Cable accessory fault inspection method and system
By designing a cable attachment fault inspection system, the lifting device and the inverted L-shaped outer frame can achieve stable detection of the wire clips with obstacles above, solving the problems of low detection efficiency and fuzzy results in the prior art, and improving the accuracy and efficiency of detection.
Patent Information
- Application Number
- CN202510217390.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing X-ray detection source is inconvenient when detecting wire clips with obstructions above, resulting in blurred detection results and inefficient efficiency.
A cable attachment fault inspection system is designed, including a control terminal, a lifting device and an X-ray detection mechanism. The X-ray detection mechanism is lifted to the high-voltage cable by the lifting device, and the inverted L-shaped outer frame and arc-shaped guide plate enable the detection of the wire clips to be stably detected, and the angle adjustment and balance of the detection member are achieved through the driving assembly and the linkage.
It realizes stable and effective detection of wire clips with obstacles above, improves detection efficiency and accuracy, and avoids uneven force and frame jitter problems caused by staff standing on the cable.
Smart Images

Figure CN119715618A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable accessory detection, and in particular to a cable accessory fault detection method and system. Background Art
[0002] Overhead lines are currently the most important power equipment for long-distance transmission of electric energy. They have the characteristics of high voltage level and large current. Connecting hardware is an important part of overhead lines. Its quality directly affects whether the transmission lines can work normally and whether the power grid can operate safely and reliably. Strain clamps are hardware that fix the conductors, bear the conductor tension, and hang the conductors on the tension string group or tower. Once an accident occurs, it will directly cause the conductors to fall off and the line to stop operating, causing great economic losses to the power grid company and serious social impact. Therefore, the crimping quality inspection of the tension clamps is very important.
[0003] In a Chinese patent application with publication number CN112432960B, an X-ray detection device for overhead line tension clamps is disclosed, including an X-ray source, a detector and a bracket. The X-ray source and the detector are respectively arranged at two ends of the bracket. The X-ray source irradiates X-rays onto the detector. The tension clamp to be detected is in the X-ray irradiation area of the detector surface. Pulleys are provided on both sides of the detector for the detection device to slide on the line.
[0004] During use of the above-mentioned X-ray detection source, a part of the wire clamps are installed in a plane on the cable surface of the high-voltage rack. When inspecting the wire clamps without obstacles above, the frame can be placed directly on the cable surface, and then the detection piece can be used to directly perform flaw detection on this type of wire clamps. Another part of the wire clamps are installed inside the gasket mounting holes of the high-voltage rack by bolts and nuts. At this time, there are obstacles above the wire clamps, and the frame cannot be placed on the wire clamp surface for inspection. Therefore, the staff is required to stand on the cable of the high-voltage rack, and then hold the frame and rotate its angle for inspection. The staff standing on the cable will produce uneven force, which will cause the frame to shake, making the inspection result of the inspection piece blurred, which can easily reduce the inspection efficiency of the inspection piece. Summary of the invention
[0005] The present invention provides a cable accessory fault inspection method and system, aiming to solve the problem in the related art that an X-ray inspection source is inconvenient for inspecting a wire clamp with obstacles above it.
[0006] The technical solution is to provide a cable accessory fault inspection system, including a control terminal, which includes a first control module and a second control module, the first control module is used to control the lifting device to transfer the X-ray detection mechanism, and the second control module is used to control the X-ray detection mechanism to perform flaw detection on the wire clamp; the fault inspection system also includes a lifting device and an X-ray detection mechanism, the lifting device drives the X-ray detection mechanism to lift to the high-voltage frame cable through an insulating rope, and the X-ray detection mechanism performs flaw detection on the wire clamp; the X-ray detection mechanism includes an outer frame, which is in an inverted L shape and has a side opening on one side, and the top of the outer frame has a top opening connected to the side opening; the detection member is placed inside the outer frame, A curved guide plate is provided on the front; a connecting frame has a first end and a second end lower than the first end at its bottom, the bottom of the first end is flush with the bottom of the curved guide plate, and a sliding opening is formed between the first end and the second end; two linkage members are arranged in the outer frame, and the two linkage members are symmetrically arranged to enable the outer frame and the detection member to be installed on the cable; a driving assembly is installed on the inner top wall of the outer frame; the lifting device drives the outer frame to move to the cable, and the cable is clamped by the linkage member, and the driving assembly drives the detection member to rotate an angle and slide out of the side opening to perform flaw detection on the wire clamp, and the linkage member slides in a direction away from the detection member to keep the detection member and both sides of the outer frame stable.
[0007] Preferably, the linkage part consists of an upper concave block and a lower concave block, the inner walls of the upper concave block and the lower concave block are provided with limiting wheels, the limiting wheels have an arc-shaped inner concave surface, the lower concave block can move upward to cooperate with the upper concave block to clamp the cable, and support the external frame and the detection part.
[0008] Preferably, the driving assembly comprises a connecting arm mounted on the detection member, the connecting arm is provided with a positioning ring, and the positioning ring is provided with a limiting shaft; through the cooperation of the limiting shaft, the positioning ring and the connecting arm, the detection member can be driven to adjust the position and angle.
[0009] Preferably, a first limit member is provided on the limit shaft, and the first limit member includes a cylinder arranged outside the limit shaft, and the limit shaft is slidably connected to the inside of the cylinder, a plurality of limit blocks arranged in a ring are fixed to the outer surface of the limit shaft, a plurality of limit grooves arranged in a ring are opened on the inner wall of the cylinder, and the limit blocks are slidably connected to the inside of the limit grooves; when the cylinder rotates around its axial direction, the detection member on the limit shaft can be driven to rotate through the cooperation of the limit blocks and the limit grooves, and the detection angle of the detection member can be adjusted.
[0010] Preferably, a second limit piece is provided on the connecting frame, and the second limit piece includes an arc-shaped strip fixed on the connecting arm, and the arc-shaped strip is located between two adjacent connecting arms, and a slide rail is fixed to the inner wall of the outer frame, and the internal sliding connection of the slide rail is connected to the limit slider, and the limit slider is provided with an accommodating slide opening, and the arc-shaped strip is slidably connected to the inside of the accommodating slide opening; the arc-shaped strip cooperates with the limit slider and the slide rail to support the detection piece, thereby maintaining the stability of the detection piece when sliding and rotating.
[0011] Preferably, a pushing member is provided on the connecting arm, and the pushing member includes two side plates fixed on the outer wall of the positioning ring, a U-shaped frame is provided on the side of the side plate away from the positioning ring, a connecting column is fixed between the U-shaped frame and the side plate, and a roller is rotatably connected to the inner wall of the U-shaped frame; when the roller is pushed, the detection position of the detection member can be adjusted through the cooperation of the side plate, the connecting column and the U-shaped frame.
[0012] Preferably, a concave cylinder is fixed on the outer wall of the cylinder, and the notch of the concave cylinder faces the positioning ring, and the inner wall of the concave cylinder is slidably connected with a linkage plate, and the linkage plate has a slope; when the roller rolls to the slope of the linkage plate, the positioning ring can be pushed through the connecting column and the U-shaped frame, so that the X-ray detection machine on the detection part slides out of the outer frame to detect the suspension wire clamp suspended on the pole tower.
[0013] Preferably, a limiting assembly is provided on the outer frame, and the limiting assembly includes an arc-shaped push strip fixed on the outer surface of the concave cylinder, and a side block is fixed on the back of the connecting frame close to the concave cylinder, and the edge of the side block has an arc-shaped surface; when the concave cylinder rotates, the arc-shaped push strip pushes the connecting frame connected to it through the side block to slide to the side away from the detection member, thereby maintaining the gripping force of the linkage member on the cable.
[0014] Preferably, a clamping piece is provided inside the two connecting frames, and the clamping piece includes a mouth-shaped frame slidably connected to the inner wall of the connecting frame, two arc-shaped plates are fixed to the bottom of the mouth-shaped frame, and a support arm is fixed between the bottom of the mouth-shaped frame and the back of the lower recessed block.
[0015] The present invention also discloses a cable accessory fault inspection method, comprising the following steps: Step 1: The lifting device is tied to the outer frame through an insulating rope, and the control terminal controls the lifting device to drive the outer frame to lift to the high-voltage rack cable for support installation; Step 2: The control terminal controls the driving component to drive the detection component to rotate and slide out of the side opening of the detection component. At the same time, the driving component can drive the connection frame and the linkage component to slide away from the side opening, so that the wire clamp can be detected and the balance stability of the outer frame on the cable can be maintained; Step 3: The test results of the test parts will be transmitted to the control terminal on the ground for display; Step 4: After the detection is completed, the control terminal controls the driving component to drive the detection member and the connection frame to return to the initial state, and then the control terminal controls the lifting device to drive the outer frame to the ground.
[0016] The beneficial effects of the present invention are: 1. The outer frame and the detection piece are guided to the surface of the cable by the arc-shaped guide plate arranged on the outer frame, so that the detection piece can perform flaw detection on the wire clamp on the cable. The detection piece is provided with a limit shaft, a limit ring and a connecting arm, a cylinder and a driving source are arranged on the outer frame, a limit groove is provided on the cylinder, and a limit block is provided on the limit shaft. When the output end of the driving source drives the cylinder to rotate around its axial direction, the limit block cooperates with the limit groove to make the limit shaft and the cylinder rotate synchronously, the angle of the detection piece can be adjusted, and the wire clamp with obstacles above can be detected.
[0017] 2. Through the side plates, connecting columns and U-shaped frames arranged on the limit ring, the rollers arranged on the U-shaped frame, the top plate arranged on the arc guide plate, the first limit ring and the second limit ring arranged on the top plate, and the linkage plate arranged on the second limit ring, when the limit ring drives the roller to slide on the linkage plate through the side plates, connecting columns and U-shaped frames, the roller slides from the bottom end of the slope of the linkage plate to the top end, and the roller is pushed to drive the detection part on the limit ring to slide out of the side opening of the outer frame through the side plates, connecting columns and U-shaped frames, so as to facilitate the detection part to detect the wire clamp with obstacles above, and at the same time, the wire clamp on the cable can be detected at different angles.
[0018] 3. Through the side blocks provided on the connecting frame and the arc-shaped push strips provided on the concave cylinder, when the concave cylinder rotates, the connecting frame is pushed to slide by the side blocks and the arc-shaped push strips, thereby maintaining the balance of the outer frame and the detection part on the cable, and the gripping force and torque balance of the linkage part on the cable.
[0019] 4. By connecting the mouth frame and the first return spring arranged inside the frame, the arc plate and the support arm arranged on the mouth frame, the upper concave block and the lower concave block can be pressed against the surface of the cable to clamp it with the weight of the outer frame and the detection part, thereby maintaining the stability of the outer frame and the detection part on the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention.
[0021] Figure 2 It is another three-dimensional structural schematic diagram of the present invention.
[0022] Figure 3 It is a structural schematic diagram of the mounting frame of the present invention.
[0023] Figure 4It is a structural schematic diagram of the connection frame of the present invention.
[0024] Figure 5 It is a schematic diagram of the structure of the driving assembly of the present invention.
[0025] Figure 6 It is a structural schematic diagram of the first three-dimensional cross section of the concave cylinder of the present invention.
[0026] Figure 7 It is a structural schematic diagram of the pressing member of the present invention.
[0027] Figure 8 It is a structural schematic diagram of a first three-dimensional cross section of a connection frame of the present invention.
[0028] Reference numerals: 10. Outer frame; 11. Detection part; 12. Connection frame; 13. Linkage part; 20. driving assembly; 21. limiting shaft; 22. positioning ring; 23. connecting arm; 24. first limiting member; 240. cylinder; 241. limiting block; 242. limiting groove; 25. mounting frame; 26. driving source; 27. second limiting member; 270. arc strip; 271. limiting slider; 272. slide rail; 28. pushing member; 280. side plate; 281. connecting column; 282. U-shaped frame; 283. roller; 285. linkage plate; 286. concave cylinder; 287. first limiting ring; 288. second limiting ring; 30. Limiting assembly; 31. Side block; 32. Arc-shaped push strip; 33. Pressing member; 330. Mouth frame; 331. Arc-shaped plate; 332. First return spring; 333. Support arm; 34. Return member; 340. Sliding block; 341. Concave frame; 342. Second return spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0030] like Figure 1-Figure 8 As shown, a cable accessory fault inspection system includes a control terminal, a lifting device and an X-ray detection mechanism, the control terminal includes a first control module and a second control module, the first control module is used to control the lifting device to transfer the X-ray detection mechanism, and the second control module is used to control the X-ray detection mechanism to perform flaw detection on the wire clamp; The lifting device drives the X-ray detection mechanism to the high-voltage cable rack through the insulating rope, and the X-ray detection mechanism performs flaw detection on the wire clamp; X-ray inspection agencies include: An outer frame 10 and a detection member 11, wherein the detection member 11 is located inside the outer frame 10; The outer frame 10 is in an inverted L shape, one side of the outer frame 10 has a side opening, the top of the outer frame 10 has a top opening connected to the side opening, and a plurality of mounting handles are installed on the top of the outer frame 10. The insulating rope can be bound to the outer frame 10 through the mounting handles, so that the lifting device can move the outer frame 10 to the cable of the high-voltage rack through the insulating rope and the mounting handles. The front of the outer frame 10 has an arc-shaped guide plate for guiding the outer frame 10 to the cable, so that the detection member 11 can detect the wire clamp; An X-ray detection source is installed at the bottom of the detection member 11 for performing flaw detection on the wire clamp, thereby facilitating detection of the use condition inside the wire clamp, and a detector is installed at the top of the detection member 11; Two connecting frames 12 are arranged inside the detection member 11, and the two connecting frames 12 are symmetrical with the outer frame 10 as the center. The bottom of the connecting frame 12 has a first end and a second end lower than the first end, and the bottom horizontal plane of the first end is flush with the bottom horizontal plane of the arc-shaped guide plate, a sliding mouth is formed between the first end and the second end, and the sliding mouth is connected to the inner cavity of the connecting frame 12, and the bottom edge of the sliding mouth has an arc surface, and the interior of the connecting frame 12 has a linkage member 13, which is composed of an upper concave block and a lower concave block, and the inner concave surfaces of the upper concave block and the lower concave block correspond to each other, and there is a gap between the upper concave block and the lower concave block, and the inner walls of the upper concave block and the lower concave block are both installed with limiting wheels, and the limiting wheels have inner concave surfaces, and the inner concave surfaces are arc-shaped, and the inner concave surface at the lower end of the upper concave block and the inner concave surface at the upper end of the lower concave block can form a circle, so as to facilitate the clamping of the cable and maintain the stability of the outer frame 10.
[0031] The X-ray detection source and detector belong to the prior art and will not be described again. In the present embodiment, the lifting device is a drone. Since the horizontal plane of the inner concave surface axis of the upper concave block corresponds to the detection direction of the X-ray detection source, when the cable on the high-voltage rack is to be inspected, the insulating rope is first passed through the installation handle and then installed on the bottom of the drone. The drone is turned on for liftoff. The drone drives the outer frame 10 to move to the cable of the high-voltage rack through the insulating rope, so that the arc-shaped guide plate on the outer frame 10 is against the cable. Then the drone drives the outer frame 10 to slide left or right, so that the corresponding cable slides into the interior of the outer frame 10, and the cable is introduced into the sliding mouth through the arc-shaped guide plate. At this time, the drone is moved down, the overall weight of the outer frame 10 and the detection member 11 will move down, and the cable will move up and slide to the top of the sliding mouth, and at the same time, the lower concave block will move up and slide to the upper concave block. At this time, the lower concave block cooperates with the upper concave block to clamp and limit the cable, and the X-ray detection source can detect the wire clamp on the cable, and the detection result will be transmitted to the display on the ground for display.
[0032] When the hanging wire clamp hung on the pole tower is inspected, the inspection member 11 can rotate, and the front end of the top of the inspection member 11 will slide out of the top opening, and then part of the inspection member 11 slides out of the outer frame 10, and the X-ray detection source also slides out of the outer frame 10. At this time, the connection frame 12 on the side away from the inspection member 11 slides in the opposite direction to the inspection member 11, thereby maintaining the torque balance of the outer frame 10 and the inspection member 11, and the inspection member 11 is in an inclined state, so that the X-ray detection source can inspect the hanging wire clamp hung on the pole tower, and the inspection result is also transmitted to the display on the ground for display, so that the staff can know the display situation inside the wire clamp.
[0033] refer to Figure 1-Figure 6 As shown, a driving assembly 20 is installed on the outer frame 10 for controlling the sliding and rotating state of the detection member 11, so as to facilitate the detection of the suspension clamp suspended on the pole tower.
[0034] The driving assembly 20 includes a limit shaft 21 arranged inside the detection member 11. The limit shaft 21 can drive the detection member 11 to slide and rotate, so as to facilitate the X-ray detection source to detect the suspension wire clamp suspended on the pole tower. The outer surface of the limit shaft 21 is rotatably connected with a positioning ring 22, which is used to limit the limit shaft 21, so as to maintain the stability of the limit shaft 21 during rotation. A connecting arm 23 is fixed between the outer surface of the positioning ring 22 and the inner wall of the detection member 11, which is used to support the positioning ring 22, so as to maintain the stability of the limit shaft 21.
[0035] The limiting shaft 21 is provided with a first limiting member 24 which can drive the limiting shaft 21 to rotate, thereby driving the detection member 11 to rotate and adjust the angle to detect the suspension wire clamp suspended on the pole tower.
[0036] The first limiting member 24 includes a cylinder 240 arranged outside the limiting shaft 21, and the maximum diameter value of the inner cavity of the cylinder 240 is greater than the minimum diameter value of the limiting shaft 21, and the limiting shaft 21 is slidably connected to the inside of the cylinder 240, and a plurality of limiting blocks 241 arranged in a ring are fixed to the outer surface of the limiting shaft 21, and the distances between the plurality of limiting blocks 241 are equal, and a plurality of limiting grooves 242 arranged in a ring are opened on the inner wall of the cylinder 240, and the distances between the plurality of limiting grooves 242 are equal, and the number of the limiting grooves 242 is the same as that of the limiting blocks 241, and the limiting blocks 241 are slidably connected to the inside of the limiting grooves 242, and when the cylinder 240 rotates around its axial direction, the cooperation of the limiting blocks 241 and the limiting grooves 242 can drive the detection member 11 to rotate, and the detection angle of the detection member 11 can be adjusted.
[0037] A mounting bracket 25 is fixed to the inner top wall of the outer frame 10, a driving source 26 is installed on the inner bottom wall of the mounting bracket 25, and the output end of the driving source 26 is fixed on one end of the cylinder 240. When the output end of the driving source 26 drives the cylinder 240 to rotate, the limiting shaft 21 can be driven to rotate through the limiting block 241 and the limiting groove 242, so that the detection line clamp angle of the detection member 11 can be adjusted.
[0038] A second limiting member 27 is provided on the connecting frame 12 for supporting the detecting member 11 , thereby maintaining the stability of the detecting member 11 when in use.
[0039] The second limiting member 27 includes an arc-shaped bar 270 fixed between the two connecting arms 23, a limiting slider 271 is provided on the arc-shaped bar 270, a receiving slide opening is opened on the limiting slider 271, and the limiting slider 271 is slidably connected inside the receiving slide opening, a slide rail 272 is fixed to the inner wall of the outer frame 10, and the arc-shaped bar 270 is slidably connected inside the receiving slide opening, and the arc-shaped bar 270 cooperates with the limiting slider 271 and the slide rail 272 to support the detection member 11, thereby maintaining the stability of the detection member 11 when sliding and rotating.
[0040] A pusher 28 is provided on the connecting arm 23 for adjusting the position of the detection member 11 , so that the detection member 11 can slide out of the outer frame 10 to detect the suspension clamp suspended on the pole tower.
[0041] The pushing member 28 includes two side plates 280 fixed on the outer wall of the positioning ring 22, and the two side plates 280 are symmetrical with the positioning ring 22 as the center. A U-shaped frame 282 is arranged on the side of the side plate 280 away from the positioning ring 22, and a connecting column 281 is fixed between the U-shaped frame 282 and the side plate 280. The inner wall of the U-shaped frame 282 is rotatably connected with a roller 283. A concave cylinder 286 is fixed on the outer wall of the cylinder 240, and the notch of the concave cylinder 286 faces the positioning ring 22. The inner wall of the concave cylinder 286 is slidably connected with a linkage plate 285, and the linkage plate 285 has a slope. When the roller 283 rolls to the slope of the linkage plate 285, the positioning ring 22 can be pushed through the connecting column 281 and the U-shaped frame 282, so that the X-ray detection machine on the detection member 11 slides out of the outer frame 10 to detect the suspension wire clamp suspended on the pole tower.
[0042] Two top plates are fixed to the inner wall of the arc-shaped guide plate, and the two top plates are respectively located on the upper sides of the corresponding connecting frames 12, and the two connecting frames 12 are connected to the bottoms of the corresponding top plates. The outer wall of the concave cylinder 286 is rotatably connected with a first limiting ring 287, and the top of the first limiting ring 287 is fixed to the bottom of the corresponding top plate, and the first limiting ring 287 is used to support the concave cylinder 286, thereby maintaining the stability of the concave cylinder 286, and the outer surface of the linkage plate 285 is fixed with a second limiting ring 288, and the top of the second limiting ring 288 is fixed to the bottom of the corresponding top plate, and the second limiting ring 288 is used to support the linkage plate 285, thereby maintaining the stability of the linkage plate 285.
[0043] The display device on the ground can control the opening and closing states of the drone, the X-ray detection source and the driving source 26 through the control system. Since the initial position of the roller 283 is spaced from the linkage plate 285 and the roller 283 is located at the bottom end of the linkage plate 285, when the X-ray detection source detects the suspension wire clamp suspended on the pole tower, the output end of the driving source 26 drives the cylinder 240 to rotate, and the cylinder 240 drives the concave cylinder 286 to rotate around its axial direction. At this time, the cylinder 240 drives the limiting shaft 21 to rotate around its axial direction through the limiting block 241 and the limiting groove 242, and the limiting shaft 21 drives the detection part 11 to rotate clockwise through the positioning ring 22 and the connecting arm 23. The direction of rotation is from the driving source 26 to the detection part 11, and the arc strip 270 slides inside the accommodating sliding mouth of the limiting slider 271.
[0044] As the cylinder 240 and the limit shaft 21 rotate, the roller 283 will move to the bottom end of the slope of the linkage plate 285, and the detection member 11 is now away from the top of the cable and is in an inclined state. When the roller 283 slides from the bottom end of the slope to its top, the roller 283 is pushed by the linkage plate 285, and the roller 283 cooperates with the U-shaped frame 282, the connecting column 281 and the side plate 280 to enable the limit shaft 21 and the positioning ring 22 to drive the detection member 11 to slide out of the side opening of the outer frame 10. At the same time, the limit slider 271 slides inside the slide rail 272, so that the position and angle of the detection member 11 can be adjusted, and the wire clamp without any obstruction above and the suspension wire clamp bolted on the pole tower can be detected, thereby preventing the outer frame 10 from being placed on the suspension wire clamp hanging on the pole tower for detection.
[0045] refer to Figure 3 , Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, a limit assembly 30 is provided on the outer frame 10 for adjusting the position of the connecting frame 12 so as to maintain the balance of the outer frame 10 on the cable.
[0046] The limiting assembly 30 includes an arc-shaped push strip 32 fixed on the outer surface of the concave cylinder 286, and a side block 31 is fixed on the back of the connecting frame 12 close to the concave cylinder 286, and the edge of the side block 31 has an arc-shaped surface. When the concave cylinder 286 rotates, the arc-shaped push strip 32 pushes the connecting frame 12 connected to it to slide to the side away from the detection member 11 through the side block 31, thereby maintaining the gripping force of the linkage member 13 on the cable.
[0047] A pressing member 33 is disposed inside each of the two connection frames 12 to maintain the clamping strength of the linkage member 13 on the cable.
[0048] The pressing member 33 includes a mouth-shaped frame 330 slidably connected to the inner wall of the connecting frame 12, two arc-shaped plates 331 are fixed to the bottom of the mouth-shaped frame 330, and the top of the arc-shaped plate 331 is higher than its bottom, and the arc-shaped plate 331 is in an arc section from the top to the bottom, and the top of the arc-shaped plate 331 corresponds to the bottom of the arc guide plate, and a support arm 333 is fixed between the bottom of the mouth-shaped frame 330 and the back of the lower concave block, and the support arm 333 is used to support the lower concave block to maintain the stability of the lower concave block when sliding, and a first reset spring 332 is fixed between the top of the mouth-shaped frame 330 and the inner top wall of the connecting frame 12 to support the mouth-shaped frame 330, so as to facilitate the reset of the mouth-shaped frame 330.
[0049] A reset member 34 is provided at the top of the connection frame 12 near the concave cylinder 286 for limiting the position of the connected connection frames 12, thereby facilitating the reset of the connection frames 12.
[0050] The reset member 34 includes a sliding block 340 fixed on the top of the connecting frame 12, and two symmetrical concave frames 341 are fixed on the bottom of the top plate corresponding to the sliding block 340, and the grooves of the two concave frames 341 correspond to each other, and the inner wall of the concave frame 341 is slidably connected with a slider, and one side of the slider is fixed on the side wall of the sliding block 340, and a second reset spring 342 is fixed between the inner wall of the concave frame 341 and the slider, which is used to support the sliding block 340, so as to facilitate the sliding block 340 to reset.
[0051] When the cable is introduced into the sliding opening of the connecting frame 12 and the outer frame 10 and the detection member 11 move downward as a whole, the cable moves upward against the arc plate 331, and the mouth frame 330 compresses the first return spring 332. At the same time, the mouth frame 330 drives the connected lower concave block to move upward through the support arm 333. When the mouth frame 330 moves up to be flush with the top of the corresponding upper concave block, the upper surface of the cable will press against the inner concave surface of the upper concave block, and the lower concave block will fit with the upper concave block. At this time, the inner concave surface of the upper concave block and the inner concave surface of the lower concave block form a circle to clamp and limit the cable.
[0052] Since the head end of the arc-shaped push bar 32 is close to the second limit ring 288, and the tail end of the arc-shaped push bar 32 is away from the second limit ring 288, and the initial position of the side block 31 is located at the head end of the arc-shaped push bar 32, when the concave cylinder 286 rotates counterclockwise, the arc-shaped push bar 32 presses against the side block 31 and drives the side block 31 to slide to the side away from the detection member 11, and the slider of the sliding block 340 slides inside the concave frame 341 and compresses the second return spring 342. At this time, the distance that the detection member 11 slides out of the side opening is the same as the distance that the connecting frame 12 slides, thereby maintaining the stability of the detection member 11 and the outer frame 10. When the output end of the driving source 26 drives the concave cylinder 286 to reset, the second return spring 342 drives the connected connecting frame 12 to reset through the slider and the sliding block 340.
[0053] The present invention also provides a cable accessory fault inspection method, comprising the following steps: Step 1: The lifting device is tied to the outer frame 10 through an insulating rope, and the control terminal controls the lifting device to drive the outer frame 10 to be lifted to the high-voltage rack cable for support and installation; Step 2: The control terminal controls the driving component 20 to drive the detection member 11 to rotate and slide out of the side opening of the detection member 11. At the same time, the driving component 20 can drive the connecting frame 12 and the linkage member 13 to slide away from the side opening, so that the wire clamp can be detected and the balance stability of the outer frame 10 on the cable can be maintained; Step 3: The test result of the test piece 11 is transmitted to the control terminal on the ground for display; Step 4: After the detection is completed, the control terminal controls the driving assembly 20 to drive the detection member 11 and the connecting frame 12 to restore to the initial state, and then the control terminal controls the lifting device to drive the outer frame 10 to fall to the ground.
[0054] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0056] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A cable accessory fault inspection system, characterized in that: A control terminal is included, which includes a first control module and a second control module, the first control module is used to control the lifting device to transfer the X-ray detection mechanism, and the second control module is used to control the X-ray detection mechanism to perform flaw detection on the wire clamp; The fault inspection system also includes a lifting device and an X-ray detection mechanism. The lifting device drives the X-ray detection mechanism to be lifted to the high-voltage rack cable through an insulating rope, and the X-ray detection mechanism performs flaw detection on the wire clamp; The X-ray detection mechanism comprises an outer frame (10) which is in an inverted L-shape and has a side opening on one side, and the top of the outer frame (10) has a top opening which is connected to the side opening; A detection member (11) is placed inside the outer frame (10) and has an arc-shaped guide plate on the front; A connecting frame (12), the bottom of which has a first end and a second end lower than the first end, the bottom of the first end is flush with the bottom of the arc-shaped guide plate, and a sliding opening is formed between the first end and the second end; Linkage members (13), two in number, disposed in the outer frame (10), the two linkage members (13) being symmetrically arranged and used to enable the outer frame (10) and the detection member (11) to be mounted on the cable; A drive assembly (20) mounted on the inner top wall of the outer frame (10); The lifting device drives the outer frame (10) to move to the cable, and the linkage member (13) clamps the cable. The driving assembly (20) drives the detection member (11) to rotate an angle and slide out of the side opening to perform flaw detection on the wire clamp. The linkage member (13) slides in a direction away from the detection member (11) to keep both sides of the detection member (11) and the outer frame (10) stable.
2. A cable accessory fault inspection system according to claim 1, characterized in that: The linkage member (13) is composed of an upper concave block and a lower concave block. The inner walls of the upper concave block and the lower concave block are both provided with limiting wheels. The limiting wheels have an arc-shaped inner concave surface. The lower concave block can move upward to cooperate with the upper concave block to clamp the cable, thereby supporting the external frame (10) and the detection member (11).
3. A cable accessory fault inspection system according to claim 2, characterized in that: The driving assembly (20) comprises a connecting arm (23) mounted on the detection member (11), a positioning ring (22) being provided on the connecting arm (23), and a limiting shaft (21) being provided on the positioning ring (22); The detection member (11) can be driven to adjust the position and angle through the cooperation of the limiting shaft (21), the positioning ring (22) and the connecting arm (23).
4. A cable accessory fault inspection system according to claim 3, characterized in that: The limiting shaft (21) is provided with a first limiting member (24), the first limiting member (24) comprising a cylinder (240) arranged outside the limiting shaft (21), and the limiting shaft (21) is slidably connected to the inside of the cylinder (240), a plurality of limiting blocks (241) arranged in an annular shape are fixed to the outer surface of the limiting shaft (21), a plurality of limiting grooves (242) arranged in an annular shape are formed on the inner wall of the cylinder (240), and the limiting blocks (241) are slidably connected to the inside of the limiting grooves (242); When the cylinder (240) rotates around its axial direction, the detection member (11) on the limit shaft (21) can be driven to rotate through the cooperation of the limit block (241) and the limit groove (242), thereby adjusting the detection angle of the detection member (11).
5. A cable accessory fault inspection system according to claim 4, characterized in that: The connecting frame (12) is provided with a second limiting member (27), the second limiting member (27) comprising an arc-shaped strip (270) fixed on the connecting arm (23), and the arc-shaped strip (270) is located between two adjacent connecting arms (23); a slide rail (272) is fixed to the inner wall of the outer frame (10), the interior of the slide rail (272) is slidably connected to a limiting slider (271), a receiving slide opening is provided on the limiting slider (271), and the arc-shaped strip (270) is slidably connected to the interior of the receiving slide opening; The arc-shaped bar (270) cooperates with the limiting slider (271) and the slide rail (272) to support the detection member (11) and maintain the stability of the detection member (11) during sliding and rotating.
6. A cable accessory fault inspection system according to claim 5, characterized in that: The connecting arm (23) is provided with a pushing member (28), the pushing member (28) comprising two side plates (280) fixed on the outer wall of the positioning ring (22), a U-shaped frame (282) is provided on the side of the side plate (280) away from the positioning ring (22), a connecting column (281) is fixed between the U-shaped frame (282) and the side plate (280), and a roller (283) is rotatably connected to the inner wall of the U-shaped frame (282); When the roller (283) is pushed, the detection position of the detection member (11) can be adjusted through the cooperation of the side plate (280), the connecting column (281) and the U-shaped frame (282).
7. A cable accessory fault inspection system according to claim 6, characterized in that: A concave cylinder (286) is fixed to the outer wall of the cylinder (240), and the notch of the concave cylinder (286) faces the positioning ring (22). A linkage plate (285) is slidably connected to the inner wall of the concave cylinder (286), and the linkage plate (285) has a slope. When the roller (283) rolls onto the slope of the linkage plate (285), the positioning ring (22) can be pushed through the connecting column (281) and the U-shaped frame (282), so that the X-ray detection device on the detection member (11) slides out of the outer frame (10) to detect the suspension wire clamp suspended on the pole tower.
8. A cable accessory fault inspection system according to claim 7, characterized in that: A limit assembly (30) is provided on the outer frame (10), the limit assembly (30) comprising an arc-shaped push bar (32) fixed to the outer surface of the concave cylinder (286), a side block (31) is fixed to the back of the connection frame (12) close to the concave cylinder (286), and the edge of the side block (31) has an arc-shaped surface; When the concave cylinder (286) rotates, the arc-shaped pushing strip (32) pushes the connecting frame (12) connected thereto to slide to a side away from the detection member (11) through the side block (31), thereby maintaining the gripping force of the linkage member (13) on the cable.
9. A cable accessory fault inspection system according to claim 8, characterized in that: A pressing piece (33) is provided inside the two connecting frames (12), and the pressing piece (33) comprises a mouth-shaped frame (330) slidably connected to the inner wall of the connecting frame (12), two arc-shaped plates (331) are fixed to the bottom of the mouth-shaped frame (330), and a supporting arm (333) is fixed between the bottom of the mouth-shaped frame (330) and the back side of the lower concave block.
10. A cable accessory fault inspection method, applied to a cable accessory fault inspection system according to claim 1, characterized in that: The following steps are involved: Step 1: The lifting device is tied to the outer frame (10) by means of an insulating rope, and the control terminal controls the lifting device to drive the outer frame (10) to be lifted up to the position of the high-voltage rack cable for support and installation; Step 2: The control terminal controls the driving component (20) to drive the detection component (11) to rotate and slide out of the side opening of the detection component (11), and at the same time, the driving component (20) can drive the connection frame (12) and the linkage component (13) to slide in a direction away from the side opening, so that the wire clamp can be detected and the balance stability of the outer frame (10) on the cable can be maintained; Step 3: The test result of the test piece (11) is transmitted to the control terminal on the ground for display; Step 4: After the detection is completed, the control terminal controls the driving component (20) to drive the detection member (11) and the connection frame (12) to restore to the initial state, and then the control terminal controls the lifting device to drive the outer frame (10) to fall to the ground.
Citation Information
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