstract

The invention discloses a washing device special for batik fabrics and a washing process thereof, and relates to the technical field of batik fabric washing devices.The washing device comprises a washing drum, the bottom end of the washing drum is connected with a base, a cavity is formed in the inner wall of the base, a third motor is arranged in the cavity of the base, and the third motor is fixedly installed at the bottom end of the washing drum; a third motor is arranged in the washing barrel, one end of the third motor is connected with a shaft rod, the shaft rod penetrates through the bottom end of the washing barrel, one end of the shaft rod is connected with a rotating disc, and a sealing ring is arranged at one end of the third motor. And full stirring and cleaning of the fabric in the washing drum are realized. By means of the efficient cleaning mode, stains and wax which is not completely removed on the surface of the fabric can be effectively removed, the texture and color of the fabric can be protected to the maximum extent, and the integrity and attractiveness of batik patterns are guaranteed.

Description

Technical Field

[0001] The invention belongs to the technical field of batik fabric washing devices, and relates to a special batik fabric washing device and a washing process thereof. Background Art

[0002] Washing is a crucial step in the production process of batik fabrics. However, existing batik fabric washing devices often face a thorny problem after washing batik fabrics: a large amount of wax that has not been completely removed will remain on the water surface. This wax is usually caused by the resist wax used in the batik process not being completely peeled off or dissolved from the fabric.

[0003] When the washing process is over and the water is drained, the wax residue on the water surface becomes a hidden danger. Due to the stickiness of the wax, it is easy to re-stain the fabric during the drainage process, resulting in poor washing effect and even destroying the batik pattern that has been formed. This not only affects the aesthetics of the batik fabric, but also easily reduces its market value.

[0004] To solve this problem, the traditional method usually relies on manual salvage. However, this method is not only inefficient, but also requires a lot of manpower and material resources. In addition, manual salvage is often difficult to completely remove all wax residues, making it difficult to ensure the cleaning effect. Summary of the invention

[0005] Purpose of the invention: The purpose of the present invention is to provide a special washing device for batik fabrics and a washing process thereof, so as to solve the problems mentioned in the background technology that manual salvage is inefficient, consumes a lot of manpower and material resources, and is difficult to completely remove all wax residues, making it difficult to ensure the washing effect.

[0006] Technical solution: A special washing device for batik fabrics of the present invention comprises a washing drum, the bottom end of the washing drum is connected to a base, and the inner wall of the base is provided with a cavity, a third motor is arranged in the cavity of the base, and the third motor is fixedly installed at the bottom end of the washing drum, one end of the third motor is connected to a shaft, and the shaft passes through the bottom end of the washing drum, one end of the shaft is connected to a rotating disk, and one end of the third motor is provided with a sealing ring, the outer surface of the bottom end of the washing drum is provided with a water outlet pipe, and the outer surface of the top end of the washing drum is provided with a water inlet pipe Two groups of support frames are fixedly installed on the outer surface of the top end of the washing drum, and the inner walls of the two groups of support frames are provided with a first movable mechanism, and one end of the first movable mechanism is connected to a first motor, one end of the first motor is connected to a connecting rod, the bottom end of the connecting rod is connected to a connecting plate, and the bottom end of the connecting plate is connected to an adsorption plate, the top ends of the two groups of support frames are connected to a top frame, and a fixed shell is fixedly installed on the inner wall of the middle end of the top frame, the inner wall of the fixed shell is provided with a second movable mechanism, and one end of the second movable mechanism is connected to a scraper.

[0007] Preferably, a collection box is fixedly mounted on one side of the bottom end of the fixed shell.

[0008] Preferably, a discharge port is provided at the bottom end of the collecting box, and a thread is provided on the outer surface of the discharge port, and a sealing cover is movably mounted on the outer surface of the discharge port.

[0009] Preferably, a plurality of groups of reinforcement rods are fixedly installed between the two groups of connecting rods.

[0010] Preferably, the outer surfaces of the water outlet pipe and the water inlet pipe are both provided with electronic valves.

[0011] Preferably, a control panel is provided on the outer surface of the washing tub.

[0012] Preferably, the inner walls on both sides of the top frame are fixedly mounted with limiting tracks, and the inner walls of the limiting tracks are movably mounted with sliders, and one end of the slider is connected to a scraper.

[0013] Preferably, the first movable mechanism and the second movable mechanism both include two groups of fixed seats, and the two groups of fixed seats are respectively fixedly installed in the inner wall of the support frame and the inner wall of the fixed shell, the outer surfaces of the two groups of fixed seats are provided with circular through grooves, and a screw rod is movably installed in the circular through groove, a sliding seat is movably installed on the outer surface of the screw rod, and one side of the sliding seat is respectively connected to the first motor and the scraper, one end of the screw rod is connected to the second motor, and the second motor is fixedly connected to the fixed seat.

[0014] Preferably, the outer surface of the connecting plate is provided with multiple groups of screw holes, and screws are movably installed on the inner walls of the multiple groups of screw holes, one end of the screw is connected to an adsorption plate, and a connecting cap is movably installed on the outer surface of the other end of the screw, and the bottom end of the adsorption plate is wrapped with oil-absorbing cotton.

[0015] The present invention also provides a special washing process for batik fabrics, comprising the following steps: 1) Fabric placement: Place the batik fabric to be washed flatly inside the washing drum, making sure the fabric is fully unfolded without folds or wrinkles; 2) Water injection and preheating: inject an appropriate amount of water into the washing drum through the water inlet pipe. The water temperature can be adjusted according to the material of the batik fabric and the washing requirements. 3) Driving rotation: starting the third motor to drive the shaft to rotate, thereby driving the rotating disk to rotate. The movement of the rotating disk fully stirs and washes the batik fabric in the washing drum to remove stains on the surface of the fabric and wax that has not been completely removed; 4) Monitor water quality: During the cleaning process, manually monitor the quality of the washing water to ensure that the water is clear and free of impurities. If the water quality deteriorates, replace it with new water or add detergent in time; 5) Lowering adsorption: After cleaning is completed, the second motor in the first movable mechanism is driven to rotate the screw rod, driving the sliding seat and the connecting plate to lower. When the adsorption plate is located on the water surface, the floating objects on the water surface are adsorbed by its adsorption performance; 6) Lifting and adjustment: After the adsorption is completed, the connecting plate and the adsorption plate are lifted again by the first movable mechanism to make them leave the water surface. Then, the first motor is driven to reverse the connecting rod, driving the connecting plate and the adsorption plate to rotate or translate, ensuring that the adsorption plate is parallel to the top frame; 7) Scraping off floating objects: By driving the second motor in the second movable mechanism, the sliding seat drives the scraper to move along the outer surface of the adsorption plate, thereby scraping the floating objects adsorbed on the adsorption plate into the collection box, thereby achieving effective removal of the floating objects; 8) Rinse: After removing the floating objects, rinse the batik fabric to remove the residual detergent and impurities; the number of rinses can be adjusted according to the actual situation to ensure that the fabric is clean; 9) Dehydration: Place the batik fabric in a dehydrator for dehydration to remove excess water and make the fabric reach the ideal dryness.

[0016] Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: 1. The present invention achieves full stirring and washing of the fabric in the washing drum through the batik fabric washing process through the carefully designed rotating disk and the drive of the third motor. This efficient washing method can not only effectively remove stains and incompletely removed wax on the fabric surface, but also protect the texture and color of the fabric to the greatest extent, ensuring the integrity and aesthetics of the batik pattern.

[0017] 2. The invention realizes intelligent treatment of floating objects on the water surface through the coordinated work of the first movable mechanism and the second movable mechanism. The adsorption plate can quickly adsorb floating objects on the water surface by using its excellent adsorption performance, and make the adsorption plate parallel to the top frame by lifting and adjusting the first movable mechanism. Subsequently, the scraper moves along the outer surface of the adsorption plate under the drive of the second movable mechanism, and scrapes the floating objects adsorbed on the adsorption plate into the collection box. This intelligent treatment method not only improves the removal efficiency of floating objects, but also avoids the tediousness and inconvenience of traditional manual cleaning.

[0018] 3. The present invention can accurately adjust the opening and closing of the water flow according to needs through the electronic valve, avoiding unnecessary waste. During the washing process, this helps to reduce water consumption, thereby saving water resources and reducing energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the first three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the second three-dimensional structure of the present invention; Figure 3 It is a cross-sectional schematic diagram of the present invention; Figure 4 This is a schematic diagram of the top frame structure of the present invention; Figure 5 For the present invention Figure 1 The enlarged schematic diagram at A in the middle; Figure 6 For the present invention Figure 3 The enlarged schematic diagram of point B in the middle; Figure 7 For the present invention Figure 4 The enlarged schematic diagram at C in the middle; Figure 8 For the present invention Figure 4 The enlarged schematic diagram at D in the middle; Fig. 9 It is a schematic diagram of the structure of the adsorption plate and the connecting plate of the present invention.

[0020] In the figure: 1. washing drum; 2. base; 3. water outlet pipe; 4. control panel; 5. support frame; 6. adsorption plate; 7. connecting plate; 8. top frame; 9. fixed shell; 911. limiting track; 912. scraper; 913. slider; 811. collecting box; 812. sealing cover; 813. discharge port; 611. screw rod; 612. screw hole; 613. connecting cap; 511. first motor; 512. connecting rod; 513. reinforcement rod; 411. sliding seat; 412. fixing seat; 413. screw rod; 414. second motor; 311. electronic valve; 312. water inlet pipe; 211. third motor; 212. sealing ring; 213. rotating disk. DETAILED DESCRIPTION

[0021] The technical solution of the present invention is further described below in conjunction with the accompanying drawings. The following description is essentially exemplary and is not intended to limit the present disclosure, application and use. It should be understood that in all these drawings, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may use exaggerated methods to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0022] See also Figure 1-9 , an embodiment provided by the present invention: A special washing device for batik fabrics, comprising a washing drum 1, the bottom end of the washing drum 1 is connected to a base 2, and the inner wall of the base 2 is provided with a cavity, a third motor 211 is arranged in the cavity of the base 2, and the third motor 211 is fixedly installed at the bottom end of the washing drum 1, one end of the third motor 211 is connected to a shaft, and the shaft passes through the bottom end of the washing drum 1, one end of the shaft is connected to a rotating disk 213, and one end of the third motor 211 is provided with a sealing ring 212, the outer surface of the bottom end of the washing drum 1 is provided with a water outlet pipe 3, and the outer surface of the top end of the washing drum 1 is provided with a water inlet pipe 312, and the outer surface of the top end of the washing drum 1 is fixed with a rotating disk 213. Two groups of support frames 5 are fixedly installed, and the inner walls of the two groups of support frames 5 are provided with a first movable mechanism, and one end of the first movable mechanism is connected to the first motor 511, one end of the first motor 511 is connected to a connecting rod 512, and the bottom end of the connecting rod 512 is connected to a connecting plate 7, and the bottom end of the connecting plate 7 is connected to an adsorption plate 6, the top ends of the two groups of support frames 5 are connected to a top frame 8, and a fixed shell 9 is fixedly installed on the inner wall of the middle end of the top frame 8, a second movable mechanism is provided on the inner wall of the fixed shell 9, and one end of the second movable mechanism is connected to a scraper 912, and a collecting box 811 is fixedly installed on one side of the bottom end of the fixed shell 9.

[0023] Furthermore, a plurality of groups of reinforcing rods 513 are fixedly installed between the two groups of connecting rods 512, thereby enhancing the connection strength between the connecting rods 512 and improving the stability of the entire device.

[0024] Furthermore, the outer surfaces of the water outlet pipe 3 and the water inlet pipe 312 are both provided with electronic valves 311, which can accurately adjust the opening and closing of the water flow as needed, avoiding unnecessary waste. During the washing process, this helps to reduce water consumption, thereby saving water resources and reducing energy consumption.

[0025] Furthermore, a control panel 4 is provided on the outer surface of the washing drum 1. The setting of the control panel 4 allows the user to operate directly next to the washing drum without looking for other control points, thereby improving the convenience and efficiency of operation, especially in emergency situations, the user can respond quickly.

[0026] Furthermore, a discharge port 813 is provided at the bottom end of the collection box 811, and a thread is provided on the outer surface of the discharge port 813. A sealing cover 812 is movably installed on the outer surface of the discharge port 813. The collection box 811 is convenient for collecting and cleaning floating objects in the collection box, and the threaded sealing cover also ensures the sealing performance.

[0027] Furthermore, the inner walls on both sides of the top frame 8 are fixedly installed with limiting rails 911, and the inner wall of the limiting rails 911 is movably installed with sliders 913, one end of the slider 913 is connected to a scraper 912, and the combination of the limiting rails 911 and the slider 913 enables the scraper to move more smoothly and flexibly.

[0028] Furthermore, the first movable mechanism and the second movable mechanism both include two groups of fixed seats 412, and the two groups of fixed seats 412 are respectively fixedly installed in the inner wall of the support frame 5 and the inner wall of the fixed shell 9, the outer surfaces of the two groups of fixed seats 412 are provided with circular through grooves, and a screw rod 413 is movably installed in the circular through grooves, a sliding seat 411 is movably installed on the outer surface of the screw rod 413, and one side of the sliding seat 411 is respectively connected to the first motor 511 and the scraper 912, one end of the screw rod 413 is connected to the second motor 414, and the second motor 414 is fixedly connected to the fixed seat 412, and the combination of the screw rod 413 and the sliding seat 411 enables the movable mechanism to achieve precise displacement as needed.

[0029] Furthermore, a plurality of screw holes 612 are provided on the outer surface of the connecting plate 7, and a screw rod 611 is movably installed on the inner wall of the plurality of screw holes 612, one end of the screw rod 611 is connected to the adsorption plate 6, and a connecting cap 613 is movably installed on the outer surface of the other end of the screw rod 611, and the bottom end of the adsorption plate 6 is wrapped with oil-absorbing cotton. The screw rod 611 and the connecting cap 613 make the installation and replacement of the adsorption plate easier and more convenient.

[0030] A special washing process for batik fabrics comprises the following steps: 1) Fabric placement: First, place the batik fabric to be cleaned flatly inside the washing tub 1, ensuring that the fabric is fully unfolded without folds or wrinkles; 2) Water injection and preheating: inject a proper amount of water into the washing drum through the water inlet pipe 312. The water temperature can be adjusted according to the material of the batik fabric and the washing requirements. 3) Driving rotation: starting the third motor 211 to drive the shaft to rotate, thereby driving the rotating disk 213 to rotate. The movement of the rotating disk fully stirs and washes the batik fabric in the washing drum to remove stains on the surface of the fabric and wax that has not been completely removed; 4) Monitor water quality: During the cleaning process, manually monitor the quality of the washing water to ensure that the water is clear and free of impurities. If the water quality deteriorates, replace it with new water or add detergent in time; 5) Lowering and adsorption: After cleaning is completed, the second motor 414 in the first movable mechanism is driven to rotate the screw rod 413, driving the sliding seat 411 and the connecting plate 7 to lower. When the adsorption plate 6 is located on the water surface, the floating objects on the water surface are adsorbed by its adsorption performance; 6) Lifting and adjustment: After the adsorption is completed, the connecting plate 7 and the adsorption plate 6 are lifted again by the first movable mechanism to make them leave the water surface. Then, the first motor 511 is driven to reverse the connecting rod 512, driving the connecting plate 7 and the adsorption plate 6 to rotate or translate, ensuring that the adsorption plate is parallel to the top frame 8; 7) Scrape off floating objects: At this time, by driving the second motor 414 in the second movable mechanism, the sliding seat 411 drives the scraper 912 to move along the outer surface of the adsorption plate 6. The function of the scraper is to scrape the floating objects adsorbed on the adsorption plate into the collection box 811, so as to effectively remove the floating objects; 8) Rinse: After removing the floating objects, rinse the batik fabric to remove the residual detergent and impurities. The number of rinses can be adjusted according to the actual situation to ensure that the fabric is clean; 9) Dehydration: Finally, the batik fabric is placed in a dehydrator for dehydration to remove excess water and make the fabric reach the ideal dryness.

[0031] Working principle: First, the batik fabric is placed inside the washing drum 1, and water is injected through the water inlet pipe 312. Then, the third motor 211 is driven to rotate the shaft, thereby driving the rotating disk 213 to rotate, so that the batik fabric is washed in the washing drum 1. The floating objects generated after washing are driven by the second motor 414 in the first movable mechanism to rotate the screw rod 413, so that the sliding seat 411 is lowered. The lowering of the sliding seat 411 drives the connecting plate 7 to lower, so that the adsorption plate 6 is located on the water surface, so that the adsorption plate 6 is adsorbed. , and then the first movable mechanism is used to move the connecting plate 7 upward, and then the first motor 511 is driven to reverse the connecting rod 512, and the reverse connection rod 512 drives the connecting plate 7, so that the adsorption plate 6 and the top frame 8 are parallel to each other. At this time, the second motor 414 in the second movable mechanism is driven to make the sliding seat 411 drive the scraper 912 to move, so that the scraper 912 scrapes the outer surface of the adsorption plate 6, so that the floating objects on the surface can be scraped to the collection box 811, and the floating objects on the water surface can be removed through the above-mentioned repeated operations.

[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A special washing device for batik fabrics, characterized in that: The washing drum (1) comprises a washing drum (1), wherein the bottom end of the washing drum (1) is connected to a base (2), and the inner wall of the base (2) is provided with a cavity, a third motor (211) is arranged in the cavity of the base (2), and the third motor (211) is fixedly mounted on the bottom end of the washing drum (1), one end of the third motor (211) is connected to a shaft, and the shaft passes through the bottom end of the washing drum (1), one end of the shaft is connected to a rotating disk (213), and one end of the third motor (211) is provided with a sealing ring (212), the outer surface of the bottom end of the washing drum (1) is provided with a water outlet pipe (3), the outer surface of the top end of the washing drum (1) is provided with a water inlet pipe (312), and the outer surface of the top end of the washing drum (1) is fixedly mounted with two The two groups of support frames (5) are provided with a first movable mechanism on the inner wall of the two groups of support frames (5), and one end of the first movable mechanism is connected to a first motor (511), one end of the first motor (511) is connected to a connecting rod (512), the bottom end of the connecting rod (512) is connected to a connecting plate (7), the bottom end of the connecting plate (7) is connected to an adsorption plate (6), the top ends of the two groups of support frames (5) are connected to a top frame (8), and a fixed shell (9) is fixedly installed on the inner wall of the middle end of the top frame (8), the inner wall of the fixed shell (9) is provided with a second movable mechanism, and one end of the second movable mechanism is connected to a scraper (912); a collecting box (811) is fixedly installed on one side of the bottom end of the fixed shell (9).

2. The batik fabric washing device according to claim 1, characterized in that: A discharge port (813) is provided at the bottom end of the collection box (811), and a thread is provided on the outer surface of the discharge port (813). A sealing cover (812) is movably mounted on the outer surface of the discharge port (813).

3. The special washing device for batik fabric according to claim 1, characterized in that: A plurality of groups of reinforcement rods (513) are fixedly mounted between the two groups of connection rods (512).

4. The batik fabric washing device according to claim 1, characterized in that: Electronic valves (311) are provided on the outer surfaces of the water outlet pipe (3) and the water inlet pipe (312).

5. The batik fabric washing device according to claim 1, characterized in that: A control panel (4) is provided on the outer surface of the washing tub (1).

6. The batik fabric washing device according to claim 1, characterized in that: The inner walls on both sides of the top frame (8) are fixedly mounted with limit rails (911), and the inner walls of the limit rails (911) are movably mounted with sliders (913), one end of the slider (913) being connected to a scraper (912).

7. The special washing device for batik fabric according to claim 1, characterized in that: The first movable mechanism and the second movable mechanism both comprise two groups of fixed seats (412), and the two groups of fixed seats (412) are respectively fixedly mounted in the inner wall of the support frame (5) and the inner wall of the fixed shell (9), the outer surfaces of the two groups of fixed seats (412) are both provided with circular through grooves, and a screw rod (413) is movably mounted in the circular through grooves, a sliding seat (411) is movably mounted on the outer surface of the screw rod (413), and one side of the sliding seat (411) is respectively connected to the first motor (511) and the scraper (912), one end of the screw rod (413) is connected to the second motor (414), and the second motor (414) is fixedly connected to the fixed seat (412).

8. The batik fabric washing device according to claim 1, characterized in that: The outer surface of the connecting plate (7) is provided with a plurality of groups of screw holes (612), and a screw rod (611) is movably mounted on the inner wall of the plurality of groups of screw holes (612), one end of the screw rod (611) is connected to the adsorption plate (6), and a connecting cap (613) is movably mounted on the outer surface of the other end of the screw rod (611), and the bottom end of the adsorption plate (6) is wrapped with oil-absorbing cotton.

9. A special washing process for batik fabrics, characterized in that: The following steps are involved: 1) Fabric placement: Place the batik fabric to be washed flatly inside the washing drum (1), ensuring that the fabric is fully unfolded without any folds or wrinkles; 2) Water injection and preheating: injecting a proper amount of water into the washing drum (1) through the water inlet pipe (312), and the water temperature can be adjusted according to the material of the batik fabric and the washing requirements; 3) driving rotation: starting the third motor (211) to drive the shaft to rotate, thereby driving the rotating disk (213) to rotate, and the movement of the rotating disk (213) fully stirs and cleans the batik fabric in the washing drum (1), thereby removing stains on the surface of the fabric and wax that has not been completely removed; 4) Monitor water quality: During the cleaning process, manually monitor the quality of the washing water to ensure that the water is clear and free of impurities. If the water quality deteriorates, replace it with new water or add detergent in time; 5) Descending and adsorbing: After cleaning is completed, the second motor (414) in the first movable mechanism is driven to rotate the screw rod (413), thereby driving the sliding seat (411) and the connecting plate (7) to descend. When the adsorption plate (6) is located on the water surface, the adsorption performance of the adsorption plate (6) is utilized to adsorb floating objects on the water surface; 6) Lifting and adjustment: After the adsorption is completed, the connecting plate (7) and the adsorption plate (6) are lifted again by the first movable mechanism to make them leave the water surface, and then the first motor (511) is driven to reverse the connecting rod (512), thereby driving the connecting plate (7) and the adsorption plate (6) to rotate or translate, and ensuring that the adsorption plate (6) is parallel to the top frame (8); 7) Scraping off floating objects: by driving the second motor (414) in the second movable mechanism, the sliding seat (411) drives the scraper (912) to move along the outer surface of the adsorption plate (6), thereby scraping the floating objects adsorbed on the adsorption plate (6) into the collection box (811), thereby achieving effective removal of the floating objects; 8) Rinse: After removing the floating matter, the batik fabric is rinsed to remove the residual detergent and impurities; The number of rinses can be adjusted according to actual conditions to ensure that the fabrics are cleaned; 9) Dehydration: Place the batik fabric in a dehydrator for dehydration to remove excess water and make the fabric reach the ideal dryness.

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