Fixing device, sensing assembly, motor equipment, assembling method of motor equipment and vehicle
By designing a fixing device for motor sensors, using a combined structure of mounting base, mounting slot and wiring harness slot, the problem of cumbersome assembly of motor sensors in the prior art is solved, and a more efficient assembly process is achieved.
Patent Information
- Application Number
- CN202411859770.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-16
AI Technical Summary
The prior art workers have high technical requirements and cumbersome assembly when assembling motor sensors, making it difficult to improve assembly convenience.
A fixing device is designed, including a mounting base, a mounting slot and a wire harness slot, which is used to be stuck in the receiving recess of the drive motor, an installation slot is used to accommodate the sensing body, and a wire harness slot is used to accommodate the wires, forming a step structure to fix the motor sensor.
By abutting between the sensing body and the abutting surface section and the wires are accommodated in the wire harness slot intersecting the normal direction of the abutting surface section, the motor sensor is fixed to the mounting base, and is snapped into the accommodating recess of the drive motor through the mounting base, fixing the motor sensor and the drive motor, improving assembly convenience.
Smart Images

Figure CN119727248A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of transportation technology, and in particular to a fixing device, a sensor component, a motor device and an assembly method thereof, and a vehicle. Background Art
[0002] With the development of transportation technology, manned aircraft are becoming more and more popular. Manned aircraft, electric vehicles and other transportation tools usually use motor equipment such as drive motors to provide power. During the operation of the drive motor, it is usually necessary to use motor sensors such as temperature sensors and eddy current sensors to detect parameters such as temperature and eddy current.
[0003] The related technology usually uses binding ropes to bind the motor sensor, and further fixes the motor sensor through insulating paint; among them, the method of using binding ropes requires high skills of workers, and the assembly of the motor sensor is relatively cumbersome. Summary of the invention
[0004] The main purpose of the present application is to propose a fixing device, aiming to improve the assembly convenience of the motor sensor.
[0005] To achieve the above-mentioned purpose, the fixing device proposed in the present application is used to fix the motor sensor to the drive motor, the motor sensor includes a connected sensor body and a wire, the fixing device includes a mounting seat, the mounting seat is used to be clamped in the accommodating recess of the drive motor, the mounting seat has a mounting slot and a wiring harness slot, the wall surface of the mounting slot includes a contact surface section; the mounting slot is used to accommodate at least part of the sensor body, and the abutment surface section is used to abut one end of the sensor body facing the wire; the wiring harness slot is connected to the abutment surface section, and the cross-sectional area of one end of the wiring harness slot facing the abutment surface section is smaller than the area of the abutment surface section, so that the wiring harness slot and the abutment surface section form a step structure; the extension direction of at least part of the wiring harness slot intersects with the normal direction of the abutment surface section, and the wiring harness slot is used to accommodate the wire.
[0006] Optionally, the side wall surface of the wiring harness groove extends to the surface of the mounting seat so that the wiring harness groove forms a notch in the circumferential direction; the fixing device also includes a wiring harness cover plate, which is clamped on the mounting seat and at least partially covers the notch, and the wiring harness cover plate is used to abut the side wall surface of the wire.
[0007] Optionally, the mounting seat includes an embedded part and an extended part, and the extension direction of the embedded part and the extension direction of the extended part form an angle; the mounting slot is provided in the embedded part, and the wiring harness slot is at least partially provided in the extended part; the embedded part is used to be embedded in the accommodating recess of the drive motor, and the extended part is used to be arranged outside the accommodating recess; the wiring harness cover is provided with at least one cover arm, and at least one of the cover arms is used to be arranged between the side wall surface of the extended part and the surface of the peripheral entity of the accommodating recess; one of the cover arm and the side wall surface of the extended part is provided with a first buckle body, and the other of the cover arm and the side wall surface of the extended part is provided with a first buckle groove, and the first buckle body is buckled in the first buckle groove.
[0008] Optionally, the side wall surface of the protruding portion is provided with an engaging groove, and the engaging groove is used to face the wall surface of the accommodating recess on which the first buckle body or the first buckle groove is provided, and the cover arm is at least partially accommodated in the engaging groove.
[0009] Optionally, the accommodating recess includes a first opening and a second opening that are relatively arranged, and the mounting seat includes two inwardly extending sections that are spaced apart, and the inwardly extending sections are used to extend in the direction from the first opening to the second opening; the two inwardly extending sections are used to extend into the accommodating recess from the first opening, and at least one of the inwardly extending sections is used to extend the second opening from the accommodating recess, and a limiting buckle body is provided at the end of at least one of the inwardly extending sections that extends out of the second opening, and the limiting buckle body is used to abut the surface of the peripheral entity of the second opening; a limiting plate is provided on the side of the mounting seat away from the limiting buckle body, and the limiting plate is used to abut the surface of the peripheral entity of the driving motor to form the second opening.
[0010] Optionally, the height direction of the limiting buckle body is away from the inward extending interval between two adjacent inward extending sections, the ratio of the height of the limiting buckle body to the width of the inward extending interval is less than or equal to 0.5, and the width direction of the inward extending interval is set along the arrangement direction of the inward extending sections.
[0011] Optionally, the first component side of the sensor body is used to abut against the entity part of the accommodating recess, and the second component side of the sensor body is used to abut against the wall of the mounting slot, and the first component side and the second component side are arranged opposite to each other; the fixing device also includes an elastic plate, which is used to abut against the second component side, and the elastic plate is used to make the first component side abut against the entity part of the accommodating recess.
[0012] Optionally, the mounting seat is provided with an avoidance groove, at least a portion of the elastic plate is accommodated in the avoidance groove, and the elastic plate and the wall surface of the avoidance groove are separately provided and fixedly connected.
[0013] Optionally, the first plate end of the elastic plate is used to face the first opening, and the first plate end is fixedly connected to the avoidance groove; the second plate end of the elastic plate is used to face the second opening, and the second plate end is bent in a direction toward the second device side, and the second plate end is used to abut the second device side.
[0014] Optionally, the first plate end is fixedly connected to the wall of the avoidance groove in a direction parallel to the second device side, and the first plate end is movably connected to the avoidance groove in a direction perpendicular to the second device side; the first plate end is used to be spaced apart from the second device side, and the first plate end is used to move toward the second device side as the second device side abuts against the second plate end.
[0015] Optionally, the first seat body side of the mounting seat is used to abut the side wall surface of the accommodating recess, the second seat body side of the mounting seat is provided with the mounting slot, and the first seat body side is arranged opposite to the second seat body side; the thickness direction of the first plate end is arranged along the direction from the first seat body side to the second seat body side, and the thickness of the first board end is smaller than the distance from one side of the sensor body for abutting against by the mounting slot to the first seat body side.
[0016] Optionally, the end of the mounting slot is spaced apart from one end of the inwardly extending section facing the second opening, the elastic plate is provided with a supporting slot at one end facing the second opening, and one end of the sensor body away from the mounting slot abuts against the wall of the supporting slot.
[0017] Optionally, one of the outer wall surface of the elastic plate and the wall surface of the avoidance groove is provided with a second buckle body, and the other of the outer wall surface of the elastic plate and the wall surface of the avoidance groove is provided with a second buckle groove, and the second buckle body is buckled and connected with the second buckle groove.
[0018] Optionally, the inwardly extending interval between two adjacent inwardly extending sections forms the avoidance groove, and the second buckle body is arranged on a side of the inwardly extending section facing the avoidance groove.
[0019] Optionally, the second buckle body is used to form a first angle with the wall of the inward extension section facing the wall of the second opening, and the first angle is greater than 90 degrees; the second buckle body is used to form a second angle with the wall of the inward extension section facing away from the second opening, and the second angle is less than or equal to 90 degrees; and / or, the side of the inward extension section facing away from the avoidance groove is used to be spaced apart from the side wall of the accommodating recess.
[0020] The present application also provides a sensor assembly, which includes a motor sensor and the above-mentioned fixing device.
[0021] The present application also provides a motor device, which includes a drive motor and the above-mentioned sensor component.
[0022] Optionally, the drive motor includes a rotor, a stator and a winding, the stator includes a connected yoke body and a plurality of spaced teeth, and tooth grooves are formed between adjacent teeth; the winding includes a connected straight section and a bent section, the straight section is accommodated in the tooth groove, and the bent section is arranged opposite to the tooth body to form the accommodating recess.
[0023] The present application also provides a vehicle, which includes the above-mentioned motor device.
[0024] The present application also provides an assembly method of a motor device, the assembly method is used to assemble the motor device, the motor device includes a drive motor and a sensor component, the sensor component includes the above-mentioned fixing device, and the assembly method includes the following steps:
[0025] Accommodating the sensor body in the mounting slot;
[0026] accommodating the wires in the harness slot;
[0027] Extend the motor sensor and the mounting seat from the first opening of the accommodating recess and clamp them in the accommodating recess;
[0028] The elastic plate is extended into the second opening of the accommodating recess and the elastic plate is fixedly connected to the wall surface of the avoidance groove.
[0029] The technical solution of the present application is that the fixing device includes a mounting seat, the mounting seat is used to be clamped in the accommodating recess of the drive motor, the mounting seat has a mounting slot and a harness slot, and the wall surface of the mounting slot includes a contact surface section; the mounting slot is used to accommodate at least part of the sensor body, and the abutment surface section is used to abut one end of the sensor body facing the wire; the harness slot is connected to the abutment surface section, and the cross-sectional area of one end of the harness slot facing the abutment surface section is smaller than the area of the abutment surface section, so that the harness slot and the abutment surface section form a step structure; the extension direction of at least part of the harness slot intersects with the normal direction of the abutment surface section, and the harness slot is used to accommodate the wire; therefore, the fixing device can fix the motor sensor to the mounting seat by abutting the sensor body with the abutment surface section and accommodating the wire in the harness slot intersecting with the normal direction of the abutment surface section; the fixing device can also be clamped in the accommodating recess of the drive motor through the mounting seat, thereby realizing the fixation of the motor sensor and the drive motor, which is conducive to improving the assembly convenience of the motor sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0031] Figure 1 A schematic diagram of a partial structure of an embodiment of a motor device provided by the present invention;
[0032] Figure 2 Another partial structural schematic diagram of an embodiment of a motor device provided by the present invention;
[0033] Figure 3 An exploded view of a local structure of an embodiment of a motor device provided by the present invention;
[0034] Figure 4 An exploded view of an embodiment of a fixing device provided by the present invention;
[0035] Figure 5 A front view of an elastic plate in an embodiment of a fixing device provided by the present invention;
[0036] Figure 6 A schematic diagram of the connection between the mounting seat and the elastic plate in an embodiment of the fixing device provided by the present invention;
[0037] Figure 7 A comparison diagram of the use of the elastic plate in an embodiment of the fixing device provided by the present invention;
[0038] Figure 8 Another partial structural schematic diagram of an embodiment of a motor device provided by the present invention;
[0039] Fig. 9 for Figure 8 Sectional view at the AA position;
[0040] Fig.10 for Fig. 9 Cross-sectional view of the middle BB position;
[0041] Fig.11 for Fig. 9 Cross-sectional view at the mid-CC position;
[0042] Fig.12 This is a schematic assembly diagram of an embodiment of a motor device provided by the present invention.
[0043] Description of Figure Numbers:
[0044] 100. Fixing device;
[0045] 110, mounting seat; 111, mounting slot; 112, abutment surface section; 113, harness slot; 114, notch; 115, embedded portion; 116, overhanging portion; 117, first buckle body; 118, fitting groove;
[0046] 120, wiring harness cover; 121, cover arm; 122, first buckle slot;
[0047] 130, inner extension section; 131, position limiting buckle body; 132, inner extension interval; 133, avoidance groove; 134, second buckle body;
[0048] 140, limit plate;
[0049] 150, elastic plate; 151, first plate end; 152, second plate end; 153, supporting groove; 154, second buckle groove; 155, elastic arm;
[0050] 200, motor sensor; 210, sensor body; 211, first device side; 212, second device side; 220, wire;
[0051] 300, driving motor; 301, containing recess; 310, rotor; 320, stator; 321, yoke body; 322, tooth body; 323, tooth slot; 330, winding; 331, straight section; 332, bent section; 333, insulating film.
[0052] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0053] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0054] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0055] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0056] With the development of transportation technology, manned aircraft are becoming more and more popular. Manned aircraft, electric vehicles and other transportation tools usually use motor equipment such as drive motors to provide power. During the operation of the drive motor, it is usually necessary to use motor sensors such as temperature sensors and eddy current sensors to detect parameters such as temperature and eddy current.
[0057] The related technology usually uses binding ropes to bind the motor sensor, and further fixes the motor sensor through insulating paint; among them, the method of using binding ropes requires high skills of workers, and the assembly of the motor sensor is relatively cumbersome.
[0058] Therefore, the present invention proposes a fixing device, a sensor assembly, a motor device and an assembly method thereof, and a vehicle, so as to facilitate improving the assembly convenience of the motor sensor.
[0059] The above-mentioned transportation tool can be set as an aircraft, an electric car, a hybrid car, etc., and the aircraft is used to fly in the air. Of course, the transportation tool can also include an aircraft and a land vehicle at the same time, and the land vehicle is used to carry the aircraft; the land vehicle can include an electric car, a hybrid car, etc., and the land vehicle is used to travel on land environments such as roads. The land vehicle can be set as a type of car similar to a pickup truck or a van, so as to form a carrying space to carry the aircraft. The transportation tool includes the above-mentioned motor device, and the motor device can be used to provide power for the movement of the transportation tool, for example, the motor device is used to drive the flight rotor of the aircraft, or the motor device is used to drive the wheels of the land vehicle through the transmission shaft.
[0060] Reference Figure 1 and Figure 2 In one embodiment of the present invention, the motor device includes a drive motor 300 and a sensor assembly as described below. Figure 1 ,in Figure 1Only part of the structure of the drive motor 300 is shown; the drive motor 300 includes a rotor 310, a stator 320 and a winding 330, the stator 320 includes a connected yoke body 321 and a plurality of spaced teeth 322, the yoke body 321 and the tooth body 322 can be configured to be integrally formed; of course, the yoke body 321 and the tooth body 322 can also be connected after being separately formed by means of a slot structure or the like.
[0061] In addition, tooth grooves 323 are formed between adjacent tooth bodies 322; the winding 330 includes a straight section 331 and a bent section 332 connected to each other, the straight section 331 is accommodated in the tooth groove 323, and the bent section 332 is arranged opposite to the tooth body 322 to form an accommodating recess 301. Further, the accommodating recess 301 in this embodiment includes a first opening and a second opening arranged opposite to each other, for example, the first opening is arranged at Figure 2 The second opening is located at the left end of the Y axis direction. Figure 2 In this embodiment, the straight section 331, the bent section 332 and the tooth body 322 constitute the outer periphery of the first opening and the second opening, which can be understood as the straight section 331, the bent section 332 and the tooth body 322 forming the first opening and the second opening.
[0062] Of course, the driving motor 300 may also form the above-mentioned accommodating recess 301 through structures such as the inner surface of the motor housing, and the accommodating recess may also have only one opening, which is not limited in this embodiment.
[0063] The winding 330 may include a plurality of winding wires, and the winding wires may be round wires or flat wires; it is understood that the straight section 331 and the bent section 332 may be understood as a part of the winding wire. When the winding wire is a flat wire, the cross-sections of the winding wire, the straight section 331 and the bent section 332 may be set to a rectangular or rounded rectangular shape. In addition, the winding 330 may further include an insulating film 333, which is arranged between the straight section 331 and the tooth body 322, so as to improve the insulation performance between the winding wire and the tooth body 322.
[0064] Among them, the sensing component of the motor equipment includes a motor sensor 200 and a fixing device 100 described below. It can be understood that the motor sensor 200 can be stored, transported or assembled as a whole by fixing it on the fixing device 100. In addition, the fixing device 100 is used to fix the motor sensor 200 to the drive motor 300. The motor sensor 200 may include a temperature sensor, an eddy current sensor, etc. The following mainly introduces the structure of the fixing device 100, etc., taking the temperature sensor as the motor sensor 200. In the absence of obvious conflicts, the structure described below can also be applied to other motor sensors except the temperature sensor.
[0065] In some embodiments, reference Figure 3 and Figure 4 The motor sensor 200 includes a sensor body 210 and a wire 220 connected to each other, wherein the sensor body 210 can be understood as a structure that converts temperature signals and other signals into electrical signals, such as a thermistor, etc. The wire 220 is connected to the sensor body 210, so that the converted electrical signal can be transmitted. In some embodiments, the cross-section of the sensor body 210 can be set to a rectangular or rounded rectangular shape, so as to increase the contact area with the winding wire in the form of a flat wire, thereby further improving the installation stability.
[0066] The fixing device 100 includes a mounting seat 110, and the mounting seat 110 is used to be clamped in the receiving recess 301 of the drive motor 300. It can be understood that the mounting seat 110 can be clamped in the receiving recess 301, for example, by interference fit, snap connection, threaded connection, etc. The mounting seat 110 has a mounting slot 111 and a harness slot 113, and the wall surface of the mounting slot 111 includes an abutment surface section 112; the mounting slot 111 is used to accommodate at least part of the sensor body 210, including accommodating a part of the sensor body 210 and accommodating the entire sensor body 210. The abutment surface section 112 is used to abut against one end of the sensor body 210 facing the wire 220, for example, abutting Figure 2 , Figure 3 In some embodiments, the mounting slot 111 may be rectangular as a whole, and the abutting surface section 112 may be understood as a side surface of the mounting slot 111, for example Figure 3 , Figure 4 of course, the abutment surface segment 112 may be a part of the wall of the mounting slot 111.
[0067] The harness groove 113 is connected to the abutment surface section 112, and the cross-sectional area of one end of the harness groove 113 facing the abutment surface section 112 is smaller than the area of the abutment surface section 112, so that the harness groove 113 and the abutment surface section 112 form a step structure, so that the above-mentioned wire 220 can continue to be laid outward through the harness groove 113, but the sensor body 210 stops at the abutment surface section 112 and at the formed step structure due to the abutment of the abutment surface section 112.
[0068] Reference Figure 3 and Figure 4 , at least part of the extension direction of the harness groove 113 intersects with the normal direction of the abutment surface segment 112; for example, the left part of the harness groove 113 in the figure extends along the Y-axis direction, and the abutment surface segment 112 is parallel to the YZ plane so that its normal direction is set along the X-axis direction, which can be understood as Figure 3 and Figure 4The extension direction of the middle harness groove 113 is perpendicular to the normal direction of the abutting surface segment 112. Of course, the extension direction of the harness groove 113 can also be set to form an angle greater than 0 degrees and less than 90 degrees with the normal direction of the abutting surface segment 112, and this embodiment is not limited to this.
[0069] The harness groove 113 is used to accommodate the wire 220, so that the wire 220 can be bent through the portion of the harness groove 113 where the extending direction intersects with the normal direction of the abutting surface segment 112, so that the bent portion of the wire 220 can be limited on one side of the sensor body 210, for example, Figure 3 The left side of the sensing body 210 is limited. It can be understood that the extension direction of the harness groove 113 can be parallel to the axial direction of the rotor 310, and the extension direction of the harness groove 113 can also be parallel to the cross section of the rotor 310 or be inclined to the cross section of the rotor 310. In addition, the harness groove 113 can also include more than two slot segments arranged at intervals, and the extension direction of the slot segment intersects with the normal direction of the abutting surface segment 112. It can be understood that the harness groove 113 can include at least two bending areas, so that the corresponding wire 220 forms at least two bent conductor segments.
[0070] In this embodiment, the fixing device 100 can fix the motor sensor 200 to the mounting seat 110 by abutting the sensor body 210 against the abutment surface segment 112 and accommodating the wire 220 in the harness groove 113 intersecting the normal direction of the abutment surface segment 112; the fixing device 100 can also be clamped in the accommodating recess 301 of the drive motor 300 through the mounting seat 110, thereby achieving fixation of the motor sensor 200 and the drive motor 300, which is beneficial to improving the assembly convenience of the motor sensor 200.
[0071] In some embodiments, reference Figure 3 and Figure 4 , the side wall surface of the harness groove 113 extends to the surface of the mounting seat 110, so that the harness groove 113 forms a notch 114 in the circumferential direction, which can be understood as the harness groove 113 is a non-enclosed groove structure. The fixing device 100 also includes a harness cover 120, which is clamped to the mounting seat 110 and at least partially covers the notch 114. Specifically, the clamping can be achieved by a buckle structure, a slot structure, etc.; wherein the harness cover 120 is used to abut the side wall surface of the wire 220, thereby reducing the risk of the wire 220 being loosened due to the vibration of the drive motor 300 and other reasons, and improving the connection stability of the motor sensor 200 on the drive motor 300.
[0072] In some embodiments, reference Figure 4The mounting seat 110 includes an embedded portion 115 and an extended portion 116. The extending direction of the embedded portion 115 and the extending direction of the extended portion 116 form an angle, which can be understood as the embedded portion 115 and the extended portion 116 are not parallel. The embedded portion 115 is used to be embedded in the receiving recess 301 of the drive motor 300, and the extended portion 116 is used to be arranged outside the receiving recess 301; it can be understood that the embedded portion 115 is the portion of the mounting seat 110 embedded in the receiving recess 301, and the extended portion 116 is the portion located outside the receiving recess 301.
[0073] The mounting slot 111 is disposed on the embedded portion 115 , and the harness slot 113 is at least partially disposed on the extended portion 116 , so that the sensor body 210 can extend into the accommodating recess 301 along with the embedded portion 115 , and at least part of the wire 220 can be located outside the accommodating recess 301 .
[0074] The harness cover 120 is provided with at least one cover arm 121, and the at least one cover arm 121 is used to be arranged between the side wall surface of the protruding portion 116 and the surface of the peripheral entity of the receiving recess 301, for example, referring to Figure 2 At least one cover arm 121 is arranged between the protruding portion 116 and the straight section 331 or the bent section 332 of the above-mentioned winding 330, so that the cover arm 121 can be limited between the protruding portion 116 and the peripheral entity of the accommodating recess 301, reducing the risk of accidental loosening of the wiring harness cover 120.
[0075] In some embodiments, reference Figure 3 and Figure 4 , one of the sidewalls of the cover arm 121 and the overhanging portion 116 is provided with a first buckle body 117, and the other of the sidewalls of the cover arm 121 and the overhanging portion 116 is provided with a first buckle groove 122, and the first buckle body 117 is buckled with the first buckle groove 122. The cover arm 121 may be provided with the first buckle body 117 and the overhanging portion 116 may be provided with the first buckle groove 122; or the overhanging portion 116 may be provided with the first buckle body 117 and the cover arm 121 may be provided with the first buckle groove 122, and this embodiment is not limited thereto.
[0076] In this embodiment, the cover arm 121 and the protruding portion 116 can be quickly buckled together through the first buckle body 117 and the first buckle groove 122, reducing assembly interference caused by the peripheral entity between the protruding portion 116 and the accommodating recess 301, thereby improving assembly efficiency.
[0077] In some embodiments, reference Figure 3 and Figure 4The side wall surface of the protruding portion 116 is provided with an engaging groove 118, and the engaging groove 118 is used to face the wall surface of the accommodating recess 301 and is provided with a first buckle body 117 or a first buckle groove 122. The cover arm 121 is at least partially accommodated in the engaging groove 118, thereby reducing the protrusion of the cover arm 121 relative to the protruding portion 116, further reducing the risk of the cover arm 121 being interfered with by the peripheral entity of the accommodating recess 301, and further improving the assembly efficiency.
[0078] In some embodiments, reference Figure 4 The mounting seat 110 includes two inwardly extending sections 130 arranged at intervals, and the inwardly extending sections 130 are used to extend in a direction from the first opening to the second opening, for example, along the X direction in the figure; it can be understood that the above-mentioned embedded part 115 can be composed of various inwardly extending sections 130.
[0079] Reference Figure 2 The two inner extension sections 130 are used to extend from the first opening into the receiving recess 301, and at least one inner extension section 130 is used to extend from the receiving recess 301 to the second opening, for example, Figure 2 The device is inserted into the left opening of the receiving recess 301 and exits from the right opening. Figure 2 and Figure 4 , at least one end of the inner extension section 130 extending out of the second opening is provided with a limiting buckle body 131, and the limiting buckle body 131 is used to abut against the surface of the peripheral entity of the second opening, such as the surface of the straight section 331 or the bending section 332, so as to achieve the right side limit. Correspondingly, a limiting plate 140 is provided on the side of the mounting seat 110 away from the limiting buckle body 131, for example, the limiting plate 140 is provided on the side of the overall left side in the figure, and the limiting plate 140 is used to abut against the surface of the peripheral entity of the second opening formed by the driving motor 300, such as the surface of the straight section 331 or the bending section 332, so as to achieve the left side limit. It can be understood that the mounting seat 110 can be provided with two spaced limiting plates 140, so as to form a gap to connect the above-mentioned mounting slot 111 and the harness slot 113, thereby improving the structural compactness of the fixing device 100; in addition, the above-mentioned abutting surface section 112 can be provided on the limiting plate 140, thereby further improving the structural compactness of the fixing device 100.
[0080] In this embodiment, the mounting seat 110 can be fixed to the accommodating recess 301 having a first opening and a second opening through the limiting buckle body 131 and the limiting plate 140, thereby further improving the installation stability of the motor sensor 200 on the driving motor 300, and further improving the assembly convenience of the motor sensor 200.
[0081] In some embodiments, reference Figure 4, the height direction of the position-limiting buckle body 131 faces away from the inner extending interval 132 between two adjacent inner extending sections 130, the ratio of the height (L11 or L12) of the position-limiting buckle body 131 to the width L2 of the inner extending interval 132 is less than or equal to 0.5, and the width direction of the inner extending interval 132 is arranged along the arrangement direction of the inner extending sections 130, for example, along the Y-axis direction in the figure. Among them, the heights of the two position-limiting buckles 131 on both sides of the inner extending interval 132 can be made equal, that is, L11=L12; or, the sum of the height of the position-limiting buckle body 131 on one side of the inner extending interval 132 and the height of the position-limiting buckle body 131 on the other side can be further made less than or equal to the width L2 of the inner extending interval 132, that is, L11+L12≤L2.
[0082] In this embodiment, the ratio of the height (L11 or L12) of the limiting buckle body 131 to the width L2 of the inwardly extending gap 132 is less than or equal to 0.5. The limiting buckle body 131 can extend inwardly into the gap 132 to reduce friction during movement during the process of penetrating into the accommodating recess 301, and can stably hook after passing through the accommodating recess 301.
[0083] In some embodiments, reference Figure 2 and Figure 3 , the first device side 211 of the sensor body 210 is used to abut against the entity part forming the accommodating recess 301, for example, the upper side of the sensor body 210 abuts against the straight section 331 or the bent section 332 of the winding 330; the second device side 212 of the sensor body 210 is used to abut against the wall surface of the mounting slot 111, for example, the upper side of the sensor body 210 abuts against the wall surface of the mounting slot 111; the first device side 211 and the second device side 212 are arranged opposite to each other, for example, they are respectively arranged as the upper side and the lower side of the sensor body 210; refer to Figure 5 , Figure 6 and Figure 7 The fixing device 100 further includes an elastic plate 150, which can be understood as an elastic plate member; the elastic plate 150 is used to abut against the second device side 212, for example Figure 7 The elastic plate 150 is used to make the first device side 211 abut against the solid part forming the accommodating recess 301. It can be understood that the elastic plate 150 is used to provide elastic force to the sensor body 210 so that the sensor body 210 remains abutted against the solid part forming the accommodating recess 301 (for example, the upper side of the sensor body 210 abuts against the straight section 331 or the bent section 332 of the winding 330). Figure 7 The following is a comparison diagram showing the use of the elastic plate 150 of the fixing device 100 in this embodiment. Figure 7As shown in the upper side diagram, when the sensor body 210 is not installed, the right end of the elastic plate 150 is tilted higher; in some embodiments, the right end of the elastic plate 150 can form an interference amount with the sensor body 210 that is greater than or equal to 1.2 mm and less than or equal to 1.5 mm. It can be understood that installing the sensor body 210 will cause the right end of the elastic plate 150 to drop by 1.2 to 1.5 mm, so that the interference amount can be absorbed through the elastic deformation of the elastic plate 150, so that the elastic force acting on the sensor body 210 is more moderate.
[0084] Reference Figure 7 As shown in the lower side diagram, when the sensor body 210 is installed, the right end of the elastic plate 150 is squeezed by the sensor body 210, thereby forming elastic deformation and providing elastic force, thereby improving the connection stability of the sensor body 210.
[0085] In some embodiments, the mounting base 110 is provided with an avoidance groove 133, and at least a portion of the elastic plate 150 is accommodated in the avoidance groove 133. The elastic plate 150 and the wall of the avoidance groove 133 are separately arranged and fixedly connected, so that after the mounting base 110 and the sensor body 210 are inserted from the first opening of the accommodating recess 301, the elastic plate 150 is inserted from the second opening of the accommodating recess 301, thereby reducing the risk of hard extrusion between the mounting base 110 or the elastic plate 150 and the accommodating recess 301, and further improving the convenience of installation.
[0086] In some embodiments, reference Figure 7 The first plate end 151 of the elastic plate 150 is used to face the first opening, for example, Figure 7 The first plate end 151 is fixedly connected to the avoidance groove 133, including a detachable fixed connection and a non-detachable fixed connection. The second plate end 152 of the elastic plate 150 is used to face the second opening, for example, toward Figure 7 the second plate end 152 is bent in a direction toward the second device side 212, for example, bent toward the upper side, and the second plate end 152 is used to abut the second device side 212, so as to provide a greater elastic force through the bend, which is beneficial to further improve the connection stability of the sensor body 210.
[0087] In some embodiments, the thickness of the elastic plate 150 on the side facing the second plate end 152 may be set to be greater than or equal to 1.2 mm and less than or equal to 1.4 mm, so as to avoid excessive rigidity of the elastic plate 150 .
[0088] In some embodiments, reference Figure 6 and Figure 7The first plate end 151 is fixedly connected to the wall of the avoidance groove 133 in a direction parallel to the second device side 212, for example, in the left-right direction in the figure; the first plate end 151 is movably connected to the avoidance groove 133 in a direction perpendicular to the second device side 212, for example, in Figure 6 The direction perpendicular to the drawing plane, Figure 7 the first plate end 151 is used to be spaced apart from the second device side 212, and the first plate end 151 is used to abut the second plate end 152 with the second device side 212 and move toward the second device side 212.
[0089] Continue to refer to Figure 7 In this embodiment, the right end of the elastic plate 150 is squeezed by the sensor body 210, so that the second plate end 152 drops and the first plate end 151 rises, which is beneficial for the first plate end 151 and the second plate end 152 to abut against the sensor body 210 at the same time, thereby helping to further improve the connection stability of the sensor body 210.
[0090] In some embodiments, reference Figure 8 and Fig. 9 The first seat body side of the mounting seat 110 is used to abut against the side wall surface of the accommodating recess 301, and the second seat body side of the mounting seat 110 is provided with the above-mentioned card slot 111, and the first seat body side is arranged opposite to the second seat body side; for example, Fig. 9 The upper side of the middle mounting seat 110 is provided with a slot 111 to accommodate the sensor body 210. Fig. 9 The lower side of the middle mounting seat 110 abuts against the side wall surface of the accommodating recess 301. In addition, the thickness direction of the first plate end 151 is arranged along the direction from the first seat body side to the second seat body side, for example, along Fig. 9 the thickness of the first plate end 151 is smaller than the distance from the mounting slot 111 for abutting the side of the sensor body 210 to the side of the first seat body, thereby facilitating the first plate segment 151 to swing with the second plate end 152.
[0091] In some embodiments, reference Fig. 9 The end of the mounting slot 111 and the end of the inward extension section 130 facing the second opening are spaced apart. For example, the end of the mounting slot 111 and the right end of the inward extension section 130 are spaced apart. It can be understood that one end of the sensor body 210 is accommodated in the mounting slot 111 and the other end is suspended relative to the mounting slot 111. The elastic plate 150 is provided with a support slot 153 at one end facing the second opening, and the end of the sensor body 210 away from the mounting slot 111 abuts against the wall of the support slot 153; for example Fig. 9A support groove 153 is provided at the right end of the middle elastic plate 150 , and the right end of the sensor body 210 abuts against the wall of the support groove 153 , so that the elastic plate 150 can provide elastic force by changing its shape and improve the support stability of the sensor body 210 through the support groove 153 .
[0092] In some embodiments, reference Figure 6 or Fig.10 A second buckle body 134 is provided on one of the outer wall surface of the elastic plate 150 and the wall surface of the avoidance groove 133, and a second buckle groove 154 is provided on the other of the outer wall surface of the elastic plate 150 and the wall surface of the avoidance groove 133. The second buckle body 134 is buckled and connected with the second buckle groove 154, thereby improving the installation convenience of the elastic plate 150, and also realizing that the first plate end 151 and the wall surface of the avoidance groove 133 are fixedly connected in a direction parallel to the second device side 212, and the first plate end 151 and the avoidance groove 133 are movably connected in a direction perpendicular to the second device side 212.
[0093] For example, the outer wall surface of the elastic plate 150 may be provided with a second buckle body 134, and the wall surface of the avoidance groove 133 may be provided with a second buckle groove 154; or the wall surface of the avoidance groove 133 may be provided with a second buckle body 134, and the outer wall surface of the elastic plate 150 may be provided with a second buckle groove 154, and this embodiment is not limited to this.
[0094] In some embodiments, reference Figure 6 The inward extension interval 132 between two adjacent inward extension sections 130 forms the above-mentioned avoidance groove 133, which can be understood as the two inward extension sections 130 are respectively cantilever structures, thereby improving the elasticity of the inward extension sections 130; the second buckle body 134 is arranged on the side of the inward extension section 130 facing the avoidance groove 133, thereby improving the structural strength of the inward extension section 130.
[0095] In some embodiments, reference Figure 4 or Figure 6 The second buckle body 134 is used to form a first angle with the wall of the inner extension section 130 facing the second opening, and the first angle is greater than 90 degrees, so as to facilitate the installation of the elastic plate 150; the second buckle body 134 is used to form a second angle with the wall of the inner extension section 130 facing away from the second opening, and the second angle is less than or equal to 90 degrees, so as to facilitate the fixing of the installed elastic plate 150.
[0096] In some embodiments, reference Figure 6 , Fig.10 and Fig.11 The side of the inner extension section 130 facing away from the avoidance groove 133 is used to be spaced apart from the side wall surface of the accommodating recess 301, for example, spaced apart from the surface of the winding 330, thereby forming Fig.10 Gap G in the reference Figure 6During the installation process of the elastic plate 150, the inner extension section 130 will bend outward due to the compression of the second buckle body 134. At this time, the above-mentioned gap G can not only accommodate the deformation of the inner extension section 130 to bend outward and improve the installation convenience of the elastic plate 150; it can also prevent the inner extension section 130 from excessively bending, thereby reducing the risk of damage to the inner extension section 130.
[0097] In some embodiments, the distance between the side of the inner extension section 130 facing away from the avoidance groove 133 and the side wall surface of the accommodating recess 301 can be set to be greater than 0 and less than or equal to 0.1 mm, thereby improving installation convenience and reducing the risk of looseness.
[0098] In some embodiments, reference Figure 6 and Fig.10 The elastic plate 150 further includes two elastic arms 155 spaced apart from each other. The elastic arms 155 are used to face the first opening, for example, toward the left side in the figure; the elastic arms 155 are used to extend from the second opening to the first opening, for example, along Figure 6 The second buckle body 134 or the second buckle groove 154 is arranged on the elastic arm 155 and is extended to the left and right sides of the elastic arm 155.
[0099] In this embodiment, the two elastic arms 155 arranged at intervals can be relatively retracted, thereby reducing the squeezing force on the extending section 130 during the installation of the elastic plate 150, which not only further improves the installation convenience of the elastic plate 150, but also can further prevent the extending section 130 from excessive bending and further reduce the risk of damage to the extending section 130.
[0100] In some embodiments, the fixing device 100 may be made of plastic, for example, the mounting seat 110, the wiring harness cover plate (120), the inner extension section 130, the limiting plate 140, and the elastic plate 150 may be respectively made of plastic.
[0101] The present application also provides a method for assembling a motor device, referring to Fig.12 The assembly method is used to assemble a motor device, the motor device includes a drive motor 300 and a sensor assembly, the sensor assembly includes the above-mentioned fixing device 100 with an elastic plate 150, and the assembly method includes the following steps:
[0102] Step 1: accommodate the sensor body 210 in the installation slot 111, wherein the sensor body 210 can be further fixed in the installation slot 111 by glue or the like;
[0103] Step 2: accommodating the wire 220 in the wire harness slot 113, wherein the wire 220 can be further fixed in the wire harness slot 113 by glue or the like; wherein step 2 can be performed in parallel with the above step 1;
[0104] Step 3: insert the motor sensor 200 and the mounting seat 110 from the first opening of the accommodating recess 301 and engage them in the accommodating recess 301 ;
[0105] Step 4: insert the elastic plate 150 from the second opening of the accommodating recess 301 and fix the elastic plate 150 to the wall surface of the avoiding groove 133 .
[0106] Among them, the above step three is performed before the above step four, which can be understood as first inserting the motor sensor 200 and the mounting base 110 into the accommodating recess 301, and then inserting the above elastic plate 150, thereby reducing the risk of assembly interference formed by the mounting base 110 or the elastic plate 150, which is conducive to improving installation efficiency.
[0107] It can be understood that since the sensor component, the motor equipment and its assembly method, and the vehicle adopt all the technical solutions of all the embodiments of the above-mentioned fixing device, they at least have all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.
[0108] The above description is only an exemplary embodiment of the present application and does not limit the patent scope of the present application. All equivalent structural changes made by using the contents of the present application specification and drawings under the technical concept of the present application, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present application.
Claims
1. A fixing device, characterized in that: The fixing device is used to fix the motor sensor to the drive motor, the motor sensor includes a sensor body and a wire connected to each other, the fixing device includes a mounting seat, the mounting seat is used to be clamped in the accommodating recess of the drive motor, and the mounting seat has: A mounting slot, wherein the wall of the mounting slot comprises an abutment surface section; the mounting slot is used to accommodate at least a portion of the sensor body, and the abutment surface section is used to abut against an end of the sensor body facing the wire; A wire harness groove, the wire harness groove is connected to the abutment surface segment, the cross-sectional area of one end of the wire harness groove facing the abutment surface segment is smaller than the area of the abutment surface segment, so that the wire harness groove and the abutment surface segment form a step structure; the extension direction of at least part of the wire harness groove intersects with the normal direction of the abutment surface segment, and the wire harness groove is used to accommodate the wires.
2. The fixing device according to claim 1, characterized in that The side wall surface of the wiring harness groove extends to the surface of the mounting seat so that the wiring harness groove forms a notch in the circumferential direction; the fixing device also includes a wiring harness cover plate, which is clamped on the mounting seat and at least partially covers the notch, and the wiring harness cover plate is used to abut the side wall surface of the wire.
3. The fixing device according to claim 2, characterized in that: The mounting seat comprises an embedded portion and an extended portion, wherein the extending direction of the embedded portion and the extending direction of the extended portion form an included angle; The mounting slot is provided in the embedded part, and the harness slot is at least partially provided in the extended part; the embedded part is used to be embedded in the accommodating recess of the drive motor, and the extended part is used to be provided outside the accommodating recess; The wiring harness cover is provided with at least one cover arm, and the at least one cover arm is used to be arranged between the side wall surface of the protruding portion and the surface of the peripheral entity of the accommodating recess; One of the cover arm and the side wall surface of the extending portion is provided with a first buckle body, and the other of the cover arm and the side wall surface of the extending portion is provided with a first buckle groove, and the first buckle body is buckled with the first buckle groove.
4. The fixing device according to claim 3, characterized in that: An engaging groove is provided on the side wall surface of the protruding portion, and the engaging groove is used to face the wall surface of the accommodating recess provided with the first buckle body or the first buckle groove, and the cover arm is at least partially accommodated in the engaging groove.
5. The fixing device according to any one of claims 1 to 4, characterized in that: The accommodating recess comprises a first opening and a second opening which are arranged opposite to each other, and the mounting seat comprises two inner extension sections which are arranged at intervals, and the inner extension sections are used to extend from the first opening to the second opening; The two inwardly extending sections are used to extend from the first opening into the accommodating recess, at least one inwardly extending section is used to extend from the accommodating recess to the second opening, and a limiting buckle body is provided at the end of at least one inwardly extending section extending from the second opening, and the limiting buckle body is used to abut against the surface of the peripheral entity of the second opening; A limiting plate is provided on a side of the mounting seat away from the limiting buckle body, and the limiting plate is used to abut against a surface of the peripheral entity of the driving motor to form the second opening.
6. The fixing device according to claim 5, characterized in that: The height direction of the limiting buckle body is opposite to the inward extending interval between two adjacent inward extending sections, the ratio of the height of the limiting buckle body to the width of the inward extending interval is less than or equal to 0.5, and the width direction of the inward extending interval is arranged along the arrangement direction of the inward extending sections.
7. The fixing device according to claim 5, characterized in that: The first component side of the sensor body is used to abut against the entity part forming the accommodating recess, and the second component side of the sensor body is used to abut against the wall surface of the mounting slot, and the first component side and the second component side are arranged opposite to each other; The fixing device further comprises an elastic plate, wherein the elastic plate is used to abut against the second device side, and the elastic plate is used to make the first device side abut against a solid part forming the accommodating recess.
8. The fixing device according to claim 7, characterized in that: The mounting seat is provided with an avoidance groove, in which at least a portion of the elastic plate is accommodated, and the elastic plate and the wall surface of the avoidance groove are separately arranged and fixedly connected.
9. The fixing device according to claim 8, characterized in that: The first plate end of the elastic plate is used to face the first opening, and the first plate end is fixedly connected to the avoidance groove; the second plate end of the elastic plate is used to face the second opening, and the second plate end is bent in the direction toward the second device side, and the second plate end is used to abut the second device side.
10. The fixing device according to claim 9, characterized in that The first plate end is fixedly connected to the wall surface of the avoidance groove in a direction parallel to the second device side, and the first plate end is movably connected to the avoidance groove in a direction perpendicular to the second device side; The first plate end is used to be spaced apart from the second device side, and the first plate end is used to move toward the second device side as the second device side abuts against the second plate end.
11. The fixing device according to claim 10, characterized in that The first seat body side of the mounting seat is used to abut the side wall surface of the accommodating recess, and the second seat body side of the mounting seat is provided with the mounting groove, and the first seat body side is arranged opposite to the second seat body side; the thickness direction of the first plate end is arranged along the direction from the first seat body side to the second seat body side, and the thickness of the first plate end is smaller than the distance from the side of the sensor body for abutting against by the mounting groove to the first seat body side.
12. The fixing device according to claim 10, characterized in that The end of the mounting slot is spaced apart from one end of the inwardly extending section facing the second opening, the elastic plate is provided with a supporting slot at one end facing the second opening, and one end of the sensor body away from the mounting slot abuts against the wall of the supporting slot.
13. The fixing device according to claim 8, characterized in that One of the outer wall surface of the elastic plate and the wall surface of the avoidance groove is provided with a second buckle body, and the other of the outer wall surface of the elastic plate and the wall surface of the avoidance groove is provided with a second buckle groove, and the second buckle body is buckled and connected with the second buckle groove.
14. The fixing device according to claim 13, characterized in that The inwardly extending interval between two adjacent inwardly extending sections forms the avoidance groove, and the second buckle body is arranged on a side of the inwardly extending section facing the avoidance groove.
15. The fixing device according to claim 14, characterized in that The wall surface of the second buckle body facing the second opening forms a first angle with the wall surface of the inwardly extending section, and the first angle is greater than 90 degrees; the wall surface of the second buckle body facing away from the second opening forms a second angle with the wall surface of the inwardly extending section, and the second angle is less than or equal to 90 degrees; and / or, The side of the inwardly extending section facing away from the avoidance groove is used to be spaced apart from the side wall surface of the accommodating recess.
16. A sensor component, characterized in that: The sensor assembly comprises a motor sensor and a fixing device as claimed in any one of claims 1 to 15.
17. A motor device, characterized in that: The motor device comprises a drive motor and a sensor assembly as claimed in claim 16 .
18. The electric machine device according to claim 17, characterized in that The driving motor comprises a rotor, a stator and a winding, wherein the stator comprises a connected yoke body and a plurality of teeth arranged at intervals, and tooth slots are formed between adjacent teeth; The winding comprises a straight section and a bent section connected to each other, the straight section is accommodated in the tooth groove, and the bent section is arranged opposite to the tooth body to form the accommodation recess.
19. A vehicle comprising the electric machine according to claim 17 or 18.
20. A method for assembling an electric motor device, characterized in that: The assembly method is used to assemble a motor device, the motor device includes a drive motor and a sensor component, the sensor component includes the fixing device according to claim 8, and the assembly method includes the following steps: Accommodating the sensor body in the mounting slot; accommodating the wire in the wire harness slot; Extend the motor sensor and the mounting seat from the first opening of the accommodating recess and clamp them in the accommodating recess; The elastic plate is extended into the second opening of the accommodating recess and the elastic plate is fixedly connected to the wall surface of the avoidance groove.
Citation Information
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