Motor splicing skewed slot stator processing equipment
By using rotating components and multiple positioning mechanisms in the motor stator processing equipment, multi-station processing is realized, which solves the problem of inefficiency of existing equipment during batch processing and improves processing efficiency.
Patent Information
- Application Number
- CN202510159415.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During batch processing of existing motor stator processing equipment, it is necessary to load and unload and process one by one, resulting in an increase in processing time and a decrease in efficiency.
A motor piece chute stator processing equipment is designed, using rotating components and multiple positioning mechanisms to realize multi-station processing, and can complete loading, adjusting positioning, multiple welding and unloading in sequence when the stator moves intermittently in the circumferential direction.
Through the design of this equipment, processing efficiency is significantly improved, batch processing can be carried out, and processing time is reduced.
Smart Images

Figure CN119727255A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor stator processing, in particular to a motor piece bevel slot stator processing device. Background Art
[0002] The slots in the stator core of the permanent magnet synchronous motor interact with the permanent magnets of the rotor to form tooth harmonic electromagnetic torque, which increases noise, vibration, and eddy current losses. The skewed slots on the stator core of the motor can improve the magnetic circuit and weaken high-order electromagnetic harmonics, thereby achieving a smooth waveform of the generator, reducing its noise and vibration, reducing losses and improving efficiency. It is one of the most widely used and effective methods to suppress tooth torque pulsation and must be processed using relevant processing equipment.
[0003] The patent publication number is CN114552906B, which is a method and equipment for processing a splice bevel slot stator for a motor. Its structure mainly includes a mold base, a vertical pole, a processing assembly, a welding rod, a welding gun, a driving mechanism and a machine. When working, the working parameters of the welding rod for welding the splice bevel slot stator are set, and the welding rod is driven to move along the diameter direction of the splice bevel slot stator by controlling the transverse movement mechanism, and the welding rod is driven to rotate to a certain angle by controlling the angle adjustment mechanism, and then the welding rod is controlled by controlling the oblique movement mechanism to perform welding along the direction of the bevel slot. After the welding of one group of bevel slots is completed, the welding rod is moved in the circumferential direction by controlling the driving mechanism to achieve welding of the next group of bevel slots.
[0004] However, when the above equipment is processing, the motor stators are loaded and unloaded and processed one by one, and it is necessary to wait until the previous stator is processed and unloaded before loading and processing can be carried out again. When processing batches of workpieces, the processing time will increase and the processing efficiency will decrease.
[0005] Based on this, the present invention designs a motor segment skew slot stator processing equipment to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a motor segment skew slot stator processing equipment to solve the problems raised in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A motor segment skew slot stator processing device comprises a base, a positioning mechanism located above the base and a welding assembly located on one side of the base;
[0009] A rotating assembly is provided on the top of the base, a plurality of positioning mechanisms are provided and are evenly arranged on the top of the rotating assembly along the circumferential direction, and a plurality of welding assemblies are evenly arranged along the arc direction of the rotating assembly and are located on one side of the rotating assembly;
[0010] The positioning mechanism comprises a circular fixing groove fixed on the rotating assembly, a circular fixing plate is provided at the top of the fixing groove, a forming assembly is placed at the center of the top surface of the fixing plate, and three adjusting grooves are evenly provided on the fixing plate along the circumferential direction, and the length direction of the adjusting groove is consistent with the radius direction of the fixing plate;
[0011] A circumferential limit assembly is provided in each adjustment groove, a circumferential adjustment assembly is provided in the upper part of the inner cavity of the fixed groove, the three circumferential limit assemblies are correspondingly connected to the circumferential adjustment assembly, each circumferential limit assembly is provided with a positioning assembly, a positioning adjustment structure is provided on the top surface of the base corresponding to the inner side position of the welding assembly, and the three positioning assemblies are correspondingly connected to the positioning adjustment structure.
[0012] Preferably, the placement molding assembly includes a rotating column rotatably connected to the center of the fixed plate, a threaded hole is provided at the center of the top surface of the rotating column, a material receiving platform is provided at the top of the rotating column, a mounting cylinder is fixed at the center of the top surface of the material receiving platform, a bolt is provided at the center of the mounting cylinder, the material receiving platform and the mounting cylinder are fixedly connected to the rotating column by bolts and threaded holes, a plurality of guide inclined plates are evenly fixed on the outer wall of the mounting cylinder, and an inclined guide strip is fixed to the outer edge of the guide inclined plate.
[0013] Preferably, the circumferential limit assembly includes an adjusting seat located in the adjusting groove, guide grooves are provided on both side walls of the adjusting seat, and both side edges of the adjusting groove are slidably connected to the corresponding guide grooves, a fixing frame is provided on the top surface of the adjusting seat, a vertical fixing cylinder is provided between the fixing frame and the adjusting seat, and the positioning assembly is located in the fixing cylinder, both ends of the fixing cylinder extend out of the adjusting seat and the fixing frame respectively, and the bottom end of the fixing cylinder is correspondingly connected to the circumferential adjustment assembly, and an adjusting wheel is rotatably connected to the outer side of the fixing cylinder, and a transmission gear is also fixed to the bottom of one of the adjusting wheels located on the inner side of the fixing plate, and a driving gear is meshed on the side of the transmission gear close to the fixing frame, and a motor is connected to the bottom of the driving gear.
[0014] Preferably, the circumferential adjustment assembly includes an adjusting toothed disc located at the upper part of the inner cavity of the fixed groove, the center rotation of the adjusting toothed disc is connected to the bottom end of the rotating column, one side of the adjusting toothed disc is meshed with a pushing rack, a notch is provided on the side wall of the fixed groove corresponding to the position of the pushing rack, and a pushing block is fixed to the outer side surface of the pushing rack, one side of the pushing block is connected to a telescopic cylinder, and one end of the telescopic cylinder is fixedly connected to the outer side wall of the fixed groove through a bracket, three pushing grooves are evenly arranged on the adjusting toothed disc along the circumferential direction, and the length direction of the pushing groove is inclined relative to the radius direction of the adjusting toothed disc, the fixing cylinder is located in the corresponding pushing groove, and the bottom end passes through the pushing groove.
[0015] Preferably, the positioning assembly includes a vertical positioning pressure shaft slidably connected to the fixed cylinder, and both ends of the positioning pressure shaft extend out of the fixed cylinder, a pressure plate is fixed to the top of the positioning pressure shaft, a pressure block is fixed to the bottom of the pressure plate, and a plurality of balls are evenly arranged on the bottom of the pressure block;
[0016] A transverse steering short column is fixed on the upper part of the positioning pressure shaft, a steering groove is provided on the inner side wall of the fixed cylinder, the end of the steering short column is located in the steering groove, and the upper side section of the steering groove is inclined, and the lower side section is vertically arranged;
[0017] The bottom end of the positioning pressure shaft is located in the fixed groove and is rotatably connected to a lifting slider. An end plate is fixed to the bottom end of the fixed cylinder. The end plate and the lifting slider are connected by a spring. Limiting slide grooves are provided on both sides of the lifting slider. The three lifting sliders in the fixed groove are connected to the same positioning transmission structure through limiting slide grooves, and the positioning transmission structure is correspondingly connected to the positioning adjustment structure.
[0018] Preferably, the positioning transmission structure includes a lifting shaft vertically slidably connected to the center of the bottom surface of the fixed groove, a lifting plate is fixed to the top of the lifting shaft, a spring is connected between the bottom surface of the lifting plate and the bottom surface of the fixed groove, and two parallel limit sliding rods are fixed on the outer edge of the lifting plate corresponding to the position of each lifting slider, the limit sliding rods are slidably connected to the corresponding limit sliding grooves, the bottom end of the lifting shaft extends out of the fixed groove and is fixed with a horizontal positioning pull shaft, and the end of the positioning pull shaft is correspondingly connected to the positioning adjustment structure.
[0019] Preferably, the positioning and adjustment structure includes an arc-shaped positioning pull plate vertically located above the base, and the position of the positioning pull plate corresponds to the position of the welding assembly, the bottom of the positioning pull plate is connected to the base through a plurality of evenly arranged lifting cylinders, and a positioning groove is provided on the inner side surface of the positioning pull plate, the positioning groove includes a horizontal entry section and a positioning section, the height of the entry section is higher than the positioning section, the groove width of the entry section is larger than the groove width of the positioning section, and the entry section and the positioning section are connected by an inclined guide section.
[0020] Preferably, the rotating assembly includes a fixed column vertically fixed to the top of the base, the top of the fixed column is rotatably connected to a rotating table, the fixed groove is fixed to the rotating table, a driving cavity and a motor are provided in the fixed column, and the bottom center of the rotating table is connected to the driving shaft of the motor.
[0021] Preferably, the welding assembly includes an arc-shaped support plate fixed to one side of the base, a horizontal arc-shaped top plate is fixed to the top of the arc-shaped support plate, a horizontal arc-shaped movable plate is connected below the top plate through a plurality of evenly arranged movable cylinders, and a plurality of mounting seats are provided at the bottom of the movable plate corresponding to the positions of the plurality of positioning mechanisms below, and a welding gun is installed on each mounting seat.
[0022] Preferably, a plurality of dust suction grooves are evenly arranged on the top plate, the openings of the dust suction grooves face downward, and a dust suction pipe is connected to one side, and the plurality of dust suction pipes are all connected to the vacuum cleaner.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The present invention arranges a forming assembly on a fixed plate to form an inclined groove when the stator component pieces are placed, and adjusts and limits the circumferential position of a group of stator component pieces through the cooperation of a circumferential adjustment assembly and a circumferential limit assembly, so that the overall structural position of the stator component pieces is more neat and accurate;
[0025] 2. When the stator needs to be positioned, the positioning assembly is moved to the top of the stator through the positioning adjustment structure and moved downward for positioning. When positioning is not required, the positioning assembly is returned to its original position and staggered with the stator position, so as to facilitate loading and unloading;
[0026] 3. The present invention drives the stator to rotate slowly through one of the circumferential limit assemblies, and simultaneously moves the welding assembly, so that the welding process of the skewed slot stator is completed under the cooperation of the stator and the welding assembly;
[0027] 4. The present invention realizes multi-station processing by setting a rotating component and multiple positioning mechanisms, and can simultaneously load materials, adjust positioning, weld multiple times, and unload materials at different positions of the rotating component, thereby improving processing efficiency and enabling batch processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the present invention;
[0030] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0031] Figure 3 for Figure 1 Schematic diagram of the structure at B in the middle;
[0032] Figure 4 It is a structural schematic diagram of the adjusting wheel of the present invention;
[0033] Figure 5 for Figure 4 Schematic diagram of the structure at C in the middle;
[0034] Figure 6 for Figure 4 Schematic diagram of the structure at D in the middle;
[0035] Figure 7 It is a schematic diagram of the upper part of the inner wall of the fixing cylinder of the present invention;
[0036] Figure 8 It is a structural schematic diagram of the adjusting toothed disc of the present invention;
[0037] Fig. 9 It is a schematic diagram of the bottom structure of the positioning roller of the present invention;
[0038] Fig.10 It is a structural schematic diagram of the lifting plate of the present invention;
[0039] Fig.11 It is a schematic diagram of the inner side of the positioning pull plate of the present invention.
[0040] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0041] 100-base, 101-fixed column, 102-lifting cylinder, 103-positioning pull plate, 104-positioning pull groove;
[0042] 200-top plate, 201-arc support plate, 202-dust suction groove, 203-dust suction pipe, 204-moving cylinder, 205-moving plate, 206-mounting seat, 207-welding gun;
[0043] 300-rotating table, 301-fixing plate, 302-fixing slot, 303-adjusting slot, 304-material receiving table, 305-installing cylinder, 306-guide inclined plate, 307-guide strip, 308-rotating column;
[0044] 400-adjusting seat, 401-adjusting wheel, 402-fixing frame, 403-guide groove, 404-fixing cylinder, 405-transmission gear, 406-driving gear, 407-steering groove, 408-end plate;
[0045] 500-positioning pressing shaft, 501-pressing plate, 502-pressing block, 503-steering short column, 504-lifting slider, 505-limiting slide groove, 506-limiting slide rod, 507-lifting plate, 508-lifting shaft, 509-positioning pull shaft;
[0046] 600-adjusting toothed disc, 601-pushing groove, 602-pushing rack, 603-pushing block, 604-telescopic cylinder, 605-bracket. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0048] Embodiment 1, please refer to the attached drawings, the present invention provides a technical solution:
[0049] A motor segment skew slot stator processing device comprises a base 100, a positioning mechanism located above the base 100, and a welding assembly located on one side of the base 100;
[0050] like Figure 1 As shown, a rotating assembly is provided on the top of the base 100, a plurality of positioning mechanisms are provided and are evenly arranged on the top of the rotating assembly along the circumferential direction, and a plurality of welding assemblies are evenly arranged along the arc direction of the rotating assembly and are located on one side of the rotating assembly;
[0051] The positioning mechanism includes a circular fixing groove 302 fixed on the rotating component, a circular fixing plate 301 is provided at the top of the fixing groove 302, a molding component is placed at the center of the top surface of the fixing plate 301, and three adjustment grooves 303 are evenly arranged on the fixing plate 301 along the circumferential direction, and the length direction of the adjustment groove 303 is consistent with the radius direction of the fixing plate 301;
[0052] A circumferential limit assembly is provided in each adjustment groove 303, a circumferential adjustment assembly is provided in the upper part of the inner cavity of the fixed groove 302, the three circumferential limit assemblies are correspondingly connected to the circumferential adjustment assembly, a positioning assembly is provided on each circumferential limit assembly, a positioning adjustment structure is provided on the inner side of the top surface of the base 100 corresponding to the welding assembly, and the three positioning assemblies are correspondingly connected to the positioning adjustment structure.
[0053] When processing the spliced skew slot stator, multiple stator component segments are placed on the placement and forming assembly, so that the stator component segments form skew slots under the action of the placement and forming assembly, and then the rotating assembly drives the stator component segments to transfer to the next station, and the positions of the three circumferential limit assemblies are adjusted by the circumferential adjustment assembly, so that the circumferential positions of a group of stator component segments are adjusted and limited by the positions of the three circumferential limit assemblies, so that the overall structural position of the stator component segments is more neat and accurate;
[0054] The rotating assembly rotates again, and the motor stator approaches the welding assembly. During the approaching process, the positioning assembly is connected to the positioning adjustment structure, so that the position of the positioning assembly is adjusted by the positioning adjustment structure, so that it moves to the top of the stator and moves downward to limit the top of the motor stator, so that before the stator moves to the welding assembly, the stator is limited in the circumferential direction and the vertical direction;
[0055] With the intermittent rotation of the rotating assembly, the positioned stator moves to the first welding assembly, and is driven by one of the circumferential adjustment assemblies to slowly rotate the motor stator, and while rotating, the welding assembly moves down to form an oblique welding structure on the stator assembly sheet, and each time the rotating assembly rotates once, the stator is transferred to the next welding assembly, and the welding process of the oblique slot stator is completed through the cooperation of multiple welding assemblies;
[0056] The stator that has completed the welding process moves to the next workstation under the action of the rotating assembly, and the positioning assembly is disengaged from the positioning adjustment structure, the positioning assembly moves back to its position, the limit on the stator is cancelled, and the position is staggered with the stator to facilitate unloading.
[0057] The present application realizes multi-station processing by setting up a rotating component and multiple positioning mechanisms, and completes loading, adjusting positioning, multiple welding, and unloading in sequence when the stator moves intermittently in the circumferential direction, thereby realizing continuous processing and improving work efficiency. In addition, loading, adjusting positioning, multiple welding, and unloading can be performed simultaneously at different positions of the rotating component, further improving processing efficiency and enabling batch processing.
[0058] Among them, Figure 2 As shown, the placement molding component includes a rotating column 308 rotatably connected to the center of the fixed plate 301, a threaded hole is provided at the center of the top surface of the rotating column 308, a receiving platform 304 is provided at the top of the rotating column 308, a mounting cylinder 305 is fixed at the center of the top surface of the receiving platform 304, a bolt is provided at the center of the mounting cylinder 305, the receiving platform 304 and the mounting cylinder 305 are fixedly connected to the rotating column 308 through bolts and threaded holes, a plurality of guide ramps 306 are evenly fixed on the outer wall of the mounting cylinder 305, an inclined guide bar 307 is fixed to the outer edge of the guide ramp 306, a plurality of stator components are placed on the receiving platform 304, and through the action of the guide ramps 306 and the guide bars 307, the notches on the plurality of stator components can be tilted to form an inclined groove, and the mounting cylinder 305 with different structures can be selected according to processing needs so as to replace the structures of the guide ramps 306 and the guide bars 307.
[0059] Among them, Figure 2As shown, the circumferential limit assembly includes an adjustment seat 400 located in the adjustment groove 303, guide grooves 403 are provided on both side walls of the adjustment seat 400, and both side edges of the adjustment groove 303 are slidably connected to the corresponding guide grooves 403, and a fixing frame 402 is provided on the top surface of the adjustment seat 400. Figure 4 As shown, a vertical fixed cylinder 404 is provided between the fixed frame 402 and the adjustment seat 400, and the positioning assembly is located in the fixed cylinder 404, the two ends of the fixed cylinder 404 extend out of the adjustment seat 400 and the fixed frame 402 respectively, and the bottom end of the fixed cylinder 404 is correspondingly connected to the circumferential adjustment assembly, and the outer side of the fixed cylinder 404 is rotatably connected with an adjusting wheel 401, and a transmission gear 405 is also fixed to the bottom of one of the adjusting wheels 401 located on the inner side of the fixed plate 301, and a driving gear 406 is meshed with a side of the transmission gear 405 close to the fixed frame 402, and a motor is connected to the bottom of the driving gear 406.
[0060] After the placement and loading of multiple stator components are completed, the multiple fixed cylinders 404 are driven to move by the circumferential adjustment assembly, and the adjustment seat 400 is limited and guided by the adjustment groove 303 and moves along the length direction of the adjustment groove 303, that is, the multiple adjustment seats 400 and the adjustment wheel 401 move inward along the radius direction of the fixed plate 301 at the same time, so that the circumferential positions of the multiple stator components are adjusted by the three circumferential adjustment wheels 401, so that the overall structural position of the stator is more neat and accurate, which is convenient for subsequent positioning and welding processing. A friction pad can be set on the wheel surface of the adjustment wheel 401 to increase the friction between the adjustment wheel 401 and the stator components and improve the driving stability;
[0061] When welding is performed, one of the regulating wheels 401 drives the stator component piece to rotate slowly as a whole through the drive of the motor and the transmission of the drive gear 406 and the transmission gear 405. During the rotation, welding is performed through the moving welding assembly, thereby realizing oblique welding processing.
[0062] Among them, Figure 8 As shown, the circumferential adjustment component includes an adjusting toothed disc 600 located at the upper part of the inner cavity of the fixed groove 302, the center of the adjusting toothed disc 600 is rotatably connected to the bottom end of the rotating column 308, one side of the adjusting toothed disc 600 is meshed with a pushing rack 602, a notch is provided on the side wall of the fixed groove 302 corresponding to the position of the pushing rack 602, and a pushing block 603 is fixed to the outer side surface of the pushing rack 602, one side of the pushing block 603 is connected to a telescopic cylinder 604, and one end of the telescopic cylinder 604 is fixedly connected to the outer side wall of the fixed groove 302 through a bracket 605, three pushing grooves 601 are evenly arranged along the circumferential direction of the adjusting toothed disc 600, the length direction of the pushing groove 601 is inclined relative to the radius direction of the adjusting toothed disc 600, the fixed cylinder 404 is located in the corresponding pushing groove 601, and the bottom end passes through the pushing groove 601.
[0063] When adjusting the positions of the three fixed cylinders 404 and the adjustment seat 400, the push rack 602 is moved by the telescopic cylinder 604, thereby driving the adjustment toothed disc 600 to rotate. During the rotation, the fixed cylinder 404 and the adjustment seat 400 are moved along the length direction of the adjustment groove 303 through the inclined pushing groove 601, thereby realizing the position adjustment of multiple adjustment wheels 401 and adjusting the position of the corresponding positioning assembly to be located above the stator.
[0064] Among them, Figure 4 As shown, the positioning assembly includes a vertical positioning pressure shaft 500 slidably connected to the fixed cylinder 404, and both ends of the positioning pressure shaft 500 extend out of the fixed cylinder 404, a pressure plate 501 is fixed to the top of the positioning pressure shaft 500, and a pressure block 502 is fixed to the bottom of the pressure plate 501, as shown in FIG. Figure 5 As shown, a plurality of balls are evenly arranged at the bottom of the pressing block 502;
[0065] like Figure 6 As shown, a transverse steering short column 503 is fixed to the upper part of the positioning pressure shaft 500, and a steering groove 407 is provided on the inner side wall of the fixed cylinder 404. The end of the steering short column 503 is located in the steering groove 407, and as shown in FIG. Figure 7 As shown, the upper side section of the steering groove 407 is inclined, and the lower side section is vertically arranged;
[0066] like Fig. 9 As shown, the bottom end of the positioning pressure shaft 500 is located in the fixed groove 302 and is rotatably connected to a lifting slider 504. An end plate 408 is fixed to the bottom end of the fixed cylinder 404. The end plate 408 and the lifting slider 504 are connected by a spring. Limiting grooves 505 are provided on both sides of the lifting slider 504. The three lifting sliders 504 in the fixed groove 302 are connected to the same positioning transmission structure through the limiting grooves 505, and the positioning transmission structure is correspondingly connected to the positioning adjustment structure.
[0067] When adjusting the position of the adjustment wheel 401 and other structures, the positioning pressure shaft 500 moves accordingly, and when it approaches the welding assembly after completing the circumferential position adjustment, the positioning transmission structure is connected correspondingly to the positioning adjustment structure, and drives the lifting slider 504 and the positioning pressure shaft 500 to move downward. In the process of the positioning pressure shaft 500 moving downward, the steering short column 503 moves along the inclined section of the steering groove 407, thereby driving the lifting shaft 508 to rotate relative to the fixed cylinder 404, and when the steering short column 503 moves to the vertical section of the steering groove 407, the pressure plate 501 and the pressure block 502 rotate from the outer position of the adjustment wheel 401 to the inner position of the adjustment wheel 401, so as to be located above the stator, and when the lifting shaft 508 continues to move downward, the pressure block 502 is pressed on the top of the stator, which plays a role in limiting the height position, and contacts with the stator through the ball bearing to avoid affecting the subsequent rotation welding operation of the stator.
[0068] Embodiment 2: The structure of this embodiment is basically the same as that of embodiment 1, except that Fig.10 As shown, the positioning transmission structure includes a lifting shaft 508 that is vertically slidably connected to the center of the bottom surface of the fixed groove 302, a lifting plate 507 is fixed to the top of the lifting shaft 508, a spring is connected between the bottom surface of the lifting plate 507 and the bottom surface of the fixed groove 302, and two parallel limiting slide bars 506 are fixed on the outer side of the lifting plate 507 corresponding to the position of each lifting slider 504, the limiting slide bars 506 are slidably connected to the corresponding limiting slide grooves 505, the bottom end of the lifting shaft 508 extends out of the fixed groove 302, and is fixed with a horizontal positioning pull shaft 509, and the end of the positioning pull shaft 509 is correspondingly connected to the positioning adjustment structure.
[0069] When the adjustment seat 400 and the adjustment wheel 401 are adjusted in position, the lifting shaft 508 and the limit slider move along the limit slider 506. When the position of the pressure plate 501 needs to be adjusted, the positioning pull shaft 509, the lifting shaft 508 and the lifting plate 507 drive the limit slider 506 to move downward through the positioning structure, and then drive the limit slider and the positioning pressure shaft 500 and other structures to move downward, so as to complete the steering and positioning operations of the pressure plate 501 and the pressure block 502 during the downward movement.
[0070] like Figure 1 As shown, the positioning adjustment structure includes an arc-shaped positioning plate 103 vertically located above the base 100, and the position of the positioning plate 103 corresponds to the position of the welding assembly. The bottom of the positioning plate 103 is connected to the base 100 through a plurality of lifting cylinders 102 evenly arranged, and a positioning groove 104 is provided on the inner side of the positioning plate 103. Fig.11 As shown, the positioning groove 104 includes a horizontal entry section and a positioning section. The height of the entry section is higher than the positioning section, the groove width of the entry section is greater than the groove width of the positioning section, and the entry section and the positioning section are connected by an inclined guide section.
[0071] After the motor stator completes the circumferential position adjustment, it approaches the positioning pull plate 103 under the action of the rotating component. The height position of the positioning pull plate 103 is adjusted by the lifting cylinder 102 to adjust the downward movement distance of the positioning pull shaft 509, the pressure plate 501 and other structures. Before the positioning pull shaft 509 approaches the welding component, the end of the positioning pull shaft 509 first enters the entry section of the positioning groove 104, and under the continued rotation of the rotating component, it enters the positioning section along the guide section, so that the positioning pull shaft 509 drives the lifting shaft 508 and other structures to move downward, thereby realizing the downward movement and position adjustment of the pressure plate 501, and completing the positioning operation before the stator moves to the welding component. After completing multiple welding processes, when approaching the unloading position, the positioning pull shaft 509 is disengaged from the positioning groove 104, so that the lifting shaft 508 and the lifting plate 507 and other structures return to their original positions under the action of the spring, canceling the positioning of the motor stator for unloading operations.
[0072] Embodiment 3: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 1 As shown, the rotating assembly includes a fixed column 101 vertically fixed to the top of the base 100, the top of the fixed column 101 is rotatably connected to the rotating table 300, the fixed slot 301 is fixed on the rotating table 300, a driving cavity and a motor are provided in the fixed column 101, and the bottom center of the rotating table 300 is connected to the driving shaft of the motor, the rotating table 300 is driven by the motor to rotate a certain angle, then pause, and repeat, thereby realizing intermittent rotation of the rotating table 300, switching multiple positioning mechanisms and the corresponding positions of the motor stators, so that the motor stators are loaded, adjusted and positioned, welded multiple times and unloaded in turn.
[0073] Embodiment 4: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 1 As shown, the welding assembly includes an arc-shaped support plate 201 fixed to one side of the base 100, a horizontal arc-shaped top plate 200 is fixed to the top of the arc-shaped support plate 201, a horizontal arc-shaped moving plate 205 is connected to the bottom of the top plate 200 through a plurality of evenly arranged moving cylinders 204, and a plurality of mounting seats 206 are provided at the bottom of the moving plate 205 corresponding to the positions of the plurality of positioning mechanisms below, as shown in FIG. Figure 3 As shown, a welding gun 207 is mounted on each mounting seat 206, and the mounting seat 206 can be connected to the mounting plate through a structure such as a cylinder, so that the horizontal position of the welding gun 207 can be adjusted to ensure the contact between the welding gun 207 and the motor electronics and the welding process.
[0074] When the motor stator moves to the position of the first welding gun 207, the moving cylinder 204 drives the moving plate 205 and the welding gun 207 to move downward so that welding can be performed while the motor stator rotates, thereby realizing oblique welding processing. Through the intermittent rotation of the rotating assembly, the motor stator passes through multiple welding guns 207 in sequence to complete multiple welding processes.
[0075] Embodiment 5: The structure of this embodiment is basically the same as that of embodiment 4, except that Figure 1 As shown, a plurality of dust suction grooves 202 are evenly arranged on the top plate 200, the openings of the dust suction grooves 202 face downward, and a dust suction pipe 203 is connected to one side, and the plurality of dust suction pipes 203 are all connected to a vacuum cleaner so as to perform dust suction while welding, reduce smoke, and reduce the impact on the staff and the working environment.
[0076] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0077] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A motor segment skew slot stator processing device, comprising a base (100), a positioning mechanism located above the base (100), and a welding assembly located on one side of the base (100), characterized in that: A rotating assembly is provided on the top of the base (100); a plurality of positioning mechanisms are provided and are evenly arranged on the top of the rotating assembly along the circumferential direction; a plurality of welding assemblies are evenly arranged along the arc direction of the rotating assembly and are located on one side of the rotating assembly; The positioning mechanism comprises a circular fixing groove (302) fixed on the rotating component, a circular fixing plate (301) is provided at the top of the fixing groove (302), a molding component is placed at the center of the top surface of the fixing plate (301), and three adjustment grooves (303) are evenly arranged on the fixing plate (301) along the circumferential direction, and the length direction of the adjustment groove (303) is consistent with the radius direction of the fixing plate (301); A circumferential limit assembly is provided in each of the adjustment grooves (303), a circumferential adjustment assembly is provided in the upper part of the inner cavity of the fixed groove (302), the three circumferential limit assemblies are correspondingly connected to the circumferential adjustment assembly, a positioning assembly is provided on each of the circumferential limit assemblies, a positioning adjustment structure is provided on the top surface of the base (100) corresponding to the inner side position of the welding assembly, and the three positioning assemblies are correspondingly connected to the positioning adjustment structure.
2. The motor segment skew slot stator processing equipment according to claim 1 is characterized by: The placement molding assembly comprises a rotating column (308) rotatably connected to the center of the fixed plate (301), a threaded hole is provided at the center of the top surface of the rotating column (308), a receiving platform (304) is provided at the top of the rotating column (308), a mounting cylinder (305) is fixed at the center of the top surface of the receiving platform (304), a bolt is provided at the center of the mounting cylinder (305), the receiving platform (304) and the mounting cylinder (305) are fixedly connected to the rotating column (308) via the bolts and the threaded hole, a plurality of guide inclined plates (306) are evenly fixed on the outer side wall of the mounting cylinder (305), and an inclined guide strip (307) is fixed to the outer side edge of the guide inclined plate (306).
3. The motor segment skew slot stator processing equipment according to claim 2 is characterized by: The circumferential limiting assembly comprises an adjusting seat (400) located in the adjusting groove (303), guide grooves (403) are provided on both side walls of the adjusting seat (400), and both side edges of the adjusting groove (303) are respectively slidably connected to the corresponding guide grooves (403), a fixing frame (402) is provided on the top surface of the adjusting seat (400), a vertical fixing cylinder (404) is provided between the fixing frame (402) and the adjusting seat (400), and the positioning assembly is located in the fixing cylinder (404), and the fixing cylinder (404) is provided with a fixing frame (402) on the top surface of the adjusting seat (400). The two ends extend out of the adjustment seat (400) and the fixing frame (402) respectively, and the bottom end of the fixing cylinder (404) is connected to the circumferential adjustment component accordingly. The outer side of the fixing cylinder (404) is rotatably connected with an adjustment wheel (401), and a transmission gear (405) is fixed to the bottom of one of the adjustment wheels (401) located at the inner side of the fixing plate (301). A driving gear (406) is meshed with a side of the driving gear (405) close to the fixing frame (402), and a motor is connected to the bottom of the driving gear (406).
4. The motor segment skew slot stator processing equipment according to claim 3 is characterized by: The circumferential adjustment component comprises an adjusting toothed disc (600) located at the upper part of the inner cavity of the fixed groove (302); the center of the adjusting toothed disc (600) is rotatably connected to the bottom end of the rotating column (308); a pushing rack (602) is meshed on one side of the adjusting toothed disc (600); a pushing block (603) is fixed on the outer side surface of the pushing rack (602); a telescopic cylinder (604) is connected to one side of the pushing block (603); one end of the telescopic cylinder (604) is fixedly connected to the outer side wall of the fixed groove (302) through a bracket (605); three pushing grooves (601) are evenly arranged on the adjusting toothed disc (600) along the circumferential direction; the length direction of the pushing grooves (601) is inclined relative to the radius direction of the adjusting toothed disc (600); the fixing cylinder (404) is located in the corresponding pushing groove (601), and the bottom end passes through the pushing groove (601).
5. The motor segment skew slot stator processing equipment according to claim 1 is characterized by: The positioning assembly comprises a vertical positioning pressure shaft (500) slidably connected to the fixed cylinder (404), and both ends of the positioning pressure shaft (500) extend out of the fixed cylinder (404), a pressure plate (501) is fixed to the top of the positioning pressure shaft (500), a pressure block (502) is fixed to the bottom of the pressure plate (501), and a plurality of balls are evenly arranged on the bottom of the pressure block (502); A transverse steering short column (503) is fixed on the upper part of the positioning pressure shaft (500), a steering groove (407) is provided on the inner side wall of the fixed cylinder (404), the end of the steering short column (503) is located in the steering groove (407), and the upper side section of the steering groove (407) is inclined, and the lower side section is vertically arranged; The bottom end of the positioning pressure shaft (500) is located in the fixed groove (302) and is rotatably connected to a lifting slider (504). The bottom end of the fixed cylinder (404) is fixed with an end plate (408). The end plate (408) and the lifting slider (504) are connected by a spring. Limiting grooves (505) are provided on both sides of the lifting slider (504). The three lifting sliders (504) in the fixed groove (302) are connected to the same positioning transmission structure through the limiting grooves (505), and the positioning transmission structure is correspondingly connected to the positioning adjustment structure.
6. The motor segment skew slot stator processing equipment according to claim 5 is characterized by: The positioning transmission structure includes a lifting shaft (508) vertically slidably connected to the center of the bottom surface of the fixed groove (302), a lifting plate (507) is fixed to the top of the lifting shaft (508), a spring is connected between the bottom surface of the lifting plate (507) and the bottom surface of the fixed groove (302), and two parallel limiting slide bars (506) are fixed on the outer side of the lifting plate (507) corresponding to the position of each lifting slider (504), the limiting slide bars (506) are slidably connected to the corresponding limiting slide groove (505), the bottom end of the lifting shaft (508) extends out of the fixed groove (302) and is fixed with a horizontal positioning pull shaft (509), and the end of the positioning pull shaft (509) is correspondingly connected to the positioning adjustment structure.
7. The motor segment skew slot stator processing equipment according to claim 6, characterized in that: The positioning adjustment structure comprises an arc-shaped positioning plate (103) vertically located above the base (100), and the position of the positioning plate (103) corresponds to the position of the welding assembly, the bottom of the positioning plate (103) is connected to the base (100) through a plurality of evenly arranged lifting cylinders (102), and a positioning groove (104) is provided on the inner side surface of the positioning plate (103), and the positioning groove (104) comprises a horizontal entry section and a positioning section, the height of the entry section is higher than the positioning section, the groove width of the entry section is greater than the groove width of the positioning section, and the entry section and the positioning section are connected by an inclined guide section.
8. The motor segment skew slot stator processing equipment according to claim 1 is characterized by: The rotating assembly comprises a fixed column (101) vertically fixed to the top of the base (100); the top of the fixed column (101) is rotatably connected to a rotating table (300); a driving cavity and a motor are provided in the fixed column (101); and the bottom center of the rotating table (300) is connected to the driving shaft of the motor.
9. The motor segment skew slot stator processing equipment according to claim 1, characterized in that: The welding assembly comprises an arc-shaped support plate (201) fixed to one side of a base (100), a horizontal arc-shaped top plate (200) being fixed to the top of the arc-shaped support plate (201), a horizontal arc-shaped moving plate (205) being connected below the top plate (200) via a plurality of evenly arranged moving cylinders (204), and a plurality of mounting seats (206) being provided at the bottom of the moving plate (205) corresponding to the positions of a plurality of positioning mechanisms below, and a welding gun (207) being mounted on each mounting seat (206).
10. The motor segment skew slot stator processing equipment according to claim 9, characterized in that: A plurality of dust suction grooves (202) are evenly arranged on the top plate (200), the openings of the dust suction grooves (202) face downwards, and one side is connected to a dust suction pipe (203), and the plurality of dust suction pipes (203) are all connected to a dust collector.
Citation Information
Patent Citations
A method and equipment for processing a spliced skew slot stator for a motor
CN114552906B