Control cable multi-item integrated detection system and detection process thereof

Abstract

The invention relates to a control cable multi-item integrated detection system which comprises a welding platform, and the welding platform comprises a welding machine base, table top stand columns, short stand columns, a middle supporting beam, a top flat plate, a drawer surrounding plate, a push-pull drawer, a supporting vertical plate, a rear end baffle, trundles and supporting foot cups. The two sets of table top stand columns are fixedly arranged on the two sides of the welding machine base respectively, the short stand columns are fixedly arranged on the two sides of the welding machine base and arranged on the rear sides of the table top stand columns, the two sets of middle supporting beams are fixedly arranged between the two sets of table top stand columns, and the short stand columns are fixedly arranged on the two sides of the welding machine base and arranged on the rear sides of the table top stand columns. The other group is fixedly arranged between one group of short upright posts; according to the invention, the accuracy of a structure detection measurement result can be effectively improved, the detection efficiency is improved, the equipment precision adjustment convenience degree is improved, and the precision control stability is improved. In the testing process, manual sampling and placing are replaced, the automation degree of equipment is improved, and manual operation steps are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of cable detection, in particular to a multi-integrated detection system for control cables and a detection process thereof. Background Art

[0002] The wire and cable industry is the second largest industry in China after the automobile industry, with product variety satisfaction and domestic market share exceeding 90%. Globally, China's total output value of wire and cable has surpassed that of the United States, making it the world's largest wire and cable producer. With the rapid development of China's wire and cable industry, the number of new companies has continued to rise, and the overall technical level of the industry has been greatly improved.

[0003] Control cables are PVC insulated and PVC sheathed control cables suitable for industrial and mining enterprises, energy and transportation departments, and for control and protection lines with AC rated voltages below 450 / 750 volts.

[0004] Control cables are moisture-proof, corrosion-resistant and damage-resistant, and can be laid in tunnels or cable trenches. Power cables are used to transmit and distribute high-power electrical energy in the main line of the power system. Control cables transmit electrical energy directly from the distribution point of the power system to the power connection lines of various electrical equipment. The rated voltage of power cables is generally 0.6 / 1kV and above, and the rated voltage of control cables is mainly 450 / 750V. When power cables and control cables of the same specifications are produced, the insulation and sheath thickness of power cables are thicker than those of control cables.

[0005] Common faults of control cable lines include mechanical damage, insulation damage, insulation dampness, insulation aging and deterioration, overvoltage, cable overheating, etc. When the above faults occur in the line, the power supply of the faulty cable should be cut off, the fault point should be found, the fault should be inspected and analyzed, and then repaired and tested. The cable that needs to be cut off should be cut off, and the power supply can be restored only after the fault is eliminated.

[0006] The test items of control cables mainly include structural dimension detection, conductor structural dimension detection: check whether the diameter and cross-sectional area of ​​the conductor meet the specified requirements. Insulation thickness measurement: measure the thickness of the insulation layer to ensure that it meets the design and safety standards. Sheath thickness measurement: check the thickness of the sheath to protect the cable from damage by the external environment. Cable twisting pitch and twisting direction inspection: verify whether the twisting pitch and twisting direction of the cable meet the specifications. Shielding layer structural dimension detection: check the structural dimensions of the shielding layer to ensure that the shielding effect is good. Lining layer structural dimension detection, armor layer structural dimension inspection, outer diameter measurement, etc. are also important items for structural dimension detection. Electrical performance detection, conductor DC resistance measurement: detect the DC resistance of the conductor and evaluate the conductive performance of the conductor. Drain wire DC resistance measurement: measure the DC resistance of the drain wire to ensure that its conductive performance is good, finished cable voltage test: perform voltage test on the finished cable to verify its ability to withstand voltage. Insulated core voltage test: check the voltage bearing capacity of the insulated core to ensure that it works normally at rated voltage. Insulation resistance measurement at working temperature: measure the insulation resistance at working temperature to evaluate the performance of the insulation layer. Insulation mechanical and physical performance testing, tensile test before aging: perform a tensile test on the insulation layer before aging to evaluate its mechanical strength. Tensile test after air box aging: place the insulation layer in an air box for aging treatment, and then measure its tensile performance. Non-pollution test: check whether the insulation layer is susceptible to contamination and evaluate its anti-pollution ability. Weightlessness test: measure the weightlessness of the insulation layer under specific conditions to evaluate its stability. High temperature pressure test, thermal shock test, thermal elongation test, water absorption test, shrinkage test, low temperature test, etc. are also important items for insulation mechanical and physical performance testing.

[0007] For example, application number 202211336950.2 discloses an integrated cable wiring detection device for power engineering, including an installation box, and a first clamping guide device and a second clamping guide device are respectively installed on the left and right sides of the front end face of the installation box, the first clamping guide device and the second clamping guide device have the same structure and both include two transmission gears in a group, and a group of transmission gears are connected with a gear belt for transmission. The two gear belts rotate in two directions to guide the transmission of the cable located between the two gear belts, so as to facilitate the cable to move between the first clamping guide device and the second clamping guide device, and facilitate switching the detection position. The operation is simple and convenient, and there is no need to disassemble the fixed cable, which saves time and effort and effectively improves the detection efficiency. By setting a cutting device, it is convenient to perform cutting operations during the detection process, which is convenient for detecting the cable cross-section. No separate cutting equipment is required, which is more convenient to use and effectively improves work efficiency.

[0008] However, most of the current detection systems have problems such as low accuracy of structural detection measurement results, low detection efficiency, inconvenient equipment precision adjustment, and low stability during precision control. During the test, manual sampling and placement are required, the automation level of the equipment is low, and the manual operation steps are cumbersome. For functional testing, manual wiring operation is time-consuming and laborious, with low work efficiency and long test preparation time. Slice preparation is mostly done manually, and the slice precision control is poor, which affects the measurement results of the structural detection mechanism and the reliability of the detection data is not high. Summary of the invention

[0009] The technical problem to be solved by the present invention is to improve the accuracy of structural detection measurement results, improve detection efficiency, improve the convenience of equipment precision adjustment, and improve the stability of precision control. During the test process, it replaces manual sampling and placement, improves the automation level of the equipment, reduces manual operation steps, and for functional testing, replaces manual wiring operations, improves work efficiency, and reduces test preparation time. For slice preparation, it replaces manual labor, improves slice precision control, improves the accuracy of measurement results on the structural detection mechanism, and improves the reliability of detection data.

[0010] In order to solve the above technical problems, the present invention provides a multi-integrated detection system for control cables, including a welding platform, the welding platform includes a welding machine base, a table column, a short column, a middle support beam, a top flat plate, a drawer enclosure, a push-pull drawer, a support vertical plate, a rear end baffle, casters, and a support foot cup; the table column is provided with two groups, which are respectively fixedly arranged on both sides of the welding machine base, the short column is provided with a group, which is fixedly arranged on both sides of the welding machine base and arranged on the rear side of the table column, and the middle support beam is provided with two groups, one group is fixedly arranged The top plate is fixedly arranged between one group of the table top columns, and the other group is fixedly arranged between one group of the short columns. The top plate is fixedly arranged on the two groups of the table top columns. The drawer enclosure is fixedly arranged in the square space surrounded by the welding machine base, the table top columns, the short columns, and the middle support beam. The push-pull drawer is movably arranged in the drawer enclosure. The support vertical plate is fixedly arranged on the middle support beam. The rear end baffle is fixedly arranged on the support vertical plate. A plurality of casters and support foot cups are evenly fixedly arranged at the bottom of the welding machine base to facilitate movement and fixation. The welding platform is fixedly provided with a structure detection mechanism for detecting the structural accuracy of the control cable; The welding platform is fixedly provided with a performance detection mechanism for detecting the performance of the control cable.

[0011] Preferably, the structure detection mechanism includes a detection base, a sliding rod column, a top fixed plate, a first clamping seat, a second clamping seat, a third clamping seat, an X-axis point-taking support, an X-axis point-taking adjustment plate, a Y-axis point-taking support, a Y-axis point-taking adjustment plate, a Z-axis point-taking support, a Z-axis point-taking adjustment plate, a Z-axis point-taking fixed plate, a laser ranging sensor, and a system control box; the detection base is fixedly arranged on the top flat plate, the sliding rod columns are provided with two, and are fixedly arranged in parallel on the detection base, the top fixed plate is fixedly arranged on the sliding rod column, the first clamping seat, the second clamping seat, and the third clamping seat are respectively provided with two, and are slidably arranged on the two sliding rod columns, the first clamping seat is arranged on the bottom side of the second clamping seat, the third clamping seat is arranged on the upper side of the second clamping seat, the X-axis point-taking support is provided with two, The X-direction point-taking adjustment plate is fixedly arranged on the two first clamping seats, the X-direction point-taking adjustment plate is fixedly arranged on the X-direction point-taking support, the Y-direction point-taking support is provided with two, fixedly arranged on the two second clamping seats, the Y-direction point-taking adjustment plate is fixedly arranged on the Y-direction point-taking support, the Z-direction point-taking support is provided with one, fixedly arranged on the two third clamping seats, the Z-direction point-taking adjustment plate is fixedly arranged on the Z-direction point-taking support, the Z-direction point-taking fixed plate is fixedly arranged on the Z-direction point-taking adjustment plate, two laser distance measuring sensors are fixedly arranged on each of the two X-direction point-taking adjustment plates, one laser distance measuring sensor is fixedly arranged on each of the two Y-direction point-taking adjustment plates, one laser distance measuring sensor is fixedly arranged on the Z-direction point-taking fixed plate, and the system control box is fixedly arranged on the top flat plate; Preferably, the X-direction point adjustment plate, the Y-direction point adjustment plate, the Z-direction point adjustment plate, and the Z-direction point fixing plate are fixedly provided with adjustment arc grooves and positioning holes; Preferably, the performance testing mechanism includes an insulation withstand voltage tester, a quick socket, a cable jack, an avoidance groove, a connecting copper block, a guide hole, a guide rod, a cable pressure block, a pressure plate, and a flat pressure cylinder; the insulation withstand voltage tester is fixedly arranged on the middle support beam, the quick socket is fixedly arranged on one side of the table column, the quick socket is provided with multiple groups of cable jacks, and a avoidance groove is provided along the upward position of the cable jacks, the connecting copper blocks are provided with multiple groups, which are respectively fixedly arranged in each group of the cable jacks, and the quick socket is provided with a guide hole along the upward position of each group of the avoidance grooves. The guide rods are provided with multiple groups, which are consistent with the number of the guide holes, and are respectively movably arranged in each group of the guide holes, and a cable pressure block is fixedly arranged at the bottom of each group of the guide rods, and a pressure plate is fixedly arranged at the top of the guide rods. The flat pressure cylinder is fixedly arranged on one side of the table column, and the output end of the quick socket is fixedly connected to the pressure plate on the upper side, and the quick socket, guide rod, cable pressure block, and pressure plate are all made of insulating materials; Preferably, the control cable multi-integrated detection system also includes a cable support mechanism, which includes a support plate, a support vertical plate, a support guide rail, a bearing seat, a screw rod, a displacement motor, a slide plate, a sliding box seat, a guide limit shaft, a pressure plate cylinder seat, a pressure plate cylinder, a lifting slider, a guide groove, a short pull pin, a pressure plate, a hinge pin, a sliding groove, a pressure wheel, a support wheel positioning block, an adjusting screw, a support wheel seat, a support wheel, and a positioning circular groove; the support plate is fixedly arranged on the top plate, the support vertical plate is fixedly arranged on one side of the support plate, and the support guide rail is provided with two groups, a flat The cam is fixedly arranged on the supporting plate, the bearing seat is fixedly arranged on the supporting plate at one end away from the supporting vertical plate, the screw rod is movably arranged in the supporting vertical plate and the bearing seat through a bearing, the displacement motor is fixedly arranged on the side of the supporting vertical plate away from the bearing seat, and its output shaft is fixedly connected to the screw rod shaft end, the slide plate is movably arranged on the supporting guide rail through a slider, and is movably connected to the screw rod through a screw nut to transmit power, the sliding box seat is fixedly arranged on the slide plate, and guide limit shafts are symmetrically fixedly arranged on both sides of the sliding box seat, and the pressure plate air There are two groups of cylinder seats, which are respectively fixed on the bottom sides of the sliding box seats. A pressing plate cylinder is fixedly arranged on each group of the pressing plate cylinder seats. There are two lifting sliders, each of which is provided with a guide groove. Each lifting slider is fixedly arranged at the output end of the pressing plate cylinder, and its guide groove is inserted into the guide limit shaft to limit the moving direction of the lifting slider. The pulling short pin is fixedly arranged on the lifting slider. There are two pressing plates, each of which is provided with a sliding groove. There are two groups of hinge pins, which are respectively fixed on both sides of the sliding box seat. There are two groups of pressing plates, each of which is connected through The bearing is movably arranged on the two groups of hinge pins, and the sliding groove is inserted into the pulling short pin so that the pulling short pin can slide along the sliding groove. The pressure wheel is provided with two groups, which are movably arranged on the pressure plate respectively. The support wheel positioning block is provided with two groups, which are respectively fixedly arranged on both sides of the sliding box seat. The adjusting screw is provided with two groups, which are respectively movably arranged on the support wheel positioning block, and the support wheel seat is fixedly arranged on the upper part. The support wheel seat is provided with two groups, and two support wheels are movably arranged on each group of the support wheel seat. The positioning circular groove is fixedly arranged on the support vertical plate; Preferably, the control cable multi-integrated detection system further comprises a cable clamping mechanism, which comprises a dividing plate seat, a plate end cover, an air pipe joint, a guide slide groove, a guide slider, and a positioning roller; the dividing plate seat is fixedly arranged in the positioning circular groove, the plate end cover is fixedly arranged on the end face of the dividing plate seat, the air pipe joint is fixedly arranged on the plate end cover, a plurality of groups of guide slide grooves are evenly arranged on the dividing plate seat, a guide slider is slidably arranged in each group of the guide slide grooves, and the guide slider is meshed and driven by a cylinder and a gear so that the guide slider moves linearly along the guide slide groove, and a positioning roller is movably arranged at the end of each group of the guide sliders; Preferably, the control cable multi-integrated detection system also includes a cable cutting mechanism, which includes a wire groove, a cutting base, a guide pressure plate, a cutting knife, a cutting motor seat, a cutting motor, a rotating wheel, an eccentric shaft, and a cutting knife connecting rod; the supporting vertical plate is provided with a wire groove along the center position of the cable clamping mechanism, and two groups of the guide pressure plates are fixedly arranged along both sides of the wire groove, and a cutting base is fixedly arranged on the bottom side thereof, and the cutting knife is movably arranged between the two groups of the guide pressure plates, the cutting motor seat is fixedly arranged on the supporting vertical plate, the cutting motor is fixedly arranged on the cutting motor seat, the rotating wheel is fixedly arranged on the output shaft end of the cutting motor, and an eccentric shaft is fixedly arranged on the end face thereof, and the cutting knife is movably connected to the eccentric shaft through the connecting rod; Preferably, the structure detection mechanism further comprises a sample placement plate, a sample placement groove is provided in the middle of the placement plate, and a guide groove is provided along one side thereof, and the cable cutting mechanism further comprises a sample guide plate, one end of the sample guide plate is fixedly arranged on the support vertical plate, the lower side of the cutting base, and the other end is fixedly arranged in the guide groove; Preferably, the control cable multi-item integrated detection system further comprises a system control mechanism, and the system control mechanism comprises a computer control cabinet and a control computer; the computer control cabinet is fixedly arranged on one side of the welding platform, and the control computer is fixedly arranged in the computer control cabinet; A detection process of a multi-integrated detection system for a control cable, comprising the following steps: S1. The control cable is placed on the support wheel, and the pressure plate cylinder moves, pushing the guide groove on the lifting slider to move upward along the guide limit axis, thereby pushing the pressure plate to rotate along the hinge pin through the pulling short pin, so that the pressure wheel presses the control cable, and the displacement motor drives the lead screw to rotate, thereby driving the slide plate to move linearly along the support guide rail, and driving the control cable to move forward; S2, the gas is introduced into the air pipe joint to push the multiple groups of guide sliders to move linearly and centripetally along the guide slide grooves, thereby driving the multiple groups of positioning rollers to uniformly press the control cables centripetally; S3, the cutting motor drives the rotating wheel to rotate, thereby driving the eccentric shaft to rotate, thereby driving the cutting knife to reciprocate along the guide pressure plate through the cutting knife connecting rod to achieve cutting of the control cable; S4, the slices cut by the cable cutting mechanism slide into the placement groove through the sample guide plate, and enter the structure detection stage; S5, two laser distance measuring sensors are fixedly arranged on each of the two X-direction point adjustment plates to collect the sample X-direction data, one laser distance measuring sensor is fixedly arranged on each of the two Y-direction point adjustment plates to collect the sample Y-direction data, and one laser distance measuring sensor is fixedly arranged on the Z-direction point fixing plate to collect the sample Z-direction data, and the clarity of the laser distance measuring sensor is adjusted by adjusting the positions of the first clamping seat, the second clamping seat, and the third clamping seat on the slide rod column; S6, loosen the fixing screws on the adjustment arc grooves fixedly provided on the X-axis point adjustment plate, the Y-axis point adjustment plate, the Z-axis point adjustment plate, and the Z-axis point fixing plate, adjust the angle of the laser ranging sensor, tighten the screws after the adjustment is completed, and tighten the screws on the positioning holes; S7, one end of each group of the connecting copper blocks is connected to the insulation withstand voltage tester, and the control cables are respectively inserted into the connecting copper blocks in the cable jacks, and the flat-pressure cylinder is actuated to drive the pressure plate to move downward, thereby driving the guide rod to move vertically along the guide hole, thereby driving the cable pressing block to move toward the connecting copper block to press the cable; operate the insulation withstand voltage tester to perform performance testing on the control cable; S8, outputting structure detection data and performance detection data and setting parameters through the control computer; Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a structural detection mechanism, the diameter and cross-sectional area of ​​the conductor can be effectively checked, the thickness and concentricity of the insulation layer can be measured, the thickness of the sheath can be checked, the structural dimensions of the shielding layer and the structural dimensions of the lining layer can be checked, and the three-way point selection is adopted. The measurement results are more accurate. Through one measurement, the structural dimensions of each part of the control cable can be effectively fed back, and the detection efficiency is high.

[0012] 2. By setting the adjustment arc groove and positioning hole, the specific position and irradiation angle of the three-way laser ranging sensor can be accurately adjusted, and the positioning hole can be used for positioning and locking, which not only ensures the convenience of precision adjustment, but also ensures the stability during use.

[0013] 3. By setting up sample placement troughs, guide slope troughs, and sample guide plates, there is no need for manual sampling and placement from slicing to inspection of the control cable. All processes are automatically transferred. The structure is simple and the functionality is strong, which effectively improves the automation level of the equipment and reduces the manual operation steps.

[0014] 4. By setting up a performance detection mechanism, the insulation resistance between multiple cables in the control cable can be detected. The insulation resistance of the cable insulation system can reflect the performance of the insulation material. By detecting the insulation resistance of the cable, the health status of the cable insulation system can be preliminarily evaluated. After the upper end is sliced, the performance of the conductor can be tested at the same time, which improves the compactness of the equipment structure.

[0015] 5. By setting up cable jacks, connecting copper blocks, cable pressure blocks, and flat-pressing cylinders, the cylinders can be directly activated and pressed synchronously after the wires are inserted, which reduces manual operation steps, improves work efficiency, and reduces test preparation time.

[0016] 6. By setting up a cable support mechanism, the influence of the cable's own gravity on the flatness of the cutting plane of the cutting control cable is reduced during the cutting process. The cutting and feeding are controlled by a servo motor and a screw rod, which improves the precision control of the slice thickness.

[0017] 7. By setting the support wheel positioning block, adjusting screw, support wheel seat and support wheel, the clamping can be adjusted by adjusting the height of the support wheel by adjusting the adjusting screw for cables of different diameters, thereby improving the applicability of the equipment for controlling cables of different diameters.

[0018] 8. By setting up a cable clamping mechanism and pneumatically controlling the coaxial precision of the cutting cable at the cutting position, the cutting accuracy of the control cable slices is improved, especially the consistency of the slice thickness, which effectively guarantees the measurement results of the slices on the structural detection mechanism and improves the reliability of the detection data.

[0019] 9. By setting up the cable cutting mechanism, the control cable can be cut automatically, which improves the automation and intelligence of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described in detail below in conjunction with the accompanying drawings: Figure 1 It is the front view of the present invention; Figure 2 It is a left side view of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 for Figure 1 A partial enlarged schematic diagram of the middle A area; Figure 5 for Figure 3 A partial enlarged schematic diagram of the middle B area; Figure 6 for Figure 1 Structural schematic diagram of the cross section in the CC direction; Figure 7 for Figure 2A partial enlarged schematic diagram of the middle D area; Figure 8 for Figure 3 A partial enlarged schematic diagram of the middle E area; Fig. 9 for Figure 6 A partial enlarged schematic diagram of the middle F area; Fig.10 for Figure 3 A partial enlarged schematic diagram of the middle G area; Fig.11 for Fig.10 A partial enlarged schematic diagram of the middle H region; Fig.12 It is a schematic diagram of the three-dimensional structure of the cable clamping mechanism of the present invention; In the figure: 1. welding platform; 101. welding machine base; 102. table column; 103. short column; 104. middle support beam; 105. top plate; 106. drawer panel; 107. push-pull drawer; 108. support vertical plate; 109. rear baffle; 110. casters; 111. support foot cup; 2. structural detection mechanism; 201. detection base; 202. slide column; 203. top fixed plate; 204. first clamping seat; 205. second clamping seat; 206. third clamping seat; 207. X-axis point taking support; 208. X-axis point taking adjustment plate; 209. Y-axis taking Point support; 210, Y-axis point adjustment plate; 211, Z-axis point support; 212, Z-axis point adjustment plate; 213, Z-axis point fixing plate; 214, adjustment arc groove; 215, positioning hole; 216, laser distance sensor; 217, sample placement plate; 218, sample placement groove; 219, guide groove; 220, system control box; 3, performance testing mechanism; 301, insulation withstand voltage tester; 302, quick socket; 303, cable jack; 304, avoidance groove; 305, connecting copper block; 306, guide hole; 307, guide rod; 308, cable pressure block; 309, through Pressing plate; 310, flat-pressing cylinder; 4, cable support mechanism; 401, supporting plate; 402, supporting vertical plate; 403, supporting guide rail; 404, bearing seat; 405, screw rod; 406, displacement motor; 407, slide plate; 408, sliding box seat; 409, guide limit shaft; 410, pressing plate cylinder seat; 411, pressing plate cylinder; 412, lifting slider; 413, guide groove; 414, pulling short pin; 415, pressing plate; 416, hinge pin; 417, sliding groove; 418, pressing wheel; 419, supporting wheel positioning block; 420, adjusting screw; 421, supporting wheel seat; 4 22. Support wheel; 423. Positioning circular groove; 5. Cable clamping mechanism; 501. Indexing plate seat; 502. Plate end cover; 503. Air pipe joint; 504. Guide slide groove; 505. Guide slide block; 506. Positioning roller; 6. Cable cutting mechanism; 601. Wire groove; 602. Cutting base; 603. Guide pressure plate; 604. Cutting knife; 605. Cutting motor seat; 606. Cutting motor; 607. Rotating wheel; 608. Eccentric shaft; 609. Cutting knife connecting rod; 610. Sample guide plate; 7. System control mechanism; 701. Computer control cabinet; 702. Control computer; DETAILED DESCRIPTION Example

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 12 A multi-integrated detection system for control cables, comprising a welding platform 1, wherein the welding platform 1 comprises a welding machine base 101, a table column 102, a short column 103, a middle support beam 104, a top flat plate 105, a drawer enclosure 106, a push-pull drawer 107, a support vertical plate 108, a rear end baffle 109, casters 110, and a support foot cup 111; the table column 102 is provided with two groups, which are respectively fixedly arranged on both sides of the welding machine base 101, the short column 103 is provided with a group, which is fixedly arranged on both sides of the welding machine base 101 and arranged on the rear side of the table column 102, and the middle support beam 104 is provided with two groups, one group is fixedly arranged on a group of the table columns The top plate 105 is fixedly arranged on two groups of the table columns 102, the drawer enclosure 106 is fixedly arranged in the square space surrounded by the welding machine base 101, the table columns 102, the short columns 103 and the middle support beam 104, the push-pull drawer 107 is movably arranged in the drawer enclosure 106, the support vertical plate 108 is fixedly arranged on the middle support beam 104, the rear end baffle 109 is fixedly arranged on the support vertical plate 108, and a plurality of casters 110 and support foot cups 111 are evenly fixedly arranged on the bottom of the welding machine base 101 to facilitate movement and fixation; The welding platform 1 is fixedly provided with a structure detection mechanism 2 for detecting the structural accuracy of the control cable; The welding platform 1 is fixedly provided with a performance detection mechanism 3 for detecting the performance of the control cable.

[0023] In some embodiments, see Figure 5The structural detection mechanism 2 includes a detection base 201, a sliding rod column 202, a top fixed plate 203, a first clamping seat 204, a second clamping seat 205, a third clamping seat 206, an X-direction point-taking support 207, an X-direction point-taking adjustment plate 208, a Y-direction point-taking support 209, a Y-direction point-taking adjustment plate 210, a Z-direction point-taking support 211, a Z-direction point-taking adjustment plate 212, a Z-direction point-taking fixed plate 213, a laser ranging sensor 216, and a system control box 220; the detection base 201 is fixedly arranged on the top flat plate 105, the sliding rod column 202 is provided with two, which are fixedly arranged in parallel on the detection base 201, and the top fixed plate 203 The first clamping seat 204, the second clamping seat 205 and the third clamping seat 206 are respectively provided with two, and are slidably provided on the two sliding rod columns 202. The first clamping seat 204 is provided on the bottom side of the second clamping seat 205, and the third clamping seat 206 is provided on the upper side of the second clamping seat 205. The X-direction point-taking support 207 is provided with two, and is fixedly provided on the two first clamping seats 204. The X-direction point-taking adjustment plate 208 is fixedly provided on the X-direction point-taking support 207. The Y-direction point-taking support 209 is provided with two, and is fixedly provided on the two second clamping seats 205. The Y-direction point-taking adjustment plate 210 is fixedly arranged on the Y-direction point-taking support 209, the Z-direction point-taking support 211 is provided with one, which is fixedly arranged on the two third clamping seats 206, the Z-direction point-taking adjustment plate 212 is fixedly arranged on the Z-direction point-taking support 211, the Z-direction point-taking fixing plate 213 is fixedly arranged on the Z-direction point-taking adjustment plate 212, two laser distance measuring sensors 216 are fixedly arranged on each of the two X-direction point-taking adjustment plates 208, one laser distance measuring sensor 216 is fixedly arranged on each of the two Y-direction point-taking adjustment plates 210, and one laser distance measuring sensor 216 is fixedly arranged on the Z-direction point-taking fixing plate 213 , the system control box 220 is fixedly arranged on the top flat plate 105; when in use, two laser ranging sensors 216 are fixedly arranged on each of the two X-direction point adjustment plates 208 to collect sample X-direction data, one laser ranging sensor 216 is fixedly arranged on each of the two Y-direction point adjustment plates 210 to collect sample Y-direction data, and one laser ranging sensor 216 is fixedly arranged on the Z-direction point fixing plate 213 to collect sample Z-direction data, and the clarity of the laser ranging sensor 216 is adjusted by adjusting the positions of the first clamping seat 204, the second clamping seat 205, and the third clamping seat 206 on the slide rod column 202;By setting up a structural detection mechanism, the diameter and cross-sectional area of ​​the conductor can be effectively checked, the thickness and concentricity of the insulation layer can be measured, the thickness of the sheath can be checked, the structural dimensions of the shielding layer and the structural dimensions of the lining layer can be checked, and the measurement results are more accurate by adopting three-way point selection. Through one measurement, the structural dimensions of each part of the control cable can be effectively fed back, and the detection efficiency is high. ;

[0024] In some embodiments, see Figure 4 The X-axis point-taking adjustment plate 208, the Y-axis point-taking adjustment plate 210, the Z-axis point-taking adjustment plate 212, and the Z-axis point-taking fixed plate 213 are fixedly provided with an adjustment arc groove 214 and a positioning hole 215. When in use, the fixing screws on the adjustment arc groove 214 fixedly provided on the X-axis point-taking adjustment plate 208, the Y-axis point-taking adjustment plate 210, the Z-axis point-taking adjustment plate 212, and the Z-axis point-taking fixed plate 213 are loosened to adjust the angle of the laser ranging sensor 216. After the adjustment is completed, the screws are locked, and the screws on the positioning hole 215 are locked. By providing the adjustment arc groove and the positioning hole, the specific position and irradiation angle of the three-way laser ranging sensor can be accurately adjusted, and the positioning and locking are performed through the positioning hole, which not only ensures the convenience of precision adjustment, but also ensures the stability during use.

[0025] In some embodiments, see Figure 7-9The performance detection mechanism 3 includes an insulation withstand voltage tester 301, a quick socket 302, a cable jack 303, an avoidance groove 304, a connecting copper block 305, a guide hole 306, a guide rod 307, a cable pressure block 308, a pressure plate 309, and a flat pressure cylinder 310; the insulation withstand voltage tester 301 is fixedly arranged on the middle support beam 104, the quick socket 302 is fixedly arranged on one side of the table column 102, and a plurality of groups of cable jacks 303 are provided on the quick socket 302, along the The cable jack 303 is provided with an avoidance groove 304 at the upward position, the connecting copper block 305 is provided with multiple groups, which are respectively fixedly arranged in each group of the cable jacks 303, and the quick socket 302 is provided with a guide hole 306 at the upward position of each group of the avoidance groove 304. The guide rod 307 is provided with multiple groups, which is the same as the number of the guide holes 306, and is respectively movably arranged in each group of the guide holes 306. A cable pressing block 308 is fixedly arranged at the bottom of each group of the guide rods 307. A pressure plate 309 is fixedly arranged on the top, the flat pressure cylinder 310 is fixedly arranged on one side of the table column 102, the output end of the quick socket 302 is fixedly connected to the pressure plate 309 on the upper side, and the quick socket 302, the guide rod 307, the cable pressure block 308, and the pressure plate 309 are all made of insulating materials; when in use, one end of each group of the connecting copper blocks 305 is connected to the insulation withstand voltage tester 301, and the control cables are respectively inserted into the connecting copper blocks 305 in the cable jacks 303 On the top, the flattening cylinder 310 moves, driving the pressure plate 309 to move downward, thereby driving the guide rod 307 to move vertically along the guide hole 306, thereby driving the cable pressure block 308 to move toward the connecting copper block 305 to press the cable; operate the insulation withstand voltage tester 301 to perform performance testing on the control cable; by setting up a performance testing mechanism, the insulation resistance between multiple cables in the control cable can be tested, and the insulation resistance of the cable insulation system can reflect the performance of the insulation material. By testing the insulation resistance of the cable, the health status of the cable insulation system can be preliminarily evaluated. After the upper end slicing is completed, the performance of the wire can be tested at the same time, which concentrates the compactness of the equipment structure. By setting up a cable jack, a connecting copper block, a cable pressure block, and a flattening cylinder, the cylinder can be directly operated to press synchronously after the wire is inserted, which reduces the manual operation steps, improves work efficiency, and reduces the test preparation time.

[0026] In some embodiments, see Figure 1-2 , Figure 10-11The control cable multi-integrated detection system also includes a cable support mechanism 4, which includes a support flat plate 401, a support vertical plate 402, a support guide rail 403, a bearing seat 404, a screw 405, a displacement motor 406, a slide plate 407, a sliding box seat 408, a guide limit shaft 409, a pressure plate cylinder seat 410, a pressure plate cylinder 411, a lifting slider 412, a guide groove 413, a pull short pin 414, a pressure plate 415, a hinge pin 416, a sliding groove 417, a pressure wheel 418, a support wheel positioning block 419, an adjusting screw 420, a support wheel seat 421, a support wheel 422, and a positioning circular groove 423;The support plate 401 is fixedly arranged on the top plate 105, the support vertical plate 402 is fixedly arranged on one side of the support plate 401, the support guide rail 403 is provided with two groups, which are fixedly arranged on the support plate 401 in parallel, the bearing seat 404 is fixedly arranged on the support plate 401 at one end away from the support vertical plate 402, the screw rod 405 is movably arranged in the support vertical plate 402 and the bearing seat 404 through a bearing, the displacement motor 406 is fixedly arranged on the side of the support vertical plate 402 away from the bearing seat 404, and its output shaft is fixedly connected to the shaft end of the screw rod 405, the slide plate 407 is movably arranged on the support guide rail 403 through a slider, and is connected to the slide plate 407 through a screw rod nut. The screw rod 405 is movably connected to transmit power. The sliding box seat 408 is fixedly set on the slide plate 407. The sliding box seat 408 is symmetrically fixed with guide limit shafts 409 on both sides. The pressure plate cylinder seat 410 is provided with two groups, which are respectively fixedly set on the bottom side of the sliding box seat 408. A pressure plate cylinder 411 is fixedly set on each group of the pressure plate cylinder seat 410. There are two lifting sliders 412, each of which is provided with a guide groove 413. Each lifting slider 412 is fixedly set at the output end of the pressure plate cylinder 411, and its guide groove 413 is inserted into the guide limit shaft 409 to limit the moving direction of the lifting slider 412. The pulling short pin 414 is fixedly set on the lifting slider 412. 15 is provided with two, each of which is provided with a sliding groove 417, the hinge pin 416 is fixedly provided with two groups, which are respectively fixedly provided on both sides of the sliding box seat 408, the pressure plate 415 is provided with two groups, which are respectively movably provided on the two groups of hinge pins 416 through bearings, and the sliding groove 417 thereof is inserted into the pulling short pin 414 so that the pulling short pin 414 can slide along the sliding groove 417, the pressure wheel 418 is provided with two groups, which are respectively movably provided on the pressure plate 415, the support wheel positioning block 419 is provided with two groups, which are respectively fixedly provided on both sides of the sliding box seat 408, the adjusting screw 420 is provided with two groups, which are respectively movably provided on the support wheel positioning block 419, and the upper part thereof is fixedly provided with the support Wheel seat 421, the support wheel seat 421 is provided with two groups, each group of the support wheel seat 421 is movably provided with two support wheels 422, and the positioning circular groove 423 is fixedly provided on the support vertical plate 402; when in use, the control cable is placed on the support wheel 422, the pressure plate cylinder 411 moves, and pushes the guide groove 413 on the lifting slider 412 to move upward along the guide limit axis 409, thereby pushing the pressure plate 415 to rotate along the hinge pin 416 through the pulling short pin 414, so that the pressure wheel 418 presses the control cable, and the displacement motor 406 drives the screw rod 405 to rotate, thereby driving the slide plate 407 to move linearly along the support guide rail 403, and driving the control cable to move forward;By setting up a cable support mechanism, the influence of the cable's own gravity on the flatness of the cutting plane of the cutting control cable is reduced during the cutting process. The cutting and feeding are controlled by a servo motor and a screw rod, which improves the precision control of the slice thickness. By setting up a support wheel positioning block, an adjustment screw, a support wheel seat, and a support wheel, the clamping can be adjusted by adjusting the adjustment screw to adjust the support wheel height for cables of different diameters, thereby improving the applicability of the equipment for cables of different diameters. ;

[0027] In some embodiments, see Fig.12 The control cable multi-integrated detection system also includes a cable clamping mechanism 5, which includes a dividing plate seat 501, a plate end cover 502, an air pipe joint 503, a guide slide 504, a guide slider 505, and a positioning roller 506; the dividing plate seat 501 is fixedly arranged in the positioning circular groove 423, the plate end cover 502 is fixedly arranged on the end face of the dividing plate seat 501, the air pipe joint 503 is fixedly arranged on the plate end cover 502, and a plurality of groups of guide slides 504 are evenly arranged on the dividing plate seat 501, and a guide slider 505 is slidably arranged in each group of the guide slides 504, and is driven by the meshing of a cylinder and a gear. , so that the guide slider 505 moves linearly along the guide slot 504, and a positioning roller 506 is movably provided at the end of each group of the guide sliders 505; when in use, the air pipe joint 503 is passed with gas to push the multiple groups of the guide sliders 505 to move linearly and centripetally along the guide slot 504, thereby driving the multiple groups of the positioning rollers 506 to uniformly and centripetally press the control cable; by setting up a cable clamping mechanism, the coaxial precision control of the cutting cable at the cutting position is achieved through pneumatic control, thereby improving the cutting accuracy of the control cable slices, especially the consistency of the slice thickness, effectively ensuring the measurement results of the slices on the structural detection mechanism, and improving the reliability of the detection data.

[0028] In some embodiments, see Fig.10The control cable multi-integrated detection system also includes a cable cutting mechanism 6, which includes a wire groove 601, a cutting base 602, a guide pressure plate 603, a cutting knife 604, a cutting motor seat 605, a cutting motor 606, a rotating wheel 607, an eccentric shaft 608, and a cutting knife connecting rod 609; the support vertical plate 402 is provided with a wire groove 601 along the center position of the cable clamping mechanism 5, and two groups of guide pressure plates 603 are fixedly arranged on both sides of the wire groove 601, and a cutting base 602 is fixedly arranged on the bottom side thereof, and the cutting knife 604 is movably arranged between the two groups of guide pressure plates 603, and the cutting motor seat 605 is fixedly arranged on the support vertical plate 40 2, the cutting motor 606 is fixedly arranged on the cutting motor seat 605, the rotating wheel 607 is fixedly arranged on the output shaft end of the cutting motor 606, and an eccentric shaft 608 is fixedly arranged on the end face thereof, and the cutting knife 604 is movably connected with the eccentric shaft 608 through the connecting rod 609; when in use, the cutting motor 606 drives the rotating wheel 607 to rotate, thereby driving the eccentric shaft 608 to rotate, thereby driving the cutting knife 604 to reciprocate along the guide pressure plate 603 in a straight line through the cutting knife connecting rod 609, so as to realize cutting of the control cable; by setting the cable cutting mechanism, the control cable can be automatically cut, thereby improving the degree of automation and intelligence of the equipment.

[0029] In some embodiments, see Figure 5 , Fig.10 The structural detection mechanism 2 also includes a sample placement plate 217, a sample placement groove 218 is provided in the middle of the placement plate 217, and a guide groove 219 is provided along one side thereof. The cable cutting mechanism 6 also includes a sample guide plate 610, one end of the sample guide plate 610 is fixedly arranged on the supporting vertical plate 402, on the lower side of the cutting base 602, and the other end is fixedly arranged in the guide groove 219; when in use, the slices cut by the cable cutting mechanism 6 slide into the placement groove 218 through the sample guide plate 610 and enter the structural detection stage; by setting the sample placement groove, the guide groove and the sample guide plate, from the slicing of the control cable to the inspection, there is no need for manual sampling and placement, and all are automatically circulated, the structure is simple, the functionality is strong, the degree of automation of the equipment is effectively improved, and the manual operation steps are reduced.

[0030] In some embodiments, see Figure 1The control cable multi-item integrated detection system also includes a system control mechanism 7, which includes a computer control cabinet 701 and a control computer 702; the computer control cabinet 701 is fixedly arranged on one side of the welding platform 1, and the control computer 702 is fixedly arranged in the computer control cabinet 701; when in use, the control computer 702 is used to output the structure detection data and the performance detection data and set the parameters; A detection process of a multi-integrated detection system for a control cable, comprising the following steps: S1. The control cable is placed on the support wheel 422, and the pressure plate cylinder 411 moves, pushing the guide groove 413 on the lifting slider 412 to move upward along the guide limit axis 409, thereby pushing the pressure plate 415 to rotate along the hinge pin 416 by pulling the short pin 414, so that the pressure wheel 418 presses the control cable, and the displacement motor 406 drives the screw rod 405 to rotate, thereby driving the slide plate 407 to move linearly along the support guide rail 403, driving the control cable to move forward; S2, the gas is introduced into the air pipe joint 503 to push the multiple groups of guide sliders 505 to move linearly and centripetally along the guide slots 504, thereby driving the multiple groups of positioning rollers 506 to evenly and centripetally press the control cables; S3, the cutting motor 606 drives the rotating wheel 607 to rotate, thereby driving the eccentric shaft 608 to rotate, thereby driving the cutting knife 604 to reciprocate along the guide pressure plate 603 through the cutting knife connecting rod 609, thereby cutting the control cable; S4, the slices cut by the cable cutting mechanism 6 slide into the placement groove 218 through the sample guide plate 610, and enter the structure detection stage; S5, two laser distance measuring sensors 216 are fixedly provided on each of the two X-direction point adjustment plates 208 to collect the sample X-direction data, one laser distance measuring sensor 216 is fixedly provided on each of the two Y-direction point adjustment plates 210 to collect the sample Y-direction data, and one laser distance measuring sensor 216 is fixedly provided on the Z-direction point fixing plate 213 to collect the sample Z-direction data, and the clarity of the laser distance measuring sensor 216 is adjusted by adjusting the positions of the first clamping seat 204, the second clamping seat 205, and the third clamping seat 206 on the slide bar column 202; S6, loosen the fixing screws on the adjustment arc groove 214 fixedly provided on the X-direction point adjustment plate 208, the Y-direction point adjustment plate 210, the Z-direction point adjustment plate 212, and the Z-direction point fixing plate 213, adjust the angle of the laser ranging sensor 216, tighten the screws after the adjustment is completed, and tighten the screws on the positioning hole 215; S7, one end of each group of the connecting copper blocks 305 is connected to the insulation withstand voltage tester 301, and the control cables are respectively inserted into the connecting copper blocks 305 in the cable jacks 303, and the flat-pressing cylinder 310 is actuated to drive the pressure plate 309 to move downward, thereby driving the guide rod 307 to move vertically along the guide hole 306, thereby driving the cable pressing block 308 to move toward the connecting copper block 305 to press the cable; operate the insulation withstand voltage tester 301 to perform performance testing on the control cable; S8, outputting structure detection data and performance detection data and setting parameters through the control computer 702; Obviously, the above embodiments are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.

Claims

1. A multi-integrated control cable detection system, characterized in that: The welding platform (1) comprises a welding machine base (101), a table top column (102), a short column (103), a middle support beam (104), a top plate (105), a drawer enclosure (106), a push-pull drawer (107), a support vertical plate (108), a rear end baffle (109), casters (110), and a support foot cup (111); the table top column (102) is provided with two groups, which are respectively fixedly arranged on both sides of the welding machine base (101); the short column (103) is provided with a group, which is fixedly arranged on both sides of the welding machine base (101) and arranged on the rear side of the table top column (102); the middle support beam (104) is provided with two groups, one group is fixedly arranged between a group of the table top columns (102) The top plate (105) is fixedly arranged on two groups of tabletop columns (102); the drawer enclosure (106) is fixedly arranged in a square space surrounded by the welding machine base (101), the tabletop columns (102), the short columns (103) and the middle support beam (104); the push-pull drawer (107) is movably arranged in the drawer enclosure (106); the support vertical plate (108) is fixedly arranged on the middle support beam (104); the rear end baffle (109) is fixedly arranged on the support vertical plate (108); and a plurality of casters (110) and support foot cups (111) are evenly fixedly arranged on the bottom of the welding machine base (101) to facilitate movement and fixation; The welding platform (1) is fixedly provided with a structural detection mechanism (2) for detecting the structural accuracy of the control cable; A performance detection mechanism (3) for detecting the performance of the control cable is fixedly arranged on the welding platform (1).

2. A multi-integrated control cable detection system according to claim 1, characterized in that: The structural detection mechanism (2) comprises a detection base (201), a sliding rod column (202), a top fixing plate (203), a first clamping seat (204), a second clamping seat (205), a third clamping seat (206), an X-direction point-taking support (207), an X-direction point-taking adjustment plate (208), a Y-direction point-taking support (209), a Y-direction point-taking adjustment plate (210), a Z-direction point-taking support (211), a Z-direction point-taking adjustment plate (212), a Z-direction point-taking fixing plate (213), a laser distance measuring sensor (216), and a system control box (220); the detection base (201) is fixed The top plate (105) is fixedly arranged on the top plate (105), two sliding rod columns (202) are arranged and fixedly arranged on the detection base (201) in parallel, the top fixed plate (203) is fixedly arranged on the sliding rod column (202), the first clamping seat (204), the second clamping seat (205), and the third clamping seat (206) are respectively provided with two, and are slidably arranged on the two sliding rod columns (202), the first clamping seat (204) is arranged on the bottom side of the second clamping seat (205), and the third clamping seat (206) is arranged on the second clamping seat (205). On the upper side, the X-direction point-taking support (207) is provided with two and is fixedly arranged on the two first clamping seats (204); the X-direction point-taking adjustment plate (208) is fixedly arranged on the X-direction point-taking support (207); the Y-direction point-taking support (209) is provided with two and is fixedly arranged on the two second clamping seats (205); the Y-direction point-taking adjustment plate (210) is fixedly arranged on the Y-direction point-taking support (209); the Z-direction point-taking support (211) is provided with one and is fixedly arranged on the two third clamping seats (206); the Z-direction point-taking adjustment plate (212) is fixedly arranged on the Z-direction point-taking support (211), the Z-direction point-taking fixing plate (213) is fixedly arranged on the Z-direction point-taking adjustment plate (212), two laser distance measuring sensors (216) are fixedly arranged on each of the two X-direction point-taking adjustment plates (208), one laser distance measuring sensor (216) is fixedly arranged on each of the two Y-direction point-taking adjustment plates (210), one laser distance measuring sensor (216) is fixedly arranged on the Z-direction point-taking fixing plate (213), and the system control box (220) is fixedly arranged on the top plate (105).

3. A multi-integrated control cable detection system according to claim 2, characterized in that: The X-direction point adjustment plate (208), the Y-direction point adjustment plate (210), the Z-direction point adjustment plate (212), and the Z-direction point fixing plate (213) are fixedly provided with adjustment arc grooves (214) and positioning holes (215).

4. A multi-integrated control cable detection system according to claim 3, characterized in that: The performance detection mechanism (3) comprises an insulation withstand voltage tester (301), a quick socket (302), a cable jack (303), an avoidance groove (304), a connecting copper block (305), a guide hole (306), a guide rod (307), a cable pressure block (308), a pressure plate (309), and a flat pressure cylinder (310); the insulation withstand voltage tester (301) is fixedly arranged on the middle support beam (104), the quick socket (302) is fixedly arranged on one side of the table column (102), a plurality of groups of cable jacks (303) are provided on the quick socket (302), and an avoidance groove (304) is provided upwardly along the cable jacks (303); a plurality of groups of connecting copper blocks (305) are provided, which are respectively fixedly arranged on each group of the cable jacks (3 03), a guide hole (306) is opened on the upper edge of each group of the avoidance grooves (304) of the quick socket (302), and a plurality of guide rods (307) are provided, the number of which is the same as the guide holes (306), and they are movably arranged in each group of the guide holes (306), and a cable pressure block (308) is fixedly arranged at the bottom of each group of the guide rods (307), and a pressure plate (309) is fixedly arranged at the top of the guide rods (307). The flat pressure cylinder (310) is fixedly arranged on one side of the table column (102), and the output end of the quick socket (302) is fixedly connected to the pressure plate (309) on the upper side. The quick socket (302), the guide rods (307), the cable pressure block (308), and the pressure plate (309) are all made of insulating materials.

5. A multi-integrated control cable detection system according to claim 4, characterized in that: The control cable multi-integrated detection system further comprises a cable support mechanism (4), wherein the cable support mechanism (4) comprises a support plate (401), a support vertical plate (402), a support guide rail (403), a bearing seat (404), a screw (405), a displacement motor (406), a slide plate (407), a sliding box seat (408), a guide limit shaft (409), a pressure plate cylinder seat (410), a pressure plate cylinder (411), a lifting slide block (412), a guide groove (413), a pull short pin (414), a pressure plate (415), a hinge pin (416), a sliding groove (417), a pressure wheel (418), a support wheel positioning block (419), an adjusting screw (420), a support wheel seat (421), a support wheel (422), and a positioning circular groove (423);The support plate (401) is fixedly arranged on the top plate (105), the support vertical plate (402) is fixedly arranged on one side of the support plate (401), two groups of support guide rails (403) are arranged and fixedly arranged on the support plate (401) in parallel, the bearing seat (404) is fixedly arranged on one end of the support plate (401) away from the support vertical plate (402), the lead screw (405) is movably arranged in the support vertical plate (402) and the bearing seat (404) through a bearing, and the displacement motor (406) is fixedly arranged on one side of the support vertical plate (402) away from the bearing seat (404), and its output shaft is connected to the lead screw (405). 05) is fixedly connected to the shaft end, the slide plate (407) is movably arranged on the support guide rail (403) through a slider, and is movably connected to the screw rod (405) through a screw nut to transmit power, the sliding box seat (408) is fixedly arranged on the slide plate (407), and the two sides of the sliding box seat (408) are symmetrically fixed with guide limit shafts (409), the pressure plate cylinder seat (410) is provided with two groups, which are respectively fixedly arranged on the bottom side of the sliding box seat (408), and each group of the pressure plate cylinder seat (410) is fixedly provided with a pressure plate cylinder (411), and the lifting slide block (412) is provided with two, each of which is provided with a guide groove (413), and each of the lifting slide blocks The block (412) is fixedly arranged at the output end of the pressure plate cylinder (411), and its guide groove (413) is inserted into the guide limit shaft (409) to limit the moving direction of the lifting slider (412). The pulling short pin (414) is fixedly arranged on the lifting slider (412). The pressure plate (415) is provided with two, each of which is provided with a sliding groove (417). The hinge pin (416) is fixedly arranged in two groups, which are respectively fixedly arranged on both sides of the sliding box seat (408). The pressure plate (415) is provided with two groups, which are respectively movably arranged on the two groups of hinge pins (416) through bearings. The sliding groove (417) is inserted into the pulling short pin (414) to The pulling short pin (414) can slide along the sliding groove (417), the pressing wheel (418) is provided with two groups, which are respectively movably arranged on the pressing plate (415), the supporting wheel positioning block (419) is provided with two groups, which are respectively fixedly arranged on both sides of the sliding box seat (408), the adjusting screw (420) is provided with two groups, which are respectively movably arranged on the supporting wheel positioning block (419), and the supporting wheel seat (421) is fixedly arranged on the upper part thereof, the supporting wheel seat (421) is provided with two groups, and two supporting wheels (422) are movably arranged on each group of the supporting wheel seat (421), and the positioning circular groove (423) is fixedly arranged on the supporting vertical plate (402). ; 6. A multi-integrated control cable detection system according to claim 5, characterized in that: The control cable multi-item integrated detection system further comprises a cable clamping mechanism (5), the cable clamping mechanism (5) comprising a dividing plate seat (501), a plate end cover (502), an air pipe joint (503), a guide slide groove (504), a guide slider (505), and a positioning roller (506); the dividing plate seat (501) is fixedly arranged in the positioning circular groove (423), the plate end cover (502) is fixedly arranged on the end surface of the dividing plate seat (501), the air pipe joint (503) is fixedly arranged on the plate end cover (502), a plurality of groups of guide slide grooves (504) are evenly arranged on the dividing plate seat (501), a guide slider (505) is slidably arranged in each group of the guide slide grooves (504), and the guide slider (505) is driven by meshing of a cylinder and a gear so that the guide slider (505) moves linearly along the guide slide groove (504), and a positioning roller (506) is movably arranged at the end of each group of the guide sliders (505).

7. A multi-integrated control cable detection system according to claim 6, characterized in that: The control cable multi-integrated detection system further comprises a cable cutting mechanism (6), wherein the cable cutting mechanism (6) comprises a wire groove (601), a cutting base (602), a guide pressure plate (603), a cutting knife (604), a cutting motor base (605), a cutting motor (606), a rotating wheel (607), an eccentric shaft (608), and a cutting knife connecting rod (609); the supporting vertical plate (402) is provided with a wire groove (601) along the center position of the cable clamping mechanism (5), and two sets of the guide pressure plates (603) are fixedly arranged along both sides of the wire groove (601). 3), a cutting base (602) is fixedly arranged on its bottom side, the cutting knife (604) is movably arranged between the two groups of the guide pressure plates (603), the cutting motor seat (605) is fixedly arranged on the supporting vertical plate (402), the cutting motor (606) is fixedly arranged on the cutting motor seat (605), the rotating wheel (607) is fixedly arranged on the output shaft end of the cutting motor (606), and an eccentric shaft (608) is fixedly arranged on its end face, and the cutting knife (604) and the eccentric shaft (608) are movably connected via the connecting rod (609).

8. The multi-integrated control cable detection system according to claim 7, characterized in that: The structural detection mechanism (2) further comprises a sample placement plate (217), a sample placement groove (218) being provided in the middle of the placement plate (217), and a guide groove (219) being provided along one side thereof. The cable cutting mechanism (6) further comprises a sample guide plate (610), one end of the sample guide plate (610) being fixedly disposed on the supporting vertical plate (402) and on the lower side of the cutting base (602), and the other end of the sample guide plate (610) being fixedly disposed in the guide groove (219).

9. A multi-integrated control cable detection system according to claim 8, characterized in that: The control cable multi-item integrated detection system further comprises a system control mechanism (7), wherein the system control mechanism (7) comprises a computer control cabinet (701) and a control computer (702); the computer control cabinet (701) is fixedly arranged on one side of the welding platform (1), and the control computer (702) is fixedly arranged in the computer control cabinet (701).

10. The detection process of the multi-integrated detection system for control cables according to claim 9, characterized in that: The steps include: S1. The control cable is placed on the support wheel (422), and the pressure plate cylinder (411) moves, pushing the guide groove (413) on the lifting slider (412) to move upward along the guide limit axis (409), thereby pushing the pressure plate (415) to rotate along the hinge pin (416) through the pulling short pin (414), so that the pressure wheel (418) presses the control cable, and the displacement motor (406) drives the lead screw (405) to rotate, thereby driving the slide plate (407) to move linearly along the support guide rail (403), driving the control cable to move forward; S2, gas is introduced into the air pipe joint (503), pushing the multiple groups of guide sliders (505) to move linearly and centripetally along the guide slide groove (504), thereby driving the multiple groups of positioning rollers (506) to evenly and centripetally press the control cables; S3, the cutting motor (606) drives the rotating wheel (607) to rotate, thereby driving the eccentric shaft (608) to rotate, thereby driving the cutting knife (604) to reciprocate along the guide pressure plate (603) through the cutting knife connecting rod (609), thereby achieving cutting of the control cable; S4, the slices cut by the cable cutting mechanism (6) slide into the placement groove (218) through the sample guide plate (610), and enter the structure detection stage; S5, two laser distance measuring sensors (216) are fixedly arranged on each of the two X-direction point adjustment plates (208) to collect the sample X-direction data, one laser distance measuring sensor (216) is fixedly arranged on each of the two Y-direction point adjustment plates (210) to collect the sample Y-direction data, one laser distance measuring sensor (216) is fixedly arranged on the Z-direction point fixing plate (213) to collect the sample Z-direction data, and the clarity of the laser distance measuring sensor (216) is adjusted by adjusting the positions of the first clamping seat (204), the second clamping seat (205), and the third clamping seat (206) on the sliding rod column (202); S6, loosen the fixing screws on the adjustment arc grooves (214) fixedly provided on the X-direction point adjustment plate (208), the Y-direction point adjustment plate (210), the Z-direction point adjustment plate (212), and the Z-direction point fixing plate (213), adjust the angle of the laser distance sensor (216), tighten the screws after the adjustment is completed, and tighten the screws on the positioning holes (215); S7, one end of each group of the connecting copper blocks (305) is connected to the insulation withstand voltage tester (301), and the control cables are respectively inserted into the connecting copper blocks (305) in the cable jacks (303), and the flat-pressing cylinder (310) is actuated to drive the pressure plate (309) to move downward, thereby driving the guide rod (307) to move vertically along the guide hole (306), thereby driving the cable pressing block (308) to move toward the connecting copper block (305) to press the cable; and the insulation withstand voltage tester (301) is operated to perform performance testing on the control cable; S8. Outputting structure detection data and performance detection data and setting parameters through the control computer (702).

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