Device for testing linting degree of raised fabric

Abstract

The invention provides a raised fabric linting degree testing device which comprises a leveling base, a supporting assembly, a sample carrying transfer box, an adsorption assembly and a control module, the supporting assembly is fixedly arranged on the leveling base, and the sample carrying transfer box is rotationally connected to the supporting assembly and used for containing and rolling a fabric sample; the adsorption assembly is used for adsorbing and collecting flock fibers falling from a fabric sample in the rolling process; the control module is used for obtaining the quality of the flock fibers; obtaining a picture of the fluff fibers; performing gray processing on the photo to obtain a first image; according to the pixel distribution of the first image, determining the number of hair slip and the density of hair slip; and the linting degree is determined according to the initial quality of the fabric sample, the quality of the fluff fibers, the linting quantity and the linting density, so that the problems that a traditional test method is single in evaluation index and depends on subjective judgment of testers are solved, and the reliability and the accuracy of a test result are effectively improved.

Description

Technical Field

[0001] The present application belongs to the technical field of fabric detection, and more specifically, relates to a device for testing the lint degree of pile fabric. Background Art

[0002] Pile fabric is a kind of fabric with fine pile on the surface. It is increasingly favored by consumers due to its unique softness, warmth retention, and delicate, smooth, shiny, high-end and luxurious appearance.

[0003] With the widespread application of pile fabrics, a series of test methods have been established to characterize the degree of hair loss of pile fabrics, such as the tape pull-off method, the friction adhesion method, the Martindale method, the fabric weight loss method after washing, etc. However, the evaluation indicators of the above test methods are single and rely on the subjective judgment of the testers, which can easily lead to a large deviation between the test results and the actual experience. Summary of the invention

[0004] The purpose of the present application is to provide a device for testing the lint degree of pile fabrics, aiming to solve the problem that the current lint degree test method for characterizing pile fabrics has a single evaluation index and relies on the subjective judgment of the tester, which easily leads to a large deviation between the test results and the actual experience.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present application is to provide a device for testing the degree of fluffing of pile fabrics, including a leveling base, a supporting assembly, a sample transfer box, an adsorption assembly and a control module. The supporting assembly is fixedly arranged on the leveling base, the sample transfer box is rotatably connected to the supporting assembly for accommodating and tumbling the fabric sample, the adsorption assembly is used to absorb and collect the fluff fibers dropped by the fabric sample during the tumbling process, and the control module is used to: Get the quality of the fluff fibers; Get photos of the fuzz fibers; Performing grayscale processing on the photo to obtain a first image; Determine the amount and density of hair loss according to pixel distribution of the first image; The degree of linting is determined based on the initial mass of the fabric sample, the mass of the lint fibers, the amount of lint, and the lint density.

[0006] In one embodiment, the control module is used to determine the hair loss amount and hair loss density according to the pixel distribution of the first image, specifically including: Performing histogram equalization processing on the first image to obtain a second image; Performing brightness enhancement processing on the second image to obtain a third image; Performing binary conversion processing on the third image to obtain a fourth image; Performing dilation processing on the fourth image to obtain a fifth image; Performing denoising on the fifth image to obtain a sixth image; The number of fluff fibers in the sixth image is counted to determine the amount of hair loss.

[0007] In one embodiment, the control module is used to determine the hair loss amount and hair loss density according to the pixel distribution of the first image, and specifically includes: calculating the area of ​​the foreground pixels in the fourth image; The hair loss density is determined based on the area of ​​the foreground pixel and the preset pixel area.

[0008] In one embodiment, the control module is used to determine the degree of lint according to the initial mass of the fabric sample, the mass of the fluff fibers, the amount of lint, and the lint density, specifically including: Determine the linting quality grade based on the initial mass of the fabric sample and the mass of the lint fibers; Determine the level of hair loss according to the amount of hair loss; Determine the hair loss density level based on the hair loss density; The degree of shedding is determined based on the shedding quality grade, shedding quantity grade, and shedding density grade.

[0009] In one embodiment, the supporting assembly includes a first bracket and a second bracket, the sample transfer box includes a transfer box body, a first rotating shaft, a second rotating shaft, a first shaft seat, a second shaft seat and a first driving unit, the first bracket and the second bracket are spaced apart on the leveling base, the first shaft seat and the second shaft seat are fixedly arranged on opposite sides of the transfer box body along the arrangement direction of the first bracket and the second bracket, one end of the first rotating shaft is fixedly connected to the first shaft seat, and the other end is rotatably connected to the first bracket, one end of the second rotating shaft is fixedly connected to the second shaft seat, and the other end is rotatably connected to the second bracket, the first driving unit is fixedly arranged on the second bracket and rotatably connected to the second rotating shaft, and the first driving unit is used to rotate the transfer box body to a rotating state, or to stop the transfer box body to a stationary state.

[0010] In one embodiment, the first driving unit includes a driving motor and a deceleration element. The driving motor is fixedly mounted on the second bracket and is rotationally connected to the deceleration element. The deceleration element is rotationally connected to the second rotating shaft. The control module is communicatively connected to the driving motor.

[0011] In one embodiment, the sample transfer box further comprises a plurality of special-shaped billiard balls arranged inside the transfer box body, and the special-shaped billiard balls are special-shaped silica gel balls or special-shaped rubber balls.

[0012] In one embodiment, the adsorption assembly includes a first electrostatic suction cup, a second electrostatic suction cup and a second driving unit. A fixing groove and a switch box door are respectively provided on opposite sides of the rotating box body. The fixing groove is located on the outer side of the rotating box body. The first electrostatic suction cup is embedded in the fixing groove and is directly opposite to the inner side of the corresponding position of the rotating box body to form an electrostatic adsorption area. The second driving unit is movably arranged on the leveling base and drives the second electrostatic suction cup; When the rotating box body is in a rotating state, the first electrostatic suction cup is used to absorb and collect the fluff fibers of the fabric sample to the electrostatic adsorption area. When the rotating box body is in a stationary state, the second driving unit is used to drive the second electrostatic suction cup along the fixed groove and the arrangement direction of the switch box door until the second electrostatic suction cup enters the rotating box body through the switch box door and reaches the first workstation. The second electrostatic suction cup is then adjacent to the electrostatic adsorption area, and the second electrostatic suction cup is correspondingly used to absorb and collect the fluff fibers located on the electrostatic adsorption area.

[0013] In one of the embodiments, a buffer abutment gasket is provided on the edge ring of the second electrostatic suction cup, and a buffer abutment area is provided on the outer edge ring of the electrostatic adsorption area; when the rotating box body is in a stationary state and the second electrostatic suction cup is located in the first working position, the buffer abutment gasket is elastically abutted between the second electrostatic suction cup and the buffer abutment area.

[0014] In one embodiment, it also includes a shockproof base and a balance assembly, the leveling base is provided with a hollow area, the shockproof base is located in the hollow area and avoids the leveling base, and the balance assembly is fixedly arranged on the shockproof base; When the rotating box body is in a stationary state, the fixed grooves and the switch box door are arranged at intervals in the vertical direction, and the switch box door intervals are located below the fixed grooves, and the balance assembly intervals are located below the switch box door. The second driving unit is used to drive the second electrostatic suction cup in the vertical direction until the second electrostatic suction cup enters the rotating box body through the switch box door and reaches the first station. After the second electrostatic suction cup adsorbs and collects the fluff fibers located in the electrostatic adsorption area, the second driving unit is used to drive the second electrostatic suction cup in the vertical direction until the second electrostatic suction cup leaves the rotating box body through the switch box door and reaches the second station. The second electrostatic suction cup is then supported on the balance assembly, and the balance assembly is used to weigh the initial mass of the fabric sample and the mass of the fluff fibers accordingly.

[0015] In one embodiment, the second driving unit includes a telescopic bracket and a support tray, the telescopic bracket is fixedly arranged at the edge of the hollow area and avoids the balance assembly in the vertical direction, the telescopic bracket is driven to connect to the support tray in the vertical direction, and the support tray is located above the balance assembly, the second electrostatic chuck is fixedly arranged on the support tray, and the control module is communicatively connected to the telescopic bracket, the first electrostatic chuck and the second electrostatic chuck; When the rotating box body is in a stationary state, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup enter the rotating box body through the switch box door and the second electrostatic suction cup reaches the first station. After the second electrostatic suction cup adsorbs and collects the fluff fibers located in the electrostatic adsorption area, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup leave the rotating box body through the switch box door and the second electrostatic suction cup reaches the second station. The telescopic bracket and the support tray are then relatively separated in the vertical direction, and the telescopic bracket is located below the support tray. The support tray and the second electrostatic suction cup are then supported on the balance assembly together.

[0016] In one of the embodiments, a plug-in groove is provided at the bottom of the support tray, and the telescopic bracket is provided with a plug-in guide column adapted to the plug-in groove to form a plug-in fit along the vertical direction.

[0017] In one of the embodiments, it also includes a camera assembly, which is movably arranged on the second bracket; the rotating box body is in a stationary state, and when the second electrostatic suction cup adsorbs and collects the fluff fibers located in the electrostatic adsorption area, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup leave the rotating box body through the switch box door and the second electrostatic suction cup reaches the third station or the second station, and the camera assembly is correspondingly used to take pictures of the fluff fibers located on the second electrostatic suction cup.

[0018] In one embodiment, the camera assembly includes a third driving unit and a camera body, the third driving unit is movably disposed on the second bracket and is driven to connect to the camera body in a horizontal direction, and the control module is communicatively connected to the third driving unit and the camera body; when the rotating box body is in a stationary state, when the second electrostatic suction cup reaches the third station or the second station, the third driving unit is correspondingly used to drive the camera body in a horizontal direction until the camera body is suspended above the second electrostatic suction cup.

[0019] In one of the embodiments, it also includes a protective shell, which is fixedly mounted on the leveling base and covers the second bracket. The first drive unit and the third drive unit are both located inside the protective shell. The protective shell also has a first opening that avoids the movement trajectory of the second rotating shaft and a second opening that avoids the movement trajectory of the third drive unit.

[0020] In one of the embodiments, the control module is fixedly mounted on the second bracket and is located inside the protective shell. The protective shell is also provided with a display screen and operation buttons. The control module is respectively communicatively connected to the display screen and the operation buttons.

[0021] In one embodiment, the leveling base includes a base body, a leveling foot and a spirit level, wherein the leveling foot is threadedly connected to the bottom of the base body, and the spirit level is fixedly arranged on the top of the base body.

[0022] The beneficial effect of the lint degree testing device for pile fabrics provided in the present application is that, compared with the prior art, the lint degree testing device for pile fabrics realizes tumbling and collision processing of fabric samples by rotating the sample transfer box, which can better simulate the complex stress conditions that fabric samples are subjected to during actual use and wearing, and on this basis, the lint fibers dropped by the fabric sample during the tumbling process are adsorbed and collected by the adsorption component, and the initial mass of the fabric sample, the mass of the lint fibers and photos of the lint fibers are obtained by the control module, which can quantitatively reflect the weight loss of the fabric sample, as well as the distribution and quantity of the lint fibers, and then the lint degree of the pile fabric can be comprehensively determined based on the mass of the lint fibers, the amount of lint and the lint density, thereby overcoming the problem that the traditional testing method has a single evaluation indicator and relies on the subjective judgment of the tester, thereby effectively improving the reliability and accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 A schematic diagram of the structure of a device for testing the degree of linting of pile fabrics provided in one embodiment of the present application; Figure 2 for Figure 1 The schematic diagram of the main structure of the pile fabric lint degree testing device shown; Figure 3 for Figure 2 The front view structural diagram of the pile fabric lint degree testing device shown in the figure omits the protective shell; Figure 4 for Figure 1 The schematic diagram of the structure of the top view of the transfer box main body in the device for testing the degree of linting of pile fabrics is shown in a static state; Figure 5 for Figure 1 The schematic diagram of the structure of the transfer box in the device for testing the degree of linting of pile fabrics, when viewed from above, is in a stationary state; Figure 6 for Figure 1 A schematic diagram showing the positional relationship between the electrostatic adsorption area and the buffer contact area of ​​the transfer box body in the device for testing the degree of linting of pile fabrics; Figure 7 for Figure 1 The schematic diagram of the structure of some adsorption components in the device for testing the degree of linting of pile fabrics is shown; Figure 8 for Figure 7 A schematic diagram of the partially enlarged structure of the adsorption component shown.

[0025] In the figure: 10, a device for testing the degree of linting of pile fabrics; 100, a leveling base; 110, a base body; 111, a hollow area; 120, a leveling foot; 130, a spirit level; 200, a supporting assembly; 210, a first bracket; 220, a second bracket; 300, a sample transfer box; 310, a transfer box body; 311, a fixing groove; 312, a switch box door; 313, an electrostatic adsorption area; 314, a buffering abutment area; 320, a first rotating shaft; 330, a second rotating shaft; 340, a first shaft seat; 350, a second shaft seat ; 360, first drive unit; 361, drive motor; 362, deceleration element; 400, adsorption assembly; 410, first electrostatic suction cup; 420, second electrostatic suction cup; 421, buffer abutment gasket; 430, second drive unit; 431, telescopic bracket; 432, support tray; 500, control module; 600, shockproof base; 700, balance assembly; 800, camera assembly; 810, third drive unit; 820, camera body; 900, protective housing; 910, display screen; 920, operation button. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0028] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0030] Please also read Figure 1 , Figure 2 and Figure 3 , a lint-shedding degree testing device 10 for pile fabrics provided in an embodiment of the present application is now described. The lint-shedding degree testing device 10 for pile fabrics includes a leveling base 100, a supporting assembly 200, a sample transfer box 300, an adsorption assembly 400, and a control module 500, wherein the supporting assembly 200 is fixedly arranged on the leveling base 100, the sample transfer box 300 is rotatably connected to the supporting assembly 200 for receiving and rolling fabric samples (not shown in the figure), thereby forming an impact effect on the fabric samples to simulate the complex stress conditions to which the fabric samples are subjected in actual wearing, the adsorption assembly 400 is used to absorb and collect the lint fibers dropped by the fabric samples during the rolling process (not shown in the figure), and the control module 500 is correspondingly used for: Get the quality of the fluff fibers; Get photos of the fuzz fibers; Performing grayscale processing on the photo to obtain a first image; Determine the amount and density of hair loss according to pixel distribution of the first image; The degree of linting is determined based on the initial mass of the fabric sample, the mass of the lint fibers, the amount of lint, and the lint density.

[0031] It should be noted that, in this embodiment, the control module 500 is a module with control capability and capable of data processing. Exemplarily, the control module 500 may be a central processing unit (CPU), a micro controller unit (MCU), or a module with equivalent functions.

[0032] It should be noted that, in the present embodiment, the initial mass of the above-mentioned fabric sample is the mass of the fabric sample before tumbling. The control module 500 can quantitatively reflect the weight loss of the pile fabric by obtaining the initial mass of the fabric sample and the mass of the fluff fibers. By obtaining photos of the fluff fibers, the morphology, distribution, quantity and other information of the fallen fluff fibers can be saved in the form of images, laying a data foundation for steps such as image processing and statistical analysis.

[0033] Furthermore, in this embodiment, the control module 500 can use MATLAB image processing software to perform grayscale processing on the photo to obtain a first image. Compared with the original multi-channel color photo, the first image obtained by grayscale processing only retains the single-channel brightness information, which can make the brightness difference between the fluff fiber and the background more intuitive, and then it can be easier to distinguish the fluff fiber from the background through threshold segmentation, edge detection and other methods, which is beneficial to subsequent image processing and provides a data basis for statistical hair loss quantity, hair loss density, etc.

[0034] Furthermore, in this embodiment, the control module 500 may determine the amount and density of hair loss according to the pixel distribution of the first image, including: performing histogram equalization processing on the first image to enhance the contrast of the first image to obtain a second image; performing brightness enhancement processing on the second image to obtain a third image; performing binary conversion processing on the third image to obtain a fourth image; performing expansion processing on the fourth image to obtain a fifth image; performing denoising processing on the fifth image to obtain a sixth image; and counting the number of fluff fibers in the sixth image to determine the amount of hair loss.

[0035] Furthermore, in this embodiment, the control module 500 may perform brightness enhancement processing on the second image by using an addition operation to perform numerical addition operations of the same magnitude on each pixel of the second image, thereby improving the overall brightness of the second image to facilitate subsequent observation or analysis.

[0036] Furthermore, in this embodiment, the control module 500 may perform binary conversion processing on the third image, including: comparing the gray value of each pixel in the third image with a threshold value, determining pixels with gray values ​​greater than the threshold value as 1 (foreground pixels), and determining pixels with gray values ​​less than or equal to the threshold value as 0 (background pixels), thereby obtaining a binary image matrix (fourth image) composed of 0 and 1. In order to facilitate the rapid positioning of the fluff fibers and improve the recognition of the fluff fibers, the fluff fibers (foreground pixels) may be represented by white (1) and the background by black (0). If the control module 500 performs binary conversion processing on the third image, the fluff fibers (foreground pixels) are represented by black (0) and the background is represented by white (1), and the third image may be inverted, thereby improving the recognition of the fluff fibers.

[0037] Furthermore, in this embodiment, the control module 500 may perform expansion processing on the fourth image, which may include: widening the boundary of the foreground (fuzzy fibers) outward by one pixel or more pixels in the fourth image, filling the holes or breaks in the foreground (fuzzy fibers), thereby increasing the brightness of the foreground pixels (fuzzy fibers); specifically, a kernel function may be used to scan each pixel position in the fourth image. When the center of the kernel function is aligned with a pixel in the fourth image, if a foreground pixel (1) in the kernel function overlaps with the scanned area, the corresponding center pixel will be assigned the foreground pixel (1).

[0038] Furthermore, in this embodiment, the control module 500 may perform denoising on the fifth image, including: processing the fifth image with a 3*3 median filter to remove high-frequency noise in the fifth image, while retaining the fiber edges and morphological features, weakening single pixel points such as "isolated bright spots" or "black spots" whose brightness or grayscale values ​​are obviously too high or too low, thereby reducing interference with subsequent identification and counting, and thereby improving the accuracy of subsequent villi fiber statistics.

[0039] Furthermore, in this embodiment, the control module 500 determines the amount and density of hair loss according to the pixel distribution of the first image and may also include: calculating the area of ​​the foreground pixels in the fourth image; determining the hair loss density according to the area of ​​the foreground pixels and the preset pixel area; specifically, the control module 500 can use the bwarea function to estimate the area of ​​the foreground pixels (fiber fluff) in the fourth image, and then obtain the foreground proportion according to the area of ​​the foreground pixels and the preset pixel area, and determine the foreground proportion as the hair loss density.

[0040] For example, if a high-definition camera with a maximum resolution of 10,000 × 10,000 pixels is used to take a picture of the fluff fibers, the preset pixel area is 1 × 10 8 pixels, the area of ​​the foreground pixel in the fourth image is calculated to be 1×10 6 In the case of , the foreground ratio can be obtained as 1% according to the first formula, and the foreground ratio is determined as the hair loss density. This means that in the fourth image, some pixels are detected as fluff fibers (foreground), and the remaining 99% of the pixels are background.

[0041] (1); in, A represents the area of ​​the foreground pixel, A 1 indicates the preset pixel area.

[0042] Furthermore, in the present embodiment, the control module 500 may determine the degree of lint according to the initial quality of the fabric sample, the quality of the lint fibers, the amount of lint and the density of lint, including: determining the lint quality grade according to the initial quality of the fabric sample and the quality of the lint fibers; determining the lint quantity grade according to the amount of lint; determining the lint density grade according to the lint density; determining the degree of lint according to the lint quality grade, the lint quantity grade and the lint density grade.

[0043] Furthermore, in this embodiment, the control module 500 determines the lint quality level according to the initial mass of the fabric sample and the mass of the lint fibers, which may include: calculating the fabric mass loss rate according to the initial mass of the fabric sample, the mass of the lint fibers and the second formula, and determining the lint quality level according to the fabric mass loss rate.

[0044] (2); Where m represents the mass of the fluff fiber and m1 represents the initial mass of the fabric sample.

[0045] The corresponding relationship between fabric mass loss rate and hair loss quality grade is shown in Table 1.

[0046] Table 1

[0047] It should be noted that the corresponding relationship between the fabric mass loss rate and the hair loss quality grade can be adjusted according to the actual application, and Table 1 is only an example.

[0048] The corresponding relationship between the amount of hair loss and the level of hair loss is shown in Table 2.

[0049] Table 2

[0050] It should be noted that the correspondence between the amount of hair loss and the level of hair loss can be adjusted according to actual applications, and Table 2 is only an example.

[0051] The corresponding relationship between hair loss density and hair loss density level is shown in Table 3.

[0052] Table 3

[0053] It should be noted that the correspondence between the hair loss density and the hair loss density level can be adjusted according to actual applications, and Table 3 is only an example.

[0054] Further, in the present embodiment, the control module 500 may determine the degree of hair loss according to the hair loss quality level, the hair loss quantity level and the hair loss density level, and may include: taking the average of the worst two levels among the hair loss quality level, the hair loss quantity level and the hair loss density level as the hair loss level, and rounding the average when the average is not an integer. By taking the average of the two worst indicators, it is possible to more truly reflect the deficiencies of the product in the weakest part of the hair loss performance, and avoid one indicator masking the possible hair loss problems of the other two indicators.

[0055] The beneficial effect of the lint degree testing device 10 for pile fabrics provided in the present application is that, compared with the prior art, the lint degree testing device 10 for pile fabrics realizes tumbling and collision processing of fabric samples by rotating the sample transfer box 300, and can better simulate the complex stress conditions to which fabric samples are subjected during actual use and wearing. On this basis, the adsorption component 400 adsorbs and collects the fluff fibers dropped by the fabric sample during the tumbling process, and the control module 500 obtains the initial mass of the fabric sample, the mass of the fluff fibers and photos of the fluff fibers, which can quantitatively reflect the weight loss of the fabric sample, as well as the distribution, quantity and density of the fluff fibers, and then can comprehensively determine the lint degree of the pile fabric based on the mass of the fluff fibers, the amount of lint and the lint density, thereby overcoming the problem that the traditional testing method has a single evaluation indicator and relies on the subjective judgment of the tester, and effectively improves the reliability and accuracy of the test results.

[0056] It should be noted that before conducting the test, one or more fabric samples of appropriate size need to be cut from the pile fabric sample. The fabric samples are square or circular in structure, and the peripheral sides of the fabric samples are sealed based on standard requirements to prevent the peripheral sides of the fabric samples from being worn or falling apart during the tumbling process, and to prevent the fluff fibers from falling from the peripheral sides of the fabric samples, which may ultimately affect the test results.

[0057] See also Figure 1 In the present embodiment, the leveling base 100 comprises a base body 110, a leveling foot 120 and a spirit level 130, wherein the leveling foot 120 is threadedly connected to the bottom of the base body 110, and the spirit level 130 is fixedly arranged on the top of the base body 110, and the leveling foot 120 is used to cooperate with the spirit level 130 to adjust the base body 110 to a horizontal state, thereby providing a stable and controllable testing environment, so as to facilitate the fabric sample to remain stable when placed in the sample carousel 300, and reduce the impact on the fabric sample other than the rotation of the sample carousel 300.

[0058] Specifically, in this embodiment, the base body 110 is a rectangular structure, the four leveling feet 120 are respectively threadedly connected to the four corners of the bottom of the base body 110, and the level 130 is correspondingly fixedly arranged at a corner of the top of the base body 110.

[0059] Please also read Figure 2 and Figure 3 In this embodiment, the support assembly 200 includes a first bracket 210 and a second bracket 220, and the sample transfer box 300 includes a transfer box body 310, a first rotating shaft 320, a second rotating shaft 330, a first shaft seat 340, a second shaft seat 350 and a first driving unit 360, wherein the first bracket 210 and the second bracket 220 are fixedly arranged on the top of the base body 110 and arranged at intervals relative to each other, the first shaft seat 340 and the second shaft seat 350 are respectively fixedly arranged on opposite sides of the transfer box body 310 along the arrangement direction of the first bracket 210 and the second bracket 220, one end of the first rotating shaft 320 is fixedly connected to the first shaft seat 340, and the other end opposite to the first rotating shaft 320 is fixedly connected to the first shaft seat 340, and the other end opposite to the first rotating shaft 330 is fixedly connected to the first shaft seat 340. It is rotatably connected to the first bracket 210, one end of the second rotating shaft 330 is fixedly connected to the second shaft seat 350, and the other end is rotatably connected to the second bracket 220, the first driving unit 360 is fixedly set on the second bracket 220 and rotatably connected to the second rotating shaft 330, the first driving unit 360 is used to rotate the rotating box body 310 so that the rotating box body 310 is in a rotating state, or to stop the rotating box body 310 so that the rotating box body 310 is in a stationary state; it should be noted that the rotating state of the rotating box body 310 means that the rotating box body 310 rotates at a predetermined speed, and the stationary state of the rotating box body 310 means that the rotating box body 310 stops at a predetermined position.

[0060] Specifically, in the present embodiment, the first bracket 210 and the second bracket 220 are relatively spaced apart in the horizontal direction, the rotating box body 310 is a square box structure, the first shaft seat 340 and the second shaft seat 350 are respectively fixedly arranged on the opposite sides of the rotating box body 310 in the horizontal direction, and the first shaft seat 340 is located at the center position of the corresponding side of the rotating box body 310, and the second shaft seat 350 is located at the center position of the corresponding side of the rotating box body 310. The first rotating shaft 320 extends in the horizontal direction and is fixedly connected to the center of the corresponding side of the rotating box body 310 through the first shaft seat 340. The second rotating shaft 330 extends in the horizontal direction and is fixedly connected to the center of the corresponding side of the rotating box body 310 through the second shaft seat 350, so as to realize the rotation of the rotating box body 310 along its own horizontal central axis.

[0061] See also Figure 3In the present embodiment, the first driving unit 360 includes a driving motor 361 and a deceleration element 362, wherein the driving motor 361 is fixedly mounted on the second bracket 220 and is rotationally connected to the deceleration element 362, the deceleration element 362 is rotationally connected to the second rotating shaft 330, and the deceleration element 362 is used to increase the output torque of the driving motor 361, thereby increasing the load capacity of the driving motor 361. In addition, the control module 500 is communication-connected to the driving motor 361, thereby controlling the working state of the driving motor 361.

[0062] Furthermore, in the present embodiment, the sample loading turret 300 further includes a plurality of shaped billiard balls (not shown in the figure), which are all arranged inside the turret body 310, and each shaped billiard ball is a silicone shaped sphere or a rubber shaped sphere. When the turret body 310 is in a rotating state, the plurality of shaped billiard balls are used to repeatedly impact the fabric sample, thereby simulating the complex stress conditions to which the pile fabric sample is subjected during actual wearing and use, thereby improving the reliability of the test results.

[0063] Please also read Figure 3 , Figure 4 , Figure 5 and Figure 6 In the present embodiment, the adsorption assembly 400 comprises a first electrostatic suction cup 410, a second electrostatic suction cup 420 and a second driving unit 430. A fixing groove 311 and a switch door 312 are respectively provided on opposite sides of the rotating box body 310. The fixing groove 311 is located on the outer side of the rotating box body 310. The first electrostatic suction cup 410 is embedded in the fixing groove 311 and forms an electrostatic adsorption area 313 on the inner side of the corresponding position of the rotating box body 310, that is, the electrostatic adsorption area 313 is located on the inner side of the rotating box body 310 and faces the first electrostatic suction cup 410. The switch door 312 is hingedly connected to the rotating box body 310 for opening or closing the rotating box body 310. The second driving unit 430 is movably arranged on the base body 110 and drives the second electrostatic suction cup 420.

[0064] It should be noted that, in the present embodiment, when the above-mentioned rotating box body 310 is in a rotating state, the first electrostatic suction cup 410 is used to absorb and collect the fluff fibers of the fabric sample to the electrostatic adsorption area 313, and when the rotating box body 310 is in a stationary state, the second driving unit 430 is used to drive the second electrostatic suction cup 420 along the arrangement direction of the fixed groove 311 and the switch box door 312 until the second electrostatic suction cup 420 enters the rotating box body 310 through the switch box door 312 and reaches the first workstation, and the second electrostatic suction cup 420 is then adjacent to the electrostatic adsorption area 313, and the second electrostatic suction cup 420 is correspondingly used to absorb and collect the fluff fibers located on the electrostatic adsorption area 313.

[0065] It should be noted that, in the present embodiment, the first electrostatic suction cup 410 and the second electrostatic suction cup 420 both have a power-on state and a power-off state. Only when the first electrostatic suction cup 410 or the second electrostatic suction cup 420 is in the power-on state, the first electrostatic suction cup 410 or the second electrostatic suction cup 420 has an electrostatic adsorption effect on the fluff fibers. Therefore, when the rotating box body 310 is in a stationary state and the second electrostatic suction cup 420 is located at the first workstation, it is necessary to power on the second electrostatic suction cup 420 and then power off the first electrostatic suction cup 410, so that the second electrostatic suction cup 420 can successfully adsorb and collect the fluff fibers located in the electrostatic adsorption area 313.

[0066] Please also read Figure 6 , Figure 7 and Figure 8 In the present embodiment, a buffer abutment gasket 421 is provided on the edge ring of the second electrostatic suction cup 420, and a buffer abutment area 314 is provided on the outer peripheral edge ring of the electrostatic adsorption area 313. When the rotating box body 310 is in a stationary state and the second electrostatic suction cup 420 is located at the first workstation, the buffer abutment gasket 421 elastically abuts between the second electrostatic suction cup 420 and the buffer abutment area 314. The buffer abutment gasket 421 is used to prevent the second electrostatic suction cup 420 from colliding with the inner wall of the rotating box body 310 under the driving action of the second driving unit 430, thereby causing damage to the rotating box body 310, the second electrostatic suction cup 420, or the second driving unit 430.

[0067] Please also read Figure 1 , Figure 2 and Figure 3 In the present embodiment, the above-mentioned lint degree testing device 10 for pile fabric further includes a shockproof base 600 and a balance assembly 700. The base body 110 is correspondingly provided with a hollow area 111. The shockproof base 600 is located in the hollow area 111 and avoids the base body 110. The balance assembly 700 is fixedly arranged on the shockproof base 600. In this way, the rotating box body 310 can be prevented from causing synchronous vibration of the balance assembly 700 during rotation, thereby causing an adverse effect on the measurement accuracy of the balance assembly 700.

[0068] It should be noted that, in the present embodiment, when the above-mentioned rotating box body 310 is in a stationary state, the fixed groove 311 and the switch box door 312 are arranged at intervals in the vertical direction, and the switch box door 312 is located below the fixed groove 311, and the balance assembly 700 is located below the switch box door 312. The second driving unit 430 is used to drive the second electrostatic suction cup 420 in the vertical direction until the second electrostatic suction cup 420 enters the rotating box body 310 through the switch box door 312 and reaches the first station. After the second electrostatic suction cup 420 adsorbs and collects the fluff fibers located in the electrostatic adsorption area 313, the second driving unit 430 is used to drive the second electrostatic suction cup 420 in the vertical direction until the second electrostatic suction cup 420 leaves the rotating box body 310 through the switch box door 312 and reaches the second station. The second electrostatic suction cup 420 is then supported on the balance assembly 700, and the balance assembly 700 is correspondingly used to weigh the initial mass of the fabric sample and the mass of the fluff fibers.

[0069] Please also read Figure 7 and Figure 8 In the present embodiment, the second driving unit 430 comprises a telescopic bracket 431 and a support tray 432, wherein the telescopic bracket 431 is movably arranged on the base body 110 and is located at the edge of the hollow area 111, the telescopic bracket 431 is driven to connect to the support tray 432 along the vertical direction, and the support tray 432 is always located above the balance assembly 700, and the second electrostatic suction cup 420 is fixedly arranged on the support tray 432. In addition, the control module 500 is communicatively connected to the first electrostatic suction cup 410, the second electrostatic suction cup 420, the telescopic bracket 431 and the balance assembly 700, and is further used to respectively control the working states of the first electrostatic suction cup 410, the second electrostatic suction cup 420 and the telescopic bracket 431, and obtain the quality information fed back by the balance assembly 700.

[0070] It should be noted that, in this embodiment, when the rotating box body 310 is in a stationary state, the telescopic bracket 431 is used to drive the support tray 432 and the second electrostatic suction cup 420 upward in the vertical direction until the support tray 432 and the second electrostatic suction cup 420 enter the rotating box body 310 through the switch box door 312 and the second electrostatic suction cup 420 reaches the first station. After the second electrostatic suction cup 420 absorbs and collects the fluff fibers located in the electrostatic adsorption area 313, the telescopic bracket 431 is used to drive the support tray 432 and the second electrostatic suction cup 420 downward in the vertical direction. The support tray 432 and the second electrostatic suction cup 420 are moved until the support tray 432 and the second electrostatic suction cup 420 leave the rotating box body 310 through the switch box door 312 and the second electrostatic suction cup 420 reaches the second workstation, and the telescopic bracket 431 and the support tray 432 are then relatively separated in the vertical direction, and the telescopic bracket 431 is always located below the support tray 432, and the support tray 432 and the second electrostatic suction cup 420 are then supported on the balance assembly 700 together, so that the mass of the fluff fibers can be weighed.

[0071] Specifically, in this embodiment, the bottom of the support tray 432 is provided with a plug-in groove (not shown in the figure), and the telescopic bracket 431 is provided with a plug-in guide column (not shown in the figure) adapted to the plug-in groove to form a plug-in fit along the vertical direction. When the telescopic bracket 431 drives the support tray 432 to move upward or downward in the vertical direction, the plug-in guide column is always plugged into the plug-in groove, thereby keeping the support tray 432 in a stable state. When the second electrostatic suction cup 420 is located in the second workstation, the plug-in guide column and the plug-in groove are immediately separated from each other in the vertical direction, so that the support tray 432, the second electrostatic suction cup 420 and the fluff fiber are supported on the balance assembly 700 based on their own gravity.

[0072] Please also read Figure 2 and Figure 3 In this embodiment, the above-mentioned pile fabric lint degree testing device 10 further includes a camera assembly 800, which is movably arranged on the second bracket 220. When the rotating box body 310 is in a stationary state and the second electrostatic suction cup 420 absorbs and collects the fluff fibers located in the electrostatic adsorption area 313, the telescopic bracket 431 is used to drive the support tray 432 and the second electrostatic suction cup 420 in the vertical direction until the support tray 432 and the second electrostatic suction cup 420 leave the rotating box body 310 through the switch box door 312. 0 and the second electrostatic suction cup 420 reaches the third station or the second station, the camera assembly 800 is correspondingly used to take pictures of the fluff fibers located on the second electrostatic suction cup 420; it can be understood that the third station is located between the switch box door 312 and the second station in the vertical direction. When the second electrostatic suction cup 420 is located at the third station or the second station, the camera assembly 800 can be accommodated between the second electrostatic suction cup 420 and the rotating box body 310, so that the camera assembly 800 can be suspended above the fluff fibers to take pictures of the fluff fibers.

[0073] Specifically, in this embodiment, the camera assembly 800 includes a third driving unit 810 and a camera body 820. The third driving unit 810 is movably disposed on the second bracket 220 and is driven to connect to the camera body 820 in a horizontal direction. In addition, the control module 500 is communicatively connected to the third driving unit 810 and the camera body 820, and is further used to control the working states of the third driving unit 810 and the camera body 820 respectively, and obtain image information fed back by the camera body 820.

[0074] It should be noted that, in this embodiment, when the above-mentioned rotating box body 310 is in a stationary state, when the second electrostatic suction cup 420 reaches the third station or the second station, the third driving unit 810 is correspondingly used to drive the camera body 820 in the horizontal direction until the camera body 820 is suspended above the second electrostatic suction cup 420.

[0075] Please also read Figure 1 and Figure 2 In the present embodiment, the above-mentioned lint degree testing device 10 for pile fabric further includes a protective shell 900, which is fixedly disposed on the base body 110 and covers the second bracket 220. The driving motor 361 and the deceleration element 362 in the first driving unit 360, and the third driving unit 810 are all located inside the protective shell 900. The protective shell 900 further includes a first opening (not shown in the figure) that avoids the movement trajectory of the second rotating shaft 330, so that the second rotating shaft 330 can extend into the protective shell 900 to connect with the deceleration element 362. The protective shell 900 further includes a second opening (not shown in the figure) that avoids the movement trajectory of the third driving unit 810, so that the third driving unit 810 can extend out of the protective shell 900 to drive and connect with the camera body 820.

[0076] Specifically, in this embodiment, the control module 500 is fixedly mounted on the second bracket 220 and is located inside the protective shell 900. The protective shell 900 is also provided with a display screen 910 and an operation button 920. The control module 500 is respectively communicatively connected to the display screen 910 and the operation button 920. The display screen 910 is used to display the initial quality of the fabric sample, the quality of the fluff fibers, the amount of lint, the lint density and the degree of lint of the fabric sample. The operation button 920 is used to perform command operations on the control module 500.

[0077] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A device for testing the degree of lint loss of pile fabrics, characterized in that: The device comprises a leveling base, a supporting assembly, a sample transfer box, an adsorption assembly and a control module. The supporting assembly is fixedly arranged on the leveling base. The sample transfer box is rotatably connected to the supporting assembly for receiving and tumbling fabric samples. The adsorption assembly is used to absorb and collect fluff fibers dropped from the fabric sample during the tumbling process. The control module is used to: Obtaining the mass of the fluff fibers; obtaining a photograph of the fluff fibers; Performing grayscale processing on the photo to obtain a first image; Determine the amount and density of hair loss according to the pixel distribution of the first image; The degree of linting is determined based on the initial mass of the fabric sample, the mass of the fluff fibers, the amount of linting, and the linting density.

2. The device for testing the degree of lint loss of pile fabric according to claim 1, characterized in that: The control module is used to determine the hair loss amount and hair loss density according to the pixel distribution of the first image, specifically including: Performing histogram equalization processing on the first image to obtain a second image; Performing brightness enhancement processing on the second image to obtain a third image; Performing binary conversion processing on the third image to obtain a fourth image; Performing dilation processing on the fourth image to obtain a fifth image; Performing denoising processing on the fifth image to obtain a sixth image; The number of fluff fibers in the sixth image is counted to determine the number of lost hairs.

3. The device for testing the degree of lint loss of pile fabric according to claim 2, characterized in that: The control module is used to determine the hair loss quantity and hair loss density according to the pixel distribution of the first image, and specifically includes: Calculating the area of ​​foreground pixels in the fourth image; The hair loss density is determined according to the area of ​​the foreground pixel and the preset pixel area.

4. The device for testing the degree of linting of pile fabric according to claim 1, characterized in that: The control module is used to determine the degree of lint according to the initial mass of the fabric sample, the mass of the fluff fibers, the amount of lint and the lint density, specifically including: Determining the linting quality grade according to the initial mass of the fabric sample and the mass of the lint fibers; Determining a hair loss amount level according to the hair loss amount; determining a hair loss density level according to the hair loss density; The degree of hair loss is determined according to the hair loss quality grade, the hair loss quantity grade and the hair loss density grade.

5. The device for testing the degree of linting of pile fabric according to claim 1, characterized in that: The supporting assembly comprises a first bracket and a second bracket, the sample transfer box comprises a transfer box body, a first rotating shaft, a second rotating shaft, a first shaft seat, a second shaft seat and a first driving unit, the first bracket and the second bracket are spaced apart on the leveling base, the first shaft seat and the second shaft seat are fixedly arranged on opposite sides of the transfer box body along the arrangement direction of the first bracket and the second bracket, one end of the first rotating shaft is fixedly connected to the first shaft seat, and the other end is rotatably connected to the first bracket, one end of the second rotating shaft is fixedly connected to the second shaft seat, and the other end is rotatably connected to the second bracket, the first driving unit is fixedly arranged on the second bracket and rotatably connected to the second rotating shaft, and the first driving unit is used to rotate the transfer box body to a rotating state, or to stop the transfer box body to a stationary state.

6. The device for testing the degree of linting of pile fabric according to claim 5, characterized in that: The first driving unit includes a driving motor and a deceleration element. The driving motor is fixedly disposed on the second bracket and is rotationally connected to the deceleration element. The deceleration element is rotationally connected to the second rotating shaft. The control module is communicatively connected to the driving motor.

7. The device for testing the degree of lint loss of pile fabric according to claim 5, characterized in that: The sample transfer box also includes a plurality of special-shaped billiard balls arranged inside the transfer box body, and the special-shaped billiard balls are special-shaped silica gel balls or special-shaped rubber balls.

8. The device for testing the degree of linting of pile fabric according to claim 5, characterized in that: The adsorption assembly includes a first electrostatic chuck, a second electrostatic chuck and a second driving unit. A fixing groove and a switch box door are respectively provided on opposite sides of the rotating box body. The fixing groove is located on the outer side of the rotating box body. The first electrostatic chuck is embedded in the fixing groove and is directly opposite to the inner side of the corresponding position of the rotating box body to form an electrostatic adsorption area. The second driving unit is movably arranged on the leveling base and drives the second electrostatic chuck. When the rotating box body is in the rotating state, the first electrostatic suction cup is used to absorb and collect the fluff fibers of the fabric sample to the electrostatic adsorption area. When the rotating box body is in the stationary state, the second driving unit is used to drive the second electrostatic suction cup along the fixed groove and the arrangement direction of the switch box door until the second electrostatic suction cup enters the rotating box body through the switch box door and reaches the first workstation, and the second electrostatic suction cup is then adjacent to the electrostatic adsorption area, and the second electrostatic suction cup is correspondingly used to absorb and collect the fluff fibers located on the electrostatic adsorption area.

9. The device for testing the degree of pile fabric linting according to claim 8, characterized in that: The edge ring of the second electrostatic suction cup is provided with a buffer abutment gasket, and the outer edge ring of the electrostatic adsorption area is provided with a buffer abutment area; when the rotating box body is in the static state and the second electrostatic suction cup is located at the first workstation, the buffer abutment gasket is elastically abutted between the second electrostatic suction cup and the buffer abutment area.

10. The device for testing the degree of pile fabric linting according to claim 8, characterized in that: It also includes a shockproof base and a balance assembly, the leveling base is provided with a hollow area, the shockproof base is located in the hollow area and avoids the leveling base, and the balance assembly is fixedly arranged on the shockproof base; When the rotating box body is in the static state, the fixed groove and the switch box door are arranged at intervals in the vertical direction, and the switch box door intervals are located below the fixed grooves, and the balance assembly intervals are located below the switch box door. The second driving unit is used to drive the second electrostatic suction cup in the vertical direction until the second electrostatic suction cup passes through the switch box door to enter the rotating box body and reaches the first station. After the second electrostatic suction cup adsorbs and collects the fluff fibers located in the electrostatic adsorption area, the second driving unit is used to drive the second electrostatic suction cup in the vertical direction until the second electrostatic suction cup leaves the rotating box body through the switch box door and reaches the second station. The second electrostatic suction cup is then supported on the balance assembly, and the balance assembly is used to weigh the initial mass of the fabric sample and the mass of the fluff fibers accordingly.

11. The device for testing the degree of pile fabric linting according to claim 10, characterized in that: The second driving unit includes a telescopic bracket and a support tray, the telescopic bracket is fixedly arranged at the edge of the hollow area and avoids the balance component in the vertical direction, the telescopic bracket is driven to connect with the support tray in the vertical direction, and the support tray is located above the balance component, the second electrostatic chuck is fixedly arranged on the support tray, and the control module is communicatively connected with the telescopic bracket, the first electrostatic chuck and the second electrostatic chuck; When the rotating box body is in the stationary state, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup enter the rotating box body through the switch box door and the second electrostatic suction cup reaches the first station. After the second electrostatic suction cup adsorbs and collects the fluff fibers located in the electrostatic adsorption area, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup leave the rotating box body through the switch box door and the second electrostatic suction cup reaches the second station. The telescopic bracket and the support tray are then relatively separated in the vertical direction, and the telescopic bracket is located below the support tray. The support tray and the second electrostatic suction cup are then supported on the balance assembly together.

12. The device for testing the degree of pile fabric linting according to claim 11, characterized in that: The bottom of the support tray is provided with an inserting groove, and the telescopic bracket is provided with an inserting guide column adapted to the inserting groove to form an inserting fit along the vertical direction.

13. The device for testing the degree of pile fabric linting according to claim 12, characterized in that: It also includes a camera assembly, which is movably arranged on the second bracket; the rotating box body is in the static state, and when the second electrostatic suction cup absorbs and collects the fluff fibers located in the electrostatic adsorption area, the telescopic bracket is used to drive the support tray and the second electrostatic suction cup together in the vertical direction until the support tray and the second electrostatic suction cup leave the rotating box body through the switch box door and the second electrostatic suction cup reaches the third station or the second station, and the camera assembly is correspondingly used to take pictures of the fluff fibers located on the second electrostatic suction cup.

14. The device for testing the degree of pile fabric linting according to claim 13, characterized in that: The camera assembly includes a third driving unit and a camera body, the third driving unit is movably arranged on the second bracket and is driven to connect to the camera body in a horizontal direction, and the control module is communicatively connected to the third driving unit and the camera body; when the rotating box body is in the stationary state, when the second electrostatic suction cup reaches the third station or the second station, the third driving unit is correspondingly used to drive the camera body in a horizontal direction until the camera body is suspended above the second electrostatic suction cup.

15. The device for testing the degree of linting of pile fabric according to claim 14, characterized in that: It also includes a protective shell, which is fixedly arranged on the leveling base and covers the second bracket. The first drive unit and the third drive unit are both located inside the protective shell. The protective shell also has a first opening that avoids the movement trajectory of the second rotating shaft and a second opening that avoids the movement trajectory of the third drive unit.

16. The device for testing the degree of pile fabric linting according to claim 15, characterized in that: The control module is fixedly arranged on the second bracket and is located inside the protective shell. The protective shell is also provided with a display screen and operation buttons. The control module is respectively communicatively connected to the display screen and the operation buttons.

17. The device for testing the degree of pile fabric linting according to any one of claims 5 to 16, characterized in that: The leveling base includes a base body, a leveling foot and a spirit level, wherein the leveling foot is threadedly connected to the bottom of the base body, and the spirit level is fixedly arranged on the top of the base body.

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