Multi-axis probe arm
By designing a multi-axis probe arm and using the coordinated operation of the five-axis adjustment mechanism, the problem of insufficient adjustment ability of the traditional probe arm in the horizontal direction is solved, and the precise position and attitude control of the probe is achieved, improving the accuracy and reliability of measurement.
Patent Information
- Application Number
- CN202411948584.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-28
AI Technical Summary
Traditional probe arms lack effective adjustment capabilities in the horizontal direction, which cannot meet the requirements of accurate probe attitude control in high-precision measurement scenarios, resulting in limited measurement efficiency and accuracy.
A multi-axis probe arm is designed to achieve precise position and attitude control of the probe through the coordinated operation of the five-axis adjustment mechanism. Specifically, it includes the coordinated operation of the first, second and third shaft adjustment mechanisms, the fifth shaft adjustment mechanism and the fourth shaft adjustment mechanism to ensure the precise adjustment of the probe in different directions.
The precise position and attitude control of the probe is realized, which meets the usage needs of different scenarios, improves the accuracy and reliability of measurement, and reduces the cost of equipment procurement and storage space.
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Figure CN119713036A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of probe arms, and in particular to a multi-axis probe arm. Background Art
[0002] With the rapid development of modern manufacturing, especially in high-precision manufacturing fields such as electronics, automobiles, aerospace, etc., more and more stringent requirements are placed on the measurement accuracy and efficiency of products. As a key measuring equipment, probe arms play an important role in the quality measurement, performance testing and fault diagnosis of various components.
[0003] Traditional probe arms have many limitations in their design. Among them, most traditional probe arms are only equipped with a four-axis fine-tuning mechanism, which means that they lack effective adjustment capabilities in the horizontal direction. In the actual measurement process, when faced with measurement points distributed in different horizontal positions, it is often necessary to prepare multiple probe arms with different angles to complete the measurement task because the probe cannot be accurately adjusted in the horizontal direction. This not only increases the equipment procurement cost and storage space, but also makes the measurement process cumbersome and complicated, seriously affecting the measurement efficiency and production progress.
[0004] Although some probe arms have tried to introduce the fifth-axis adjustment function, they have failed to achieve effective fine-tuning positioning. These fifth-axis adjustment mechanisms can only perform rough angle adjustments in actual applications, and cannot meet the needs of precise control of the probe posture in high-precision measurement scenarios. As a result, the adjustment function of this axis has no practical effect in actual operations, and cannot provide strong guarantees for the accuracy and reliability of measurements. It is difficult to adapt to the urgent needs of modern manufacturing for all-round and high-precision measurement of complex components. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a multi-axis probe arm that can achieve precise position control of the probe through the coordinated operation of a five-axis adjustment mechanism, and can achieve fine adjustment of the probe position to meet the use requirements of different scenarios and effectively solve the problems existing in the prior art.
[0006] This application is implemented as follows:
[0007] The present application provides a multi-axis probe arm, comprising: a connecting plate, a first axis adjustment mechanism and a second axis adjustment mechanism are arranged in the horizontal direction on the lower surface of the connecting plate, and a third axis adjustment mechanism is arranged in the vertical direction on the side surface of the connecting plate;
[0008] An L-shaped connector is installed on the third axis adjustment mechanism, a fifth axis adjustment mechanism is arranged at one end of the L-shaped connector, a mounting block is connected to the bottom of the fifth axis adjustment mechanism, one end of the mounting block is connected to a probe connector, and a fourth axis adjustment mechanism for adjusting the probe connector is arranged at one end of the mounting block.
[0009] According to the multi-axis probe arm of the embodiment of the present application, the first axis adjustment mechanism includes a first fixed plate and a first movable plate, the bottom of the first fixed plate is mounted on the mounting seat, and the first movable plate is slidably connected to the first fixed plate.
[0010] According to the multi-axis probe arm of the embodiment of the present application, the second axis adjustment mechanism includes a second fixed plate and a second movable plate, the second fixed plate is fixedly mounted on the first movable plate, and the second movable plate is slidably connected to the second fixed plate.
[0011] According to the multi-axis probe arm of the embodiment of the present application, the third axis adjustment mechanism includes a third fixed plate and a third movable plate, the third fixed plate is fixedly installed on one side of the connecting plate, and the third movable plate is slidably connected to the third fixed plate.
[0012] According to the multi-axis probe arm of the embodiment of the present application, the first-axis adjustment mechanism, the second-axis adjustment mechanism and the third-axis adjustment mechanism are all provided with a limit assembly, a connecting block, an adjusting knob and an adjusting rod, the adjusting rod is threaded through the connecting block, the adjusting knob is fixedly installed on the adjusting rod, the three connecting blocks are respectively fixedly installed on the first fixed plate, the second fixed plate and the third fixed plate, and the three adjusting rods are respectively connected to the first movable plate, the second movable plate and the third movable plate.
[0013] According to the multi-axis probe arm of the embodiment of the present application, the second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism, the limit assembly includes a limit plate and a limit block, the limit plate is provided with a limit slot, and the limit block is movably arranged in the limit slot.
[0014] According to the multi-axis probe arm of the embodiment of the present application, the fifth-axis adjustment mechanism includes a fixed block, which is fixedly mounted on the L-shaped connecting piece, and a second fine-tuning knob and a knurled high nut are respectively provided at both ends of the fixed block, and a supporting ring is provided on the knurled high nut, and an adapter block is provided between the second fine-tuning knob and the supporting ring, and the adapter block is rotatably mounted on the second rotating shaft through a thrust ball bearing, a deep groove ball bearing is sleeved on the bottom of the second rotating shaft, and the deep groove ball bearing is fixedly mounted inside the mounting block, and an adjustment cover is installed on the adapter block, and a rubber-head screw is provided on the adjustment cover.
[0015] According to the multi-axis probe arm of the embodiment of the present application, the fourth-axis adjustment mechanism includes two flange bearings, a first rotating shaft is arranged inside the flange bearing, one end of the first rotating shaft is connected to the probe connector through a connecting column, a gasket is arranged on one side of the flange bearing, the flange bearing is installed in an adapter, the adapter is installed on a mounting block by a fastening screw, and a first fine-tuning knob for adjusting the probe connector is arranged at one end of the mounting block.
[0016] According to the multi-axis probe arm of the embodiment of the present application, a plurality of mounting holes and adjustment holes are respectively provided on the third movable plate and the L-shaped connecting piece, the L-shaped connecting piece is installed on the third movable plate by fastening screws, a movable groove is opened on one side of the third movable plate, a supporting mechanism is arranged in the movable groove, the supporting mechanism includes a mounting rod, the mounting rod is fixedly installed in the movable groove, an adjusting screw is rotatably connected in the mounting rod, a lifting block is threadedly connected on the adjusting screw, the lifting block is slidably connected to the inner wall of the mounting rod, a supporting plate is fixedly connected to one side of the lifting block, an insert block is fixedly connected to the upper surface of the supporting plate, a slot is opened on the lower surface of the L-shaped connecting piece, and the insert block is inserted into the slot.
[0017] According to the multi-axis probe arm of the embodiment of the present application, a driving mechanism is provided at the upper end of the supporting mechanism, and the driving mechanism includes a handle and a rotating rod. The rotating rod is rotatably installed in an L-shaped connecting piece, and the handle is fixedly installed at one end of the rotating rod. A worm is fixedly installed on the rotating rod, and a worm wheel is meshingly connected to one side of the worm, and the worm wheel is fixedly sleeved on the upper end of the adjusting screw.
[0018] Beneficial effects of the present invention:
[0019] 1. The present invention realizes precise position control of the probe through the coordinated operation of multiple axis adjustment mechanisms. In the horizontal direction, the first movable plate of the first axis adjustment mechanism can slide relative to the first fixed plate to realize the position adjustment of the probe in one horizontal direction. The second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism and realizes the displacement of the probe in another horizontal direction through the same adjustment method. The cooperation of the two can accurately determine the position of the probe in the horizontal plane of the lower surface of the connecting plate to meet the need to touch the measuring points at different horizontal positions. In the vertical direction, the third axis adjustment mechanism can change the height of the probe to adapt to the measuring objects at different heights. The fifth axis adjustment mechanism can make coarse and fine adjustments to the angles of the mounting block and the probe connector. The fourth axis adjustment mechanism further accurately adjusts the angle of the probe connector so that the probe can contact the measuring point with the best posture to ensure the accuracy and reliability of the measurement. Through the precise cooperation of the axis adjustment mechanisms, precise control of the position and posture of the probe can be achieved to complete various complex measurement tasks.
[0020] 2. Through the cooperation of the mounting holes on the third movable plate and the adjustment holes on the L-shaped connector and the fastening screws, the present invention enables the L-shaped connector to have a certain flexibility in position adjustment when connected to the third movable plate. The initial installation position of the L-shaped connector can be conveniently adjusted according to specific measurement tasks and equipment layout to adapt to different work scenarios and measurement requirements, thereby improving the versatility and adaptability of the entire multi-axis probe arm.
[0021] 3. The present invention realizes precise height adjustment of the L-shaped connector through the design of the supporting mechanism and its driving mechanism. Compared with the traditional method of directly taking the L-shaped connector and fitting it with the third movable plate for installation, it can reduce the workload of the staff, improve the stability of the L-shaped connector and the accuracy of the alignment of the adjustment hole and the installation hole.
[0022] 4. The present invention adopts a driving mechanism composed of a handle, a worm and a worm wheel. The operator only needs to turn the handle to adjust the height of the support plate. The operation is simple and intuitive, and does not require complicated tools or professional skills. The worm wheel transmission has a certain self-locking property. After adjusting to the required height, the position of the support plate can be kept stable to prevent height changes caused by vibration or other external forces. It can also make it easier for the staff to fix the L-shaped connector by tightening the screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 This is a schematic diagram of a three-dimensional assembly of the overall structure according to an embodiment of the present application;
[0025] Figure 2 is a front view schematic diagram of the overall structure according to an embodiment of the present application;
[0026] Figure 3 is a schematic diagram of the three-dimensional structure of a limit assembly according to an embodiment of the present application;
[0027] Figure 4 is a schematic top view of the overall structure according to an embodiment of the present application;
[0028] Figure 5 According to the embodiment of the present application Figure 4 Schematic diagram of the AA section structure;
[0029] Figure 6is a schematic diagram of a top view of a fourth axis adjustment mechanism and a fifth axis adjustment mechanism according to an embodiment of the present application;
[0030] Figure 7 According to the embodiment of the present application Figure 6 Schematic diagram of the structure of the middle BB section;
[0031] Figure 8 is a schematic diagram of the three-dimensional structure of the connection between the L-shaped connector and the third movable plate according to an embodiment of the present application;
[0032] Fig. 9 is a schematic diagram of the three-dimensional structure of the supporting mechanism according to an embodiment of the present application;
[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the driving mechanism according to an embodiment of the present application.
[0034] In the figure:
[0035] 1. L-shaped connector; 101. Adjustment hole; 2. Mounting block; 3. Adapter block; 4. Adjustment cover; 5. Fixed block; 6. Fastening screw; 7. Limiting assembly; 71. Limiting plate; 72. Limiting groove; 73. Limiting block; 8. Third fixing plate; 9. Connecting block; 10. Adjustment knob; 11. Washer; 12. Probe connector; 13. First fine-tuning knob; 14. Flange bearing; 15. First rotating shaft; 16. Connecting column; 17. Adapter; 18. Knurled high nut; 19. Rubber head screw; 20. Second fine-tuning knob; 21. Deep groove ball Bearing; 22, thrust ball bearing; 23, second rotating shaft; 24, supporting ring; 25, third movable plate; 251, mounting hole; 26, first fixed plate; 27, first movable plate; 28, second fixed plate; 29, second movable plate; 30, mounting seat; 31, connecting plate; 32, adjusting rod; 252, movable groove; 33, supporting plate; 331, insert block; 332, mounting rod; 333, adjusting screw; 334, lifting block; 34, driving mechanism; 341, handle; 342, rotating rod; 343, worm; 344, worm wheel. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0037] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0038] Example 1
[0039] like Figure 1-Figure 10 As shown, a multi-axis probe arm according to an embodiment of the present application includes a connecting plate 31, a first axis adjustment mechanism and a second axis adjustment mechanism are arranged in the horizontal direction on the lower surface of the connecting plate 31, and a third axis adjustment mechanism is arranged in the vertical direction on the side surface of the connecting plate 31;
[0040] An L-shaped connector 1 is installed on the third-axis adjustment mechanism, a fifth-axis adjustment mechanism is arranged at one end of the L-shaped connector 1, a mounting block 2 is connected to the bottom of the fifth-axis adjustment mechanism, a probe connector 12 is connected to one end of the mounting block 2, and a fourth-axis adjustment mechanism for adjusting the probe connector 12 is arranged at one end of the mounting block 2.
[0041] The first axis adjustment mechanism includes a first fixed plate 26 and a first movable plate 27, the bottom of the first fixed plate 26 is mounted on the mounting seat 30, and the first movable plate 27 is slidably connected to the first fixed plate 26. The second axis adjustment mechanism includes a second fixed plate 28 and a second movable plate 29, the second fixed plate 28 is fixedly mounted on the first movable plate 27, and the second movable plate 29 is slidably connected to the second fixed plate 28. The third axis adjustment mechanism includes a third fixed plate 8 and a third movable plate 25, the third fixed plate 8 is fixedly mounted on one side of the connecting plate 31, and the third movable plate 25 is slidably connected to the third fixed plate 8. The first axis adjustment mechanism, the second axis adjustment mechanism and The third axis adjustment mechanism is provided with a limit assembly 7, a connecting block 9, an adjusting knob 10 and an adjusting rod 32. The adjusting rod 32 is threaded through the connecting block 9. The adjusting knob 10 is fixedly mounted on the adjusting rod 32. The three connecting blocks 9 are respectively fixedly mounted on the first fixed plate 26, the second fixed plate 28 and the third fixed plate 8. The three adjusting rods 32 are respectively connected to the first movable plate 27, the second movable plate 29 and the third movable plate 25. The second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism. The limit assembly 7 includes a limit plate 71 and a limit block 73. The limit plate 71 is provided with a limit slot 72, and the limit block 73 is movably arranged in the limit slot 72.
[0042] In the specific setting, the limit plate 71 and the limit block 73 are respectively installed on the fixed plate and the movable plate of the first axis adjustment mechanism, the second axis adjustment mechanism and the third axis adjustment mechanism, and are used to limit the corresponding fixed plate and the movable plate to improve the adjustment accuracy of the fixed plate and the movable plate.
[0043] The fifth axis adjustment mechanism includes a fixed block 5, which is fixedly installed on the L-shaped connecting piece 1. A second fine-tuning knob 20 and a knurled high nut 18 are respectively provided at both ends of the fixed block 5. A supporting ring 24 is provided on the knurled high nut 18. An adapter block 3 is provided between the second fine-tuning knob 20 and the supporting ring 24. The adapter block 3 is rotatably installed on the second rotating shaft 23 through a thrust ball bearing 22. A deep groove ball bearing 21 is sleeved on the bottom of the second rotating shaft 23. The deep groove ball bearing 21 is fixedly installed inside the mounting block 2. An adjustment cover 4 is installed on the adapter block 3, and a rubber-head screw 19 is provided on the adjustment cover 4.
[0044] The fourth axis adjustment mechanism includes two flange bearings 14, a first rotating shaft 15 is arranged inside the flange bearing 14, one end of the first rotating shaft 15 is connected to the probe connector 12 through a connecting column 16, a gasket 11 is arranged on one side of the flange bearing 14, the flange bearing 14 is installed in the adapter 17, the adapter 17 is installed on the mounting block 2 through the fastening screws 6, and a first fine-tuning knob 13 for adjusting the probe connector 12 is arranged at one end of the mounting block 2.
[0045] Through the above technical solution, the five-axis probe arm can be adjusted to meet the usage requirements of different scenarios. The five-axis full-freedom probe arm can be adjusted, the fine-tuning knob is equipped with a magnetic seat, the first, second and third axes have anti-backlash functions, with but not limited to spring anti-backlash, the third axis can achieve a larger span of adjustment range through different installation positions to meet more scenarios, the fourth axis adopts a double-bearing pre-tightening anti-backlash structure, and the fifth axis can achieve coarse and fine adjustment to meet but not limited to the usage scenarios of plus or minus 90 degrees.
[0046] Specifically, the multi-axis probe arm realizes precise position control of the probe through the coordinated operation of multiple axis adjustment mechanisms. In the horizontal direction, the first movable plate 27 of the first axis adjustment mechanism can slide relative to the first fixed plate 26. By turning the adjustment knob 10, the adjustment rod 32 is driven to push the first movable plate 27 to move, so as to realize the position adjustment of the probe in a horizontal direction. The second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism, and its second movable plate 29 slides on the second fixed plate 28. Through the same adjustment method, the displacement of the probe in another horizontal direction is realized. The cooperation of the two can accurately determine the position of the probe in the horizontal plane of the lower surface of the connecting plate 31, so as to meet the access requirements of measurement points at different horizontal positions.
[0047] In the vertical direction, the third movable plate 25 of the third axis adjustment mechanism can slide along the third fixed plate 8. The operation of the adjustment knob 10 and the adjustment rod 32 causes the third movable plate 25 to move up and down, thereby changing the height of the probe to adapt to measurement objects of different heights.
[0048] The fifth-axis adjustment mechanism on the L-shaped connector 1 can perform coarse and fine adjustments to the angles of the mounting block 2 and the probe connector 12. The fourth-axis adjustment mechanism at one end of the mounting block 2 can further accurately adjust the angle of the probe connector 12, so that the probe can contact the measuring point in the best posture to ensure the accuracy and reliability of the measurement. Through the precise coordination of the axis adjustment mechanisms, precise control of the probe position and posture can be achieved to complete various complex measurement tasks.
[0049] The beneficial effects of adjusting each axis are:
[0050] First-axis and second-axis adjustment: Dual-axis adjustment in the horizontal direction can cover a larger area on the lower surface of the connecting plate 31. For tasks that require measurement at multiple positions in a plane, the adjustment of these two axes can quickly and accurately move the probe to the target position, thereby improving measurement efficiency and flexibility.
[0051] Third-axis adjustment: The vertical adjustment allows the probe to adapt to measuring objects of different heights. For the measurement of object surfaces with height differences or parts with different hierarchical structures, the third-axis adjustment mechanism can accurately control the vertical position of the probe to ensure good contact between the probe and the measuring point, avoiding problems such as inaccurate measurement or probe damage due to height differences, greatly expanding the application scenarios of the multi-axis probe arm.
[0052] Fourth axis adjustment: The angle adjustment of the probe connector 12 can ensure that the probe is perpendicular to the measuring surface or contacts at a predetermined angle, thereby improving the accuracy and reliability of the measurement.
[0053] Fifth-axis adjustment: further enriches the angle adjustment freedom of the probe, and cooperates with the fourth-axis adjustment to achieve more complex angle positioning.
[0054] Adjustable travel range in all directions:
[0055] X-axis: 12mm fine adjustment,
[0056] Y axis: 12mm fine adjustment,
[0057] Z axis: 12mm fine adjustment, coarse adjustment greater than 40mm, adjust the forearm installation position,
[0058] Fine-tuning accuracy: 5μm,
[0059] Fourth axis: Angle adjustment: pitch greater than 10°,
[0060] Fifth axis: Horizontal pointing angle adjustment: fine adjustment greater than 10°, coarse adjustment greater than 180°.
[0061] Embodiment 2
[0062] In order to solve the problem that during the installation of the L-shaped connector 1 to the third movable plate 25, it is necessary to manually support all the components connected to the L-shaped connector 1, which makes it difficult to accurately align the adjustment hole 101 with the installation hole 251, causing installation deviation and installation difficulty, a supporting mechanism is provided on the third movable plate 25 to support the L-shaped connector 1, thereby reducing the difficulty and workload of manual installation and adjustment of the position of the L-shaped connector 1.
[0063] The third movable plate 25 and the L-shaped connecting member 1 are respectively provided with a plurality of mounting holes 251 and adjustment holes 101. The L-shaped connecting member 1 is mounted on the third movable plate 25 by means of a fastening screw 6. A movable groove 252 is provided on one side of the third movable plate 25. A supporting mechanism is provided in the movable groove 252. The supporting mechanism includes a mounting rod 332. The mounting rod 332 is fixedly mounted in the movable groove 252. An adjusting screw 333 is rotatably connected in the mounting rod 332. A lifting block 334 is threadedly connected to the adjusting screw 333. The lifting block 334 is slidably connected to the inner wall of the mounting rod 332. The lifting block 334 is slidably connected to the inner wall of the mounting rod 332. A supporting plate 33 is fixedly connected to one side of 34, an insert block 331 is fixedly connected to the upper surface of the supporting plate 33, a slot is opened on the lower surface of the L-shaped connecting piece 1, the insert block 331 is inserted into the slot, a driving mechanism 34 is arranged on the upper end of the supporting mechanism, the driving mechanism 34 comprises a handle 341 and a rotating rod 342, the rotating rod 342 is rotatably installed in the L-shaped connecting piece 1, the handle 341 is fixedly installed on one end of the rotating rod 342, a worm 343 is fixedly installed on the rotating rod 342, a worm gear 344 is meshingly connected to one side of the worm 343, and the worm gear 344 is fixedly sleeved on the upper end of the adjusting screw 333.
[0064] The L-shaped connector 1 is connected to the third movable plate 25 by fastening screws 6, and the relative positions thereof can be adjusted by using a plurality of mounting holes 251 on the third movable plate 25 and adjustment holes 101 on the L-shaped connector 1 to meet different installation and positioning requirements.
[0065] A supporting mechanism is provided in the movable groove 252 on one side of the third movable plate 25, and its working principle is as follows: when it is necessary to adjust the height of the L-shaped connector 1, the operator rotates the handle 341 to drive the rotating rod 342 to rotate, and the worm 343 on the rotating rod 342 rotates accordingly, driving the worm wheel 344 and the adjusting screw 333 to rotate synchronously, so that the rotation of the adjusting screw 333 is converted into the up and down linear motion of the lifting block 334, and then drives the supporting plate 33 and the plug block 331 thereon to move up and down. The plug block 331 is inserted into the slot on the lower surface of the L-shaped connector 1, which plays a role of limiting the L-shaped connector 1 and improves the stability of the lifting and lowering of the L-shaped connector 1. Through the above technical solution, it can play a supporting role when the L-shaped connector 1 is installed on the third movable plate 25, so that the staff can more easily adjust and fix the position of the L-shaped connector 1, and realize the rapid installation of the quick L-shaped connector 1.
[0066] The beneficial effects of the above technical solution are:
[0067] Flexible installation and positioning: Through the cooperation of the mounting hole 251 on the third movable plate 25 and the adjustment hole 101 on the L-shaped connector 1, as well as the fastening screws 6, the L-shaped connector 1 has a certain flexibility in position adjustment when connected to the third movable plate 25. The initial installation position of the L-shaped connector 1 can be conveniently adjusted according to specific measurement tasks and equipment layout to adapt to different working scenarios and measurement requirements, thereby improving the versatility and adaptability of the entire multi-axis probe arm.
[0068] Installation is more labor-saving and convenient: the design of the supporting mechanism and its driving mechanism 34 realizes precise height adjustment of the L-shaped connector 1. Compared with the traditional method of directly taking the L-shaped connector 1 and fitting it with the third movable plate 25 for installation, it can reduce the workload of the staff and improve the stability of the L-shaped connector 1 and the accuracy of the alignment of the adjustment hole 101 and the installation hole 251.
[0069] Convenience of operation: The driving mechanism 34 composed of a handle 341, a worm 343 and a worm wheel 344 is adopted. The operator only needs to turn the handle 341 to adjust the height of the support plate 33. The operation is simple and intuitive, and does not require complicated tools or professional skills. The worm wheel 344 and worm 343 transmission have a certain self-locking characteristic. After adjusting to the required height, the position of the support plate 33 can be kept stable to prevent height changes caused by vibration or other external factors, and it can be more convenient for the staff to fix the L-shaped connector 1 by tightening the screws 6.
[0070] In summary, the working principle of a multi-axis probe arm in an embodiment of the present invention is:
[0071] The precise position control of the probe is achieved through the coordinated operation of multiple axis adjustment mechanisms. In the horizontal direction, by rotating the adjustment knob 10 of the first axis adjustment mechanism, the adjustment rod 32 drives the first movable plate 27 to move, so as to adjust the position of the probe in a horizontal direction. The second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism, and the same adjustment method is used to achieve the displacement of the probe in another horizontal direction. The cooperation of the two can accurately determine the position of the probe in the horizontal plane of the lower surface of the connecting plate 31, so as to meet the access requirements of measurement points at different horizontal positions.
[0072] In the vertical direction, the operation of the adjusting knob 10 and the adjusting rod 32 causes the third movable plate 25 to move up and down, thereby changing the height of the probe to adapt to measurement objects of different heights.
[0073] The relative positions of the mounting holes 251 on the third movable plate 25 and the adjustment holes 101 on the L-shaped connector 1 are adjusted to meet different installation and positioning requirements. Specifically, the rotating handle 341 drives the rotating rod 342 to rotate, and the worm 343 on the rotating rod 342 rotates accordingly, driving the worm gear 344 and the adjusting screw 333 to rotate synchronously, so that the rotation of the adjusting screw 333 is converted into the up and down linear motion of the lifting block 334, thereby driving the supporting plate 33 and the plug block 331 thereon to move up and down, thereby driving the L-shaped connector 1 to rise and fall, and can play a supporting role when the L-shaped connector 1 is installed on the third movable plate 25, so that the staff can more easily adjust and fix the position of the L-shaped connector 1, and realize the rapid installation of the quick L-shaped connector 1.
[0074] By adjusting the second fine-tuning knob 20 of the fifth-axis adjustment mechanism to rotate the adapter block 3 and the mounting block 2, the angle of the probe connector 12 can be roughly adjusted. The fourth-axis adjustment mechanism at one end of the mounting block 2 further accurately adjusts the angle of the probe connector 12 so that the probe can contact the measuring point in the best posture to ensure the accuracy and reliability of the measurement. Through the precise coordination of the adjustment mechanisms of each axis, precise control of the probe position and posture is achieved to complete various complex measurement tasks.
[0075] The electronic components and models used in the present invention can be determined according to actual needs.
[0076] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0077] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A multi-axis probe arm, characterized in that: include A connecting plate (31), wherein a first axis adjustment mechanism and a second axis adjustment mechanism are arranged on a lower surface of the connecting plate (31) in a horizontal direction, and a third axis adjustment mechanism is arranged on a side surface of the connecting plate (31) in a vertical direction; An L-shaped connecting piece (1), the L-shaped connecting piece (1) being mounted on a third axis adjustment mechanism, a fifth axis adjustment mechanism being arranged at one end of the L-shaped connecting piece (1), a mounting block (2) being connected to the bottom of the fifth axis adjustment mechanism, a probe connecting piece (12) being connected to one end of the mounting block (2), and a fourth axis adjustment mechanism for adjusting the probe connecting piece (12) being arranged at one end of the mounting block (2).
2. The multi-axis probe arm according to claim 1, characterized in that: The first shaft adjustment mechanism comprises a first fixed plate (26) and a first movable plate (27); the bottom of the first fixed plate (26) is mounted on a mounting seat (30); and the first movable plate (27) is slidably connected to the first fixed plate (26).
3. The multi-axis probe arm according to claim 2, characterized in that: The second shaft adjustment mechanism comprises a second fixed plate (28) and a second movable plate (29), wherein the second fixed plate (28) is fixedly mounted on the first movable plate (27), and the second movable plate (29) is slidably connected to the second fixed plate (28).
4. The multi-axis probe arm according to claim 1, characterized in that: The third axis adjustment mechanism comprises a third fixed plate (8) and a third movable plate (25); the third fixed plate (8) is fixedly mounted on one side of the connecting plate (31); and the third movable plate (25) is slidably connected to the third fixed plate (8).
5. The multi-axis probe arm according to claim 4, characterized in that: The first axis adjustment mechanism, the second axis adjustment mechanism and the third axis adjustment mechanism are all provided with a limit assembly (7), a connecting block (9), an adjusting knob (10) and an adjusting rod (32); the adjusting rod (32) is threadedly passed through the connecting block (9); the adjusting knob (10) is fixedly mounted on the adjusting rod (32); the three connecting blocks (9) are respectively fixedly mounted on the first fixed plate (26), the second fixed plate (28) and the third fixed plate (8); and the three adjusting rods (32) are respectively connected to the first movable plate (27), the second movable plate (29) and the third movable plate (25).
6. The multi-axis probe arm according to claim 5, characterized in that: The second axis adjustment mechanism is perpendicular to the first axis adjustment mechanism. The limit assembly (7) comprises a limit plate (71) and a limit block (73). The limit plate (71) is provided with a limit slot (72), and the limit block (73) is movably arranged in the limit slot (72).
7. The multi-axis probe arm according to claim 1, characterized in that: The fifth axis adjustment mechanism comprises a fixed block (5), the fixed block (5) is fixedly mounted on the L-shaped connecting piece (1), the two ends of the fixed block (5) are respectively provided with a second fine-tuning knob (20) and a knurled high nut (18), the knurled high nut (18) is provided with a supporting ring (24), an adapter block (3) is provided between the second fine-tuning knob (20) and the supporting ring (24), the adapter block (3) is rotatably mounted on the second rotating shaft (23) through a thrust ball bearing (22), a deep groove ball bearing (21) is sleeved at the bottom of the second rotating shaft (23), the deep groove ball bearing (21) is fixedly mounted inside the mounting block (2), an adjustment cover (4) is installed on the adapter block (3), and a rubber head screw (19) is provided on the adjustment cover (4).
8. The multi-axis probe arm according to claim 1, characterized in that: The fourth axis adjustment mechanism comprises two flange bearings (14), a first rotating shaft (15) is arranged inside the flange bearing (14), one end of the first rotating shaft (15) is connected to the probe connecting member (12) through a connecting column (16), a washer (11) is arranged on one side of the flange bearing (14), the flange bearing (14) is installed in an adapter (17), the adapter (17) is installed on the mounting block (2) through a fastening screw (6), and a first fine-tuning knob (13) for adjusting the probe connecting member (12) is arranged at one end of the mounting block (2).
9. The multi-axis probe arm according to claim 4, characterized in that: The third movable plate (25) and the L-shaped connecting member (1) are respectively provided with a plurality of mounting holes (251) and adjustment holes (101); the L-shaped connecting member (1) is mounted on the third movable plate (25) by means of fastening screws (6); a movable groove (252) is provided on one side of the third movable plate (25); a supporting mechanism is provided in the movable groove (252); the supporting mechanism comprises a mounting rod (332); the mounting rod (332) is fixedly mounted in the movable groove (252) The mounting rod (332) is rotatably connected with an adjusting screw (333), the adjusting screw (333) is threadedly connected with a lifting block (334), the lifting block (334) is slidably connected to the inner wall of the mounting rod (332), one side of the lifting block (334) is fixedly connected with a supporting plate (33), the upper surface of the supporting plate (33) is fixedly connected with an insert block (331), the lower surface of the L-shaped connecting piece (1) is provided with a slot, and the insert block (331) is inserted into the slot.
10. The multi-axis probe arm according to claim 9, characterized in that: A driving mechanism (34) is provided at the upper end of the supporting mechanism, and the driving mechanism (34) comprises a handle (341) and a rotating rod (342). The rotating rod (342) is rotatably mounted in the L-shaped connecting member (1), and the handle (341) is fixedly mounted on one end of the rotating rod (342). A worm (343) is fixedly mounted on the rotating rod (342), and one side of the worm (343) is meshingly connected with a worm wheel (344), and the worm wheel (344) is fixedly sleeved on the upper end of the adjusting screw (333).