A high-insulation concrete and its preparation equipment
By setting multiple adjustment components in the high-insulation concrete preparation equipment, the feed inlet size and crushing mode are adjusted in real time according to the amount of recycled material, which solves the problem of the equipment operating under unsuitable load conditions and realizes a highly efficient and energy-saving crushing process.
Patent Information
- Application Number
- CN202411993389.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2044-12-31
AI Technical Summary
Existing high-insulation concrete preparation equipment has a single operating mode for the feeding and crushing components during the secondary recycling of materials. It cannot reasonably adjust the size of the feed inlet and the crushing mode according to the actual situation, which leads to the crusher operating under unnecessary high or low load conditions, increasing mechanical damage and energy consumption.
By setting up load-bearing components, feed inlet adjustment components, crushing mode adjustment components, and angle adjustment components, the feed inlet size, crushing mode, and material falling angle can be adjusted in real time according to the amount of recovered material, ensuring that the crusher operates under suitable working conditions.
It enables the crusher to operate efficiently under reasonable load conditions, reduces mechanical damage, lowers energy consumption, extends equipment service life, and improves crushing efficiency.
Smart Images

Figure CN119735397B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of concrete technology, specifically to a high-insulation concrete and its preparation equipment. Background Technology
[0002] With increasing societal demands for energy-efficient buildings, traditional building materials are no longer sufficient to meet the needs of low-energy buildings. A significant portion of building heating and air conditioning energy consumption is due to heat loss through walls. Reducing this energy consumption would greatly improve energy efficiency. High-insulation concrete, as a new type of insulation material, boasts advantages such as excellent insulation performance, high durability, and environmental friendliness, effectively overcoming the shortcomings of traditional insulation materials. Furthermore, under increasingly stringent environmental regulations, the disposal of large quantities of solid waste has become a challenge. Using solid waste such as steel slag, blast furnace slag, and fly ash as raw materials for high-insulation concrete, and processing them through manufacturing equipment, not only reduces production costs but also achieves resource recycling, aligning with the concept of green and sustainable development.
[0003] However, existing high-insulation concrete preparation and crushing equipment still has the following problems during use: When crushing raw materials for high-insulation concrete, after the material is poured into the crusher, it is crushed by the internal crushing components. Some substandard material is sent back to the feeding position for secondary crushing to improve crushing efficiency. Then, during this process, the operation of the secondary recovery mechanism is fixed; it simply recovers and re-crushes the material. However, the amount of material recovered each time varies. When a large amount of material is recovered, the feed rate remains constant, which is equivalent to a surge in the feed rate per unit time, increasing the load on the machinery. Therefore, it is necessary to adjust the feed opening size according to the amount of material recovered to ensure that the crusher always operates at a suitable feed rate. When the amount of recovered material is large, the feed opening is reduced to ensure that the total amount of input and recovered material is consistent with the initial feed rate. Under normal conditions, the amount of material fed into the crusher is relatively constant. When the material enters the crusher for crushing, it can avoid damage caused by increased mechanical load due to rapid feeding. The feed inlet can automatically adjust to a suitable width to allow material to enter the crushing chamber, ensuring the continuity of the crushing process. At the same time, the amount of material recovered will also have a direct impact on the crushing rollers. Therefore, it is necessary to adjust the crushing mode of the crushing rollers according to the amount of material recovered, so that the crushing rollers can switch crushing modes automatically to crush the material to the required final particle size, thereby improving the overall crushing efficiency. By reasonably adjusting the size of the feed inlet and the crushing mode, the crusher can avoid operating under unnecessary high or low load conditions. When the feed inlet and crushing mode are appropriately adjusted according to the amount of material recovered, the crusher can operate in a more energy-efficient manner, reduce excessive wear on key components such as the crushing rollers, extend the service life of the equipment, and reduce equipment maintenance costs.
[0004] Therefore, we propose a high-insulation concrete and its preparation equipment to solve the problems mentioned above. Summary of the Invention
[0005] The purpose of this invention is to provide a high-insulation concrete and its preparation equipment to solve the problem mentioned in the background art. In the current market, the existing high-insulation concrete and its preparation equipment crushers have a single operating mode during the secondary recycling of materials. This makes it inconvenient to reasonably adjust the feed inlet size and crushing mode according to the actual situation, resulting in the crusher operating under unnecessary high or low load conditions. When the feed inlet and crushing mode can be appropriately adjusted according to the amount of recycled materials, the crusher can operate in a more energy-efficient manner.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-insulation concrete, comprising the following raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air-entraining agent, and water, wherein the specific proportions of the raw materials are: cement content 20%-35%, fly ash content 10%-20%, expanded perlite content 10%-30%, polystyrene foam particle content 5%-20%, cellulose ether content 0.05%-0.3%, air-entraining agent content 0.01%-0.05%, and water content 10%-15%.
[0007] Preferably, the cement, fly ash, expanded perlite, and polystyrene foam particles need to be pretreated before processing;
[0008] The specific preparation process of high-insulation concrete is as follows:
[0009] Raw material pretreatment: The required raw materials are crushed by a crusher to process them into appropriate particle sizes to ensure that all raw materials meet quality standards;
[0010] Dry mixing: Cement, fly ash, expanded perlite and polystyrene foam particles are put into a mixer for dry mixing. The mixing time is generally 3-5 minutes to ensure that the various dry materials are fully and evenly mixed.
[0011] Add water and additives and stir: After the dry mixture is stirred evenly, add a portion of water, and at the same time dissolve the cellulose ether and air-entraining agent in the water and add them to the mixer. Stir for about 5-8 minutes to fully hydrate the cementitious materials such as cement and fly ash. The cellulose ether plays a thickening and water-retaining role, and the air-entraining agent introduces tiny air bubbles evenly.
[0012] Molding and curing: The mixed high-insulation concrete can be poured into molds for molding.
[0013] A high-insulation concrete preparation device includes a crusher shell, the bottom of which is fixedly installed on the top of a base. The top of the base and the discharge port of the crusher shell are connected through the crusher shell. A feed hopper is provided on the top of the crusher shell. A motor is installed on the rear side of the crusher shell, and the output end of the motor is coaxially connected to one of the gear sets. The gear set bearings are connected to the rear side of the crusher shell. A shaft is integrally installed in the middle of the gear set, and a crushing roller is slidably connected to the outer side of the shaft. A screen is provided on the lower inner side of the crusher shell. A return hopper is connected to the outer right side of the crusher shell, and a pusher is provided in the return hopper. Material inlet and outlet channels are opened on the upper and lower right sides of the crusher shell.
[0014] It also includes a shaft, which is a rectangular structure and is arranged in a one-to-one correspondence with the crushing roller. The crushing roller is located in the middle of the inner side of the crusher housing. The outlet of the top material channel is connected to the return pipe, and the return pipe is connected to the inner wall of the top right side of the crusher housing through a corrugated pipe.
[0015] The bearing assembly is located between the bottom of the return pipe and the inner wall of the right side of the crusher housing, and the bearing assembly is variablely adjusted according to the weight of the recovered material;
[0016] The feed inlet adjustment component is located in the inner wall of the top inlet of the crusher housing, and the feed inlet adjustment component adjusts the feed rate of the feed hopper according to the amount of recycled material.
[0017] A crushing mode adjustment component is provided on the front side of the crushing roller and on the inner wall of the front side of the crusher housing. The crushing mode adjustment component adjusts the crushing mode of the crushing roller according to the amount of material to be recovered.
[0018] An angle adjustment component is provided below the return pipe, and the angle adjustment component balances the dropping speed when the recycled material is discharged for a second time.
[0019] Preferably, the bearing assembly includes a first electric push rod hinged to the inner wall of the right side of the crusher housing, and the first electric push rod moves periodically. A truss is slidably hinged to the top of the first electric push rod, and the right side of the truss is hinged to the inner wall of the right side of the crusher housing. A first oil tank is installed in the middle of the top surface of the truss, and a piston plate is slidably connected through the top of the first oil tank. A bracket is fixed to the top of the piston plate, and the top of the bracket supports the return pipe.
[0020] Preferably, the first oil tank is provided with four inner cavities, and the bottom of the piston plate is divided into four parts, each inner cavity corresponding to the bottom branch of the piston plate. An electromagnetic plate is installed on the inner wall of the piston plate at the sliding point through the first oil tank, and the branch of the piston plate is made of magnetic material. Meanwhile, an elastic telescopic rod is connected between the top of the first oil tank and the top and bottom surfaces of the piston plate. The piston plate is configured as a spring-connected telescopic state, and an electromagnetic plate is provided in the telescopic space of the piston plate. The piston plate (134) is positioned by the electromagnetic plate and reset by the spring.
[0021] Preferably, the feed inlet adjustment assembly includes transverse grooves symmetrically opened on the inner wall of the top inlet of the crusher housing, and a second electric push rod is fixed in the transverse groove. The end of the second electric push rod is fixed with a second oil tank, and the end of the second oil tank is slidably connected with a flat push plate. At the same time, the second oil tank is connected to one of the inner cavities of the first oil tank. A baffle is provided on the opposite side of the flat push plate, and the baffle is slidably connected to the transverse groove by a spring.
[0022] Preferably, the crushing mode adjustment component includes a groove formed on the inner wall of the front side of the crusher housing, and a third oil tank is fixed in the groove. The third oil tank is connected to an inner cavity of the first oil tank, and a movable plate is slidably connected to the outer side of the third oil tank.
[0023] Preferably, the moving plate is provided with mirror-symmetrical abutment blocks, and the abutment blocks and protrusions are intermittently misaligned and abut against each other. The protrusions are installed at equal angles on the front end of the crushing roller, and a spring is installed between the rear end face of the crushing roller and the inner wall of the crusher housing. At the same time, the crushing roller forms a longitudinal movable structure through the abutment blocks, protrusions and springs.
[0024] Preferably, the angle adjustment assembly includes an adjustment box slidably connected to the top of the truss, and the adjustment box is configured as two parts with adjustable internal volume. A hollow sliding cavity is provided in the middle of both adjustment boxes, and a sealing plate connecting the two adjustment boxes is slidably connected in the sliding cavity. The sealing plate is configured as a "U" shaped structure when viewed from the side.
[0025] Preferably, the interior of the sliding cavity is connected to one of the inner cavities of the first oil tank, and a slide frame is slidably connected to the top of the regulating box. The bottom of the slide frame is connected to a lateral extension plate by a spring, and the extension plate is in close contact with the inner wall of the regulating box. A top plate is connected to the top of the slide frame, and the top plate extends out and abuts against the bottom of the bracket. The interior of the regulating box is connected to the oil cavity by a connecting pipe, and the oil cavity is opened in the middle of the inner side of the truss. A piston rod is slidably connected in the oil cavity, and the piston rod is fixedly connected to the top of the first electric push rod.
[0026] Compared with existing technologies, the beneficial effects of the high-insulation concrete and its preparation equipment of this invention are: during use, when the material is recycled and processed, the feed inlet size and crushing mode can be reasonably adjusted according to the actual situation, which can avoid the crusher operating under unnecessary high or low load conditions. After the feed inlet and crushing mode are adaptively adjusted according to the amount of recycled material, the crusher can operate in a more energy-efficient manner. The specific details are as follows:
[0027] 1. Through the designed load-bearing components, during the secondary recycling of materials, the variables of the corresponding operating parts are adjusted according to the actual recycling volume. When material accumulates in the return pipe, the return pipe will move downward due to gravity, thereby applying pressure to the bracket. Initially, the electromagnetic plate on the piston plate is energized, thus fixing the piston plate in a fixed position. The force of the bracket compresses the piston plate to slide downward in the first oil tank. When the material is discharged, the electromagnetic plate on the first oil tank at the sliding position of the piston plate is energized, thereby locking the downward displacement position of the piston plate. The oil inside the tank will be squeezed out, and then the first electric push rod will work to tilt the truss and pour out the material inside the return pipe. After the material starts to pour, the electromagnetic plate on the piston plate will be de-energized, and the piston plate will be in an active state. After the pouring is finished, the first electric push rod will drive the truss to reset. At this time, the electromagnetic plate on the first oil tank will be de-energized, and the piston plate will be in a free reset state, which will facilitate subsequent use. Each change in the weight accumulated in the return pipe will be directly reflected by the oil output of the first oil tank. The change in the amount of oil output affects the subsequent feed rate and crushing mode adjustment.
[0028] 2. By setting up an inlet adjustment component, when the material is being recycled for the second time, the feed rate of the hopper can be adjusted according to the amount of material recycled. After the oil in the first oil tank is delivered to the second oil tank, the flat push plate in the second oil tank is pushed out, thereby changing the initial position of the flat push plate. With the pushing amount of the second electric push rod remaining unchanged, the change in the position of the flat push plate causes the distance of the push baffle to change accordingly. Thus, when the recycled material is dumped and crushed, the size of the feed hopper's discharge port is adjusted adaptively, thereby reducing the feed rate of the hopper to match the amount of recycled material, achieving a more even feeding amount, reducing the load on the crushing component. After the baffle is pushed, the spring is in a stretched state. When the truss is reset, the baffle is reset under the action of the spring tension, which is convenient for subsequent use.
[0029] 3. By adjusting the crushing mode through the set crushing mode adjustment component, the crushing mode is adjusted during the secondary recycling of materials, so that the crusher is in a good crushing mode to perform secondary processing of materials. After the oil in the first oil tank is injected into the third oil tank, the moving plate extends, and the abutment block on the moving plate also extends. Then, when the shaft drives the crushing roller to rotate, the protrusion on the crushing roller will intermittently abut against the abutment block, so that the crushing roller moves back and forth relative to each other while rotating, thereby improving the crushing efficiency and accelerating the quality of secondary crushing of materials.
[0030] 4. By setting the angle adjustment component, the uniformity of material feeding is maintained during secondary material recycling, allowing the crusher to crush more stably. After the oil in the first oil tank is injected into the sliding cavity, it will push the adjustment boxes on both sides to slide on both sides of the sealing plate, thereby expanding the internal space of the adjustment box. At the same time, the extension plate at the bottom of the slide will also extend accordingly under the push of the spring, keeping it in contact with the adjustment box. This allows for adjustment of the upward movement speed of the top plate when dumping materials of different recycling amounts. When the first electric push rod drives the truss to rotate downward to dump materials, it will drive the piston rod to slide synchronously in the oil cavity. The oil in the oil cavity will be transported between the adjustment box and the slide, thereby pushing the slide upward. After the slide moves upward, it will push the left end of the bracket to deflect upward, thereby adjusting the tilt angle of the material feeding pipe according to the weight of the material, thus adjusting the material feeding speed, maintaining uniform feeding, which is conducive to the smooth operation of the crushing components and extending their service life. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the high-insulation concrete preparation method of the present invention;
[0032] Figure 2 This is a schematic diagram of the overall front view of the crushing device of the present invention;
[0033] Figure 3 This is a bottom view of the overall structure of the crushing device of the present invention;
[0034] Figure 4 This is a schematic diagram of the internal cross-sectional front view of the crusher housing of the present invention;
[0035] Figure 5 This is a schematic diagram of the internal cross-sectional rear view of the crusher housing of the present invention;
[0036] Figure 6 This is a schematic diagram of the cross-sectional structure of the crushing roller of the present invention;
[0037] Figure 7 This is a schematic diagram of the exploded internal structure of the crusher housing of the present invention;
[0038] Figure 8 This is a schematic diagram of the front section structure of the grinding mode adjustment component of the present invention;
[0039] Figure 9 This is a schematic diagram of the cross-sectional structure of the load-bearing component of the present invention;
[0040] Figure 10 This is a schematic diagram of the internal cross-sectional structure of the truss of the present invention;
[0041] Figure 11 This is an exploded view of the angle adjustment component of the present invention;
[0042] Figure 12 For the present invention Figure 4 Enlarged structural diagram at point A in the middle;
[0043] Figure 13 For the present invention Figure 4 Enlarged structural diagram at point B;
[0044] Figure 14 For the present invention Figure 6 Enlarged structural diagram at point C;
[0045] Figure 15 For the present invention Figure 7 Enlarged structural diagram at point D;
[0046] Figure 16 For the present invention Figure 8 Enlarged structural diagram at point E;
[0047] Figure 17 For the present invention Figure 9 Enlarged structural diagram at point F.
[0048] In the diagram: 1. Crusher housing; 2. Base; 3. Feed hopper; 4. Motor; 5. Gear set; 6. Shaft; 7. Crushing roller; 8. Screen; 9. Return hopper; 10. Pusher; 11. Material channel; 12. Return pipe; 13. Bearing assembly; 131. Truss; 132. First electric push rod; 133. First oil tank; 134. Piston plate; 135. Electromagnetic plate; 136. Elastic telescopic rod; 137. Bracket; 14. Feed inlet adjustment assembly; 141 142. Horizontal groove; 143. Second electric push rod; 144. Second oil tank; 145. Flat push plate; 16. Baffle; 17. Crushing mode adjustment component; 18. Groove; 19. Third oil tank; 10. Moving plate; 12. Contact block; 13. Protrusion; 144. Angle adjustment component; 155. Adjustment box; 166. Slide chamber; 17. Sealing plate; 18. Slide frame; 19. Extension plate; 107. Top plate; 198. Piston rod; 109. Oil chamber. Detailed Implementation
[0049] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0050] Please see Figures 1-17 As shown, the present invention provides a technical solution: a high-insulation concrete, comprising the following raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air-entraining agent, and water. The specific proportions of the raw materials are as follows: cement content 20%-35%, fly ash content 10%-20%, expanded perlite content 10%-30%, polystyrene foam particle content 5%-20%, cellulose ether content 0.05%-0.3%, air-entraining agent content 0.01%-0.05%, and water content 10%-15%.
[0051] Cement, fly ash, expanded perlite, and polystyrene foam particles require pretreatment before processing;
[0052] The specific preparation process of high-insulation concrete is as follows:
[0053] Raw material pretreatment: The required raw materials are crushed by a crusher to process them into appropriate particle sizes to ensure that all raw materials meet quality standards;
[0054] Dry mixing: Cement, fly ash, expanded perlite and polystyrene foam particles are put into a mixer for dry mixing. The mixing time is generally 3-5 minutes to ensure that the various dry materials are fully and evenly mixed.
[0055] Add water and additives and stir: After the dry mixture is stirred evenly, add a portion of water, and at the same time dissolve the cellulose ether and air-entraining agent in the water and add them to the mixer. Stir for about 5-8 minutes to fully hydrate the cementitious materials such as cement and fly ash. The cellulose ether plays a thickening and water-retaining role, and the air-entraining agent introduces tiny air bubbles evenly.
[0056] Molding and curing: The mixed high-insulation concrete can be poured into molds for molding.
[0057] A high-insulation concrete preparation device includes a crusher housing 1, the bottom of which is fixedly installed on the top of a base 2. The top of the base 2 is connected to the discharge port of the crusher housing 1. A feed hopper 3 is provided on the top of the crusher housing 1. A motor 4 is installed on the rear side of the crusher housing 1, and the output end of the motor 4 is coaxially connected to one of the gear sets 5. The gear set 5 is bearing-connected to the rear side of the crusher housing 1. A shaft 6 is integrally installed in the middle of the gear set 5, and a crushing roller 7 is slidably connected to the outer side of the shaft 6. A screen 8 is provided on the lower inner side of the machine housing 1, and a return hopper 9 is connected to the outer right side of the crusher housing 1. A pusher 10 is provided in the return hopper 9. Material channels 11 for material inlet and outlet are opened on the upper and lower parts of the right side of the crusher housing 1. It also includes a shaft 6, which is a rectangular structure. The shaft 6 is arranged in a one-to-one correspondence with the crushing roller 7. The crushing roller 7 is located in the middle of the inner side of the crusher housing 1. The outlet of the top material channel 11 is connected to the return pipe 12. The return pipe 12 is connected to the inner wall of the top right side of the crusher housing 1 through a corrugated pipe.
[0058] First, the basic components and operation of the device are introduced. The raw material of high-insulation concrete to be processed is poured into the feed hopper 3 at the top of the crusher shell 1. After the motor 4 drives the gear set 5 to rotate, the gear set 5 drives the crushing roller 7 to start running, thereby crushing the raw material. The qualified material will fall through the screen 8 and be collected. The material with unqualified particle size will enter the return hopper 9 through the material channel 11 at the bottom, and then be conveyed by the pusher 10 to the material channel 11 at the top and enter the return pipe 12. The return pipe 12 accumulates the recovered material and then discharges it at regular intervals for secondary processing. This cycle is used for crushing.
[0059] Example 1: To address the issue that some high-insulation concrete crushers are inconvenient to adjust the variables of relevant operating components according to actual conditions during secondary material recycling, which can easily damage the machinery, the following solution is proposed. Please refer to the following for details. Figures 2-5 , Figure 7 , Figure 9 , Figure 12 and Figure 17 As shown;
[0060] The bearing assembly 13 is located below the return pipe 12 and between the inner wall of the right side of the crusher housing 1. The bearing assembly 13 is variablely adjusted according to the weight of the recovered material. The bearing assembly 13 includes a first electric push rod 132 hinged to the inner wall of the right side of the crusher housing 1. The first electric push rod 132 moves periodically. A truss 131 is slidably hinged to the top of the first electric push rod 132. The right side of the truss 131 is hinged to the inner wall of the right side of the crusher housing 1. A first oil tank 133 is installed in the middle of the top surface of the truss 131. A piston plate 134 is slidably connected through the top of the first oil tank 133. A bracket 137 is fixed to the top of the piston plate 134. The top of the bracket 137 supports the return pipe 12. The piston plate 134 is set to a spring-connected telescopic state. An electromagnetic plate 135 is provided in the telescopic space of the piston plate 134. The piston plate 134 is positioned by the electromagnetic plate 135 and reset by the spring.
[0061] In use, when material accumulates in the return pipe 12, the return pipe 12 will move downward due to gravity, thereby putting pressure on the bracket 137. In the initial state, the electromagnetic plate 135 on the piston plate 134 is energized, thereby fixing the piston plate 134 in a fixed state. The force of the bracket 137 squeezes the piston plate 134 to slide downward in the first oil tank 133. When the material is discharged, the electromagnetic plate 135 on the first oil tank 133 at the sliding position of the piston plate 134 is energized, thereby locking the downward displacement position of the piston plate 134. The oil inside the first oil tank 133 will be squeezed out, and then the first electric push rod 132 works, driving the truss 131 to tilt and pour out the material inside the return pipe 12.
[0062] refer to Figure 9 , Figure 12 and Figure 17 As shown, the first oil tank 133 is provided with four inner cavities, and the bottom of the piston plate 134 is divided into four parts. Each inner cavity corresponds to the bottom branch of the piston plate 134. An electromagnetic plate 135 is installed on the inner wall of the piston plate 134 at the sliding part of the first oil tank 133. The branches of the piston plate 134 are made of magnetic material. At the same time, an elastic telescopic rod 136 is connected between the top of the first oil tank 133 and the top and bottom surfaces of the piston plate 134.
[0063] After the material begins to be poured, the electromagnetic plate 135 on the piston plate 134 is de-energized, and the piston plate 134 is in an active state. After the pouring is completed, the first electric push rod 132 will drive the truss 131 to reset. At this time, the electromagnetic plate 135 on the first oil tank 133 is de-energized, and the piston plate 134 will be in a free reset state, which facilitates subsequent use. Each change in the weight accumulated in the return pipe 12 will be directly reflected by the oil output of the first oil tank 133. The change in the amount of oil output affects the subsequent adjustment of the feed rate and crushing mode.
[0064] Example 2: To address the issue that some high-insulation concrete crushers, during secondary material recycling, have difficulty adjusting the feed rate according to the actual size of the secondary recycling volume, the following solution is proposed. Please refer to the following for details. Figures 4-5 , Figures 7-8 , Figure 13 and Figure 15 As shown;
[0065] The feed inlet adjustment component 14 is located in the inner wall of the top inlet of the crusher housing 1. The feed inlet adjustment component 14 adjusts the feed amount of the feed hopper 3 according to the amount of recycled material. The feed inlet adjustment component 14 includes a transverse groove 141 symmetrically opened on the inner wall of the top inlet of the crusher housing 1. A second electric push rod 142 is fixed in the transverse groove 141. A second oil tank 143 is fixed at the end of the second electric push rod 142. A flat push plate 144 is slidably connected to the end of the second oil tank 143. The second oil tank 143 is connected to one of the inner cavities of the first oil tank 133. A baffle 145 is provided on the opposite side of the flat push plate 144. The baffle 145 is slidably connected to the transverse groove 141 by a spring.
[0066] In use, after the oil in the first oil tank 133 is transported to the second oil tank 143, the flat push plate 144 in the second oil tank 143 is pushed out, thereby changing the initial position of the flat push plate 144. With the pushing amount of the second electric push rod 142 remaining unchanged, the change in the position of the flat push plate 144 causes the distance of movement of the push baffle 145 to change accordingly. Thus, when dumping and crushing the secondary recycled material, the size of the discharge port of the feed hopper 3 is adjusted adaptively, thereby reducing the feeding amount of the feed hopper 3 to match the amount of secondary recycled material, achieving a more even feeding amount, reducing the load on the crushing components. After the baffle 145 is pushed, the spring is in a stretched state. When the truss 131 is reset, the baffle 145 is reset under the action of the spring tension, which is convenient for subsequent use.
[0067] Example 3: To address the problem that some high-insulation concrete crushers suffer damage due to the inconvenience of adjusting the crushing mode during secondary material recycling, resulting in unnecessary high or low load operation, the following solution is proposed. Please refer to the following for details. Figures 4-8 , Figure 14 and Figure 16 As shown;
[0068] The crushing mode adjustment component 15 is disposed on the front side of the crushing roller 7 and on the inner wall of the front side of the crusher housing 1. The crushing mode adjustment component 15 adjusts the crushing mode of the crushing roller 7 according to the amount of material to be recovered. The crushing mode adjustment component 15 includes a groove 151 opened on the inner wall of the front side of the crusher housing 1. A third oil tank 152 is fixed in the groove 151. The third oil tank 152 is connected to one of the inner cavities of the first oil tank 133. A moving plate 153 is slidably connected to the outer side of the third oil tank 152. A contact block 154 is mirror-symmetrically arranged on the moving plate 153. The contact block 154 and the protrusion 155 are intermittently misaligned and contact each other. The protrusion 155 is installed at an equal angle on the front end of the crushing roller 7. A spring is installed between the rear end face of the crushing roller 7 and the inner wall of the crusher housing 1. The crushing roller 7 forms a longitudinal movable structure through the contact block 154, the protrusion 155 and the spring.
[0069] In use, when the oil in the first oil tank 133 is injected into the third oil tank 152, the moving plate 153 extends out, and the abutting block 154 on the moving plate 153 also extends out. Then, when the shaft 6 drives the crushing roller 7 to rotate, the protrusion 155 on the crushing roller 7 will intermittently abut against the abutting block 154, thereby causing the crushing roller 7 to move back and forth relative to each other while rotating, thereby improving the crushing efficiency and accelerating the quality of secondary crushing of materials.
[0070] Example 4: To maintain uniform material feeding during secondary material recycling and ensure more stable crushing operations, the following solution is proposed. Please refer to the following for details. Figures 9-12 As shown;
[0071] Angle adjustment component 16 is located below return pipe 12, and angle adjustment component 16 balances the falling speed when recycled material is discharged for a second time. Angle adjustment component 16 includes adjustment box 161 slidably connected to the top of truss 131, and adjustment box 161 is configured as two parts with adjustable internal volume. Hollow sliding cavity 162 is provided in the middle of both sides of adjustment box 161, and sealing plate 163 connecting the two sides of adjustment box 161 is slidably connected in the sliding cavity 162. At the same time, the sealing plate 163 is configured as a "U" shaped structure in side view. The interior of sliding cavity 162 is connected to one of the inner cavities of the first oil tank 133. A slide frame 164 is slidably connected through the top of adjustment box 161, and a lateral extension plate 165 is connected to the bottom of slide frame 164 by spring. The extension plate 165 is in close contact with the inner wall of adjustment box 161.
[0072] When in use, after the oil in the first oil tank 133 is injected into the sliding cavity 162, it will push the adjustment boxes 161 on both sides to slide on both sides of the sealing plate 163, thereby expanding the internal space of the adjustment box 161. At the same time, the extension plate 165 at the bottom of the slide 164 will also extend accordingly under the push of the spring, keeping it in contact with the adjustment box 161, so as to adjust the upward movement speed of the top plate 166 when different amounts of recycled materials are poured.
[0073] refer to Figures 9-12 As shown; and the top of the carriage 164 is connected to the top plate 166, and the top plate 166 extends out and abuts against the bottom of the bracket 137. The interior of the regulating box 161 is connected to the oil chamber 168 through the connecting pipe, and the oil chamber 168 is opened in the middle of the inner side of the truss 131. The piston rod 167 is slidably connected in the oil chamber 168, and the piston rod 167 is fixedly connected to the top of the first electric push rod 132.
[0074] In use, when the first electric push rod 132 drives the truss 131 to rotate downwards and dump materials, it will drive the piston rod 167 to slide synchronously in the oil chamber 168. The oil in the oil chamber 168 will be transported between the regulating box 161 and the slide 164, thereby pushing the slide 164 to move upwards. After the slide 164 moves upwards, it will push the left end of the bracket 137 to deflect upwards, thereby adjusting the tilt angle of the return pipe 12 according to the weight of the material, thereby adjusting the material feeding speed, maintaining uniform feeding, which is conducive to the smooth operation of the crushing components and extending their service life.
[0075] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0076] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0077] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0078] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-insulation concrete preparation equipment, applicable to a high-insulation concrete, wherein the high-insulation concrete comprises the following raw materials: cement, fly ash, expanded perlite, polystyrene foam particles, cellulose ether, air-entraining agent and water, wherein the cement, fly ash, expanded perlite and polystyrene foam particles need to be pretreated before processing, and the required raw materials are crushed by a crusher to be processed to a suitable particle size to ensure that all raw materials are of qualified quality; The preparation equipment includes a crusher housing (1), and the bottom of the crusher housing (1) is fixedly installed on the top of the base (2). The top of the base (2) is connected to the discharge port of the crusher housing (1). A feed hopper (3) is provided on the top of the crusher housing (1). A motor (4) is installed on the rear side of the crusher housing (1). The output end of the motor (4) is coaxially connected to one of the gear sets (5). The gear set (5) is connected to the rear side of the crusher housing (1) by a bearing. A shaft (6) is integrally installed in the middle of the gear set (5). A crushing roller (7) is slidably connected to the outer side of the shaft (6). A screen (8) is provided on the lower inner side of the crusher housing (1). A return hopper (9) is connected to the outer right side of the crusher housing (1). A pusher (10) is provided in the return hopper (9). Material inlet and outlet channels (11) are opened on the upper and lower right sides of the crusher housing (1). Its features are: It also includes a shaft (6), which is set as a rectangular structure, and the shaft (6) is set in a one-to-one correspondence with the crushing roller (7). The crushing roller (7) is set in the middle of the inner side of the crusher housing (1). The outlet of the material channel (11) at the top is connected to the return pipe (12), and the return pipe (12) is connected to the inner wall of the top right side of the crusher housing (1) through a corrugated pipe. The bearing assembly (13) is located between the return pipe (12) and the inner wall of the right side of the crusher housing (1), and the bearing assembly (13) is adjusted according to the weight of the recycled material. The feed inlet adjustment assembly (14) is located in the inner wall of the top inlet of the crusher housing (1), and the feed inlet adjustment assembly (14) adjusts the feed amount of the feed hopper (3) according to the amount of recycled material. The crushing mode adjustment component (15) is located on the front side of the crushing roller (7) and on the inner wall of the front side of the crusher housing (1). The crushing mode adjustment component (15) adjusts the crushing mode of the crushing roller (7) according to the amount of material to be recovered. An angle adjustment component (16) is provided below the return pipe (12), and the angle adjustment component (16) balances the dropping speed when the recycled material is discharged for secondary discharge.
2. The equipment for preparing high-insulation concrete according to claim 1, characterized in that: The bearing assembly (13) includes a first electric push rod (132) hinged to the inner wall of the right side of the crusher housing (1), and the first electric push rod (132) moves periodically. A truss (131) is slidably hinged to the top of the first electric push rod (132), and the right side of the truss (131) is hinged to the inner wall of the right side of the crusher housing (1). A first oil tank (133) is installed in the middle of the top surface of the truss (131), and a piston plate (134) is slidably connected through the top of the first oil tank (133). A bracket (137) is fixed to the top of the piston plate (134), and the top of the bracket (137) carries the return pipe (12).
3. The equipment for preparing high-insulation concrete according to claim 2, characterized in that: The first oil tank (133) is provided with four inner cavities, and the bottom of the piston plate (134) is provided with four parts. Each inner cavity corresponds to the bottom branch of the piston plate (134). An electromagnetic plate (135) is installed on the inner wall of the piston plate (134) at the sliding point through the first oil tank (133). The branches of the piston plate (134) are made of magnetic material. At the same time, an elastic telescopic rod (136) is connected between the top of the first oil tank (133) and the top and bottom surfaces of the piston plate (134). The piston plate (134) is set in a spring-connected telescopic state. An electromagnetic plate (135) is provided in the telescopic space of the piston plate (134). The piston plate (134) is positioned by the electromagnetic plate (135) and reset by the spring.
4. The equipment for preparing high-insulation concrete according to claim 1, characterized in that: The feed inlet adjustment assembly (14) includes a transverse groove (141) symmetrically opened on the inner wall of the top inlet of the crusher housing (1), and a second electric push rod (142) is fixed in the transverse groove (141). A second oil tank (143) is fixed at the end of the second electric push rod (142), and a flat push plate (144) is slidably connected to the end of the second oil tank (143). At the same time, the second oil tank (143) is connected to one of the inner cavities of the first oil tank (133). A baffle (145) is provided on the opposite side of the flat push plate (144), and the baffle (145) is slidably connected to the transverse groove (141) by a spring.
5. The equipment for preparing high-insulation concrete according to claim 1, characterized in that: The crushing mode adjustment component (15) includes a groove (151) opened on the inner wall of the front side of the crusher housing (1), and a third oil tank (152) is fixed in the groove (151). The third oil tank (152) is connected to one of the inner cavities of the first oil tank (133), and a moving plate (153) is slidably connected to the outer side of the third oil tank (152).
6. The equipment for preparing high-insulation concrete according to claim 5, characterized in that: The moving plate (153) is symmetrically provided with abutment blocks (154), and the abutment blocks (154) and protrusions (155) are intermittently misaligned and abut against each other. The protrusions (155) are installed at equal angles on the front end of the crushing roller (7). A spring is installed between the rear end face of the crushing roller (7) and the inner wall of the crusher housing (1). At the same time, the crushing roller (7) forms a longitudinal movable structure through the abutment blocks (154), protrusions (155) and springs.
7. The equipment for preparing high-insulation concrete according to claim 1, characterized in that: The angle adjustment assembly (16) includes an adjustment box (161) slidably connected to the top of the truss (131), and the adjustment box (161) is configured as two parts with adjustable internal volume. Both sides of the adjustment box (161) are provided with a hollow sliding cavity (162) in the middle. The sliding cavity (162) is slidably connected with a sealing plate (163) that connects the two sides of the adjustment box (161). The sealing plate (163) is configured as a "U" shaped structure when viewed from the side.
8. The equipment for preparing high-insulation concrete according to claim 7, characterized in that: The interior of the sliding cavity (162) is connected to one of the inner cavities of the first oil tank (133), and the top of the regulating box (161) is slidably connected to the slide frame (164), and the bottom of the slide frame (164) is connected to the lateral extension plate (165) by a spring, and the extension plate (165) is in close contact with the inner wall of the regulating box (161), and the top of the slide frame (164) is connected to the top plate (166), and the top plate (166) extends out and abuts against the bottom of the bracket (137). The interior of the regulating box (161) is connected to the oil cavity (168) through a connecting pipe, and the oil cavity (168) is opened in the middle of the inner side of the truss (131), and the piston rod (167) is slidably connected in the oil cavity (168), and the piston rod (167) is fixedly connected to the top of the first electric push rod (132).
Citation Information
Patent Citations
Thermal insulating brick and making method thereof
CN1105346A