Fully automated cable roll packaging production line

Abstract

The invention discloses a fully automatic cable roll packaging production line, which relates to the technical field of automated packaging production lines and comprises a wire feeding system, wherein the wire feeding system comprises a wire feeding structure and a wire locking structure, the wire feeding structure comprises a wire feeding component and a guide component, the wire locking structure comprises a wire locking component and a magnetic attraction component, the winding structure rotates to drive the wire locking component to perform circular motion to generate centrifugal force to act on itself, and drives the wire locking component to self-deflect so as to be positioned by the magnetic attraction force of the magnetic attraction component, and the automatic feeding and locking of the cable are realized through the coordinated work of the wire feeding component and the wire locking component, thereby improving production efficiency and packaging quality; the automated operation reduces dependence on manual labor and reduces labor costs; the wire feeding component is used to change different states of the wire locking component under different working conditions, thereby realizing the automatic clamping and automatic locking functions of the cable in the wire locking process, thereby avoiding loosening or falling off.

Description

Technical Field

[0001] The invention relates to the technical field of automatic packaging production lines, in particular to a full-automatic cable coil packaging production line. Background Art

[0002] The fully automatic cable roll packaging production line is one of the key technologies in the modern wire and cable manufacturing industry. With the development of science and technology and the continuous growth of market demand, higher requirements are placed on the quality, production efficiency and automation level of wires and cables.

[0003] The Chinese patent application with the authorization announcement number CN210364551U discloses a fully automatic cable coil packaging production line, including a wire unwinding device, a coiling machine, a grabbing manipulator, a cable tie device, a labeling device, a film sealing device and a finished product conveyor belt; the coils are transported and automatically completed in each packaging process through various devices and grabbing manipulators, which improves the efficiency of the entire packaging process and reduces the manpower cost of the manufacturer. However, after cutting, the production line does not provide an automatic splicing device and still requires manual intervention. This manual splicing is not only inefficient, but also prone to errors, affecting production efficiency and packaging quality.

[0004] The Chinese patent application with the authorization announcement number CN207791268U discloses an automatic cable packaging production line, which includes a wire take-up machine, a reel machine, a reel turner, a conveyor belt, a film wrapping machine, a stacking manipulator and a stacking film wrapping machine. Through a series of automated equipment, automatic wire take-up, flipping, conveying and film wrapping are realized, which improves packaging efficiency and reduces labor costs. Similarly, after cutting, the production line does not provide an automatic splicing device, and manual intervention is required. This not only increases labor costs, but may also cause damage or loose splicing due to improper operation.

[0005] In the process of cable production and packaging, the continuous production and subsequent processing of cables is a key link. The continuous production of cables often requires cutting cables into specific lengths. However, the traditional cable roll packaging production line requires manual intervention to continue the cable after cutting, which not only increases labor costs, but also affects production efficiency and packaging quality. Therefore, it is of great significance to develop a fully automatic cable roll packaging production line that can automatically continue after cutting.

[0006] To this end, the present invention proposes a fully automatic cable roll packaging production line to solve the above problems. Summary of the invention

[0007] In view of the above problems in the prior art, the present invention is proposed.

[0008] To solve the above technical problems, the present invention provides the following technical solutions: a fully automatic cable roll packaging production line, comprising a winding system and a cable, the winding system comprising a rotating structure and a winding structure, the rotating structure supports and drives the winding structure to rotate so as to drive the cable to wind around itself, and also comprises a wire feeding system, the wire feeding system comprising a wire feeding structure and a wire locking structure, the wire feeding structure comprising a wire feeding assembly and a guide assembly, the wire locking structure comprising a wire locking assembly and a magnetic suction assembly, the rotation of the winding structure drives the wire locking assembly to self-deflect so as to be positioned by the magnetic suction force of the magnetic suction assembly, the positioned wire locking assembly tends to move toward the wire feeding assembly to insert into the tip of the guide assembly, the wire locking assembly is squeezed by force to widen the wire entry end, the wire feeding assembly drives the cable to move along the wire groove provided in the guide assembly to pass into the wire locking assembly, the winding structure rotates again to pull the wire locking assembly out of the guide assembly, and the wire entry end of the wire locking assembly contracts to compress the cable.

[0009] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, wherein: the guide component is provided with a hole for the cable to pass through, the cable passes through the hole to the wire groove of the guide component, and is pushed by the wire feeding component to move along the wire groove; the guide component includes a first wire drum and a second wire drum, the first wire drum is used to guide the cable to run along a predetermined trajectory, the surface of the second wire drum is integrated with a displacement component, the second wire drum is adjusted by the displacement component to change the height of the second wire drum, so as to change the winding position of the cable on the surface of the winding structure.

[0010] As a preferred solution of the fully automatic cable roll packaging production line of the present invention, the second wire barrel comprises a rectangular barrel and a conical barrel which are integrally connected, the rectangular barrel and the conical barrel are penetrated from the center to form a wire groove, the diameter of the wire groove is consistent with the outer diameter of the cable, and the wire feeding assembly drives the cable to pass through the wire groove in a directional manner; The wire feeding assembly includes a connecting part and two groups of transmission parts. The two groups of transmission parts are symmetrical and hoisted at both ends of the connecting part. One end of one group of transmission parts away from the connecting part is connected to a large ring gear. The large ring gear is driven to rotate by external force so that the two groups of transmission parts are in a meshing transmission setting.

[0011] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, each group of the transmission parts includes a shaft body part and a bite part that are driven synchronously, the shaft body part includes a rotating shaft and two limit plates that are integrally connected, the two limit plates abut against the two ends of the bite part, and a cartridge is provided at the end of the rotating shaft, the cartridge is nested with a chuck, and the cartridge rotates with the axis of the chuck as the center line. The engaging parts in the two groups of transmission parts are respectively a left-position engaging cylinder and a right-position engaging cylinder, the left-position engaging cylinder includes an integrated left-position waist-shaped cylinder and a left-position meshing annular wheel, the right-position engaging cylinder includes an integrated right-position waist-shaped cylinder and a right-position meshing annular wheel, the major axis of the elliptical hole formed between the left-position waist-shaped cylinder and the right-position waist-shaped cylinder is smaller than the outer diameter of the cable, the left-position waist-shaped cylinder and the right-position waist-shaped cylinder jointly clamp and drive the cable to move, the surface of the left-position meshing annular wheel is provided with a plurality of protrusions distributed at equal angles, the surface of the right-position meshing annular wheel is provided with a groove for embedding the protrusions on the surface of the left-position meshing annular wheel, the right-position meshing annular wheel meshes with the left-position meshing annular wheel to drive the left-position meshing annular wheel and the right-position meshing annular wheel to rotate in opposite directions.

[0012] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, wherein: the number of the right-position meshing annular wheels is two groups, and the two groups of the right-position meshing annular wheels are respectively fixed at the two ends of the right-position waist-shaped cylinder; the number of the left-position meshing annular wheels is two groups, and the two groups of the left-position meshing annular wheels are respectively fixed at the two ends of the left-position waist-shaped cylinder; the two groups of the left-position meshing annular wheels and the two groups of the right-position meshing annular wheels are used to block the two ends of the elliptical hole.

[0013] As a preferred solution of the fully automatic cable roll packaging production line of the present invention, wherein: the wire locking assembly comprises a circular insert cylinder and a trumpet-shaped cylinder, the trumpet-shaped cylinder is hinged at the opening of the circular insert cylinder, and the circular insert cylinder and the trumpet-shaped cylinder are integrated with a telescopic assembly, the telescopic assembly is pressed on the surface of the trumpet-shaped cylinder to bring the trumpet-shaped cylinders together, and the front end diameter of the trumpet-shaped cylinder after closing is larger than the outer diameter of the front end of the conical cylinder body; The trumpet-shaped tube includes multiple clamping plates distributed at equal intervals, and a silicone strip is attached to the inner surface of each clamping plate. The circular insert includes an annular cylinder and a spherical cylinder that are integrally connected. The annular cylinder, the spherical cylinder and the trumpet-shaped tube are connected.

[0014] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, the telescopic assembly includes a fixed ring fixed on the annular cylinder and a movable ring sliding on the surface of the clamping plate, and a plurality of evenly distributed telescopic short rods are fixed between the fixed ring and the movable ring, and the fixed ring pushes the movable ring through the telescopic short rods.

[0015] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, wherein: the wire locking assembly also includes a supporting clamping shaft and a base fixedly connected to the circular insert cylinder, the supporting clamping shaft is inserted into the base and rotates around the center of the base, the magnetic attraction assembly includes a magnetic left plate fixed to the surface of the base and a magnetic right plate fixed to the surface of the supporting clamping shaft, and the supporting clamping shaft is controlled by the magnetic attraction force of the magnetic left plate and the magnetic right plate to rotate to adjust the angle.

[0016] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, the wire feeding structure also includes a support frame, which includes a vertical support plate for fixing the first wire reel and an L-shaped bent plate integrally connected to the vertical support plate, and the vertical support plate and the L-shaped bent plate jointly support the first wire reel and the second wire reel, and keep the first wire reel and the second wire reel in a horizontal state.

[0017] As a preferred solution of the fully automatic cable roll packaging production line described in the present invention, wherein: the displacement assembly includes a motor, a cylindrical gear and a spur rack, the motor passes through the L-shaped bent plate and is connected to the cylindrical gear, the motor drives the spur rack to linearly displace along the side of the L-shaped bent plate by meshing with the cylindrical gear; the spur rack is connected to a connecting plate raised on the surface of the rectangular cylinder to drive the spur rack and the second wire barrel to synchronously linearly displace to adjust the position of the second wire barrel.

[0018] Beneficial effects of the present invention: The present invention realizes automatic feeding and locking of cables through the coordinated work of the wire feeding component and the wire locking component, thereby improving production efficiency and packaging quality. Automated operation reduces dependence on manual labor and reduces labor costs; the wire feeding component is matched with the guide component to ensure directional transmission of the cable, and the cable is smoothly fed into the wire locking component, ensuring the transmission stability of the continuous production of the cable; the wire feeding component is used to change the different states of the wire locking component under different working conditions, thereby realizing the automatic clamping and automatic locking functions of the cable during the wire locking process, avoiding loosening or falling off, and improving the quality of the roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of the fully automatic cable roll packaging production line of the present invention; Figure 2 It is a side view of the overall structure of the fully automatic cable roll packaging production line of the present invention; Figure 3 It is a cross-sectional view of the overall structure of the rotating structure in the present invention; Figure 4 It is a schematic diagram of the overall structure of the winding structure in the present invention; Figure 5 It is a cross-sectional view of the overall structure of the winding structure in the present invention; Figure 6 It is a structural schematic diagram of the wire feeding structure in the present invention; Figure 7 It is a structural schematic diagram of the wire feeding assembly in the present invention; Figure 8 is a schematic structural diagram of a second wire barrel in the present invention; Fig. 9 It is a structural detail diagram of the displacement component in the present invention; Fig.10 It is a disassembled diagram of the overall structure of the wire feeding structure in the present invention; Fig.11 It is a structural schematic diagram of the left-position occlusal cylinder in the present invention; Fig.12 It is a schematic diagram of the overall structure of the locking wire structure in the present invention; Fig.13 It is a schematic diagram of the structure of the trumpet-shaped tube in the present invention.

[0021] Reference numerals: 100, rotating structure; 101, bearing seat; 102, central annular shaft; 103, large gear; 104, driving structure one; 105, connecting threaded shaft; 106, tapered roller bearing; 200, winding structure; 201, lower cover; 202, chuck body; 203, upper cover; 204, claw; 2041, rack plate; 2042, winding plate; 205, driving structure two; 206, tapered screw; 207, guide slot; 208, card slot; 300, cable; 400, wire feeding structure; 410, support frame; 411, vertical support plate; 412, L-shaped bending plate; 420, displacement assembly; 421, spur rack; 422, cylindrical gear; 423, motor; 430, wire feeding assembly; 431, connecting part; 4311, three-way rod; 4312, clamping head; 432, shaft body; 4321, rotating shaft; 4322, limit plate; 4323, cartridge; 4 33. Engagement part; 4331. Left-positioned engagement cylinder; 43311. Left-positioned waist-shaped cylinder; 43312. Left-positioned meshing annular wheel; 4332. Right-positioned engagement cylinder; 43321. Right-positioned waist-shaped cylinder; 43322. Right-positioned meshing annular wheel; 434. Large annular gear; 440. Guide assembly; 441. First wire cylinder; 442. Second wire cylinder; 4421. Rectangular cylinder; 4422. Conical cylinder; 4423. Connecting plate; 450 , driving structure three; 500, wire locking structure; 510, wire locking assembly; 511, base; 512, supporting clamp shaft; 513, round plug-in tube; 514, trumpet-shaped tube; 5141, clamping plate; 5142, silicone strip; 515, fixing ring; 516, telescopic short rod; 517, moving ring; 520, magnetic suction assembly; 521, magnetic left plate; 522, magnetic right plate; 530, reset assembly; 531, telescopic long rod; 532, fixing plate. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Example 1 Reference Figure 1 , Figure 2 , which is the first embodiment of the present invention, provides a fully automatic cable roll packaging production line, including a winding system and a cable 300. The winding system includes a rotating structure 100 and a winding structure 200. The rotating structure 100 supports and drives the winding structure 200 to rotate, so as to drive the cable 300 to wind around itself.

[0026] like Figure 3 As shown, the rotating structure 100 includes a bearing seat 101, a central annular shaft 102 and a large gear 103. The central annular shaft 102 is vertically inserted into the center of the bearing seat 101 and is engaged with the inside of the bearing seat 101. The large gear 103 is fixedly connected to the surface of the central annular shaft 102, and a tapered roller bearing 106 for reducing the friction between the bearing seat 101 and the central annular shaft 102 is provided between the bearing seat 101 and the central annular shaft 102. In addition, the inner thread of the central annular shaft 102 is connected with a connecting threaded shaft 105. The central annular shaft 102 is threadedly connected to the winding structure 200 through the connecting threaded shaft 105 to drive the winding structure 200 and the connecting threaded shaft 105 to rotate together; the rotating structure 100 is also provided with a driving structure 104 for engaging with the large gear 103. The driving structure 104 engages with the large gear 103 and drives the central annular shaft 102 fixed to the large gear 103 to rotate. The rotating central annular shaft 102 drives the winding structure 200 to rotate through the connecting threaded shaft 105, and the cable 300 is wound on the surface of the winding structure 200.

[0027] The driving structure 104 includes a brushless motor and a small gear fixed to the end of the output shaft of the brushless motor, and the small gear is meshed with the large gear 103 for transmission.

[0028] like Figure 4 As shown, the winding structure 200 includes a coaxial lower cover body 201 and an upper cover body 203, a chuck body 202 is arranged between the lower cover body 201 and the upper cover body 203, the chuck body 202 rotates with the axis of the lower cover body 201 or the upper cover body 203 as the center line, a vortex groove is provided on the upper surface of the chuck body 202, and a plurality of equally spaced conical racks are provided on the lower surface of the chuck body 202; a plurality of groups of guide grooves 207 are provided on the upper surface of the upper cover body 203 at equal intervals, and claws 204 are engaged and slide inside the guide grooves 207, and the claws 204 are engaged in the vortex grooves on the surface of the chuck body 202, and the chuck body 202 rotates to push the claws 204 to move linearly along the groove body of the guide grooves 207.

[0029] The winding structure 200 also includes a conical screw 206 for driving the chuck body 202 to rotate. The surface of the conical screw 206 is connected to a set of driving structures 205. The bottom of the driving structure 205 also supports a motor plate, which is fixed to the side of the lower cover 201.

[0030] A group of claws 204 slides in each group of guide grooves 207 , and there is a certain gap between adjacent claws 204 , which is convenient for the cable tie machine to tie or for the robot to grasp.

[0031] When the chuck body 202 pushes the multiple groups of claws 204 to extend, the diameter of the annular structure surrounded by the multiple groups of claws 204 increases. When it increases to the size required for the cable 300 to be rolled, the cable 300 is passively wound on the surface of the claws 204 to form a rolled cable 300. The tie machine ties the rolled cable 300 and uses a robot to grasp the rolled cable 300. When the chuck body 202 pushes the multiple groups of claws 204 to contract, the diameter of the annular structure surrounded by the multiple groups of claws 204 decreases, making it convenient for the robot to grasp the rolled cable 300 from bottom to top and move the rolled cable 300 out of the range of the claws 204. The rolled cable 300 is placed on the conveyor belt and transmitted to the next work station.

[0032] Reference Figure 6 The claw 204 includes an integrated rack plate 2041 and a winding plate 2042 , and the cable 300 is wound around the surface of the winding plate 2042 .

[0033] The winding system also includes a control system, which controls the rotation speed of the winding structure 200, the coiled length of the cable 300, and the resetting process after each cutting through the rotating structure 100.

[0034] The fully automatic cable roll packaging production line also includes a wire feeding system, which includes a wire feeding structure 400 and a wire locking structure 500. The wire feeding structure 400 includes a wire feeding component 430 and a guide component 440. The wire locking structure 500 includes a wire locking component 510 and a magnetic suction component 520. The winding structure 200 rotates to drive the wire locking component 510 to do circular motion to generate centrifugal force to act on itself, so as to drive the wire locking component 510 to self-deflect so as to be positioned by the magnetic suction force of the magnetic suction component 520. After positioning, the wire locking component 510 tends to move toward the wire feeding component 430 to insert into the tip of the guide component 440. The wire locking component 510 is squeezed to widen the wire entry end. The wire feeding component 430 drives the cable 300 to move along the wire groove provided in the guide component 440 to pass into the wire locking component 510. The winding structure 200 rotates again to pull the wire locking component 510 out of the guide component 440, and the wire entry end of the wire locking component 510 contracts to compress the cable 300.

[0035] like Figure 7-Figure 9As shown, a hole for the cable 300 to pass through is provided in the guide assembly 440, and the hole of the guide assembly 440 is opposite to the wire groove of the wire feeding assembly 430, so as to ensure that the cable 300 can enter the wire groove of the wire feeding assembly 430 from the hole of the guide assembly 440, and the cable 300 passes through the hole to the wire groove of the guide assembly 440, and is pushed by the wire feeding assembly 430 to move along the wire groove; the guide assembly 440 includes a first wire barrel 441 and a second wire barrel 442, and the first wire barrel 441 is used to guide the cable 300 to run along a predetermined track to maintain the straightness and stability during the transmission process, and the surface of the second wire barrel 442 is integrated with a displacement assembly 420, and the second wire barrel 442 is adjusted by the displacement assembly 420 to change the height of the second wire barrel 442, so as to change the winding height of the cable 300 wound by the second wire barrel 442 on the surface of the winding structure 200; like Figure 7 , Figure 8 As shown, the wire feeding structure 400 further includes a support frame 410 vertically fixed to the upper surface of the bearing seat 101, and the support frame 410 includes a vertical support plate 411 for fixing the first wire barrel 441 and an L-shaped bent plate 412 integrally connected to the vertical support plate 411, and the vertical support plate 411 and the L-shaped bent plate 412 jointly support the first wire barrel 441 and the second wire barrel 442, and keep the first wire barrel 441 and the second wire barrel 442 in a horizontal state; like Figure 8 and Fig. 9 As shown, the displacement assembly 420 includes a motor 423, a cylindrical gear 422 and a spur rack 421. The motor 423 passes through the L-shaped bent plate 412 and is connected to the cylindrical gear 422. The motor 423 drives the spur rack 421 to linearly displace along the side of the L-shaped bent plate 412 by meshing with the cylindrical gear 422. In addition, the spur rack 421 is connected to a connecting plate 4423 protruding from the surface of the rectangular cylinder 4421 to drive the spur rack 421 and the second wire tube 442 to synchronously linearly displace, so as to adjust the position of the second wire tube 442.

[0036] like Figure 8 As shown, the second wire barrel 442 includes a rectangular barrel 4421 and a conical barrel 4422 which are connected in an integral manner. The rectangular barrel 4421 and the conical barrel 4422 are penetrated from the center to form a wire groove. The ends of the wire groove that penetrate the rectangular barrel 4421 and the conical barrel 4422 are connected in an arc shape, so that the cable 300 can easily pass through the wire groove. The diameter of the wire groove is consistent with the outer diameter of the cable 300. The wire feeding assembly 430 drives the cable 300 to pass through the wire groove in a directional manner. The wire feeding assembly 430 includes a connecting part 431 and two groups of transmission parts. The two groups of transmission parts are symmetrical and suspended at both ends of the connecting part 431. One end of one group of transmission parts away from the connecting part 431 is connected to a large ring gear 434. The large ring gear 434 is driven to rotate by external force so that the two groups of transmission parts are in a meshing transmission setting.

[0037] like Figure 7 As shown, the driving structure three 450 installed at the bottom end of the rectangular cylinder 4421 drives the large ring gear 434 to rotate. The driving structure three 450 is consistent with the driving structure one 104 in structure. The small gear in the driving structure three 450 meshes with the large ring gear 434 to drive the large ring gear 434 to rotate.

[0038] like Figure 8-Figure 11 As shown, the connecting portion 431 includes an integrated three-way rod 4311 and a clamping head 4312 . One end of the connecting portion 431 is fixed to the surface of the cylindrical gear 422 , and the other two ends of the connecting portion 431 are fixed to the clamping head 4312 .

[0039] There are two groups of transmission parts, each group of transmission parts includes a shaft body part 432 and a bite part 433 that are driven synchronously, the shaft body part 432 includes a rotating shaft 4321 and two limit plates 4322 that are integrally connected, the two limit plates 4322 abut against the two ends of the bite part 433, and a cartridge 4323 is provided at the end of the rotating shaft 4321, the cartridge 4323 is nested in the cartridge 4312, and the cartridge 4323 rotates with the axis of the cartridge 4312 as the center line. The engaging parts 433 in the two sets of transmission parts are respectively a left engaging cylinder 4331 and a right engaging cylinder 4332. The left engaging cylinder 4331 includes an integral left waist-shaped cylinder 43311 and a left meshing annular wheel 43312. The right engaging cylinder 4332 includes an integral right waist-shaped cylinder 43321 and a right meshing annular wheel 43322. The long axis of the elliptical eyelet formed between the left waist-shaped cylinder 43311 and the right waist-shaped cylinder 43321 is smaller than the outer diameter of the cable 300. The cylinder 43311 and the right waist-shaped cylinder 43321 jointly clamp and drive the cable 300 to move, the surface of the left meshing annular wheel 43312 is provided with a plurality of protrusions distributed at equal angles, the surface of the right meshing annular wheel 43322 is provided with grooves for the protrusions on the surface of the left meshing annular wheel 43312 to be embedded, and the right meshing annular wheel 43322 meshes with the left meshing annular wheel 43312 to drive the left meshing annular wheel 43312 and the right meshing annular wheel 43322 to rotate in opposite directions.

[0040] Specifically, when the system is started, the small gear in the driving structure three 450 meshes with the large ring gear 434 and drives the large ring gear 434 to rotate. The rotation of the large ring gear 434 further drives the shaft body 432 and the engaging part 433 in another set of transmission parts connected thereto to rotate in the opposite direction.

[0041] In each transmission part, the rotation of the shaft body 432 is caused by the action of the rotating shaft 4321 and the limiting plate 4322, so that the rotating shaft 4321 rotates along the axis of the clamping head 4312. The rotating shaft 4321 transmits its own rotational motion to the engaging part 433. Since the protrusion on the surface of the limiting plate 4322 and the groove on the surface of the left engaging annular wheel 43312 are engaged with each other, the left engaging annular wheel 43312 and the right engaging annular wheel 43322 realize reverse rotation, that is, the right waist-shaped cylinder 43321 and the left waist-shaped cylinder 43311 connected in an integral manner rotate in reverse. The right waist-shaped cylinder 43321 and the left waist-shaped cylinder 43311 that rotate in reverse clamp and drive the cable 300 to rotate and pass through the wire groove formed in the center of the rectangular cylinder 4421 and the limiting plate 4322.

[0042] like Fig.11 As shown, there are two groups of right-position meshing annular wheels 43322, and the two groups of right-position meshing annular wheels 43322 are respectively fixed at the two ends of the right waist-shaped cylinder 43321; there are two groups of left-position meshing annular wheels 43312, and the two groups of left-position meshing annular wheels 43312 are respectively fixed at the two ends of the left waist-shaped cylinder 43311; the two groups of left-position meshing annular wheels 43312 and the two groups of right-position meshing annular wheels 43322 are used to block the two ends of the elliptical hole; by fixing the two groups of left-position meshing annular wheels 43312 and the right-position meshing annular wheels 43322 at the two ends of the left waist-shaped cylinder 43311 and the right waist-shaped cylinder 43321 respectively, the closure of the two ends of the elliptical hole can be ensured, so as to improve the clamping stability of the cable 300 and prevent loosening or slipping during the driving process.

[0043] like Fig.12 , Fig.13 As shown, the locking wire assembly 510 includes a circular insert tube 513 and a trumpet-shaped tube 514, the trumpet-shaped tube 514 is hinged at the opening of the circular insert tube 513, and the circular insert tube 513 and the trumpet-shaped tube 514 are integrated with telescopic assemblies, which are pressed on the surface of the trumpet-shaped tube 514 to bring the trumpet-shaped tube 514 together, and the front end diameter of the trumpet-shaped tube 514 after closing is larger than the front end outer diameter of the conical cylinder 4422; The trumpet-shaped tube 514 includes multiple clamping plates 5141 distributed at equal intervals, and a silicone strip 5142 is attached to the inner surface of each clamping plate 5141. The circular insert tube 513 includes an annular tube body and a spherical tube body connected in one piece, and the annular tube body, the spherical tube body and the trumpet-shaped tube 514 are connected.

[0044] Specifically, the locking wire assembly 510 includes two parts, a circular insert 513 and a trumpet-shaped cylinder 514, wherein the trumpet-shaped cylinder 514 is hinged at the opening of the circular insert 513 and is composed of a multi-petal clamping plate 5141, and a silicone strip 5142 is attached to the inner surface of each petal clamping plate 5141. The circular insert 513 is formed by integrally connecting an annular cylinder and a spherical cylinder, and is connected to the trumpet-shaped cylinder 514. The telescopic assembly integrated on the circular insertion tube 513 and the trumpet-shaped tube 514 presses the surface of the trumpet-shaped tube 514 to bring the multi-petal clamping plates 5141 together. After closing together, the front end diameter of the trumpet-shaped tube 514 is still larger than the outer diameter of the front end of the conical cylinder 4422, ensuring that the tip of the conical cylinder 4422 can be smoothly inserted into the closed clamping plates 5141. As the clamping plate 5141 drives the conical cylinder 4422 to move, the clamping plate 5141 passively unfolds, and the cable 300 line body enters the spherical cylinder along the clamping plate 5141 and the annular cylinder.

[0045] The design of the spherical cylinder increases the internal space, allowing more cables 300 to enter and be retained. When the clamping plate 5141 is separated from the surface of the conical cylinder 4422, the pressing mechanism of the telescopic assembly allows the front end diameter of the trumpet-shaped cylinder 514 to shrink, and the silicone strip 5142 on the surface of the clamping plate 5141 presses and locks the cable 300.

[0046] When the clamping plate 5141 is separated from the surface of the conical cylinder 4422 , part of the cable 300 is released, but the spherical cylinder retains enough cable 300 to ensure the clamping and locking function of the trumpet-shaped cylinder 514 .

[0047] like Figure 11-13 As shown, the telescopic assembly includes a fixed ring 515 fixed on the annular cylinder and a movable ring 517 sliding on the surface of the clamping plate 5141 , and a plurality of evenly distributed telescopic short rods 516 are fixed between the fixed ring 515 and the movable ring 517 , and the fixed ring 515 pushes the movable ring 517 through the telescopic short rods 516 .

[0048] like Figure 12-13 As shown, the wire locking assembly 510 includes a support card shaft 512 and a base 511 which are fixedly connected to a circular insert tube 513. The support card shaft 512 is inserted into the base 511 and rotates around the center of the base 511. The magnetic attraction assembly 520 includes a magnetic left plate 521 fixed to the surface of the base 511 and a magnetic right plate 522 fixed to the surface of the support card shaft 512. The support card shaft 512 rotates to adjust the angle under the control of the magnetic attraction force of the magnetic left plate 521 and the magnetic right plate 522.

[0049] Specifically, the magnetic left plate 521 and the magnetic right plate 522 are used to regulate the small adjustment angle of the support card shaft 512. When the magnetic force between the magnetic left plate 521 and the magnetic right plate 522 acts, the support card shaft 512 will rotate inside the base 511. The rotation angle of the support card shaft 512 in the base 511 is only 180 degrees until the magnetic right plate 522 and the magnetic left plate 521 are magnetically attached to each other to position the support card shaft 512 and the circular insert 513 at the top of the support card shaft 512.

[0050] like Figure 5 , Fig.12 as well as Fig.13 As shown, a slot 208 is provided on the upper surface of the upper cover 203 , and the base 511 linearly displaces along the slot 208 .

[0051] like Fig.12 As shown, the locking wire structure 500 also includes a reset assembly 530 , which includes a telescopic long rod 531 and a fixed plate 532 . The fixed plate 532 is fixed to the surface of the upper cover body 203 , and the fixed plate 532 is fixedly connected to the base 511 via the telescopic long rod 531 .

[0052] Working principle: When the cable 300 is wound on the surface of the winding plate 2042 and the rolled cable 300 is tied, the rotating structure 100 drives the winding structure 200 to reset. The reset position is that the wire locking structure 500 and the second wire reel 442 are located on the same straight line, and the wire locking structure 500 and the second wire reel 442 are located on the same side of the winding structure 200. When the robot grasps the rolled cable 300 and lifts it, the cable 300 generates a certain pulling force, causing the cable 300 to be pulled out of the wire locking assembly 510.

[0053] The force generated by pulling out drives the support card shaft 512 to rotate. Since the support card shaft 512 can rotate within the base 511 by only 180 degrees, the support card shaft 512 hits the base 511 and then rotates in the opposite direction, so that the magnetic right plate 522 and the magnetic left plate 521 are magnetically attached to each other, thereby fixing the positions of the circular plug-in tube 513 and the trumpet-shaped tube 514.

[0054] The telescopic long rod 531 of the reset assembly 530 pushes the base 511 to move along the card slot 208 on the upper cover body 203, so that the support card shaft 512, the round plug-in cylinder 513 and the trumpet-shaped cylinder 514 integrally connected with the base 511 are all pushed, and finally the tip of the second wire cylinder 442 is tightly abutted against the trumpet-shaped opening of the trumpet-shaped cylinder 514, and the tip of the second wire cylinder 442 slightly squeezes the trumpet-shaped cylinder 514, so that the multi-petal clamping plate 5141 of the trumpet-shaped cylinder 514 opens, so that the cable 300 enters the inside of the trumpet-shaped cylinder 514.

[0055] The cable 300 first passes through the holes of the first wire barrel 441 and the second wire barrel 442, and travels along a predetermined path, and the two sets of transmission parts in the wire feeding assembly 430 clamp the cable 300. The elliptical holes of the left-position bite barrel 4331 and the right-position bite barrel 4332 are smaller than the outer diameter of the cable 300, ensuring that the cable 300 is clamped and driven, so that the left-position bite barrel 4331 and the right-position bite barrel 4332 rotate in opposite directions, cooperate together, clamp and push the cable 300 forward.

[0056] Pushed by the wire feeding assembly 430 , the cable 300 enters the interior of the trumpet-shaped tube 514 through the tip of the second wire tube 442 , and the winding structure 200 starts to rotate, the trumpet-shaped tube 514 separates from the second wire tube 442 , and the multi-petal clamping plate 5141 closes again under the action of the silicone strip 5142 , tightly clamping the cable 300 to ensure stable transmission of the cable 300 .

[0057] The cable 300 moves along the slot 208 on the upper cover 203 when the winding structure 200 is rotated and pulled, and the supporting shaft 512, the circular insert tube 513 and the trumpet-shaped tube 514 are bent at a certain angle.

[0058] The device realizes automatic feeding and locking of the cable 300 through the coordinated work of the wire feeding assembly 430 and the wire locking assembly 510, without manual intervention, and significantly improves production efficiency. The two sets of transmission parts in the wire feeding assembly 430 smoothly feed the cable 300 into the horn-shaped tube 514 of the wire locking assembly 510 through precise rotation and clamping actions, ensuring stable transmission of the cable 300. The multi-petal clamping plate 5141 and the silicone strip 5142 design in the wire locking assembly 510 ensure stable clamping of the cable 300 during the wire locking process, avoiding loosening or falling off.

[0059] Secondly, the combined use of the reset component 530 and the magnetic component 520 ensures that the system can be quickly reset after each roll is completed to prepare for the next operation, reducing waiting time. The telescopic long rod 531 of the reset component 530 pushes the base 511 to move along the card slot 208 on the upper cover 203, so that the tip of the second wire tube 442 is tightly abutted against the trumpet-shaped opening of the trumpet-shaped tube 514, ensuring the accurate delivery of the cable 300. The magnetic left plate 521 and the magnetic right plate 522 in the magnetic component 520 are precisely positioned by magnetic attraction, ensuring that the position of the support card shaft 512 and the circular plug 513 is fixed, avoiding safety hazards caused by position deviation.

[0060] The following is a detailed description of the cooperation between the wire feeding assembly 430 and the wire locking assembly 510 and the beneficial effects thereof: In the fully automatic cable roll packaging production line, the precise cooperation between the wire feeding assembly 430 and the wire locking assembly 510 is the key to ensure the smooth feeding and locking of the cable 300. This cooperation not only significantly improves production efficiency and packaging quality, but also greatly reduces labor costs, enhances the flexibility and safety of the system, and provides strong support for efficient and high-quality production.

[0061] First, the clamping and pushing functions of the wire feeding assembly 430 ensure the accurate feeding of the cable 300. The cable 300 first passes through the holes of the first wire barrel 441 and the second wire barrel 442 and travels along a predetermined path. The flared design of the tip of the second wire barrel 442 facilitates the smooth entry of the cable 300. The two sets of transmission parts of the wire feeding assembly 430 clamp the cable 300 and push the cable 300 forward through the action of the rotating shaft 4321 and the limit plate 4322. The precise control of this process is achieved through a control system, which can adjust the speed and position of the wire feeding assembly 430 to ensure that the feeding process of the cable 300 is accurate and avoids quality fluctuations caused by human factors. This precise wire feeding process not only improves the feeding efficiency of the cable 300, but also ensures the quality of subsequent winding and rolling.

[0062] Secondly, the positioning and clamping functions of the wire locking assembly 510 ensure the stable wire locking of the cable 300. The front end of the trumpet-shaped barrel 514 is trumpet-shaped. When the tip of the second wire barrel 442 is tightly in contact with the trumpet-shaped opening of the trumpet-shaped barrel 514, the tip of the second wire barrel 442 slightly squeezes the multi-petal clamping plate 5141 of the trumpet-shaped barrel 514, causing it to open slightly. Driven by the wire feeding assembly 430, the cable 300 enters the trumpet-shaped barrel 514 through the tip of the second wire barrel 442. The multi-petal clamping plate 5141 closes again under the action of the silicone strip 5142, tightly clamping the cable 300 and ensuring the stable transmission of the cable 300. The stable clamping of this process not only prevents the cable 300 from loosening or falling off during the winding process, but also improves the neatness and aesthetics of the roll. The magnetic left plate 521 and the magnetic right plate 522 in the magnetic assembly 520 are precisely positioned by magnetic attraction, ensuring that the support clamping shaft 512 and the circular inserting cylinder 513 are fixed in position, avoiding safety hazards caused by position deviation. This precise positioning and stable clamping function effectively ensures the quality of the cable 300 during the winding process.

[0063] The pushing function of the reset component 530 ensures that the system can be quickly reset after each roll is completed and prepare for the next operation. The telescopic long rod 531 of the reset component 530 pushes the base 511 to move along the card slot 208 on the upper cover body 203, so that the base 511, the support card shaft 512, the circular plug-in cylinder 513 and the trumpet-shaped cylinder 514 move together. The movement of the base 511 makes the tip of the second wire cylinder 442 tightly abut against the trumpet-shaped opening of the trumpet-shaped cylinder 514, ensuring the accurate delivery of the cable 300. This rapid reset process not only reduces waiting time, but also improves production efficiency. The combined use of the reset component 530 and the magnetic suction component 520 ensures that the system can be quickly reset after each roll is completed and prepare for the next operation, further improving production continuity and efficiency.

[0064] In summary, through the precise cooperation between the wire feeding assembly 430 and the wire locking assembly 510, the fully automatic cable roll packaging production line not only realizes the automatic feeding and locking of the cable 300, but also significantly improves the production efficiency and packaging quality. Automated operation reduces the dependence on manual labor and reduces labor costs. At the same time, the automated system reduces the error rate of manual operation, avoids rework and waste caused by human errors, and further saves costs. Accurate wire feeding and stable wire locking process ensure the neatness and beauty of the cable 300 during the winding process, avoids loosening or falling off, and improves the quality of the roll. In addition, the displacement assembly 420 can adjust the height of the second wire barrel 442 according to different cable 300 diameters and winding densities, enhancing the adaptability and flexibility of the system. Both the wire feeding assembly 430 and the wire locking assembly 510 are modularly designed, easy to maintain and replace, and improve the maintainability and scalability of the system. The magnetic suction assembly 520 ensures the precise position of the wire locking assembly 510, avoiding safety hazards caused by position deviation. The precise coordination of the wire feeding assembly 430 and the guide assembly 440 ensures the stable transmission of the cable 300, avoiding equipment damage and personal injury caused by the breakage or jamming of the cable 300. Through real-time monitoring and data analysis, the system can detect and diagnose faults in a timely manner, reduce downtime, and improve production continuity.

[0065] At the same time, the system's efficient energy and material utilization improves production efficiency and meets the requirements of green environmental protection. Through these comprehensive advantages, the fully automatic cable roll packaging production line has demonstrated excellent performance and reliability in practical applications, bringing significant economic benefits and competitive advantages to users.

[0066] Of course, the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and equal changes and improvements made by ordinary technicians in the technical field within the essential scope of the present invention should all fall within the scope of the patent coverage of the present invention.

[0067] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.

[0068] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the usual design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0069] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic cable roll packaging production line, comprising a winding system and a cable (300), wherein the winding system comprises a rotating structure (100) and a winding structure (200), wherein the rotating structure (100) supports and drives the winding structure (200) to rotate, so as to drive the cable (300) to be wound around itself, characterized in that: The invention also comprises a wire feeding system, wherein the wire feeding system comprises a wire feeding structure (400) and a wire locking structure (500), wherein the wire feeding structure (400) comprises a wire feeding assembly (430) and a guide assembly (440), and wherein the wire locking structure (500) comprises a wire locking assembly (510) and a magnetic attraction assembly (520), wherein the winding structure (200) rotates to drive the wire locking assembly (510) to self-deflect so as to be positioned by the magnetic attraction force of the magnetic attraction assembly (520), and the positioned wire locking assembly (510) moves toward the wire feeding assembly The component (430) is displaced to insert into the tip of the guide component (440), the wire locking component (510) is squeezed by force to widen the wire entry end, the wire feeding component (430) drives the cable (300) to move along the wire groove provided in the guide component (440) to pass into the wire locking component (510), the winding structure (200) rotates again to pull the wire locking component (510) away from the guide component (440), and the wire entry end of the wire locking component (510) contracts to compress the cable (300).

2. The fully automatic cable roll packaging production line according to claim 1, characterized in that: The guide assembly (440) is provided with an eyelet for the cable (300) to pass through, the cable (300) passes through the eyelet into the wire groove of the guide assembly (440), and is pushed by the wire feeding assembly (430) to move along the wire groove; the guide assembly (440) comprises a first wire barrel (441) and a second wire barrel (442), the first wire barrel (441) being used to guide the cable (300) to run along a predetermined track, the surface of the second wire barrel (442) being integrated with a displacement assembly (420), the second wire barrel (442) being adjusted by the displacement assembly (420) to change the height of the second wire barrel (442), so as to change the winding position of the cable (300) on the surface of the winding structure (200).

3. The fully automatic cable roll packaging production line according to claim 2, characterized in that: The second wire barrel (442) comprises a rectangular barrel (4421) and a conical barrel (4422) which are integrally connected, the rectangular barrel (4421) and the conical barrel (4422) are penetrated from the center to form a wire groove, the diameter of the wire groove is consistent with the outer diameter of the cable (300), and the wire feeding assembly (430) drives the cable (300) to pass through the wire groove in a directional manner; The wire feeding assembly (430) comprises a connecting portion (431) and two groups of transmission portions, the two groups of transmission portions being symmetrical and suspended at both ends of the connecting portion (431), one end of one group of transmission portions being away from the connecting portion (431) being connected to a large circular gear (434), the large circular gear (434) being driven to rotate by an external force so that the two groups of transmission portions are arranged in meshing transmission.

4. The fully automatic cable roll packaging production line according to claim 3, characterized in that: Each group of the transmission parts comprises a synchronously driven shaft body (432) and an engaging part (433), wherein the shaft body (432) comprises a rotating shaft (4321) and two limiting plates (4322) connected in an integral manner, wherein the two limiting plates (4322) are in contact with the two ends of the engaging part (433), and a cartridge (4323) is provided at the end of the rotating shaft (4321), wherein a cartridge (4323) is nested with a cartridge (4312), and the cartridge (4323) rotates with the axis of the cartridge (4312) as the center line; the engaging parts (433) in the two groups of the transmission parts are respectively a left-position engaging cartridge (4331) and a right-position engaging cartridge (4332), wherein the left-position engaging cartridge (4331) comprises an integral left-position waist-shaped cylinder (43311) and a left-position meshing annular wheel (43312), and the right-position engaging cartridge (4332) The invention comprises an integrated right waist-shaped cylinder (43321) and a right meshing annular wheel (43322); the major axis of the elliptical eye formed between the left waist-shaped cylinder (43311) and the right waist-shaped cylinder (43321) is smaller than the outer diameter of the cable (300); the left waist-shaped cylinder (43311) and the right waist-shaped cylinder (43321) jointly clamp and drive the cable (300) to move; the surface of the left meshing annular wheel (43312) is provided with a plurality of protrusions distributed at equal angles; the surface of the right meshing annular wheel (43322) is provided with grooves for the protrusions on the surface of the left meshing annular wheel (43312) to be embedded; the right meshing annular wheel (43322) meshes with the left meshing annular wheel (43312) to drive the left meshing annular wheel (43312) and the right meshing annular wheel (43322) to rotate in opposite directions.

5. The fully automatic cable roll packaging production line according to claim 4, characterized in that: The number of the right-position meshing annular wheels (43322) is two groups, and the two groups of the right-position meshing annular wheels (43322) are respectively fixed to the two ends of the right-position waist-shaped cylinder (43321); the number of the left-position meshing annular wheels (43312) is two groups, and the two groups of the left-position meshing annular wheels (43312) are respectively fixed to the two ends of the left-position waist-shaped cylinder (43311); the two groups of the left-position meshing annular wheels (43312) and the two groups of the right-position meshing annular wheels (43322) are used to block the two ends of the elliptical hole.

6. The fully automatic cable roll packaging production line according to claim 5, characterized in that: The wire locking assembly (510) comprises a circular insert tube (513) and a trumpet-shaped tube (514), wherein the trumpet-shaped tube (514) is hinged at the opening of the circular insert tube (513), and a telescopic assembly is integrated on the circular insert tube (513) and the trumpet-shaped tube (514), wherein the telescopic assembly is pressed on the surface of the trumpet-shaped tube (514) so ​​that the trumpet-shaped tubes (514) are brought together, and the front end diameter of the trumpet-shaped tubes (514) after being brought together is larger than the front end outer diameter of the conical tube body (4422); The trumpet-shaped tube (514) comprises a plurality of clamping plates (5141) distributed at equal intervals, and a silicone strip (5142) is adhered to the inner surface of each clamping plate (5141). The circular insert tube (513) comprises an annular cylinder body and a spherical cylinder body connected in one piece, and the annular cylinder body, the spherical cylinder body and the trumpet-shaped tube (514) are connected.

7. The fully automatic cable roll packaging production line according to claim 6, characterized in that: The telescopic assembly comprises a fixed ring (515) fixed on the annular cylinder and a movable ring (517) sliding on the surface of a clamping plate (5141); a plurality of evenly distributed telescopic short rods (516) are fixed between the fixed ring (515) and the movable ring (517); and the fixed ring (515) pushes the movable ring (517) via the telescopic short rods (516).

8. The fully automatic cable coil packaging production line according to claim 7, characterized in that: The wire locking assembly (510) further comprises a support clamping shaft (512) and a base (511) which are fixedly connected to the circular inserting tube (513); the support clamping shaft (512) is inserted into the base (511) and rotates about the center of the base (511); the magnetic attraction assembly (520) comprises a magnetic attraction left plate (521) fixed to the surface of the base (511) and a magnetic attraction right plate (522) fixed to the surface of the support clamping shaft (512); the support clamping shaft (512) is regulated to rotate by the magnetic attraction force of the magnetic attraction left plate (521) and the magnetic attraction right plate (522) to adjust the angle.

9. The fully automatic cable roll packaging production line according to claim 8, characterized in that: The wire feeding structure (400) further comprises a support frame (410), wherein the support frame (410) comprises a vertical support plate (411) for fixing the first wire barrel (441) and an L-shaped bent plate (412) integrally connected to the vertical support plate (411), wherein the vertical support plate (411) and the L-shaped bent plate (412) jointly support the first wire barrel (441) and the second wire barrel (442), and keep the first wire barrel (441) and the second wire barrel (442) in a horizontal state.

10. The fully automatic cable roll packaging production line according to claim 9, characterized in that: The displacement assembly (420) comprises a motor (423), a cylindrical gear (422) and a spur rack (421); the motor (423) passes through the L-shaped curved plate (412) and is connected to the cylindrical gear (422); the motor (423) drives the spur rack (421) to linearly displace along the side of the L-shaped curved plate (412) by meshing with the cylindrical gear (422); the spur rack (421) is connected to a connecting plate (4423) protruding from the surface of a rectangular cylinder (4421) to drive the spur rack (421) and the second wire barrel (442) to synchronously linearly displace, so as to adjust the position of the second wire barrel (442).

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