A corrugated structure aerogel felt shaping device

Abstract

The present invention provides an aerogel felt shaping device with a corrugated structure, comprising an outer shell, a first cavity is provided in the outer shell, two guide rollers and a winding roller are rotatably connected in the first cavity, a cooling component and two coating components are fixedly arranged in the first cavity, and an adjusting component is also rotatably arranged in the first cavity, and the adjusting component is used to periodically adjust the liquid output of the coating component, and the coating component comprises a gel bin and a liquid outlet pipe, and the two ends of the gel bin are fixedly connected to the two side walls of the first cavity. In this scheme, a resettable first sleeve and a second sleeve are rotatably arranged on fixed rods on both sides of the gel bin, and an active rod that can be periodically rotated to move the passive paddles on the first sleeve and the second sleeve is arranged on the first cavity, so that the passive paddles on the first sleeve and the second sleeve are periodically pushed, and the sealing plate is pushed away from the liquid outlet, and the aerogel flows out from the liquid outlet periodically, so as to achieve the purpose of periodically adjusting the aerogel liquid output and improving the coating quality of the aerogel.

Description

Technical Field

[0001] The invention relates to the technical field of aerogel felt production, in particular to an aerogel felt shaping device with a corrugated structure. Background Art

[0002] During the production process of aerogel felt, it needs to be shaped to ensure the stability of its shape and size. The corrugated aerogel felt shaping device is a device specially used for shaping aerogel felt. Its main purpose is to form a corrugated structure of aerogel felt through specific processes and equipment, thereby improving its thermal insulation performance and mechanical strength.

[0003] However, the common aerogel felt shaping device cannot ensure that the aerogel is evenly coated on the felt substrate. Therefore, the thickness uniformity of the aerogel is not high and the coating quality of the aerogel is low. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides an aerogel felt shaping device with a corrugated structure, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a corrugated structure aerogel felt shaping device, characterized in that: it includes an outer shell, a first cavity is opened in the outer shell, two guide rollers and a winding roller are rotatably connected in the first cavity, a cooling component and two coating components are fixedly arranged in the first cavity, and an adjustment component is also rotatably arranged in the first cavity, and the adjustment component is used to periodically adjust the liquid output of the coating component, the coating component includes a gel tank and a liquid outlet pipe, the two ends of the gel tank are fixedly connected to the two side walls of the first cavity, a gel storage cavity is opened in the gel tank, a liquid outlet channel is opened in the liquid outlet pipe, a second channel is connected between the gel storage cavity and the liquid outlet channel, the second channel is opened at the connection between the gel tank and the liquid outlet pipe, and a liquid outlet is opened on the side of the liquid outlet channel away from the second channel.

[0008] Preferably, the coating assembly also includes a driving motor, an electric telescopic rod and a push plate, one end of the electric telescopic rod is fixedly connected to the driving motor, the other end of the electric telescopic rod is fixedly connected to the push plate, a second sliding groove is provided on the gel bin, the electric telescopic rod is slidably connected to the second sliding groove, the push plate is slidably connected to the gel storage cavity, the driving motor is fixedly connected to the gel bin, both sides of the gel bin are fixedly connected with fixing rods, and the fixing rods are respectively fixedly connected to the two side walls of the first cavity.

[0009] Preferably, the adjusting assembly includes an active rod, a first sleeve and a second sleeve, one end of the active rod is fixedly connected to a driving shaft, the driving shaft is rotatably connected to a side wall of the first cavity, an active paddle is fixedly connected to the outer circular surface of the active rod, limited openings are provided in the first sleeve and the second sleeve, the first sleeve and the second sleeve are respectively sleeved on the fixed rod connected to the two coating assemblies, passive paddles are fixedly connected to the outer circular surfaces of the first sleeve and the second sleeve, a sealing plate is fixedly connected between the two passive paddles, and the sealing plate is used to seal the liquid outlet.

[0010] Preferably, a torsion spring is sleeved on the outer circular surface of the fixing rod, one end of the torsion spring is fixedly connected to a side wall of the first cavity, the other end of the torsion spring is connected to the first sleeve or the second sleeve, and a pull rope is fixedly connected between the passive paddle connected to the first sleeve and the passive paddle connected to the second sleeve.

[0011] Preferably, the cooling assembly includes a condensation shell and an air cooler, the air cooler is fixedly connected to a cold air base, the cold air base is fixedly connected to a side wall of the first cavity, the condensation shell is fixedly connected to two side walls of the first cavity, a condensation cavity is provided in the condensation shell, a plurality of ventilation holes are also provided on the condensation shell, and the air cooler is used to deliver cold air to the condensation shell.

[0012] Preferably, the ventilation hole and the condensation shell are arranged obliquely.

[0013] Preferably, the thickness of the push plate is adapted to the width of the gel storage chamber.

[0014] Preferably, the first sliding groove and the gap between the two guide rollers are arranged at the same horizontal height.

[0015] (III) Beneficial effects

[0016] The present invention provides an aerogel felt shaping device with a corrugated structure. It has the following beneficial effects:

[0017] 1. This scheme is implemented by rotatably setting a resettable first sleeve and a second sleeve on fixed rods on both sides of the gel chamber, and setting an active rod on the first cavity that can rotate periodically to move the passive paddles on the first sleeve and the second sleeve, so that the passive paddles on the first sleeve and the second sleeve are periodically pushed and the blocking plate is pushed away from the liquid outlet, and the aerogel flows out from the liquid outlet periodically, thereby achieving the purpose of periodically adjusting the aerogel liquid output and improving the coating quality of the aerogel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0019] Figure 2 It is a right view structural schematic diagram of the present invention;

[0020] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure of AA;

[0021] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of B;

[0022] Figure 5 This is a schematic diagram of the main structure of the coating assembly of the present invention;

[0023] Figure 6 It is a schematic diagram of the exploded structure of the regulating assembly of the present invention.

[0024] In the figure: 11, shell; 12, first cavity; 13, first sliding groove; 14, guide roller; 15, winding roller; 16, condensation shell; 17, condensation cavity; 18, ventilation hole; 19, cold air base; 20, cold air machine; 21, gel compartment; 22, gel storage cavity; 23, liquid outlet pipe; 24, liquid outlet channel; 25, liquid outlet; 26, second channel; 27, second sliding groove; 28, drive motor; 29, electric telescopic rod; 30, push plate; 31, drive shaft; 32, active rod; 33, active paddle; 34, fixed rod; 35, first sleeve; 36, second sleeve; 37, limit opening; 38, passive paddle; 39, blocking plate; 40, torsion spring; 41, pull rope. DETAILED DESCRIPTION

[0025] The embodiment of the present invention provides a corrugated structure aerogel felt shaping device, such as Figure 1-6As shown, it includes an outer shell 11, a first cavity 12, a first sliding groove 13, a guide roller 14, a winding roller 15, a condensation shell 16, a condensation cavity 17, a ventilation hole 18, a cold air base 19, a cold air fan 20, a gel bin 21, a gel storage cavity 22, a liquid outlet pipe 23, a liquid outlet channel 24, a liquid outlet 25, a second channel 26, a second sliding groove 27, a drive motor 28, an electric telescopic rod 29, a push plate 30, a drive shaft 31, an active rod 32, an active paddle 33, a fixed rod 34, a first sleeve 35, a second sleeve 36, a limit opening 37, a passive paddle 38, a blocking plate 39, a torsion spring 40, and a pull rope 41.

[0026] like Figure 1-6 As shown, a first cavity 12 is provided in the outer shell 11, and two guide rollers 14 and a winding roller 15 are rotatably connected in the first cavity 12. A cooling component and two coating components are fixedly arranged in the first cavity 12. An adjusting component is also rotatably arranged in the first cavity 12, and the adjusting component is used to periodically adjust the liquid output of the coating component. The coating component includes a gel tank 21 and a liquid outlet pipe 23, and both ends of the gel tank 21 are fixedly connected to the two side walls of the first cavity 12. A gel storage cavity 22 is provided in the gel tank 21, and a liquid outlet channel 24 is provided in the liquid outlet pipe 23. A second channel 26 is connected between the gel storage cavity 22 and the liquid outlet channel 24. The second channel 26 is provided at the connection between the gel tank 21 and the liquid outlet pipe 23, and a liquid outlet 25 is provided on the side of the liquid outlet channel 24 away from the second channel 26.

[0027] It is worth noting that the liquid outlet channel 24 may be provided with a capillary tube so as to improve the liquid outlet stability of the gel liquid.

[0028] The coating assembly also includes a driving motor 28, an electric telescopic rod 29 and a push plate 30. One end of the electric telescopic rod 29 is fixedly connected to the driving motor 28, and the other end of the electric telescopic rod 29 is fixedly connected to the push plate 30. A second sliding groove 27 is provided on the gel bin 21, and the electric telescopic rod 29 is slidably connected to the second sliding groove 27. The push plate 30 is slidably connected to the gel storage cavity 22. The driving motor 28 is fixedly connected to the gel bin 21. Both sides of the gel bin 21 are fixedly connected with fixing rods 34, and the fixing rods 34 are respectively fixedly connected to the two side walls of the first cavity 12. The thickness of the push plate 30 is adapted to the width of the gel storage cavity 22.

[0029] The adjusting component includes an active rod 32, a first sleeve 35 and a second sleeve 36. One end of the active rod 32 is fixedly connected to a driving shaft 31. The driving shaft 31 is rotatably connected to a side wall of the first cavity 12. An active paddle 33 is fixedly connected to the outer circumferential surface of the active rod 32. Limiting openings 37 are provided in the first sleeve 35 and the second sleeve 36. The first sleeve 35 and the second sleeve 36 are respectively sleeved on the fixed rod 34 connected to the two coating components. Passive paddles 38 are fixedly connected to the outer circumferential surfaces of the first sleeve 35 and the second sleeve 36. A sealing plate 39 is fixedly connected between the two passive paddles 38. The sealing plate 39 is used to seal the liquid outlet 25.

[0030] It is worth noting that the winding roller 15, the cooling fan 20, the driving motor 28 and the driving shaft 31 are all existing technologies. The winding roller 15 is externally connected to a driving power supply, and the driving power supply drives the winding roller 15 to rotate, thereby winding the aerogel felt. The gap between the first sliding groove 13 and the two guide rollers 14 is set at the same horizontal height.

[0031] A torsion spring 40 is sleeved on the outer circular surface of the fixing rod 34, one end of the torsion spring 40 is fixedly connected to a side wall of the first cavity 12, and the other end of the torsion spring 40 is connected to the first sleeve 35 or the second sleeve 36, and a pull rope 41 is fixedly connected between the passive paddle 38 connected to the first sleeve 35 and the passive paddle 38 connected to the second sleeve 36.

[0032] The cooling assembly includes a condensation shell 16 and an air cooler 20. The air cooler 20 is fixedly connected to a cold air base 19. The cold air base 19 is fixedly connected to a side wall of the first cavity 12. The condensation shell 16 is fixedly connected to both side walls of the first cavity 12. A condensation chamber 17 is provided in the condensation shell 16. A plurality of ventilation holes 18 are also provided on the condensation shell 16. The air cooler 20 is used to deliver cold air to the condensation shell 16. The ventilation holes 18 are inclined to the condensation shell 16.

[0033] When the aerogel felt is formed in the present scheme, first, one end of the aerogel felt is wound around the outer circumferential surface of the winding roller 15, and the other end of the aerogel felt is fed into the first sliding groove 13 away from the winding roller 15, and the winding roller 15, the cooling air blower 20, the driving motor 28 and the driving shaft 31 are started, and the winding roller 15 winds the aerogel felt so that the aerogel felt is transported along the straight line connecting the two first sliding grooves 13.

[0034] Then, the driving motor 28 drives the electric telescopic rod 29 so that the electric telescopic rod 29 pushes the push plate 30 to slide along the gel storage chamber 22, and the push plate 30 pushes the aerogel liquid in the gel storage chamber 22 through the second channel 26 to flow into the liquid outlet channel 24 and out of the liquid outlet 25. At the same time, the driving shaft 31 drives the active rod 32 to rotate, and the active rod 32 drives the passive paddle 38 on the first sleeve 35 through the active paddle 33 on the outer cylindrical surface of the active rod 32, and the passive paddle 38 drives the blocking plate 39 to rotate, so that the aerogel liquid can flow out of the liquid outlet 25 smoothly.

[0035] The first sleeve 35 rotates to compress the torsion spring 40, so that when the active paddle 33 rotates to an angle of contact with the passive paddle 38, the torsion spring 40 resets the first sleeve 35, and the first sleeve 35 drives the passive paddle 38 to reset. When the first sleeve 35 rotates, the passive paddle 38 on the first sleeve 35 pulls the passive paddle 38 on the second sleeve 36 through the pull rope 41, so that the passive paddle 38 on the second sleeve 36 rotates, so that the aerogel liquid flows out smoothly from the liquid outlet 25 on the side of the second sleeve 36.

[0036] Finally, when the aerogel felt passes through the condensation chamber 17 , the air cooler 20 generates low-temperature gas, and the low-temperature gas enters the condensation chamber 17 through the ventilation holes 18 , and the air cooler 20 cools and solidifies the aerogel in the condensation chamber 17 .

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A corrugated aerogel felt shaping device, characterized in that: The invention comprises a shell (11), wherein a first cavity (12) is provided in the shell (11), wherein two guide rollers (14) and a winding roller (15) are rotatably connected in the first cavity (12), wherein a cooling component and two coating components are fixedly arranged in the first cavity (12), wherein an adjustment component is rotatably arranged in the first cavity (12), wherein the adjustment component is used to periodically adjust the liquid output of the coating component, wherein the coating component comprises a gel chamber (21) and a liquid output pipe (23), wherein both ends of the gel chamber (21) are The gel chamber (21) is fixedly connected to the two side walls of the first cavity (12); a gel storage chamber (22) is provided in the gel chamber (21); a liquid outlet channel (24) is provided in the liquid outlet pipe (23); a second channel (26) is connected between the gel storage chamber (22) and the liquid outlet channel (24); the second channel (26) is provided at the connection between the gel chamber (21) and the liquid outlet pipe (23); and a liquid outlet (25) is provided on a side of the liquid outlet channel (24) away from the second channel (26).

2. The aerogel felt shaping device with a corrugated structure according to claim 1, characterized in that: The coating assembly also includes a driving motor (28), an electric telescopic rod (29) and a push plate (30), one end of the electric telescopic rod (29) is fixedly connected to the driving motor (28), and the other end of the electric telescopic rod (29) is fixedly connected to the push plate (30), a second sliding groove (27) is provided on the gel bin (21), the electric telescopic rod (29) is slidably connected to the second sliding groove (27), the push plate (30) is slidably connected to the gel storage cavity (22), the driving motor (28) is fixedly connected to the gel bin (21), and both sides of the gel bin (21) are fixedly connected with fixed rods (34), and the fixed rods (34) are respectively fixedly connected to the two side walls of the first cavity (12).

3. The aerogel felt shaping device with a corrugated structure according to claim 2, characterized in that: The regulating assembly comprises an active rod (32), a first sleeve (35) and a second sleeve (36); one end of the active rod (32) is fixedly connected to a driving shaft (31); the driving shaft (31) is rotatably connected to a side wall of the first cavity (12); an active paddle (33) is fixedly connected to the outer circumferential surface of the active rod (32); a limiting opening (37) is provided in the first sleeve (35) and the second sleeve (36); the first sleeve (35) and the second sleeve (36) are respectively sleeved on the fixed rod (34) connected to the two coating assemblies; a passive paddle (38) is fixedly connected to the outer circumferential surface of the first sleeve (35) and the second sleeve (36); a blocking plate (39) is fixedly connected between the two passive paddles (38); the blocking plate (39) is used to block the liquid outlet (25).

4. The aerogel felt shaping device with a corrugated structure according to claim 3, characterized in that: A torsion spring (40) is sleeved on the outer circumferential surface of the fixing rod (34), one end of the torsion spring (40) is fixedly connected to a side wall of the first cavity (12), and the other end of the torsion spring (40) is connected to the first sleeve (35) or the second sleeve (36), and a pull rope (41) is fixedly connected between the passive paddle (38) connected to the first sleeve (35) and the passive paddle (38) connected to the second sleeve (36).

5. The aerogel felt shaping device with a corrugated structure according to claim 2, characterized in that: The cooling assembly includes a condensation shell (16) and an air cooler (20), wherein the air cooler (20) is fixedly connected to a cold air base (19), wherein the cold air base (19) is fixedly connected to a side wall of the first cavity (12), and the condensation shell (16) is fixedly connected to two side walls of the first cavity (12). A condensation chamber (17) is provided in the condensation shell (16), and a plurality of ventilation holes (18) are also provided on the condensation shell (16). The air cooler (20) is used to deliver cold air to the condensation shell (16).

6. The aerogel felt shaping device with a corrugated structure according to claim 5, characterized in that: The ventilation hole (18) and the condensation shell (16) are arranged obliquely.

7. The aerogel felt shaping device with a corrugated structure according to claim 2, characterized in that: The thickness of the push plate (30) is adapted to the width of the gel storage chamber (22).

8. The aerogel felt shaping device with a corrugated structure according to claim 1, characterized in that: The gap between the first sliding groove (13) and the two guide rollers (14) is arranged at the same horizontal height.

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