Efficient axial-flow type high-temperature concentrated sulfuric acid pump

By designing adjustable fixing mechanisms and positioning mechanisms on high-temperature concentrated sulfuric acid pumps, the problem of inflexible installation of existing pumps is solved, and flexible installation and efficient installation efficiency are achieved in different sites.

CN119712620AActive Publication Date: 2025-03-28JIANGSU FEIYUE PUMP GRP

Patent Information

Application Number
CN202510209120.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-03-28
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

The existing horizontal axial flow sulfuric acid pump mount cannot be flexibly adjusted, resulting in additional reinforcement of the ground when installing in some high-temperature concentrated sulfuric acid conveying sites that cannot be installed on the ground, which increases the installation cost and difficulty.

Method used

A high-efficiency axial flow high-temperature concentrated sulfuric acid pump is designed, adopting an adjustable fixing mechanism and positioning mechanism. Through structures such as rotary ring, T-ring groove, T-block, support frame, mounting plate and fixing rod, flexible installation and adjustment of the pump is achieved.

Benefits of technology

The pump can not only flexibly adjust the installation position to ensure the convenience of installation in different sites, but also fix the mounting plate while fixing it, reducing multiple fixing steps and improving installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of concentrated sulfuric acid pumps, in particular to an efficient axial-flow type high-temperature concentrated sulfuric acid pump which comprises a motor and a pump head, a coupler used for connection is arranged between the motor and the pump head, rotating rings are fixedly connected to the side wall of the motor and the outer wall of the pump head, T-shaped circular ring grooves are formed in the outer walls of the rotating rings, and T-shaped blocks are slidably connected to the inner sides of the T-shaped circular ring grooves. A supporting frame is fixedly connected to the side wall of the T-shaped block, a mounting plate is fixedly connected to the side wall of the supporting frame, four mounting holes are formed in the side wall of the mounting plate in a penetrating mode, a positioning mechanism is arranged between the supporting frame and the rotating ring, and a fixing mechanism is arranged on the mounting plate and comprises a fixing rod. And the rotating position of the base can be fixed while the sulfuric acid pump base is fixed, repeated fixing is not needed, and the convenient performance of device installation is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of concentrated sulfuric acid pumps, and in particular to a high-efficiency axial-flow high-temperature concentrated sulfuric acid pump. Background Art

[0002] The axial flow high temperature sulfuric acid pump is a corrosion-resistant and high temperature resistant pump, which is mainly used for the transportation of high temperature sulfuric acid. The concentrated sulfuric acid pump is a new type of pump that applies the principle of modern magnetic mechanics and uses the magnetic transmission of permanent magnets to achieve contactless transmission of torque. That is, when the motor drives the outer rotor (i.e., outer magnetic steel) assembly to rotate, the magnetic lines of force pass through the isolation sleeve through the action of the magnetic field to drive the inner rotor (i.e., inner magnetic steel) assembly and the impeller to rotate synchronously. The flow-through parts are all made of fluoroplastics. It can transport corrosive media such as acids, alkalis, oxidants, etc. of any concentration (strength). Since the medium is enclosed in a stationary isolation sleeve, the purpose of pumping the medium without leakage is achieved.

[0003] Axial flow pumps can be divided into three types according to the installation position of the pump shaft: vertical, inclined and horizontal. The only difference between them is the pump body form, and the internal structure is basically the same, mainly consisting of a pump casing, impeller, pump shaft, mounting base, etc.

[0004] However, since the mounting base on the existing horizontal axial flow sulfuric acid pump is generally welded on the pump casing, it cannot be flexibly adjusted according to the actual installation situation. Therefore, when installing it in some high-temperature concentrated sulfuric acid transportation sites where the ground cannot be installed, the ground needs to be reinforced, which is time-consuming and labor-intensive. If the sulfuric acid pump is directly installed on the wall, not only will the water outlet position be changed, but an elbow needs to be added to change the direction of the pipeline, which increases the installation cost. In addition, in some places with small spaces, it is impossible to add elbows, which greatly reduces the installation convenience of the device.

[0005] Therefore, a high-efficiency axial-flow high-temperature concentrated sulfuric acid pump is proposed to solve the problem that it cannot be flexibly adjusted according to the installation site. Summary of the invention

[0006] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a high-efficiency axial flow high-temperature concentrated sulfuric acid pump.

[0007] To achieve the above purpose, the technical solution adopted by the present invention is: a high-efficiency axial-flow high-temperature concentrated sulfuric acid pump, comprising a motor and a pump head, a coupling for connection is provided between the motor and the pump head, a rotating ring is fixedly connected to the side wall of the motor and the outer wall of the pump head, a T-shaped circular groove is provided on the outer wall of the rotating ring, a T-shaped block is slidably connected to the inner side of the T-shaped circular groove, a support frame is fixedly connected to the side wall of the T-shaped block, a mounting plate is fixedly connected to the side wall of the support frame, four mounting holes are provided through the side wall of the mounting plate, a positioning mechanism is provided between the support frame and the rotating ring, and a fixing mechanism is provided on the mounting plate; The fixing mechanism includes a fixing rod, the outer walls of the motor and the pump head are fixedly connected to a fixing plate, the side walls of the fixing plate are penetrated by three pairs of fixing holes, a pair of fixing frames are provided on the front side of the mounting plate, and the fixing frame is arranged on the front side of the mounting hole close to one side of the fixing plate, a mounting cavity is provided inside the mounting plate and at a position corresponding to the fixing frame, the fixing rod is slidably connected to the inner side of the mounting cavity and penetrates the side wall of the mounting plate, an adjustment groove is provided on the front side of the fixing rod, and the adjustment groove is inclined near the fixing hole, a straight rod is fixedly connected to the rear side of the fixing frame and penetrates the inner side of the mounting cavity, a right-angle block that fits the inclined surface of the adjustment groove is fixedly connected to the rear side of the straight rod, a plurality of upper springs are fixedly connected between the front side of the mounting plate and the fixing frame, and a fixing head for inserting into the fixing hole is fixedly connected to the side walls of the fixing rod.

[0008] In the above technical solution, further, a lower spring is fixedly connected between the inner side of the installation cavity and the side wall of the fixing rod, and the fixing head is arranged in a conical shape.

[0009] In the above technical solution, further, the motor and the top of the pump head are both fixedly connected with hooks.

[0010] In the above technical solution, further, the positioning mechanism includes a positioning spring, a sliding groove is opened on the side wall of the support frame, a positioning rod is slidably connected to the inner side of the sliding groove and passes through the side wall of the T-block, a plurality of positioning holes are opened on the inner side of the T-shaped circular groove, the positioning spring is fixedly connected between the inner side of the sliding groove and the side wall of the positioning rod, and a push plate is fixedly connected to the outer wall of the positioning rod.

[0011] In the above technical solution, further, the lengths of the four mounting holes and the inner side of the fixing frame are lengthened.

[0012] In the above technical solution, further, a circular groove is formed through the side wall of the mounting plate, an adjusting block is slidably connected to the inner side of the circular groove, a threaded groove is formed through the front side of the adjusting block, and a screw is threadedly connected to the inner side of the threaded groove.

[0013] In the above technical solution, further, a limiting groove is opened inside the circular groove, a limiting block matching the limiting groove is fixedly connected to the side wall of the adjustment block, and a pair of sockets are opened on the front side of the mounting plate and located at the limiting groove.

[0014] In the above technical solution, further, a hexagonal hole is opened on the front side of the screw rod, a stop block is rotatably connected to the rear side of the screw rod, and a side rod is fixedly connected between the side wall of the support frame and the side wall of the mounting plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the setting of the fixing mechanism, not only the installation position of the sulfuric acid pump can be flexibly adjusted, but also the rotation position of the base can be fixed while fixing the base of the sulfuric acid pump, without the need for multiple fixations, thereby improving the convenience of device installation.

[0016] 2. Through the cooperation of the adjustment block, screw rod, stop block and other structures, the horizontality of the mounting plate can be flexibly adjusted during the installation process according to the unevenness of the installation position, ensuring the coaxiality of the motor and the pump head during the docking process, further improving the convenience of device installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the front three-dimensional structure of the sulfuric acid pump of the present invention; Figure 2 It is a rear perspective structural schematic diagram of the sulfuric acid pump of the present invention; Figure 3 It is a schematic diagram of the full-section three-dimensional structure of the mounting plate and the rotating ring side wall of the present invention; Figure 4 It is a schematic diagram of the overall appearance structure of the fixing plate of the present invention; Figure 5 It is a schematic diagram of a partially cutaway three-dimensional structure of the side of the mounting plate of the present invention; Figure 6 It is a schematic diagram of the three-dimensional exploded structure of the adjusting block and the screw rod of the present invention; Figure 7 It is a schematic diagram of the overall appearance structure of the fixing frame and the fixing rod of the present invention.

[0018] In the figure: 1. motor; 2. pump head; 3. coupling; 4. rotating ring; 5. T-shaped circular ring groove; 6. T-shaped block; 7. support frame; 8. mounting plate; 9. mounting hole; 10. fixing rod; 11. fixing plate; 12. fixing hole; 13. fixing frame; 14. mounting cavity; 15. adjusting groove; 16. straight rod; 17. right-angle block; 18. upper spring; 19. fixing head; 20. lower spring; 21. hook; 22. slide groove; 23. positioning rod; 24. positioning spring; 25. positioning hole; 26. push plate; 27. circular groove; 28. adjusting block; 29. ​​threaded groove; 30. screw; 31. block; 32. limit groove; 33. limit block; 34. socket; 35. side rod; 36. hexagonal hole. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] like Figure 1-7 A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump shown in the figure comprises a motor 1 and a pump head 2, a coupling 3 for connection is provided between the motor 1 and the pump head 2, a rotating ring 4 is fixedly connected to the side wall of the motor 1 and the outer wall of the pump head 2, a T-shaped circular groove 5 is provided on the outer wall of the rotating ring 4, a T-shaped block 6 is slidably connected to the inner side of the T-shaped circular groove 5, a support frame 7 is fixedly connected to the side wall of the T-shaped block 6, a mounting plate 8 is fixedly connected to the side wall of the support frame 7, four mounting holes 9 are provided through the side wall of the mounting plate 8, a positioning mechanism is provided between the support frame 7 and the rotating ring 4, and a fixing mechanism is provided on the mounting plate 8; The fixing mechanism includes a fixing rod 10, the outer walls of the motor 1 and the pump head 2 are fixedly connected with a fixing plate 11, the side walls of the fixing plate 11 are penetrated with three pairs of fixing holes 12, a pair of fixing frames 13 are provided on the front side of the mounting plate 8, and the fixing frame 13 is arranged on the front side of the mounting hole 9 close to the side of the fixing plate 11, and a mounting cavity 14 is provided inside the mounting plate 8 and at a position corresponding to the fixing frame 13, the fixing rod 10 is slidably connected to the inner side of the mounting cavity 14 and penetrates the side wall of the mounting plate 8, an adjustment slot 15 is provided on the front side of the fixing rod 10, and the adjustment slot 15 is inclined near the side of the fixing hole 12, and the rear side of the fixing frame 13 is fixedly connected with a straight The rod 16 is arranged to penetrate the inner side of the installation cavity 14, and a right-angle block 17 that fits the inclined surface of the adjustment groove 15 is fixedly connected to the rear side of the straight rod 16. A plurality of upper springs 18 are fixedly connected between the front side of the installation plate 8 and the fixing frame 13. The side walls of the fixing rod 10 are fixedly connected with fixing heads 19 for inserting into the fixing holes 12. The inner side of the installation cavity 14 and the side walls of the fixing rod 10 are fixedly connected with lower springs 20. The fixing heads 19 are arranged in a conical shape. By arranging the fixing heads 19 in a conical shape, the tighter the bolts are tightened, the more the fixing heads 19 are inserted, and the larger the inclined surface of the fixing hole 12 is squeezed, the tighter the fixing is. The positioning mechanism includes a positioning spring 24, a slide groove 22 is provided on the side wall of the support frame 7, a positioning rod 23 is slidably connected to the inner side of the slide groove 22 and penetrates the side wall of the T-shaped block 6, a plurality of positioning holes 25 are provided on the inner side of the T-shaped annular groove 5, the positioning spring 24 is fixedly connected between the inner side of the slide groove 22 and the side wall of the positioning rod 23, and a push plate 26 is fixedly connected to the outer wall of the positioning rod 23; When installing the sulfuric acid pump, firstly, the motor 1 and the pump head 2 are lifted by the hook 21. When the sulfuric acid pump cannot be installed on the ground and needs to be installed on the wall, first pull the push plate 26 outward to drive the positioning rod 23 to slide out of the positioning hole 25, and at the same time compress the positioning spring 24 to release the fixation of the rotation position of the mounting plate 8. Then, the mounting plate 8 is rotated to drive the T-block 6 to rotate in the T-shaped circular groove 5 through the support frame 7. After the mounting plate 8 is rotated to the installation position, the push plate 26 can be loosened, and then the positioning rod 23 is pushed to be inserted into the corresponding positioning hole 25 by the elastic force of the positioning spring 24 to preliminarily fix the position of the mounting plate 8. Then, an expansion nut is installed at the position corresponding to the mounting hole 9 on the installation wall, and then the bolts are sequentially passed through the mounting hole 9 and threadedly installed in the expansion nut. At the same time, the rotation of the bolt will squeeze the fixing frame 13 to slide, and at the same time compress the upper spring 18, thereby driving the straight rod 16 and the right-angle block 17 to slide, so that the inclined surface of the right-angle block 17 squeezes the inclined surface of the adjusting groove 15, thereby squeezing the fixing rod 10 outward, and at the same time stretching the lower spring 20, so that the fixing head 19 is inserted into the fixing hole 12. Since the fixing head 19 is set in a conical shape, the tighter the bolt is tightened, the more the fixing head 19 is inserted into the fixing hole 12, and the larger the inclined surface of the fixing hole 12 is squeezed. Since the fixing plate 11 is fixed to the motor 1 and the pump head 2 respectively, the mounting plate 8 is fixed to the motor 1 and the pump head 2 more tightly, so that not only the installation position of the sulfuric acid pump can be flexibly adjusted, but also the rotation position of the mounting plate 8 can be fixed while fixing the sulfuric acid pump mounting plate 8, without multiple fixations, thereby improving the convenience of device installation.

[0022] In order to facilitate the installation of the sulfuric acid pump, the motor 1 and the top of the pump head 2 are fixedly connected with a hook 21. Since the overall volume of the sulfuric acid pump is large and the weight is heavy, the setting of the hook 21 makes it easy to lift the sulfuric acid pump with a small crane for installation.

[0023] In order to adjust the height of the mounting plate 8 after drilling, the lengths of the four mounting holes 9 and the inner sides of the fixing frame 13 are lengthened. By lengthening the mounting holes 9 and the fixing frame 13, the positions of the bolts on the mounting holes 9 can be adjusted, and then the mounting plate 8 can be slid up and down to adjust the docking height between the motor 1 and the pump head 2, which is flexibly applicable to different installation situations.

[0024] In order to be able to flexibly adjust the horizontality of the mounting plate 8 according to the unevenness of the installation position, a circular groove 27 is formed through the side wall of the mounting plate 8, an adjusting block 28 is slidably connected to the inner side of the circular groove 27, a threaded groove 29 is formed through the front side of the adjusting block 28, a screw rod 30 is threadedly connected to the inner side of the threaded groove 29, a hexagonal hole 36 is formed on the front side of the screw rod 30, a stop block 31 is rotatably connected to the rear side of the screw rod 30, and a side rod 35 is fixedly connected between the side wall of the support frame 7 and the side wall of the mounting plate 8; During the installation process, when the installation position of the mounting plate 8 is tilted, resulting in the coaxiality of the motor 1 and the pump head 2 not being at the same level after docking, first unscrew a part of the fastening bolts, then rotate the adjustment block 28 to rotate in the circular groove 27, and then rotate the stop block 31 to the adjustment position, then use an Allen wrench to insert it into the hexagonal hole 36, and then rotate the Allen wrench to drive the screw rod 30 to rotate. Since the screw rod 30 is threadedly connected to the thread groove 29, the screw rod 30 is spirally moved backward, and then the stop block 31 is pushed to contact the wall of the installation position, and then the bolts are tightened to fix the mounting plate 8 on the wall, and then measurements are taken until the mounting plate 8 is adjusted to a horizontal state.

[0025] In order to increase the number of adjustment blocks 28 according to the adjustment situation, a limiting groove 32 is provided inside the circular groove 27, and a limiting block 33 adapted to the limiting groove 32 is fixedly connected to the side wall of the adjustment block 28, and a pair of sockets 34 are provided on the front side of the mounting plate 8 and located at the limiting groove 32; When the installation position of the mounting plate 8 has multiple uneven places and the number of adjustment blocks 28 needs to be increased, first insert the limit block 33 of the side wall of the added adjustment block 28 into the limit groove 32 from the socket 34, and then rotate the adjustment block 28 in the circular groove 27. Rotate the stop block 31 to the position that needs to be adjusted and then rotate the screw 30 for adjustment. Then, it can be flexibly adjusted according to the actual installation situation, thereby improving the flexibility of the device.

[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump, comprising a motor (1) and a pump head (2), wherein a coupling (3) is provided between the motor (1) and the pump head (2), and characterized in that: The side wall of the motor (1) and the outer wall of the pump head (2) are both fixedly connected with a rotating ring (4), the outer wall of the rotating ring (4) is provided with a T-shaped circular groove (5), the inner side of the T-shaped circular groove (5) is slidably connected with a T-shaped block (6), the side wall of the T-shaped block (6) is fixedly connected with a support frame (7), the side wall of the support frame (7) is fixedly connected with a mounting plate (8), the side wall of the mounting plate (8) is penetrated with four mounting holes (9), a positioning mechanism is provided between the support frame (7) and the rotating ring (4), and a fixing mechanism is provided on the mounting plate (8); The fixing mechanism comprises a fixing rod (10), the outer walls of the motor (1) and the pump head (2) are fixedly connected to a fixing plate (11), the side walls of the fixing plate (11) are penetrated with three pairs of fixing holes (12), a pair of fixing frames (13) are provided on the front side of the mounting plate (8), and the fixing frames (13) are arranged on the front side of the mounting holes (9) close to one side of the fixing plate (11), a mounting cavity (14) is provided inside the mounting plate (8) and at a position corresponding to the fixing frame (13), the fixing rod (10) is slidably connected to the inside of the mounting cavity (14) and penetrates through the side wall of the mounting plate (8) The fixing rod (10) is provided with an adjustment groove (15) on the front side, and the adjustment groove (15) is inclined near the fixing hole (12); the fixing frame (13) is fixedly connected to a straight rod (16) on the rear side and is arranged to penetrate the inner side of the mounting cavity (14); the straight rod (16) is fixedly connected to a right-angle block (17) that fits the inclined surface of the adjustment groove (15) on the rear side; a plurality of upper springs (18) are fixedly connected between the front side of the mounting plate (8) and the fixing frame (13); and the side walls of the fixing rod (10) are fixedly connected to a fixing head (19) for inserting into the fixing hole (12).

2. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 1, characterized in that: A lower spring (20) is fixedly connected between the inner side of the installation cavity (14) and the side wall of the fixing rod (10), and the fixing head (19) is arranged in a conical shape.

3. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 1, characterized in that: The motor (1) and the pump head (2) are both fixedly connected with a hook (21) on top.

4. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 1, characterized in that: The positioning mechanism comprises a positioning spring (24), a sliding groove (22) is provided on the side wall of the support frame (7), a positioning rod (23) is slidably connected to the inner side of the sliding groove (22) and penetrates the side wall of the T-shaped block (6), a plurality of positioning holes (25) are provided on the inner side of the T-shaped annular groove (5), the positioning spring (24) is fixedly connected between the inner side of the sliding groove (22) and the side wall of the positioning rod (23), and a push plate (26) is fixedly connected to the outer wall of the positioning rod (23).

5. The high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 1, characterized in that: The lengths of the four mounting holes (9) and the inner sides of the fixing frame (13) are all lengthened.

6. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 1, characterized in that: A circular groove (27) is formed through the side wall of the mounting plate (8), an adjusting block (28) is slidably connected to the inner side of the circular groove (27), a threaded groove (29) is formed through the front side of the adjusting block (28), and a screw rod (30) is threadedly connected to the inner side of the threaded groove (29).

7. A high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 6, characterized in that: A limiting groove (32) is provided inside the circular groove (27), a limiting block (33) adapted to the limiting groove (32) is fixedly connected to the side wall of the adjustment block (28), and a pair of sockets (34) are provided on the front side of the mounting plate (8) and located at the limiting groove (32).

8. The high-efficiency axial-flow high-temperature concentrated sulfuric acid pump according to claim 6, characterized in that: A hexagonal hole (36) is formed on the front side of the screw rod (30), a stop block (31) is rotatably connected to the rear side of the screw rod (30), and a side rod (35) is fixedly connected between the side wall of the support frame (7) and the side wall of the mounting plate (8).

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