Digital twinning system and method for bogie axle drive overhaul line
Through the digital twin system of bogie axle drive maintenance line, the building information model and Internet of Things data are used to solve the problems of low automation and weak data interaction capabilities under the traditional maintenance mode, real-time, accurate and effective management of maintenance lines is achieved.
Patent Information
- Application Number
- CN202411625206.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-03-28
AI Technical Summary
The existing bogie shaft drive maintenance line adopts the traditional maintenance model, with low degree of automation and weak equipment data interaction capabilities, making it difficult to achieve real-time, accurate and effective management.
It provides a digital twin system for bogie wheel shaft drive maintenance line, integrating and displaying IoT data through building information model, data acquisition end and display end to realize real-time management of maintenance line.
Through the digital twin system, the scattered information integration and summary of the bogie axle drive maintenance line is realized, helping managers to grasp the production status in real time, and solving the problems of data dispersion and inconvenience in management.
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Figure CN119714943A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of digital twin technology, and in particular to a digital twin system and method for a bogie axle drive maintenance line. Background Art
[0002] The bogie axle drive is an important component of the locomotive running gear and the actuator of the locomotive running. It plays a vital role in the wheel-rail system.
[0003] The existing bogie axle drive maintenance line mainly adopts the traditional maintenance mode, the production line has a low degree of automation, the key processes mainly rely on manual control, the equipment data interaction capability is weak, and some old equipment does not have data output capabilities, which makes it difficult to manage the bogie axle drive maintenance line in real time, accurately and effectively. Summary of the invention
[0004] The present disclosure provides a bogie axle drive maintenance line digital twin system and method, which can manage the bogie axle drive maintenance line in real time, accurately and effectively. The technical solution includes at least the following solutions: In a first aspect, a digital twin system of a bogie axle drive maintenance line is provided, comprising a first digital twin system, wherein the first digital twin system is used to simulate the structure of the bogie axle drive maintenance line; the bogie axle drive maintenance line comprises a drive decomposition area, a wheelset decomposition area, an axle cake repair area, an axle maintenance area, an axle box assembly area, a drive assembly area and a running-in test area connected in sequence, wherein the drive decomposition area is used to decompose the gear box, the axle box and the traction motor from the bogie axle drive to obtain the gear box, the axle box, the traction motor and the wheelset; the wheelset decomposition area is used to decompose the wheelset to obtain the axle and the wheel cake; the wheel cake maintenance area is used to repair the wheel cake; the axle maintenance area is used to repair the wheel axle, and install the axle and the wheel cake to obtain the wheelset; the axle box The assembly area is used to install the axle box on the wheelset, the drive assembly area is used to install the traction motor and the gear box on the wheelset to obtain the assembled bogie wheel axle drive, and the running-in test area is used to perform a running-in test on the assembled bogie wheel axle drive; the first digital twin system includes: a building information model, used to simulate the bogie wheel axle drive maintenance line; a data acquisition end, the data acquisition end is connected to the building information model, used to obtain the Internet of Things data on the bogie wheel axle drive maintenance line, and input the acquired Internet of Things data into the building information model; the display end, the display end is connected to the building information model, and is used to display the changes of the Internet of Things data in the bogie wheel axle drive maintenance line simulated by the building information model.
[0005] Optionally, the building information model is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
[0006] Optionally, the IoT data includes status data and detection data; wherein the status data includes operating status, performance indicators, fault and warning information, usage history, configuration information and energy consumption data; and the detection data includes the degree of wear, mechanical properties and electrical output data of components.
[0007] Optionally, the display end includes a primary screen, a secondary screen and a tertiary screen; the primary screen is used to display the building information model and key performance indicators, and the key performance indicators are determined based on the status data and the detection data; the secondary screen is used to display the local structure of the building information model; the tertiary screen is used to perform statistical integration of the data in the building information model.
[0008] Optionally, the data acquisition end obtains data on the bogie axle drive maintenance line through a twin coding system, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and construction result geographic location code.
[0009] In the second aspect, a digital twin method for a bogie axle drive maintenance line is also provided, comprising: obtaining Internet of Things data on the bogie axle drive maintenance line; inputting the obtained Internet of Things data into a building information model, the building information model being used to simulate the bogie axle drive maintenance line; displaying changes in the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model on a display end; wherein the bogie axle drive maintenance line comprises a drive decomposition area, a wheelset decomposition area, an axle repair area, an axle maintenance area, an axle box assembly area, a drive assembly area and a running-in test area connected in sequence, the drive decomposition area being used to install a gear box, The axle box and the traction motor are disassembled from the bogie wheel axle drive to obtain the gear box, the axle box, the traction motor and the wheelset; the wheelset disassembly area is used to disassemble the wheelset to obtain the wheel axle and the wheel cake; the wheel cake inspection area is used to inspect the wheel cake; the axle inspection area is used to inspect the wheel axle, and to install the wheel axle and the wheel cake to obtain the wheelset; the axle box assembly area is used to install the axle box on the wheelset; the drive assembly area is used to install the traction motor and the gearbox on the wheelset to obtain the assembled bogie wheel axle drive; and the running-in test area is used to perform a running-in test on the assembled bogie wheel axle drive.
[0010] Optionally, the building information model is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
[0011] Optionally, the IoT data includes status data and detection data; wherein the status data includes operating status, performance indicators, fault and warning information, usage history, configuration information and energy consumption data; and the detection data includes the degree of wear, mechanical properties and electrical output data of components.
[0012] Optionally, the display end includes a primary screen, a secondary screen and a tertiary screen, and the changes of the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model are displayed on the display end, including: displaying the building information model and key performance indicators on the primary screen, wherein the key performance indicators are determined based on the status data and the detection data; displaying the local structure of the building information model on the secondary screen; and performing statistical integration of the data in the building information model based on the tertiary screen.
[0013] Optionally, obtaining the IoT data on the axle drive maintenance line includes: obtaining the data on the bogie axle drive maintenance line based on a twin coding system, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and construction result geographic location code.
[0014] The beneficial effects brought by the technical solution provided by the embodiments of the present disclosure include at least: In the disclosed embodiment, the scattered digital information on the bogie axle drive maintenance line is integrated, summarized, analyzed and counted through the data acquisition terminal; the changes in the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model can be intuitively displayed through the building information model and the display terminal, thereby helping the staff to manage and grasp the real-time production status of the maintenance line, thereby solving the problem of scattered basic data on site and lack of digital means of maintenance management, and realizing real-time, accurate and effective management of the bogie axle drive maintenance line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 A structural schematic diagram of a bogie axle drive maintenance line digital twin system provided by an exemplary embodiment of the present disclosure is shown; Figure 2 It is a schematic diagram of the detection data; Figure 3 It is a schematic diagram of the bogie axle drive maintenance line; Figure 4 It is a schematic diagram of the structure of the bogie axle drive; Figure 5 A structural schematic diagram of a bogie axle drive maintenance line digital twin system provided by another exemplary embodiment of the present disclosure is shown; Figure 6 It is a schematic diagram of the building information model; Figure 7 It is a workflow diagram of building information modeling; Figure 8 It is a schematic diagram of the primary screen, the secondary screen and the tertiary screen; Fig. 9 A flow chart of a bogie axle drive maintenance line digital twin method provided by an exemplary embodiment of the present disclosure is shown; Fig.10 It is a schematic diagram of the structure of a computer device provided in an embodiment of the present disclosure. DETAILED DESCRIPTION
[0017] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present disclosure belongs. The words "first", "second", "third" and similar words used in the patent application specification and claims of the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not indicate a quantity limitation, but indicate the existence of at least one. Words such as "include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. Words such as "connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0018] In order to make the objectives, technical solutions and advantages of the present disclosure more clear, the embodiments of the present disclosure will be further described in detail below with reference to the accompanying drawings.
[0019] Figure 1 FIG. 1 shows a schematic diagram of a digital twin system of a bogie axle drive maintenance line provided by an exemplary embodiment of the present disclosure, as shown in FIG. Figure 1 As shown, the first digital twin system 100 includes a building information model 101, a data collection terminal 102, and a display terminal 103. The first digital twin system 100 can be implemented based on a computer device.
[0020] The first digital twin system 100 is used to simulate the structure of the bogie axle drive maintenance line.
[0021] The building information model 101 is used to simulate the bogie axle drive maintenance line. Here, the building information model 101 is BIM (Building Information Modeling).
[0022] The data acquisition terminal 102 is connected to the building information model 101 and is used to obtain the Internet of Things data on the bogie axle drive maintenance line and input the obtained Internet of Things data into the building information model 101.
[0023] Optionally, the IoT data collected by the data collection terminal 102 includes: status data and detection data.
[0024] The status data includes operating status, performance indicators, fault and warning information, usage history, configuration information, and energy consumption data. The status data is collected through sensors installed in the bogie axle drive maintenance line.
[0025] Here, the operating status refers to the operating status of the equipment, such as running, stopping, and pausing; performance indicators include temperature data, pressure data, speed data, vibration data, current and voltage data, displacement data, etc., which are used to evaluate the operating efficiency and wear degree of the equipment; fault and warning information are crucial for fault diagnosis and maintenance; usage history records the usage time and number of startups of the equipment, which helps to manage its maintenance cycle and lifespan; energy consumption data records the energy consumption of the equipment, which is used for energy management and cost control.
[0026] Figure 2 is a schematic diagram of the detection data. Figure 2 As shown in Figure 1, the inspection data is used to indicate detailed performance parameters and component status during operation, such as component wear, mechanical properties, electrical output, and other key performance indicators. Inspection data is mainly collected through sensors and professional diagnostic equipment.
[0027] The display terminal 103 is connected to the building information model 101 and is used to display the changes of the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model 101.
[0028] Figure 3It is a schematic diagram of the bogie axle drive maintenance line. Figure 4 This is a schematic diagram of the structure of the bogie wheel axle drive. Figure 3 and Figure 4 The working process of the bogie axle drive maintenance line is explained.
[0029] like Figure 2 As shown, the bogie wheel axle drive maintenance line includes a drive disassembly area 301, a wheelset disassembly area 302, a wheel cake maintenance area 303, an axle maintenance area 304, an axle box assembly area 305, a drive assembly area 306 and a running-in test area 307 which are connected in sequence.
[0030] like Figure 3 As shown, the bogie wheel axle drive 400 includes: an axle box 401, a gear box 402, a wheel cake 403, an axle 404 and a traction motor 405. Two wheel cakes 403 are respectively installed on both sides of the axle 404, the two wheel cakes 403 and the axle 404 constitute a wheelset, the gear box 402 is installed on the wheelset, the traction motor 405 is connected to the axle 404, and the axle box 401 is installed at both ends of the axle 404.
[0031] The drive decomposition area 301 is used to decompose the gearbox 402, the axle box 401 and the traction motor 405 from the bogie wheel axle drive 400 to obtain the gearbox 402, the axle box 401, the traction motor 405 and the wheel set. For example, before decomposing the gearbox 402, it is necessary to remove the lower box drain plug of the gearbox 402, put the lubricating oil in the gearbox 402 into a designated storage container, and then decompose the gearbox 402 from the bogie wheel axle drive 400. It is also possible to record the vehicle number and position of the drive device, the traction motor 405, the wheel factory code and number, the gearbox 402, the suspension beam, and the number of the grounding device; during the decomposition process, the numbers of the axle box bearings, the axle box 401, the axle 404, the master and slave gears and other related accessories can be recorded. The wheelset disassembly area 302 is used to disassemble the wheelset to obtain the wheel axle 404 and the wheel cake 403. For example, before disassembling the wheelset, the wheelset needs to be hoisted onto the wheel withdrawal equipment, the guide sleeve is installed on the shaft head neck, the screw plug on the oil filling hole of the wheel cake 403 is removed, and the oil pipe connection joint is installed at the oil filling hole and tightened. Then the wheel withdrawal counter-press can be started to disassemble the tooth side wheel cake from the wheel axle 404. The disassembled wheel cake 403 is transferred to the wheel cake maintenance area 303 and the disassembled wheel axle 404 is transferred to the wheel axle maintenance area 304 by the overhead crane, thereby completing the wheelset disassembly operation.
[0032] The wheel cake repair area 303 is used to repair the wheel cake 403. Exemplarily, repairing the wheel cake 403 includes: disassembling and repairing the brake disc on the wheel cake 403, and then assembling the brake disc back to the wheel cake after the brake disc repair is completed. Optionally, the brake disc is automatically assembled by an assembly robot to achieve automation and standardization of brake disc assembly, thereby ensuring the assembly speed and quality of the brake disc.
[0033] The wheel axle maintenance area 304 is used to repair the wheel axle 404 and install the wheel axle 404 and the wheel cake 403 to obtain a wheelset. Exemplarily, repairing the wheel axle 404 includes: cleaning, measuring, flaw detection and other maintenance operations on the disassembled wheel axle 404 to ensure the quality of the wheel axle 404. When the wheel axle 404 and the wheel cake 403 are installed to obtain a wheelset, the wheel axle 404 and the wheel cake 403 can be hoisted to the wheel pressing equipment by an overhead crane, and the wheel pressing equipment is used to press the wheel axle 404 and the wheel cake 403.
[0034] Axle box assembly area 305 is used to install axle box 401 on the wheel pair. Here, after needing to confirm that the model and number of each assembly component are all correct, the axle box assembly workstation can be used to carry out the assembly operation of axle box 401.
[0035] The drive assembly area 306 is used to install the traction motor 405 and the gear box 402 on the wheelset to obtain the assembled bogie wheel axle drive 400. During the assembly of the traction motor 405 and the gear box 402, the assembly quality can be ensured by torque control.
[0036] The running-in test area 307 is used to perform a running-in test on the assembled bogie axle drive 400. When the assembled bogie axle drive 400 passes the running-in test, the assembled bogie axle drive 400 has completed the overhaul and can be transferred to an idle buffer area.
[0037] In the disclosed embodiment, the scattered digital information on the bogie axle drive maintenance line is integrated, summarized, analyzed and counted through the data acquisition terminal; the changes in the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model can be intuitively displayed through the building information model and the display terminal, thereby helping the staff to manage and grasp the real-time production status of the maintenance line, thereby solving the problem of scattered basic data on site and lack of digital means of maintenance management, and realizing real-time, accurate and effective management of the bogie axle drive maintenance line.
[0038] Figure 5 A structural schematic diagram of a bogie axle drive maintenance line digital twin system provided by another exemplary embodiment of the present disclosure is shown. The first digital twin system 100 can be implemented based on a computer device.
[0039] like Figure 5As shown, the data acquisition terminal 101 of the first digital twin system 100 is connected to the maintenance execution management system 501 , and the Internet of Things data is sent to the data acquisition terminal 101 through the maintenance execution management system 501 .
[0040] The maintenance execution management system is a system used to manage the bogie axle drive maintenance line.
[0041] Figure 6 is a schematic diagram of the building information model, such as Figure 6 As shown, optionally, the building information model 101 is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
[0042] That is, the building information model 101 is used to simulate the bogie axle drive maintenance line in five aspects: product, equipment, personnel, environment and system, so as to simulate a virtual workshop. The product is the bogie axle drive that is maintained on the bogie axle drive maintenance line; the equipment is the multiple equipment involved in various areas of the bogie axle drive maintenance line; the personnel is the staff operating the bogie axle drive maintenance line; the environment is the physical environment of the bogie axle drive maintenance line; and the system is the maintenance execution management system 501.
[0043] Figure 7 It is a workflow diagram of building information modeling, such as Figure 7 As shown, after the data acquisition terminal 102 sends the IoT data to the building information model, the building information model 101 first performs initialization processing on the data, such as format conversion, clearing abnormal values, etc. The IoT data after initialization processing can be sent to the virtual workshop simulated by the building information model. Since the IoT data is sent in real time, the virtual workshop can also perform real-time data linkage with the equipment in the actual bogie axle drive maintenance line after receiving the data.
[0044] For example, in terms of products, the building information model 101 can simulate the full life cycle information of the bogie axle drive in real time. For example, the product's process data, quality data, work order data, etc. can be dynamically stored in the virtual product's label, accompanying the product's entire life cycle.
[0045] In terms of equipment, the building information model 101 can link the actions of multiple devices involved in various areas of the bogie axle drive maintenance line (that is, simulate the operation of the equipment in real time), and can also monitor the working status of these devices. For example, the actions, spatial positions, and operating states of various devices such as robots, AGVs, and maintenance equipment in the bogie axle drive maintenance line can be linked in real time to achieve simulation of each device.
[0046] In terms of personnel, the building information model 101 can link the actions of the staff (that is, simulate the actions of the staff in real time).
[0047] In terms of environment, the building information model 101 can analyze and monitor environmental information. For example, it can display the current maintenance environment parameter information of the workshop and the changes in the workshop environment parameters over a period of time in real time, and can issue early warnings for environmental parameters according to manufacturing process requirements.
[0048] In terms of the system, the building information model 101 can control the production process of the maintenance execution management system 101, and can also monitor the maintenance execution management system 101. For example, it can link the production plan progress, operation plan progress, process progress and other information in real time. Among them, the inventory status, logistics situation, maintenance station process, the number of products under repair and other information can also be visualized and analyzed and managed in the digital space.
[0049] Optionally, the data acquisition terminal 102 acquires data on the bogie axle drive maintenance line through a twin coding system, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and building structure geographic location code.
[0050] Among them, the maintenance process coding includes coding of vehicle models, maintenance processes, storage areas, maintenance spaces, procedures, and process steps.
[0051] The overhaul component coding includes coding of axles, wheel discs, gearboxes, traction motors and axle boxes.
[0052] Equipment and facility coding includes coding the type, model, manufacturer, and department to which the equipment belongs.
[0053] The geographic location coding of building structures includes the coding of building structures in different locations, different regions and different levels.
[0054] In the twin coding system, each product component, process, equipment and building has a unique code, which exists in both the actual bogie axle drive maintenance line workshop and the virtual workshop simulated by the building information model 101. In the IoT data acquired by the building information model 101, each data corresponds to a code, which is used to indicate the source of a certain data. The building information model 101 can import each data in the IoT data into the corresponding model through the code.
[0055] Alternatively, if Figure 5 As shown, the display terminal 103 includes a primary screen, a secondary screen and a tertiary screen.
[0056] Figure 8 is a schematic diagram of the primary screen, the secondary screen and the tertiary screen, where Figure 8 Part (a) is a schematic diagram of the primary screen. Figure 8 Part (b) is a schematic diagram of the secondary screen. Figure 8 Part (c) is a schematic diagram of the three-level screen. Figure 8 Describe the display side.
[0057] like Figure 8 As shown in part (a) of FIG. 1 , the primary screen is a large screen set in various areas of the bogie axle drive maintenance line. The primary screen is used to display the building information model 101 and key performance indicators, which are driven by real-time synchronized inspection data and status data and presented in a dynamic and detailed view through the building information model 101. Workers can use this information to quickly identify potential problem areas. Here, the key performance indicators can be set according to experience, for example, some data can be selected from the status data and inspection data as key performance indicators to be displayed on the primary screen.
[0058] like Figure 8 As shown in part (b) of FIG. 1 , the secondary screen is, for example, a display screen of a plurality of workstations. The secondary screen is used to display the local structure of the building information model 101. For example, the component view of a component in the building information model 101 and the status of each part of the component (including running, faulty, normal, etc.) can be displayed. The staff can perform more specific data analysis on the secondary screen to achieve detailed fault diagnosis.
[0059] like Figure 8 The third-level screen shown in part (c) is, for example, a screen of a production scheduling center. The third-level screen is used to statistically integrate the data in the building information model 101, and can quickly query and export key data. It is a data display page that integrates, summarizes, and statistically analyzes the collected system data.
[0060] Optionally, the three-level screen can be divided into three areas: a left screen area, a middle screen area, and a right screen area according to left, middle, and right. The left screen area is used to display the maintenance execution system 501. In the left screen area, historical work orders can be selected through a filter box (filtered by work order number, time, repair process, vehicle model, abnormality, etc.) to output a list of work orders that meet the requirements.
[0061] The middle screen area is used to display the work order number currently being repaired and its corresponding process flow line and current process (distinguishing between completed and unfinished processes). Clicking a process flow can display its maintenance (historical) data in the form of a drop-down box, and the unfinished process data is empty. In other words, there is data interaction between the left screen area and the middle screen area.
[0062] The right screen area is used to display the overall overview of the building information model 101 in a bird's-eye view. After the staff selects a work order in the middle screen area, the right screen area can display the process flow line and the process position of the current wheel drive in the virtual space in the form of visual lines (for example, in the form of highlight flashing reminders), and after the staff selects the process flow in the left screen area, the right screen area can connect the visual lines to present the process flow and maintenance data in a floating window. That is, the middle screen area can control the right screen area.
[0063] The first, second and third level screens can be used to trace the completed maintenance tasks, reproduce the operation process, read and count the maintenance process data, and assist production personnel in improving maintenance processes or investigating accident processes. It can also enable staff to accurately understand the on-site maintenance operation status, track and manage the production in the area in real time, and quickly grasp the on-site situation.
[0064] Optionally, in addition to the primary screen, the secondary screen and the tertiary screen, the display terminal may also include a portable screen (not shown). The portable screen is, for example, a screen on a handheld terminal device such as a mobile phone or a tablet computer. The staff can query data from the building information model through the portable screen, and can also upload status data and detection data from field surveys through the portable screen.
[0065] Through the portable screen, on-site operation data can be quickly reported, and instant reporting and quick query of on-site data can be achieved. The summary process of maintenance record sheets is unified, which greatly reduces repetitive work. It also realizes the synchronous display of on-site personnel operation data and equipment operation data, effectively improving the efficiency of on-site information management, realizing on-site paperless operations, and improving the timeliness of on-site task feedback.
[0066] The following is a method embodiment of the present application. For details not described in detail in the method embodiment, reference may be made to the above system embodiment.
[0067] Fig. 9A flowchart of a bogie axle drive maintenance line digital twin method provided by an exemplary embodiment of the present disclosure is shown. The method can be Figure 1 or Figure 5 The digital twin system of the bogie axle drive maintenance line is shown. Fig. 9 , the method comprising: In step 901, IoT data on the bogie axle drive maintenance line is obtained.
[0068] In step 902, the acquired IoT data is input into the building information model.
[0069] Building Information Modeling is used to simulate the bogie axle drive maintenance line.
[0070] In step 903, changes in the IoT data in the bogie axle drive maintenance line simulated by the building information model are displayed on the display terminal.
[0071] Among them, the bogie wheel axle drive maintenance line includes a drive disassembly area, a wheelset disassembly area, an axle cake repair area, an axle maintenance area, an axle box assembly area, a drive assembly area and a running-in test area which are connected in sequence. The drive disassembly area is used to disassemble the gearbox, axle box and traction motor from the bogie wheel axle drive to obtain the gearbox, axle box, traction motor and wheelset. The wheelset disassembly area is used to disassemble the wheelset to obtain the axle and wheel cake. The wheel cake maintenance area is used to repair the wheel cake. The axle maintenance area is used to repair the axle and install the axle and wheel cake to obtain the wheelset. The axle box assembly area is used to install the axle box on the wheelset. The drive assembly area is used to install the traction motor and gearbox on the wheelset to obtain the assembled bogie wheel axle drive. The running-in test area is used to perform a running-in experiment on the assembled bogie wheel axle drive.
[0072] Optionally, the building information model is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
[0073] Optionally, the IoT data includes status data and detection data; wherein the status data includes operating status, performance indicators, fault and warning information, usage history, configuration information and energy consumption data; and the detection data includes the degree of wear of components, mechanical properties and electrical output data.
[0074] Optionally, the display end includes a primary screen, a secondary screen and a tertiary screen, and displays changes in the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model on the display end, including: displaying the building information model and key performance indicators on the primary screen, the key performance indicators are determined based on status data and detection data; displaying the local structure of the building information model on the secondary screen; and based on the tertiary screen, statistically integrating the data in the building information model.
[0075] Optionally, IoT data on the axle drive maintenance line is obtained, including: based on a twin coding system, data on the bogie axle drive maintenance line is obtained, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and construction result geographic location code.
[0076] It should be noted that the digital twin method of the bogie axle drive maintenance line provided in the above embodiment and the digital twin system embodiment of the bogie axle drive maintenance line belong to the same concept, and the specific implementation process is detailed in the method embodiment, which will not be repeated here.
[0077] Fig.10 Schematic diagram of the structure of the computer device provided by the embodiment of the present disclosure. Fig.10 As shown, the computer device 1000 includes: a processor 1001 and a memory 1002 .
[0078] The processor 1001 may include one or more processing cores, such as a 4-core processor, an 8-core processor, etc. The processor 1001 may be implemented in at least one hardware form of DSP (Digital Signal Processing), FPGA (Field-Programmable Gate Array), and PLA (Programmable Logic Array). The processor 1001 may also include a main processor and a coprocessor. The main processor is a processor for processing data in the awake state, also known as a CPU (Central Processing Unit); the coprocessor is a low-power processor for processing data in the standby state. In some embodiments, the processor 1001 may be integrated with a GPU (Graphics Processing Unit), which is responsible for rendering and drawing the content to be displayed on the display screen. In some embodiments, the processor 1001 may also include an AI (Artificial Intelligence) processor, which is used to process computing operations related to machine learning.
[0079] The memory 1002 may include one or more computer-readable storage media, which may be non-transitory. The memory 1002 may also include high-speed random access memory and non-volatile memory, such as one or more disk storage devices and flash memory storage devices.
[0080] Those skilled in the art will understand that Fig.10 The structure shown in the figure does not constitute a limitation on the computer device 1000, and the computer device 1000 may include more or less components than those shown in the figure, or combine some components, or adopt a different component arrangement.
[0081] The above description is only an optional embodiment of the present disclosure and is not intended to limit the present disclosure. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure.
Claims
1. A digital twin system for a bogie axle drive maintenance line, characterized in that: comprising a first digital twin system, the first digital twin system being used to simulate the structure of the bogie axle drive maintenance line; The bogie wheel axle drive maintenance line comprises a drive decomposition area, a wheelset decomposition area, an axle cake repair area, an axle maintenance area, an axle box assembly area, a drive assembly area and a running-in test area connected in sequence, wherein the drive decomposition area is used to decompose the gear box, the axle box and the traction motor from the bogie wheel axle drive to obtain the gear box, the axle box, the traction motor and the wheelset, the wheelset decomposition area is used to decompose the wheelset to obtain the axle and the wheel cake, the wheel cake maintenance area is used to repair the wheel cake, the axle maintenance area is used to repair the wheel axle, and install the axle and the wheel cake to obtain the wheelset, the axle box assembly area is used to install the axle box on the wheelset, the drive assembly area is used to install the traction motor and the gear box on the wheelset to obtain the assembled bogie wheel axle drive, and the running-in test area is used to perform a running-in test on the assembled bogie wheel axle drive; The first digital twin system includes: A building information model for simulating the bogie axle drive maintenance line; A data acquisition terminal, the data acquisition terminal is connected to the building information model, and is used to obtain the Internet of Things data on the bogie axle drive maintenance line, and input the obtained Internet of Things data into the building information model; A display end, the display end is connected to the building information model, and is used to display the changes of the Internet of Things data in the bogie axle drive maintenance line simulated by the building information model.
2. The system according to claim 1, characterized in that The building information model is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
3. The system according to claim 2, characterized in that The IoT data includes status data and detection data; wherein the status data includes operating status, performance indicators, fault and warning information, usage history, configuration information and energy consumption data; the detection data includes the degree of wear, mechanical properties and electrical output data of components.
4. The system according to claim 3, characterized in that The display terminal includes a primary screen, a secondary screen and a tertiary screen; The primary screen is used to display the building information model and key performance indicators, wherein the key performance indicators are determined based on the status data and the detection data; The secondary screen is used to display the local structure of the building information model; The third-level screen is used to statistically integrate the data in the building information model.
5. The system according to any one of claims 1 to 4, characterized in that: The data acquisition end obtains the data on the bogie axle drive maintenance line through a twin coding system, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and construction result geographic location code.
6. A digital twin method for a bogie axle drive maintenance line, characterized in that: The method comprises: Obtaining Internet of Things data on the bogie axle drive maintenance line; Inputting the acquired IoT data into a building information model, wherein the building information model is used to simulate the bogie axle drive maintenance line; Displaying the changes of the IoT data in the bogie axle drive maintenance line simulated by the building information model on a display terminal; The bogie wheel axle drive maintenance line comprises a drive decomposition area, a wheelset decomposition area, an axle cake repair area, an axle maintenance area, an axle box assembly area, a drive assembly area and a running-in test area which are connected in sequence. The drive decomposition area is used to decompose the gear box, the axle box and the traction motor from the bogie wheel axle drive to obtain the gear box, the axle box, the traction motor and the wheelset. The wheelset decomposition area is used to decompose the wheelset to obtain the axle and the wheel cake. The wheel cake maintenance area is used to repair the wheel cake. The axle maintenance area is used to repair the axle and install the axle and the wheel cake to obtain the wheelset. The axle box assembly area is used to install the axle box on the wheelset. The drive assembly area is used to install the traction motor and the gear box on the wheelset to obtain the assembled bogie wheel axle drive. The running-in test area is used to perform a running-in test on the assembled bogie wheel axle drive.
7. The method according to claim 6, characterized in that The building information model is also used to simulate the physical environment of the bogie axle drive maintenance line, the staff operating on the bogie axle drive maintenance line, the first bogie axle drive being maintained on the bogie axle drive maintenance line, and the maintenance execution management system for managing the bogie axle drive maintenance line.
8. The method according to claim 7, characterized in that The IoT data includes status data and detection data; wherein the status data includes operating status, performance indicators, fault and warning information, usage history, configuration information and energy consumption data; the detection data includes the degree of wear, mechanical properties and electrical output data of components.
9. The method according to claim 8, characterized in that The display terminal includes a primary screen, a secondary screen and a tertiary screen. The step of displaying the changes of the IoT data in the bogie axle drive maintenance line simulated by the building information model on a display terminal includes: displaying the building information model and key performance indicators on the primary screen, wherein the key performance indicators are determined based on the status data and the detection data; Displaying the local structure of the building information model on the secondary screen; Based on the three-level screen, the data in the building information model is statistically integrated.
10. The method according to any one of claims 6 to 9, characterized in that: The obtaining of the IoT data on the axle drive maintenance line includes: Based on the twin coding system, data on the bogie axle drive maintenance line is obtained, and the twin coding system includes: maintenance process code, maintenance component code, equipment and facility code, and construction result geographic location code.
Citation Information
Cited By
Intelligent maintenance method and equipment for axle drive of bogie
CN121275369A