Device for detecting and adjusting thickness of coating film on surface of ship operating platform

Abstract

The invention relates to the technical field of ship manufacturing, in particular to a device for detecting and adjusting the thickness of a coating film on the surface of a ship operating platform. The supporting base is used for stably placing the device; the detector body is used for detecting the film thickness; the detection table body is used for placing a to-be-detected ship operation table surface coating sample; the body support is used for connecting the supporting assembly. The supporting assembly is used for achieving angle adjustment of the detection table body in the left-right horizontal direction, and motion interference is avoided. The operation control module is used for controlling operation of the detector body, the first electric telescopic rod, the second electric telescopic rod and the horizontal adjusting mechanism. According to the invention, the film thickness of the surface coating of the ship operation platform can be accurately measured, the measurement result can be fed back in time, the detection accuracy and efficiency are greatly improved, the user-friendly operation control module is visual and easy to use, the control is convenient, the detection result can be displayed in real time, the operation difficulty is reduced, and the user experience is optimized.

Description

Technical Field

[0001] The invention belongs to the technical field of shipbuilding, and in particular relates to a device for detecting and adjusting the film thickness of a coating on a surface of a ship operating platform. Background Art

[0002] In the shipbuilding industry, the ship operating console is an important operating and control platform. The coating on its surface not only plays a decorative role, but more importantly, it has protective effects such as anti-corrosion, anti-rust, anti-ultraviolet radiation and reducing seawater erosion. The thickness of the coating has a decisive influence on its protective effect. Therefore, the accurate detection and dynamic adjustment of the coating film thickness on the surface of the ship operating console is particularly important.

[0003] The quality of the coating, especially the uniformity of its thickness distribution, has become a core indicator for measuring the effectiveness of anti-corrosion. Traditional coating thickness detection methods mostly rely on handheld measuring instruments, which are not only inefficient but also difficult to adapt to the fast-paced production and maintenance needs. More importantly, when uneven coating thickness distribution is detected, manual and delicate repair work is usually required. This process is not only time-consuming and labor-intensive, but may also damage the overall protective performance and aesthetic appearance of the coating due to improper operation.

[0004] Therefore, in order to solve the above problems, a device for detecting and adjusting the coating thickness on the surface of a ship operating platform is proposed. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, the present invention provides a device for detecting and adjusting the film thickness of a coating on a surface of a ship operating platform, comprising:

[0006] A supporting base for stably placing the device;

[0007] The detector body is installed on one side of the top of the support base and is used for film thickness detection;

[0008] The test platform body is installed on the other side of the top of the support base, and is electrically connected to the detector body through a connecting line, and is used to place the surface coating sample of the ship operating platform to be tested;

[0009] A body bracket, arranged on the bottom surface of the detection platform body, for connecting the support assembly;

[0010] A support assembly, comprising a mounting shaft, a support base plate, a first electric telescopic rod, a connecting bracket, a linkage track, a track slide bar, a connecting plate, a second electric telescopic rod and a support platform, wherein the support assembly is connected to the detection platform body through the body bracket and is used to adjust the horizontal state of the detection platform body; the support assembly also includes a horizontal adjustment mechanism, which includes at least one rotating joint and a corresponding driving device, and is used to achieve angle adjustment of the detection platform body in the left and right horizontal directions to avoid motion interference;

[0011] An operation control module, used to control the operation of the detector body, the first electric telescopic rod, the second electric telescopic rod and the horizontal adjustment mechanism;

[0012] The operation steps of the device include:

[0013] a. Preparation stage: Place the device steadily, connect and calibrate the detector body;

[0014] b. Sample placement: Place the surface coating sample of the ship operating table to be tested flatly on the testing table body;

[0015] c. Preliminary adjustment: by observing the display screen of the detector body, start the first electric telescopic rod and the second electric telescopic rod and the horizontal adjustment mechanism to make preliminary horizontal adjustments to the detection platform body;

[0016] d. Precise adjustment: Based on the preliminary adjustment, further extend and rotate the first electric telescopic rod, the second electric telescopic rod and the horizontal adjustment mechanism, observe the display screen of the detector in real time, and make precise horizontal adjustments to the detection platform body according to the changes in the displayed film thickness data;

[0017] e. Film thickness detection: When the test platform is adjusted to a horizontal state, the detector body is started to detect the film thickness, and the test data is automatically collected, analyzed and processed to obtain the coating thickness result;

[0018] f. Recording and analysis: Record the test results, evaluate the coating quality, and take repair or re-coating measures as needed.

[0019] Furthermore, the detector body has a high-precision sensor that can accurately measure the coating film thickness and display the measurement results in real time.

[0020] Furthermore, the first electric telescopic rod and the second electric telescopic rod in the support assembly are used to adjust the position of the detection platform body in the vertical direction and the horizontal direction respectively.

[0021] Furthermore, the rotary joint and the driving device of the horizontal adjustment mechanism can accurately control the slight angle change of the detection platform body in the left and right horizontal directions to ensure the detection accuracy.

[0022] Furthermore, the operation control module has a user-friendly interface, which can conveniently control the operation of each component and display the detection results.

[0023] Beneficial effects of the present invention:

[0024] The present invention provides a device for detecting and adjusting the film thickness of the coating on the surface of a ship operating platform. The device integrates a high-precision sensor and a detector body with a real-time display function, can accurately measure and instantly feedback the film thickness, and improve the detection accuracy and efficiency; at the same time, through the electric telescopic rod in the support component, the rotating joint of the horizontal adjustment mechanism and the driving device, the detection platform body can be accurately adjusted without interference in three-dimensional space, ensuring that the detection result is reliable; in addition, its user-friendly operation control module design is intuitive and easy to use, which facilitates the control and real-time display of the detection results, reduces the difficulty of operation, and optimizes the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0026] Figure 1 is a stereogram of the present invention;

[0027] Figure 2 It is a bottom-up stereogram of the detection platform body of the present invention;

[0028] Figure 3 is a stereogram of the installation shaft in the present invention;

[0029] Figure 4 is a three-dimensional diagram of a first electric telescopic rod in the present invention;

[0030] Figure 5 It is a three-dimensional diagram of the track slide bar of the present invention;

[0031] Legend:

[0032] 1. Support base; 2. Detector body; 3. Detection table body; 4. Connecting line; 31. Body bracket; 5. Support assembly; 51. Mounting shaft; 52. Support base plate; 53. First electric telescopic rod; 531. Connecting bracket; 513. Linkage track; 54. Track slide bar; 541. Connecting plate; 542. Second electric telescopic rod; 543. Support table; 55. Horizontal adjustment mechanism; 551. Rotating joint; 552. Driving device; 6. Operation control module. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 5 The present invention provides a device for detecting and adjusting the film thickness of the coating on the surface of a ship operating platform, the purpose of which is to provide a device that can accurately and efficiently measure the film thickness of the coating on the surface of the ship operating platform to ensure that the coating quality meets the safety and durability requirements. The following is a detailed implementation of the structure, function and operation steps of the device.

[0035] 1. Device structure and components

[0036] The support base serves as the load-bearing and stable foundation of the entire device, ensuring that the device will not shake or tilt due to external forces during the detection process. It is made of high-strength, corrosion-resistant materials such as stainless steel or alloy steel to adapt to the harsh conditions of the ship environment such as humidity and salt spray. The bottom of the base is designed with anti-skid pads or adjustable casters. The anti-skid pads are used to increase the friction with the ground to prevent the device from sliding; the adjustable casters allow the user to make fine adjustments according to the unevenness of the ground to ensure that the device is placed horizontally.

[0037] The detector body integrates high-precision sensors and data processing systems to measure the coating thickness and display the results in real time on the display screen. Depending on the coating material and the testing requirements, the sensor can be laser, ultrasonic or magnetic induction. The display screen is used to display the measurement results, set parameters and prompt information; the operation buttons are used to control the switch, calibration, measurement and other functions of the detector. The test table body is used to place the surface coating samples of the ship operating table to be tested, providing a flat and smooth testing platform.

[0038] The surface of the test table is made of wear-resistant and corrosion-resistant materials to reduce measurement errors and extend service life. At the same time, it is designed with adjustable clamps or fixtures to accommodate samples of different sizes and shapes, ensuring that the sample will not move or deform during the test process.

[0039] The main body bracket and the support assembly connect the test bench body and the support base, and provide the ability to adjust the position and angle of the test bench body.

[0040] Installation axis: connects the test bench body and the body bracket to ensure the stability and rotatability of the test bench body.

[0041] Support base plate: connected to the support base to provide support for the entire device.

[0042] The first electric telescopic rod is vertically mounted on the support base plate and is used to adjust the height of the test bench body. By controlling the extension or shortening of the electric telescopic rod, the test bench body can be precisely adjusted in the vertical direction.

[0043] Connecting bracket: connect the first electric telescopic rod and the testing platform body to ensure that the movement of the electric telescopic rod can be accurately transmitted to the testing platform body.

[0044] Linkage track and track slide: provide guidance and support for the second electric telescopic rod. The track slide is installed in the horizontal direction, and the second electric telescopic rod moves horizontally along the track slide. Connecting plate: connects the second electric telescopic rod and the test bench body to ensure that the movement of the electric telescopic rod can be accurately transmitted to the test bench body to achieve its fine adjustment in the horizontal direction.

[0045] The second electric telescopic rod is installed horizontally on the linkage track and is used to fine-tune the position of the test bench body in the horizontal direction. By controlling the extension or shortening of the electric telescopic rod, the test bench body can be precisely adjusted in the horizontal direction.

[0046] Support platform: located under the test bench body, used to further support and stabilize the test bench body.

[0047] The horizontal adjustment mechanism is used to fine-tune the angle of the test platform body in the left and right horizontal directions to ensure that the test platform body remains horizontal during the test process.

[0048] Rotation joint: connects the test bench body and the body bracket, allowing the test bench body to rotate a small angle in the horizontal direction.

[0049] Driving device: Provides power for the rotary joint. By controlling the rotation direction and angle of the driving device, the detection platform body can be accurately adjusted in the left and right horizontal directions.

[0050] As the control center of the device, the operation control module integrates a touch screen interface and necessary control buttons to control the movement of the detector body, electric telescopic rod and horizontal adjustment mechanism, and display the test results and related information. The touch screen interface is intuitive and easy to use. Users can perform various operations by touching icons or buttons on the screen. At the same time, the operation control module also has data storage and analysis functions, which can record test results and generate reports, making it easier for users to perform subsequent data processing and analysis.

[0051] 2. Operation steps

[0052] Preparation stage:

[0053] Place the device stably in the predetermined position, and ensure that the supporting base is stable and does not shake. Connect the detector body to the operation control module, turn on the power, and perform necessary calibration operations.

[0054] Sample placement:

[0055] Clean the surface coating sample of the ship operating table to be tested and remove dust, oil and other impurities on the surface. Place the sample flat on the main body of the test table and fix it with edge clamps to ensure that the sample will not move during the test.

[0056] Initial adjustments:

[0057] By operating the control module, the first electric telescopic rod is activated, and the main body of the test platform is adjusted to an appropriate height according to the feedback on the display screen. Then, the second electric telescopic rod is activated to make a preliminary horizontal position adjustment to the main body of the test platform. Finally, the rotating joint and drive device of the horizontal adjustment mechanism are used to make a slight horizontal angle adjustment to the main body of the test platform to eliminate any factors that may affect the detection accuracy.

[0058] Precise Adjustment:

[0059] On the basis of the preliminary adjustment, by further controlling the extension and rotation of the first electric telescopic rod, the second electric telescopic rod and the horizontal adjustment mechanism, the display screen of the detector body is observed in real time, and the detection table body is finely adjusted according to the changes in the displayed film thickness data. During the adjustment process, patience and meticulousness are required to ensure that the detection table body reaches the optimal horizontal state to improve the detection accuracy.

[0060] Film thickness detection:

[0061] When the test table is adjusted to a completely horizontal state, start the tester to test the film thickness. The tester will automatically collect, analyze and process the test data, and display the coating thickness results in real time on the display. Users can save the test results and generate a test report as needed.

[0062] Recording and analysis:

[0063] Record the test results, including coating thickness, test time, test location, etc. Evaluate the coating quality to determine whether it meets the design requirements or safety standards. Based on the test results, take appropriate repair or re-coating measures to improve the durability and safety of the ship's operating table surface.

[0064] 3. Further explanation

[0065] High-precision sensor in the detector body

[0066] The detector body integrates a high-precision sensor, which is one of the core components of the entire device. The sensor can accurately measure the coating film thickness and feed back the measurement results to the operation control module in real time. The type of sensor varies depending on the coating material and the detection requirements, and may be laser, ultrasonic or magnetic induction. These sensors have the characteristics of high precision, high stability and high sensitivity, which can ensure the accuracy and reliability of the measurement results.

[0067] During the actual testing process, the sensor will directly contact or approach the surface coating sample of the ship operating table to be tested, and measure the coating thickness by transmitting and receiving signals. The measurement data is analyzed and processed by the built-in data processing system, and finally the precise value of the coating thickness is obtained and displayed in real time on the display.

[0068] Electric telescopic rod in support assembly

[0069] The first electric telescopic rod and the second electric telescopic rod in the support assembly are used to adjust the position of the test platform body in the vertical direction and the horizontal direction respectively. The two electric telescopic rods are important components of the device. They can achieve fine adjustment of the position of the test platform body through precise control and telescopic action.

[0070] The first electric telescopic rod is vertically mounted on the supporting bottom plate, and the height of the test platform body is adjusted by extending or shortening. This adjustment method can ensure that the test platform body can maintain a horizontal state at different heights, thereby adapting to the detection requirements of different heights.

[0071] The second electric telescopic rod is horizontally installed on the linkage track, and moves horizontally along the track slide bar to achieve the initial horizontal position adjustment of the test platform body. This adjustment method can ensure that the test platform body can be accurately aligned with the coating sample to be tested in the horizontal direction, thereby improving the accuracy and efficiency of the test.

[0072] Precise control of the level adjustment mechanism

[0073] The horizontal adjustment mechanism includes a rotary joint and a drive device, which can accurately control the small angle changes of the test platform body in the left and right horizontal directions. This precise control is crucial to ensure the detection accuracy.

[0074] The rotating joint connects the test platform body and the body bracket, allowing the test platform body to rotate slightly in the horizontal direction. By adjusting the angle of the rotating joint, the test platform body can be fine-tuned in the left and right horizontal directions.

[0075] The drive device provides power for the rotary joint. By controlling the rotation direction and angle of the drive device, the test platform body can be accurately adjusted in the left and right horizontal directions. This adjustment method can eliminate any small angle deviation that may affect the detection accuracy, thereby ensuring the accuracy and reliability of the detection results.

[0076] User-friendly interface for operating control modules

[0077] The operation control module is the control center of the entire device. It integrates a touch screen interface and necessary control buttons. The touch screen interface is intuitive and easy to use. Users can perform various operations by touching icons or buttons on the screen. This design allows users to easily master the use of the device and quickly complete the inspection task.

[0078] At the same time, the operation control module also has data storage and analysis functions. It can record the test results, including coating thickness, test time, test location and other information, and generate a test report. These functions provide users with convenient data processing and analysis methods, helping users to better evaluate the coating quality and take corresponding repair or re-coating measures.

[0079] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for detecting and adjusting the coating thickness on the surface of a ship operating platform, characterized in that: include: A supporting base (1) for stably placing the device; A detector body (2) is mounted on one side of the top end of the support base (1) and is used for film thickness detection; The test platform body (3) is installed on the other side of the top of the support base (1), and is electrically connected to the detector body (2) via a connecting line (4), and is used to place the surface coating sample of the ship operating platform to be tested; A body bracket (31), arranged on the bottom surface of the detection platform body (3), and used for connecting the support assembly (5); A support assembly (5), comprising a mounting shaft (51), a support base plate (52), a first electric telescopic rod (53), a connecting bracket (531), a linkage track (513), a track slide bar (54), a connecting plate (541), a second electric telescopic rod (542) and a support platform (543); the support assembly (5) is connected to the detection platform body (3) through the body bracket (31) and is used to adjust the horizontal state of the detection platform body (3); the support assembly (5) also includes a horizontal adjustment mechanism (55), the horizontal adjustment mechanism (55) includes at least one rotating joint (551) and a corresponding driving device (552), and is used to achieve angle adjustment of the detection platform body (3) in the left and right horizontal directions to avoid motion interference; An operation control module (6) for controlling the operation of the detector body (2), the first electric telescopic rod (53), the second electric telescopic rod (542) and the horizontal adjustment mechanism (55); The operation steps of the device include: a. Preparation stage: Place the device steadily, connect and calibrate the detector body (2); b. Sample placement: Place the surface coating sample of the ship operating table to be tested flat on the test table body (3); c. Preliminary adjustment: by observing the display screen of the detector body (2), start the first electric telescopic rod (53) and the second electric telescopic rod (542) and the level adjustment mechanism (55), and make a preliminary level adjustment on the detection platform body (3); d. Precise adjustment: Based on the preliminary adjustment, the first electric telescopic rod (53), the second electric telescopic rod (542) and the level adjustment mechanism (55) are further extended and rotated, and the display screen of the detector body (2) is observed in real time. According to the changes in the displayed film thickness data, the detection platform body (3) is precisely adjusted horizontally; e. Film thickness detection: When the detection platform body (3) is adjusted to a horizontal state, the detector body (2) is started to perform film thickness detection, and the detection data is automatically collected, analyzed and processed to obtain the coating thickness result; f. Recording and analysis: Record the test results, evaluate the coating quality, and take repair or re-coating measures as needed.

2. The device for detecting and adjusting the coating thickness of a surface of a ship operating platform according to claim 1 is characterized in that: The detector body (2) is provided with a high-precision sensor, which can accurately measure the coating film thickness and display the measurement result in real time.

3. The device for detecting and adjusting the coating thickness of a surface of a ship operating platform according to claim 1 is characterized in that: The first electric telescopic rod (53) and the second electric telescopic rod (542) in the support assembly (5) are used to adjust the position of the detection platform body (3) in the vertical direction and the horizontal direction respectively.

4. The device for detecting and adjusting the coating thickness of a surface of a ship operating platform according to claim 1, characterized in that: The rotating joint (551) and the driving device (552) of the horizontal adjustment mechanism (55) can accurately control the slight angle change of the detection platform body in the left and right horizontal directions, thereby ensuring the detection accuracy.

5. The device for detecting and adjusting the coating thickness of a surface of a ship operating platform according to claim 1, characterized in that: The operation control module (6) has a user-friendly interface and can conveniently control the operation of each component and display the detection results.

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