Explosion-proof water-cooling ultra-efficient three-phase permanent magnet synchronous motor
By using an electromagnetic processor to decompose calcium and magnesium ions in the cooling water in the water cooling system of a three-phase permanent magnet synchronous motor, and accelerating the flow rate of cooling water through the water pump and transmission belt, the pipeline blockage caused by scale formation is solved and the cooling efficiency is improved.
Patent Information
- Application Number
- CN202510238969.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When using water cooling method to dissipate heat from a three-phase permanent magnet synchronous motor, the cooling water contains more calcium and magnesium plasma, which easily forms scale, resulting in blockage of the pipeline and reducing cooling efficiency.
An explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor is designed, which uses an electromagnetic processor and an electromagnetic rod to decompose calcium and magnesium plasma in the cooling water to prevent scale formation, and at the same time, the flow rate and heat dissipation efficiency of the cooling water are accelerated through components such as water pumps and transmission belts.
It effectively avoids pipeline blockage caused by the high amount of calcium and magnesium in the water, enhances the flow rate and heat dissipation efficiency of the cooling water, and improves the overall performance of the water-cooling system.
Smart Images

Figure CN119727209A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric motors, in particular to an explosion-proof water-cooled ultra-high-efficiency three-phase permanent magnet synchronous motor. Background Art
[0002] The three-phase permanent magnet synchronous motor mainly uses the interaction between the rotating magnetic field generated by the stator winding and the permanent magnet magnetic field on the rotor to achieve the rotation of the motor. When three-phase alternating current is passed into the stator winding, a rotating magnetic field is generated. The speed of this magnetic field is related to the frequency of the power supply and the number of pole pairs of the motor. When the synchronous motor is running, its internal structure needs to be cooled by water cooling.
[0003] The explosion-proof water-cooled ultra-efficient three-phase permanent magnet synchronous motor uses water cooling to absorb the heat generated by the operation of the internal parts of the permanent magnet synchronous motor, and then uses the flow of water to absorb heat to transfer the absorbed heat to the outside of the synchronous motor for heat dissipation, thereby avoiding the high temperature generated by the internal temperature of the synchronous motor due to excessive temperature. It is easy to cause the relatively closed space inside the synchronous motor to explode due to factors such as high temperature and parts friction, thereby not only improving the efficiency of the synchronous motor operation, but also reducing the explosion of the synchronous motor due to high temperature; However, in life, when water cooling is used to dissipate heat inside a three-phase permanent magnet synchronous motor, the efficiency of heat dissipation is easily affected by the quality of the cooling water. When the cooling water carries more calcium and magnesium ions, scale will form on the inner wall of the water pipe. More scale will easily cause blockage of the inner wall of the pipe, reducing the heat transfer efficiency of the pipe, thereby affecting the cooling effect. Summary of the invention
[0004] In order to make up for the deficiencies of the prior art and solve the above-mentioned technical problems, the present invention proposes an explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor.
[0005] The technical solution adopted by the present invention to solve the technical problem is: an explosion-proof water-cooled ultra-high-efficiency three-phase permanent magnet synchronous motor, comprising a cooling pipe fixedly connected to one end of the motor body, and a water inlet pipe and a water outlet pipe fixedly connected to the upper end of the cooling pipe, and one end of the water inlet pipe and the water outlet pipe fixedly connected to a water cooling assembly: The water cooling assembly includes a first storage box arranged outside one end of the water inlet pipe away from the cooling pipe, and a water inlet is opened at one end of the first storage box, a first water pump is fixedly connected to the outside of one end of the first storage box close to the water inlet pipe, and an end of the first water pump close to the first storage box is fixedly connected to the first water pipe, an end of the first water pump close to the water inlet pipe is fixedly connected to the water inlet pipe, and an end of the first water pipe away from the first water pump is inserted into the first storage box Preferably, an electromagnetic processor is fixedly connected to the middle end of the upper side of the first storage box by bolts, and an electromagnetic rod is fixedly connected to the lower end of the electromagnetic processor, the lower end of the electromagnetic rod is inserted into the first storage box, and a power supply is fixedly connected to the outer side of one end of the electromagnetic processor, and the lower end of the power supply is fixedly connected to the first storage box.
[0006] Preferably, one end of the water outlet pipe away from the cooling pipe is fixedly connected to the second storage box, and a second water pump is fixedly connected to the outer side of one end of the second storage box, one end of the second water pump close to the second storage box is fixedly connected to the second water pipe, and one end of the second water pipe away from the second water pump is inserted in the second storage box, and the output port of one end of the second water pump away from the second water pipe is fixedly connected to the first storage box.
[0007] Preferably, a first protective cover is fixedly connected to the middle end of the upper side of the second storage box, and a first filter is fixedly connected to the inner side of the upper end of the first protective cover, a second protective cover is fixedly connected to the outer side of one end of the first protective cover, and one end of the second protective cover close to the second storage box and the first protective cover is fixedly connected to the second storage box and the first protective cover.
[0008] Preferably, a second filter is inserted into the inner side of one end of the second storage box, and the upper end of the second filter is fixedly connected to the first bracket, and the upper end of the first bracket is fixedly connected to the first protective cover.
[0009] Preferably, a motor is fixedly connected to the inner side of the lower end of the second protective cover, and a transmission rod is fixedly connected to the motor output shaft, an end of the transmission rod away from the motor passes through the second storage box, and an end of the transmission rod away from the motor is fixedly connected to a rotating rod, an end of the rotating rod away from the transmission rod is rotatably connected in the second storage box, and the outer side of the rotating rod is fixedly connected to the first fan blade, and the rotating rod and the outer side of the first fan blade are inserted into the inner side of the second filter.
[0010] Preferably, a transmission belt is fixedly connected to the outer side of one end of the transmission rod close to the motor, and a positioning rod is fixedly connected to the outer side of the upper end of the transmission belt. The end of the positioning rod away from the transmission belt is rotatably connected in the second protective cover, and the side of the transmission belt away from the positioning rod is fixedly connected to the first gear.
[0011] Preferably, a second gear is meshed on the outer side of one end of the first gear, and the lower side of the second gear is rotatably connected to the first protective cover, a first toothed belt is meshed on the outer side of the upper end of the second gear, and a toothed column is meshed on the inner side of an end of the first toothed belt away from the second gear, a second bracket is fixedly connected to the lower side of the toothed column, and a second fan blade is fixedly connected to the upper end of the toothed column, a second toothed belt is meshed on the outer side of the upper end of the toothed column, and a third fan blade is meshed on the inner side of an end of the second toothed belt away from the toothed column.
[0012] The beneficial effects of the present invention are as follows: The present invention discloses an explosion-proof water-cooled ultra-high-efficiency three-phase permanent magnet synchronous motor. When the three-phase permanent magnet synchronous motor is cooled, cooling water is first injected into a first storage box through a water inlet, and the electromagnetic processor is operated to decompose calcium and magnesium in the cooling water using an electromagnetic rod. Then, the cooling water is injected into the cooling pipe through a first water pump using a first water pipe to absorb heat in the machine body. After absorbing the heat, the cooling water flows back to the second storage box through a water outlet pipe for storage. Subsequently, the motor is started to drive the rotating rod and the first fan blade to rotate to accelerate the flow rate of the cooling water. At the same time, the operation of the motor drives the first gear to rotate through a transmission belt, and then the first gear drives the second fan blade and the third fan blade to rotate through the second gear, etc., to dissipate heat for the cooling water. Finally, the cooling water in the second storage box is pumped out by the second water pump and injected into the first storage box for recycling.
[0013] It can effectively avoid pipe blockage caused by high calcium and magnesium content in the water, increase the flow rate of cooling water, strengthen the impact force of cooling water in the pipe, avoid impurities in the water adhering to the inner wall of the pipe due to insufficient cooling water flow rate, and accelerate the heat dissipation effect of cooling water, reduce the subsequent heat absorption caused by poor cooling effect of cooling water, and affect the water cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the accompanying drawings.
[0015] Figure 1 is a stereogram of the present invention; Figure 2 It is a three-dimensional diagram of a first viewing angle section in the present invention; Figure 3 It is a partially enlarged stereoscopic view of a section at a second viewing angle in the present invention; Figure 4 It is a partially enlarged stereoscopic view of a section at a third viewing angle in the present invention; Figure 5 The present invention Figure 3 The enlarged stereogram at A in the middle; Figure 6 The present invention Figure 3 Enlarged stereogram of point B in the middle.
[0016] In the figure: 1. body; 11. cooling pipe; 12. water inlet pipe; 13. water outlet pipe; 2. first storage box; 21. water inlet; 22. first water pump; 23. first water pipe; 3. electromagnetic processor; 31. electromagnetic rod; 32. power supply; 4. second storage box; 41. second water pump; 42. second water pipe; 5. first protective cover; 51. first filter; 52. second protective cover; 6. second filter; 61. first bracket; 7. motor; 71. transmission rod; 72. rotating rod; 73. first fan blade; 8. transmission belt; 81. positioning rod; 82. first gear; 9. second gear; 91. first toothed belt; 92. tooth column; 93. second bracket; 94. second fan blade; 95. second toothed belt; 96. third fan blade. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Embodiment 1: The present application proposes an explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor, as shown in the accompanying drawings of the specification. Figure 1-6As shown, it includes a body 1, one end of which is fixedly connected to a cooling pipe 11, and the upper end of the cooling pipe 11 is fixedly connected to a water inlet pipe 12 and a water outlet pipe 13, and one end of the water inlet pipe 12 and the water outlet pipe 13 is fixedly connected to a water cooling assembly: the water cooling assembly includes a first storage box 2 arranged outside the end of the water inlet pipe 12 away from the cooling pipe 11, and one end of the first storage box 2 is provided with a water inlet 21, the outer side of the end of the first storage box 2 close to the water inlet pipe 12 is fixedly connected to a first water pump 22, and the end of the first water pump 22 close to the first storage box 2 is fixedly connected to a first water pipe 23, and the first water pump 22 close to the first storage box 2 One end of the water inlet pipe 12 is fixedly connected to the water inlet pipe 12, and one end of the first water pipe 23 away from the first water pump 22 is inserted into the first storage box 2. When the three-phase permanent magnet synchronous motor is cooled, the cooling water is first injected into the first storage box 2 through the water inlet 21. The electromagnetic field generated by the operation of the electromagnetic processor 3 and the electromagnetic rod 31, when the water passes through the electromagnetic field, the physical and chemical properties of the calcium and magnesium ions in the water will change due to the effect of the magnetic field, thereby changing the crystal form of the calcium and magnesium ions in the water, making it less likely to form scale, and then through the first water pump 22 The cooling water is injected into the cooling pipe 11 by the first water pipe 23 to absorb the heat in the machine body 1. The cooling water after absorbing the heat flows back to the second storage box 4 through the water outlet pipe 13 for storage. Then the motor 7 is started to drive the rotating rod 72 and the first blade 73 to rotate and accelerate the flow rate of the cooling water. At the same time, the first gear 82 is driven to rotate through the transmission belt 8 through the operation of the motor 7. Then the second blade 94 and the third blade 96 are driven to rotate through the first gear 82 through the second gear 9, etc. to dissipate the heat of the cooling water. Finally, the second storage box 4 is pumped out by the second water pump 41. The cooling water in the pipe is drawn out and injected into the first storage box 2 for recycling, which effectively avoids pipe blockage caused by high calcium and magnesium content in the water. At the same time, the flow rate of cooling water is increased, and the impact force of cooling water in the pipe is increased to avoid impurities in some water adhering to the inner wall of the pipe due to insufficient cooling water flow rate, resulting in the adhesion of scale due to low flow rate, resulting in the increase of the inner wall of the pipe after the scale is attached, affecting the heat absorption efficiency. Increasing the flow rate of cooling water can accelerate the heat dissipation effect of cooling water, reduce the subsequent reduction in heat absorption due to poor heat dissipation effect of cooling water, and affect the water cooling effect.
[0019] Furthermore, an electromagnetic processor 3 is fixedly connected to the middle end of the upper side of the first storage box 2 by bolts, and an electromagnetic rod 31 is fixedly connected to the lower end of the electromagnetic processor 3, the lower end of the electromagnetic rod 31 is inserted in the first storage box 2, and a power supply 32 is fixedly connected to the outer side of one end of the electromagnetic processor 3, and the lower end of the power supply 32 is fixedly connected to the first storage box 2, and the end of the water outlet pipe 13 away from the cooling pipe 11 is fixedly connected to the second storage box 4, and a second water pump 41 is fixedly connected to the outer side of one end of the second storage box 4, and the second water pump 41 is fixedly connected to the second water pipe 42 at one end close to the second storage box 4, and the end of the second water pipe 42 away from the second water pump 41 is inserted in the second storage box 4, and the output port of the end of the second water pump 41 away from the second water pipe 42 is fixedly connected to On the first storage box 2, a first protective cover 5 is fixedly connected to the middle end of the upper side of the second storage box 4, and a first filter screen 51 is fixedly connected to the inner side of the upper end of the first protective cover 5, a second protective cover 52 is fixedly connected to the outer side of one end of the first protective cover 5, and one end of the second protective cover 52 close to the second storage box 4 and the first protective cover 5 is fixedly connected to the second storage box 4 and the first protective cover 5. By utilizing the electromagnetic field generated by the operation of the electromagnetic processor 3 and the electromagnetic rod 31, when water passes through the electromagnetic field, the physical and chemical properties of calcium and magnesium ions in the water will change due to the action of the magnetic field, thereby changing the crystal form of calcium and magnesium ions in the water, making it less likely to form scale, and at the same time, the air entering from the upper end of the first protective cover 5 is filtered through the first filter screen 51.
[0020] Furthermore, a second filter screen 6 is inserted into the inner side of one end of the second storage box 4, and a first bracket 61 is fixedly connected to the upper end of the second filter screen 6, and the upper end of the first bracket 61 is fixedly connected to the first protective cover 5, and a motor 7 is fixedly connected to the inner side of the lower end of the second protective cover 52, and a transmission rod 71 is fixedly connected to the output shaft of the motor 7, and the end of the transmission rod 71 away from the motor 7 passes through the second storage box 4, and a rotating rod 72 is fixedly connected to the end of the transmission rod 71 away from the motor 7, and the end of the rotating rod 72 away from the transmission rod 71 is rotatably connected in the second storage box 4, and a first fan blade 73 is fixedly connected to the outer side of the rotating rod 72, and the outer sides of the rotating rod 72 and the first fan blade 73 are inserted into the inner side of the second filter screen 6. Through the operation of the motor 7, the rotating rod 72 and the first fan blade 73 are driven to increase the water flow rate, which can enhance the impact force of the cooling water flowing in the pipeline, avoid the adhesion of scale due to the low flow rate, thereby preventing the adhesion of scale to the pipeline, resulting in the increase of the inner wall of the pipeline after the scale is attached, affecting the heat absorption efficiency.
[0021] Furthermore, a transmission belt 8 is fixedly connected to the outer side of one end of the transmission rod 71 close to the motor 7, and a positioning rod 81 is fixedly connected to the outer side of the upper end of the transmission belt 8, and the positioning rod 81 is rotatably connected to the second protective cover 52 at one end away from the transmission belt 8, and a first gear 82 is fixedly connected to the side of the transmission belt 8 away from the positioning rod 81, and a second gear 9 is meshed with the outer side of one end of the first gear 82, and the lower side of the second gear 9 is rotatably connected to the first protective cover 5, and a first toothed belt 91 is meshed with the outer side of the upper end of the second gear 9, and the first toothed belt 91 is away from the second gear A tooth column 92 is meshed on the inner side of one end of 9, a second bracket 93 is fixedly connected to the lower side of the tooth column 92, and a second fan blade 94 is fixedly connected to the upper end of the tooth column 92, a second toothed belt 95 is meshed on the outer side of the upper end of the tooth column 92, and a third fan blade 96 is meshed on the inner side of an end of the second toothed belt 95 away from the tooth column 92. Through the rotation of the second fan blade 94 and the third fan blade 96, the outside air passes through the first filter screen 51 and enters the second storage box 4, and then forms an airflow in the second storage box 4, and the accelerated flow of the airflow is used to improve the heat dissipation efficiency of the cooling water.
[0022] Specific working process: when the interior of the machine body 1 is water-cooled, the cooling water is first injected into the first storage box 2 through the water inlet 21, and then the electromagnetic processor 3 is controlled to operate by the power supply 32, and the calcium and magnesium contained in the cooling water are processed by the electromagnetic rod 31. After the processing, the first water pump 22 and the motor 7 are started, and the cooling water in the first storage box 2 is pumped out and injected into the water inlet pipe 12 by the first water pipe 23 through the operation of the first water pump 22. The cooling water absorbs the heat inside the machine body 1 in the process of passing through the cooling pipe 11 through the water inlet pipe 12 and flowing into the water outlet pipe 13. After the motor 7 is started, the output shaft drives the transmission rod 71, the rotating rod 72 and the first fan blade 73 to rotate, and the rotation of the first fan blade 73 is used to accelerate the discharge of the cooling water. The cooling water that absorbs the heat passes through the water outlet pipe 13. When the tube 13 is injected into the second storage box 4 for storage and heat dissipation, the operation of the motor 7 is used to synchronously drive the transmission belt 8 to operate. After the transmission belt 8 operates with the assistance of the positioning rod 81, it synchronously drives the first gear 82 to rotate. After the first gear 82 rotates, it drives the second gear 9 to rotate through the engagement with the second gear 9. After the second gear 9 rotates, it drives the first toothed belt 91, the tooth column 92 and the second fan blade 94 to rotate with the assistance of the second bracket 93 through the engagement with the first toothed belt 91. After the tooth column 92 rotates, it drives the third fan blade 96 to rotate through the engagement with the second toothed belt 95. The rotation of the second fan blade 94 and the third fan blade 96 accelerates the flow of airflow, thereby accelerating the heat dissipation efficiency of the cooling water. When the motor 7 and the like are in operation, they are protected by the first protective cover 5 and the second protective cover 52.
[0023] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor, comprising a motor body (1), characterized in that: One end of the machine body (1) is fixedly connected to a cooling pipe (11), and the upper end of the cooling pipe (11) is fixedly connected to a water inlet pipe (12) and a water outlet pipe (13), and one end of the water inlet pipe (12) and the water outlet pipe (13) is fixedly connected to a water cooling assembly: The water cooling assembly comprises a first storage box (2) arranged outside an end of a water inlet pipe (12) away from a cooling pipe (11), and a water inlet (21) is provided at one end of the first storage box (2); a first water pump (22) is fixedly connected to the outside of an end of the first storage box (2) close to the water inlet pipe (12), and a first water pipe (23) is fixedly connected to an end of the first water pump (22) close to the first storage box (2); an end of the first water pump (22) close to the water inlet pipe (12) is fixedly connected to the water inlet pipe (12), and an end of the first water pipe (23) away from the first water pump (22) is inserted into the first storage box (2).
2. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 1 is characterized in that: The electromagnetic processor (3) is fixedly connected to the middle end of the upper side of the first storage box (2) by means of bolts, and the lower end of the electromagnetic processor (3) is fixedly connected to an electromagnetic rod (31), the lower end of the electromagnetic rod (31) is inserted into the first storage box (2), and the outer side of one end of the electromagnetic processor (3) is fixedly connected to a power source (32), and the lower end of the power source (32) is fixedly connected to the first storage box (2).
3. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 1 is characterized in that: One end of the water outlet pipe (13) away from the cooling pipe (11) is fixedly connected to the second storage box (4), and a second water pump (41) is fixedly connected to the outside of one end of the second storage box (4), one end of the second water pump (41) close to the second storage box (4) is fixedly connected to the second water pipe (42), and one end of the second water pipe (42) away from the second water pump (41) is inserted into the second storage box (4), and the output port of one end of the second water pump (41) away from the second water pipe (42) is fixedly connected to the first storage box (2).
4. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 3 is characterized in that: A first protective cover (5) is fixedly connected to the middle end of the upper side of the second storage box (4), and a first filter screen (51) is fixedly connected to the inner side of the upper end of the first protective cover (5), a second protective cover (52) is fixedly connected to the outer side of one end of the first protective cover (5), and one end of the second protective cover (52) close to the second storage box (4) and the first protective cover (5) is fixedly connected to the second storage box (4) and the first protective cover (5).
5. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 4 is characterized in that: A second filter screen (6) is inserted into the inner side of one end of the second storage box (4), and the upper end of the second filter screen (6) is fixedly connected to a first bracket (61), and the upper end of the first bracket (61) is fixedly connected to the first protective cover (5).
6. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 5, characterized in that: A motor (7) is fixedly connected to the inner side of the lower end of the second protective cover (52), and a transmission rod (71) is fixedly connected to the output shaft of the motor (7), an end of the transmission rod (71) away from the motor (7) passes through the second storage box (4), and an end of the transmission rod (71) away from the motor (7) is fixedly connected to a rotating rod (72), an end of the rotating rod (72) away from the transmission rod (71) is rotatably connected in the second storage box (4), and a first fan blade (73) is fixedly connected to the outer side of the rotating rod (72), and the outer side of the rotating rod (72) and the first fan blade (73) are inserted into the inner side of the second filter screen (6).
7. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 6, characterized in that: A transmission belt (8) is fixedly connected to the outer side of one end of the transmission rod (71) close to the motor (7), and a positioning rod (81) is fixedly connected to the outer side of the upper end of the transmission belt (8); an end of the positioning rod (81) away from the transmission belt (8) is rotatably connected in the second protective cover (52), and a side of the transmission belt (8) away from the positioning rod (81) is fixedly connected to a first gear (82).
8. The explosion-proof water-cooled ultra-high efficiency three-phase permanent magnet synchronous motor according to claim 7, characterized in that: The first gear (82) is meshed with a second gear (9) on the outer side of one end, and the lower side of the second gear (9) is rotatably connected to the first protective cover (5); the upper end of the second gear (9) is meshed with a first toothed belt (91) on the outer side, and the inner side of an end of the first toothed belt (91) away from the second gear (9) is meshed with a tooth column (92); the lower side of the tooth column (92) is fixedly connected to a second bracket (93), and the upper end of the tooth column (92) is fixedly connected to a second fan blade (94); the upper end of the tooth column (92) is meshed with a second toothed belt (95) on the outer side, and the inner side of an end of the second toothed belt (95) away from the tooth column (92) is meshed with a third fan blade (96).
Citation Information
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