A uniform coating device for fabric production
By designing a degross and purification box in uniform coating equipment for fabric production, the problems of impurities and paint odors on the surface of the fabric are solved, the cleaning of the fabric surface and the purification of the paint gas are achieved, the uniformity and solidification speed of the paint are improved, and the health and environment of the staff are protected.
Patent Information
- Application Number
- CN202510045912.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing uniform coating equipment for fabric production lacks the function of cleaning the surface of the fabric before dipping and dyeing the fabric, resulting in impurities being covered by the coating, affecting the infestation effect. At the same time, the paint in the equipment smells pungent and affecting the health of the staff.
A uniform coating equipment for fabric production is designed, including an infestation box, a degross box and a cleaning brush. The vibration plate in the degreaser box is driven by a vibrating block, which drives the cleaning brush to clean the surface of the fabric, and sucks impurities into the fan and vacuum port for centralized treatment. At the same time, the purification box treats the coating gas through the suction cover, fan and purification tank, and filters and activated carbon adsorption layer are filtered and adsorbed, and the deodorant is discharged after deodorization.
It realizes uniform cleaning of the fabric surface, prevents impurities from entering the infestation box, and improves the uniformity and solidification speed of the paint. At the same time, it effectively reduces the impact of coating gas on the environment and staff.
Smart Images
Figure CN119747172A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coating fabric production, and in particular relates to a uniform coating device for fabric production. Background Art
[0002] Coated fabric is a kind of fabric treated by special process. Coated fabric uses solvent or water to dissolve the required coating particles into a drooling state, and then evenly applies it on the fabric in a certain way, and then fixes it at the temperature in the oven to form a uniform covering rubber on the surface of the fabric. It forms one or more layers of covering rubber on the surface of the fabric to achieve waterproof and windproof functions. When processing coated fabrics, the surface of the fabric needs to be evenly covered with paint.
[0003] At present, most of the existing uniform coating equipment for fabric production do not have the function of cleaning the surface of the fabric before dyeing the fabric. There may be some thread impurities or dust on the surface of the fabric, which will be covered by the coating during the dyeing process, resulting in convex spots after dyeing, affecting the dyeing effect of the fabric. Moreover, the dyeing pool in the existing uniform coating equipment for fabric production is directly exposed to the outside world. The coating of most coated fabrics may have a relatively unpleasant pungent odor, which will affect the health of workers if inhaled for a long time. For this reason, we propose a uniform coating equipment for fabric production. Summary of the invention
[0004] The object of the present invention is to provide a uniform coating device for fabric production to solve the existing problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a uniform coating equipment for fabric production, comprising an infection box, a dust removal box and a cleaning brush, a dust removal box connected to the inside of the infection box is fixedly installed on the top of one side of the outside of the infection box, a movable groove is provided on the top and bottom of the middle end of the interior of the dust removal box, a vibration plate is slidably arranged inside the movable groove, and cleaning brushes are arranged on opposite sides of the two vibration plates, a vibration block is fixedly inlaid at one end of the interior of the movable groove, a telescopic column is slidably arranged on one side of the vibration block, the end of the telescopic column is fixedly connected to one end of the vibration plate by welding, and a buffer spring is arranged at the other end of the vibration plate, dust suction ports are fixedly installed on the top wall and bottom surface of the two ends of the interior of the dust removal box, a purification box is fixedly installed on the top of the infection box, a fan is fixedly installed on one end of the interior of the purification box, and the air inlet end of the fan is sealed and connected to the inside of the dust suction port through a connecting pipe.
[0006] Preferably, both ends of the inner top wall of the infection box are provided with suction hoods, the top of the suction hood is sealed and connected with the end of the connecting pipe close to the fan through a conduit, and the inner end of the purification box close to the fan is provided with a purification tank, the interior of the purification tank is filled with water or a solution that reacts with the gas emitted by the paint, and the air outlet end of the fan extends to below the internal liquid surface of the purification tank through an extension pipe, and an air duct is provided on the side of the purification tank away from the fan, and the purification tank is connected with the interior of the purification box through the air duct, and an air filter and an activated carbon adsorption layer are provided on one side of the purification tank with the air duct from near to far, and an exhaust port is provided on the top end of the purification box away from the fan, and a deodorizer is installed at the bottom of the exhaust port.
[0007] Preferably, a drying box connected to the interior of the infection box is fixedly mounted on the top of the other side of the exterior of the infection box, and the interior top wall and bottom surface of the drying box are both inlaid with constant temperature electric heating plates.
[0008] Preferably, a micro motor is provided inside the vibration block, a deformed block is fixedly installed on the output shaft end of the micro motor, an arc plate is fixedly installed on one end of the telescopic column extending into the interior of the vibration block, an arc-shaped concave surface provided on one side of the arc plate contacts the deformed block, a return spring is sleeved on the outer periphery of one end of the telescopic column close to the arc plate, and two ends of the return spring are respectively fixedly connected to the inner wall of the vibration block and one side of the arc plate.
[0009] Preferably, guide rollers are movably provided on both sides of the inner top of the infection box close to the impurity removal box and the drying box through bearings, and guide rollers are also provided on the ends of the outside of the impurity removal box and the drying box away from the infection box.
[0010] Preferably, two scrapers are provided on the inner top of the infection box near the side of the drying box, and the two scrapers are placed in an eight-shaped tilt. An electric push rod is fixedly installed on the top of the scraper located above, and the top of the electric push rod is fixedly connected to the inner top wall of the infection box. The two ends of the scraper located below are fixedly connected to the inner wall of the infection box.
[0011] Preferably, a pressure roller is provided below the liquid level at the inner bottom of the infection box, and both ends of the pressure roller are movably connected to the inner walls on both sides of the infection box.
[0012] Preferably, a control panel is fixedly mounted on the top of one outer side of the infection box by means of inlaying, and an observation window is provided on the side of the infection box provided with the control panel, and the inside of the observation window is inlaid with tempered glass.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. By setting a dust removal box at the feeding end of the infection box, the vibration block in the dust removal box and its internal structure are used to drive the vibration plate to move in the movable groove, and the buffer spring and the return spring are used to realize the reciprocating movement of the vibration plate, so that the vibration plate can drive the cleaning brush to evenly clean the surface of the fabric, remove the dust and thread ends and other impurities on the surface, and suck them in with the help of the fan, connecting pipe and suction port for centralized treatment, so as to avoid entering the interior of the infection box and causing pollution to the coating.
[0015] 2. By setting a purification box on the top of the infection box, cooperating with an exhaust hood and a fan, the pungent gas emitted by the paint in the infection box is sucked in, and the purification pool is cooperated for reaction purification. At the same time, the dust and lint sucked in by the suction port are precipitated, and then filtered, adsorbed and deodorized by the filter sheet, activated carbon adsorption layer and deodorizer, and then discharged to the outside, thereby reducing the pollution of the gas emitted by the paint to the external air environment and reducing the impact of the pungent gas on the health of the staff.
[0016] 3. By setting up a drying box at the discharge end of the infection box, the fabric that has been scraped after infection is dried using a constant temperature electric heating plate to increase the solidification speed of the coating on the surface of the fabric and avoid contact between the fabric surface and foreign objects during the discharge process, which may affect the uniformity of the coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a multi-angle structural schematic diagram of the present invention;
[0019] Figure 3 It is a schematic diagram of the internal structure of the infection box of the present invention;
[0020] Figure 4 It is a schematic diagram of the internal structure of the impurity removal box of the present invention;
[0021] Figure 5 It is a schematic diagram of the internal structure of the purification box of the present invention;
[0022] Figure 6 It is a schematic diagram of the structure of the vibration plate of the present invention;
[0023] Figure 7 It is a schematic diagram of the internal structure of the vibration block of the present invention.
[0024] In the figure: 1. Infection box; 2. Control panel; 3. Guide roller; 4. Pressure roller; 5. Scraper; 6. Electric push rod; 7. Debris removal box; 8. Movable groove; 9. Vibrating plate; 10. Cleaning brush; 11. Buffer spring; 12. Vibrating block; 13. Telescopic column; 14. Arc plate; 15. Reset spring; 16. Micro motor; 17. Deformed block; 18. Dust suction port; 19. Connecting pipe; 20. Purification box; 21. Suction hood; 22. Fan; 23. Purification tank; 24. Extension pipe; 25. Air guide pipe; 26. Air filter; 27. Activated carbon adsorption layer; 28. Deodorant; 29. Exhaust port; 30. Drying box; 31. Constant temperature electric heating plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-7 The present invention provides a technical solution for uniform coating equipment for fabric production: it includes an infection box 1, a dust removal box 7 and a cleaning brush 10, a dust removal box 7 connected to the inside of the infection box 1 is fixedly installed on the top of one side of the outside of the infection box 1, and a movable groove 8 is opened on the top and bottom of the middle end of the interior of the dust removal box 7, and a vibration plate 9 is slidably arranged inside the movable groove 8, and cleaning brushes 10 are arranged on the opposite sides of the two vibration plates 9, a vibration block 12 is fixedly inlaid at one end of the interior of the movable groove 8, a telescopic column 13 is slidably arranged on one side of the vibration block 12, and the end of the telescopic column 13 is fixedly connected to one end of the vibration plate 9 by welding, and a buffer spring 11 is arranged at the other end of the vibration plate 9, and dust suction ports 18 are fixedly installed on the top wall and bottom surface of the two ends of the interior of the dust removal box 7, a purification box 20 is fixedly installed on the top of the infection box 1, and a fan 22 is fixedly installed at one end of the interior of the purification box 20, and the air inlet end of the fan 22 is sealed and connected to the inside of the dust suction port 18 through a connecting pipe 19.
[0027] Specifically, both ends of the inner top wall of the infection box 1 are provided with an air suction hood 21, the top of the air suction hood 21 is sealed and connected with one end of the connecting pipe 19 close to the fan 22 through a conduit, and a purification tank 23 is provided at one end of the purification box 20 close to the fan 22. The interior of the purification tank 23 is filled with water or a solution that reacts with the gas emitted by the paint. The air outlet end of the fan 22 extends to below the internal liquid surface of the purification tank 23 through an extension pipe 24. An air duct 25 is provided on the side of the purification tank 23 away from the fan 22. The purification tank 23 is connected with the interior of the purification box 20 through the air duct 25. An air filter 26 and an activated carbon adsorption layer 27 are provided on one side of the purification tank 23 where the air duct 25 is provided from near to far. An exhaust port 29 is provided on the end of the top of the purification box 20 away from the fan 22, and a deodorizer 28 is installed at the bottom of the exhaust port 29.
[0028] Specifically, a drying box 30 communicating with the interior of the infection box 1 is fixedly installed at the top of the other side of the exterior of the infection box 1 , and a constant temperature electric heating plate 31 is embedded in the interior top wall and bottom surface of the drying box 30 .
[0029] Specifically, a micro motor 16 is provided inside the vibration block 12, and a deformed block 17 is fixedly installed on the output shaft end of the micro motor 16. An arc plate 14 is fixedly installed on one end of the telescopic column 13 extending into the interior of the vibration block 12. An arc-shaped concave surface opened on one side of the arc plate 14 contacts the deformed block 17. A reset spring 15 is sleeved on the outer periphery of one end of the telescopic column 13 close to the arc plate 14, and two ends of the reset spring 15 are respectively fixedly connected to the inner wall of the vibration block 12 and one side of the arc plate 14.
[0030] Specifically, guide rollers 3 are movably provided on both sides of the inner top of the infection box 1 near the impurity removal box 7 and the drying box 30 through bearings, and guide rollers 3 are also provided on the ends of the outside of the impurity removal box 7 and the drying box 30 away from the infection box 1.
[0031] Specifically, two scrapers 5 are provided on the inner top of the infection box 1 near the drying box 30. The two scrapers 5 are tilted in an eight-shape. An electric push rod 6 is fixedly installed on the top of the upper scraper 5. The top of the electric push rod 6 is fixedly connected to the inner top wall of the infection box 1, and the two ends of the scraper 5 located below are fixedly connected to the inner wall of the infection box 1.
[0032] Specifically, a pressure roller 4 is provided below the liquid level at the bottom of the infection box 1 , and both ends of the pressure roller 4 are movably connected to the inner walls on both sides of the infection box 1 .
[0033] Specifically, a control panel 2 is fixedly mounted on the top of one outer side of the infection box 1 by means of inlaying. An observation window is provided on one side of the infection box 1 where the control panel 2 is provided, and tempered glass is inlaid inside the observation window.
[0034] In the present embodiment, when in use, one end of the fabric is passed through the external guide roller 3 of the dust removal box 7 and into the interior of the dust removal box 7, and the vibration block 12 in the movable groove 8 inside the dust removal box 7 is used to drive the vibration plate 9 to rotate, and the micro motor 16 inside the vibration block 12 drives the deformed block 17 to push the arc plate 14 with the telescopic column 13 to extend outward, and at the same time squeezes the reset spring 15 to push the vibration plate 9 to move toward one end of the movable groove 8, and squeezes the buffer spring 11, and when the end of the deformed block 17 is separated from the arc plate 14, the vibration plate 9 is pushed to reset under the action of the reset spring 15 and the buffer spring 11, so that The vibration plate 9 is used to reciprocate inside the movable groove 8, so that the cleaning brush 10 cleans both sides of the fabric, removes the dust and impurities such as broken thread ends on the surface, and then sucks through the fan 22 in the purification box 20, cooperates with the connecting pipe 19, and transmits the suction force to the suction port 18. The dust and impurities such as broken thread ends that are cleaned are sucked in by the suction port 18 to avoid entering the interior of the dyeing box 1 and causing pollution to the paint. In this process, the suction force generated by the fan 22 is transmitted to the suction hood 21 through the duct, and the suction hood 21 is used to suck the dust and impurities such as broken thread ends inside the dyeing box 1. The pungent gas emitted is sucked in and introduced into the interior of the purification tank 23 through the extension pipe 24 at the outlet end of the fan 22, so that the pungent gas, dust or broken thread ends can enter the interior of the purification tank 23 below the liquid surface, react and purify the pungent gas, and at the same time, the dust and broken thread ends are precipitated in the interior of the purification tank 23. The excess air is introduced into the interior of the purification box 20 through the air guide pipe 25, so that it is filtered and adsorbed by the air filter sheet 26 and the activated carbon adsorption layer 27, and then deodorized and purified by the deodorant 28, and finally discharged through the exhaust port 29, so that the surface of the fabric is cleaned. While managing, it can also reduce the pollution of the pungent gas generated by the heat dissipation of the paint to the external air environment, thereby reducing the impact on the health of the staff. After the fabric is tightened in the infection box 1, it enters the paint through the pressure roller 4, and then passes between the scrapers 5. The electric push rod 6 is used to adjust the distance between the two scrapers 5 to ensure the purpose of stably scraping off the excess paint. After scraping, it enters the interior of the drying box 30 through the guide roller 3, and the constant temperature electric heating plate 31 is used to dry the fabric with paint, so that it is quickly dried and solidified to avoid contamination and affect the uniformity of the paint on the surface of the fabric.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A uniform coating device for fabric production, comprising an infection box (1), a dust removal box (7) and a cleaning brush (10), characterized in that: A de-impurity box (7) connected to the inside of the infestation box (1) is fixedly mounted on the top of one side of the outside of the infestation box (1), and a movable groove (8) is provided on the top and bottom of the middle end of the inside of the de-impurity box (7), a vibration plate (9) is slidably provided inside the movable groove (8), and cleaning brushes (10) are provided on opposite sides of the two vibration plates (9), a vibration block (12) is fixedly embedded at one end of the inside of the movable groove (8), and a telescopic column (13) is slidably provided on one side of the vibration block (12), and the telescopic column The end of (13) is fixedly connected to one end of the vibration plate (9) by welding, and the other end of the vibration plate (9) is provided with a buffer spring (11). The top wall and the bottom surface of the inner ends of the impurity removal box (7) are fixedly installed with dust suction ports (18). The top of the infection box (1) is fixedly installed with a purification box (20), and one end of the inner part of the purification box (20) is fixedly installed with a fan (22), and the air inlet end of the fan (22) is sealed and connected to the inside of the dust suction port (18) through a connecting pipe (19).
2. The uniform coating device for fabric production according to claim 1 is characterized by: Both ends of the inner top wall of the infection box (1) are provided with an air suction hood (21), and the top of the air suction hood (21) is sealed and connected to one end of the connecting pipe (19) close to the fan (22) through a conduit. A purification tank (23) is provided at one end of the interior of the purification box (20) close to the fan (22). The interior of the purification tank (23) is filled with water or a solution that reacts with the gas emitted by the paint. The gas outlet end of the fan (22) is extended to below the liquid level inside the purification tank (23) through an extension pipe (24). An air duct (25) is provided on the side of the purification pool (23) away from the fan (22), and the purification pool (23) is connected to the interior of the purification box (20) through the air duct (25). An air filter (26) and an activated carbon adsorption layer (27) are provided on the side of the purification pool (23) where the air duct (25) is provided from near to far, and an exhaust port (29) is provided on the top end of the purification box (20) away from the fan (22), and a deodorant (28) is installed at the bottom of the exhaust port (29).
3. The uniform coating equipment for fabric production according to claim 1 is characterized by: A drying box (30) connected to the interior of the infection box (1) is fixedly mounted on the top of the other side of the exterior of the infection box (1), and the interior top wall and bottom surface of the drying box (30) are both inlaid with a constant temperature electric heating plate (31).
4. The uniform coating device for fabric production according to claim 1 is characterized by: A micro motor (16) is arranged inside the vibration block (12), and a deformed block (17) is fixedly mounted on the output shaft end of the micro motor (16); an arc plate (14) is fixedly mounted on one end of the telescopic column (13) extending into the interior of the vibration block (12); an arc-shaped concave surface provided on one side of the arc plate (14) contacts the deformed block (17); a return spring (15) is sleeved on the outer periphery of one end of the telescopic column (13) close to the arc plate (14); and two ends of the return spring (15) are respectively fixedly connected to the inner wall of the vibration block (12) and one side of the arc plate (14).
5. The uniform coating equipment for fabric production according to claim 1 is characterized by: Guide rollers (3) are movably provided on both sides of the inner top of the infection box (1) close to the impurity removal box (7) and the drying box (30) via bearings, and guide rollers (3) are also provided on the outer ends of the impurity removal box (7) and the drying box (30) away from the infection box (1).
6. The uniform coating device for fabric production according to claim 1 is characterized by: Two scrapers (5) are arranged on one side of the inner top of the infection box (1) close to the drying box (30), and the two scrapers (5) are placed in an eight-shaped tilted manner. An electric push rod (6) is fixedly installed on the top of the scraper (5) located at the top, and the top of the electric push rod (6) is fixedly connected to the inner top wall of the infection box (1), and the two ends of the scraper (5) located at the bottom are fixedly connected to the inner wall of the infection box (1).
7. The uniform coating device for fabric production according to claim 1 is characterized by: A pressure roller (4) is arranged below the liquid level at the bottom of the infection box (1), and the two ends of the pressure roller (4) are movably connected to the inner walls on both sides of the infection box (1).
8. The uniform coating device for fabric production according to claim 1 is characterized by: A control panel (2) is fixedly mounted on the top of one side of the outside of the infection box (1) by means of inlay, and an observation window is provided on one side of the infection box (1) provided with the control panel (2), and the inside of the observation window is inlaid with tempered glass.