A clamping tooling for welding and processing of forklift castings

By designing the clamping tool for welding processing for forklift castings, the combination of sliding grooves, arc plates and arc grooves, combined with the U-frame and fastening components, the problem of easy drop of the clamping parts is solved, and the stability and welding efficiency of electrode connections are improved.

CN119747813BActive Publication Date: 2025-07-18SHANDONG TELLISTONE HEAVY IND MACHINERY CO LTD

Patent Information

Application Number
CN202510156568.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-07-18
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

During the use of existing welding machines, the clamps are easily dropped due to pulling or rotating force, which affects the efficiency of welding and processing of forklift castings.

Method used

A clamping tool for welding and processing for forklift castings is designed, including controls, rotating shafts, U-shaped frames and fastening components. Through the cooperation of sliding grooves, arc plates and arc grooves, the clamping parts are ensured to be stablely connected to the electrodes, and the transfer plates and transfer seats are set to fix the clamping angle, and the stability is improved by using springs and positioning frames.

Benefits of technology

It improves the stability of the clamping tooling, ensures the stability of electrode connection, and improves the efficiency and effect of welding processing of forklift castings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a clamping tooling for forklift casting welding processing, which relates to the technical field of forklift casting welding processing, and includes a control member and a rotating shaft. There are two control members, and the two control members form an opening and closing structure through the rotating shaft. The control member includes a holding portion and a clamping portion; a clamping member is fixedly connected to the end of the clamping portion away from the holding portion, arc grooves are formed on one side of the two clamping members close to each other, a sliding groove is formed on the inner wall of the arc groove, and the sliding groove is located at the end of the arc groove away from the clamping portion. For this clamping tooling for forklift casting welding processing, by setting structures such as a U-shaped frame and a fastening component, the angle between the two clamping members is fixed. At the same time, the arc plate extends out from the inside of the sliding groove and is distributed between the two clamping members at a position away from the clamping portion, so that the clamping tooling is not easily dropped, improving the efficiency of forklift casting welding processing. Moreover, the cooperation of structures such as the rotating plate, the rotating seat, and the U-shaped frame can improve the overall structural stability of the clamping tooling.
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Description

Technical Field

[0001] The present invention relates to the technical field of forklift casting welding processing, and particularly relates to a clamping tooling for forklift casting welding processing. Background Art

[0002] An electric welding machine utilizes the high-temperature electric arc generated by the instantaneous short circuit between the positive and negative electrodes to melt the solder on the welding electrode and the material to be welded, so as to achieve the purpose of combining the contacted objects, and an electric welding machine is used in the welding processing of forklift castings.

[0003] An electric welding machine generally consists of a welding electrode, an electric welding clamp, a wire, a clamping piece and a machine body. During the use of the existing electric welding machine, it is generally clamped at the electrode of the machine body through the clamping piece. During the use process, the wire connected is often pulled and rotated by the electric welding clamp, which easily causes the clamping piece to fall due to the force generated by pulling or rotation, affecting the normal use of the electric welding machine and reducing the efficiency of forklift casting welding processing.

[0004] Therefore, it is very necessary to propose a clamping tooling for forklift casting welding processing to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a clamping tooling for forklift casting welding processing to solve the problem that an electric welding machine generally consists of a welding electrode, an electric welding clamp, a wire, a clamping piece and a machine body. During the use of the existing electric welding machine, it is generally clamped at the electrode of the machine body through the clamping piece. During the use process, the wire connected is often pulled and rotated by the electric welding clamp, which easily causes the clamping piece to fall due to the force generated by pulling or rotation, affecting the normal use of the electric welding machine and reducing the efficiency of forklift casting welding processing.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A clamping tooling for forklift casting welding processing, including a control member and a rotating shaft. There are two control members, and the two control members form an opening and closing structure through the rotating shaft. The control member includes a holding portion and a clamping portion;

[0007] A clamping piece is fixedly connected to the end of the clamping portion away from the holding portion. Arc grooves are provided on one side of the two clamping pieces close to each other, and the two arc grooves cooperate with each other. A sliding groove is provided on the inner wall of the arc groove, and the sliding groove is located at the end of the arc groove away from the clamping portion. An arc plate is slidably arranged inside the sliding groove. When the two clamping pieces are opened and clamped at the electrode, the arc plate extends out from the inside of the sliding groove and fits outside the electrode;

[0008] A U-shaped frame is arranged outside the control member. Sliding channels are provided on both sides of the U-shaped frame. Both ends of the rotating shaft are respectively slidably connected inside the two sliding channels. When the two holding parts approach each other, the U-shaped frame moves towards the clamping member. One end of the rotating shaft is provided with a fastening assembly for fixing the position of the U-shaped frame. When the position of the U-shaped frame is fixed, the angle between the two holding parts is fixed simultaneously.

[0009] Preferably, fixed seats are fixedly connected to the sides of the two holding parts that approach each other. A rotating plate is rotatably connected to the fixed seat. The rotating plate is inclined. The end of the rotating plate away from the fixed seat is inclined towards the rotating shaft. The ends of the two rotating plates that approach each other are rotatably connected through a rotating block. A rotating seat is rotatably connected to the rotating block. The U-shaped frame is fixedly connected to the rotating seat.

[0010] Preferably, the fastening assembly includes a threaded hole, a bolt, and a round sleeve. The threaded hole is opened on the rotating shaft. The bolt is threadedly connected to the threaded hole. The round sleeve is arranged on the bolt. The round sleeve is in abutting fit with the U-shaped frame.

[0011] Preferably, the outer diameter of the round sleeve is greater than the width of the sliding channel.

[0012] Preferably, arc-shaped sliding channels are opened on the outer walls of both sides of the clamping member. The arc-shaped sliding channels are communicated with the corresponding sliding grooves. A sliding rod is slidably connected inside the arc-shaped sliding channel. The sliding rod is fixedly connected to the corresponding arc plate.

[0013] Preferably, an arc bar is rotatably connected to the end of the sliding rod away from the arc plate. A round rod is rotatably connected to the end of the arc bar away from the sliding rod. The round rod is fixedly connected to the U-shaped frame.

[0014] Preferably, convex blocks are fixedly connected to both sides of the U-shaped frame. The convex blocks are located at the end of the U-shaped frame close to the clamping member. A square groove is opened at the end of the clamping member away from the U-shaped frame. A sliding column is slidably arranged inside the square groove. The sliding column extends outside the square groove.

[0015] Preferably, a spring is arranged inside the square groove. One end of the spring is fixedly connected to the sliding column. The other end of the spring is fixedly connected to the inner wall of the square groove.

[0016] Preferably, a positioning frame is fixedly connected to the end of the sliding column outside the square groove.

[0017] Preferably, the positioning frame is V-shaped.

[0018] The technical effects and advantages of the present invention:

[0019] 1. By setting structures such as a U-shaped frame and a fastening component, the present invention fixes the angle between the two clamping members. At the same time, the arc plate extends out from the inside of the chute and is distributed between the two clamping members at a position far from the clamping portion, making it difficult for the clamping tooling to fall off, improving the efficiency of the welding process for forklift castings, and the cooperation of structures such as the rotating plate, rotating seat, and U-shaped frame can improve the overall structural stability of the clamping tooling;

[0020] 2. The arc plate extends out from the inside of the chute and fits against the outside of the electrode, improving the clamping stability and ensuring the effect of the welding process for forklift castings. When the U-shaped frame resets, it drives structures such as the arc bar and arc plate to reset synchronously, making the operation convenient;

[0021] 3. The positioning frame, two arc plates, and two clamping members cooperate to form clamping limits in different directions on the outside of the electrode, improving the docking stability between the clamping tooling and the electrode, and thus ensuring the efficiency of the welding process for forklift castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the first perspective of the clamping tooling for the welding process of forklift castings with the structure of the present invention.

[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure at location A in the present invention.

[0024] Figure 3 It is a schematic diagram of the second perspective structure of the clamping tooling for the welding process of forklift castings with the structure of the present invention.

[0025] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure at location B in the present invention.

[0026] Figure 5 It is a schematic diagram of the third perspective structure of the clamping tooling for the welding process of forklift castings with the structure of the present invention.

[0027] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure at location C in the present invention.

[0028] Figure 7 For the present invention Figure 5 A schematic diagram of the enlarged structure at location D in the present invention.

[0029] Figure 8 It is a schematic diagram of the structure of the holding portion and the clamping portion of the present invention.

[0030] In the figure: 1. Control member; 2. Rotating shaft; 3. Clamping member; 4. Arc groove; 5. Fixed seat; 6. Rotating plate; 7. Rotating block; 8. Rotating seat; 9. U-shaped frame; 10. Sliding channel; 11. Threaded hole; 12. Bolt; 13. Circular sleeve; 14. Chute; 15. Arc plate; 16. Arc-shaped slideway; 17. Slide bar; 18. Round bar; 19. Arc strip; 20. Square groove; 21. Protruding block; 22. Slide column; 23. Positioning frame; 24. Spring; 25. Holding part; 26. Clamping part. Specific implementation manner

[0031] The present invention provides a clamping tooling for welding and processing of forklift castings as shown in Figures 1 to 8 which includes a control member 1 and a rotating shaft 2. There are two control members 1, and the two control members 1 form an opening and closing structure through the rotating shaft 2. An elastic member (not shown in the figure), such as a torsion spring, etc., is arranged on the rotating shaft 2 to realize the reset of the two control members 1, and one of the control members 1 can be connected to an external electric welding clamp through a cable.

[0032] The control member 1 includes a holding part 25 and a clamping part 26. The holding part 25 is for an operator to hold, so as to realize the control of the clamping tooling. During specific use, an insulating rubber sleeve is arranged outside the holding part 25, and anti-slip textures are arranged to avoid slipping, and at the same time achieve the insulating effect and improve the safety of operation; the clamping part 26 is close to the body electrode of the electric welding machine.

[0033] One end of the clamping part 26 far from the holding part 25 is fixedly connected with a clamping member 3. Arc grooves 4 are opened on one side of the two clamping members 3 close to each other. The two arc grooves 4 cooperate with each other, and the arc grooves 4 are attached to the outside of the electrode.

[0034] During actual use, an operator holds the two holding parts 25 with one hand and squeezes them. The two holding parts 25 approach each other. Under the cooperation of the rotating shaft 2 and the clamping part 26, the two clamping members 3 are opened in a V shape. Then, the two arc grooves 4 are aligned with the electrode. The operator releases the two holding parts 25, and the two clamping members 3 reset and approach each other, and the arc grooves 4 are attached to the outside of the electrode to complete the connection with the electrode.

[0035] Considering that only through the cooperation of structures such as the control member 1, the clamping member 3 and the arc groove 4, it is clamped at the electrode. During the use process, the connected cable is often pulled and rotated by the electric welding clamp. Especially when the welding area of the forklift casting is large, it is easy to cause the structures such as the control member 1, the clamping member 3 and the arc groove 4 to fall off from the electrode due to the force generated by pulling or rotating, reducing the efficiency of welding and processing of the forklift casting. To ensure the clamping stability, a U-shaped frame 9 is arranged outside the control member 1. Sliding channels 10 are opened on both sides of the U-shaped frame 9. The two ends of the rotating shaft 2 are respectively slidably connected inside the two sliding channels 10, and the outer diameter of the two ends of the rotating shaft 2 is larger than the outer diameter of other positions (refer to Figure 7), to ensure the stability of the connection between the U-shaped frame 9 and the rotating shaft 2.

[0036] On one side where the two holding parts 25 are close to each other, a fixed seat 5 is fixedly connected. A rotating plate 6 is rotatably connected to the fixed seat 5. The rotating plate 6 is inclined, and one end of the rotating plate 6 away from the fixed seat 5 is inclined towards the rotating shaft 2. The two ends of the two rotating plates 6 close to each other are rotatably connected through a rotating block 7. A rotating seat 8 is rotatably connected to the rotating block 7. The U-shaped frame 9 is fixedly connected to the rotating seat 8.

[0037] When the operator holds the two holding parts 25 with one hand and squeezes them, the two holding parts 25 move closer. Referring to Figure 1 , the rotating plate 6 at the upper end swings clockwise, and the rotating plate 6 at the lower end swings counterclockwise, so that the rotating seat 8 moves towards the rotating shaft 2, driving the U-shaped frame 9 to move synchronously; when the operator releases the two holding parts 25, the two holding parts 25 move closer and open. Referring to Figure 1 , the rotating plate 6 at the upper end swings counterclockwise, and the rotating plate 6 at the lower end swings clockwise, so that the rotating seat 8 moves away from the rotating shaft 2, driving the U-shaped frame 9 to move synchronously.

[0038] By setting structures such as the rotating plate 6 and the rotating seat 8, and the cooperation between the rotating shaft 2 and the sliding channel 10, the overall structural stability of the clamping tooling can be improved.

[0039] One end of the rotating shaft 2 is provided with a fastening component for fixing the position of the U-shaped frame 9, so that when the position of the U-shaped frame 9 is fixed, the angle between the two holding parts 25 is fixed at the same time.

[0040] Specifically, the fastening component includes a threaded hole 11, a bolt 12 and a round sleeve 13. The threaded hole 11 is opened on the rotating shaft 2. The bolt 12 is threadedly connected to the threaded hole 11. The round sleeve 13 is arranged on the bolt 12. The round sleeve 13 is in abutting cooperation with the U-shaped frame 9. When the bolt 12 is rotated, the round sleeve 13 is driven to move towards the U-shaped frame 9. The round sleeve 13 presses against the outer wall of the U-shaped frame 9 to position the U-shaped frame 9, thereby positioning the rotating seat 8 and fixing the angle between the two clamping parts 3. During the welding process, when the connected cable is pulled and rotated by the electric welding clamp, the clamping tooling is not easily dropped.

[0041] And the friction coefficient between the threaded hole 11 and the bolt 12 is appropriate, and there will be no random rotation. In actual use, structures such as a pin can also be set to position the bolt 12.

[0042] When the holding part 25 needs to be reset, the bolt 12 is rotated in the reverse direction to release the extrusion of the U-shaped frame 9. The U-shaped frame 9 can move on the rotating shaft 2, so that the holding part 25 is reset.

[0043] The outer diameter of the round sleeve 13 is larger than the width of the sliding channel 10, so that the round sleeve 13 will not pass through the inside of the sliding channel 10.

[0044] In actual use, turn the bolt 12 in the reverse direction to release the extrusion on the U-shaped frame 9, and the U-shaped frame 9 can move on the rotating shaft 2. When the operator holds the two holding parts 25 with one hand and squeezes them, the two holding parts 25 approach each other. Refer to Figure 1 , the rotating plate 6 at the upper end swings clockwise, and the rotating plate 6 at the lower end swings counterclockwise, so that the rotating seat 8 moves towards the rotating shaft 2, driving the U-shaped frame 9 to move synchronously. With the cooperation of the rotating shaft 2 and the clamping part 26, the two clamping parts 3 are opened in a V shape, and then the two arc grooves 4 are aligned with the electrode. The operator releases the two holding parts 25, and the two clamping parts 3 reset and approach each other, and the arc grooves 4 fit on the outside of the electrode to complete the connection with the electrode. Then turn the bolt 12 to drive the round sleeve 13 to move towards the U-shaped frame 9. The round sleeve 13 presses against the outer wall of the U-shaped frame 9 to position the U-shaped frame 9, thereby positioning the rotating seat 8 and fixing the angle between the two holding parts 25 at the same time.

[0045] Considering that when the two clamping parts 3 reset and approach each other, and the arc grooves 4 fit on the outside of the electrode, especially for an electrode with a relatively large size at the docking part, there is a certain gap between the two clamping parts 3 at the position far from the clamping part 26, and there is a risk of the clamping tooling falling off. To improve the clamping stability, a sliding groove 14 is opened on the inner wall of the arc groove 4, and the sliding groove 14 is located at one end of the arc groove 4 far from the clamping part 26. An arc plate 15 is slidably arranged inside the sliding groove 14. When the two clamping parts 3 are opened and clamped on the electrode, the arc plate 15 extends out from the inside of the sliding groove 14 and fits on the outside of the electrode. Arc-shaped sliding grooves 16 are opened on the outer walls on both sides of the clamping part 3. The arc-shaped sliding grooves 16 communicate with the corresponding sliding grooves 14, and a sliding rod 17 is slidably connected inside the arc-shaped sliding grooves 16. The sliding rod 17 is fixedly connected to the corresponding arc plate 15. The arc-shaped sliding groove 16 and the sliding rod 17 are provided to improve the sliding stability of the arc plate 15.

[0046] One end of the sliding rod 17 away from the arc plate 15 is rotatably connected to an arc bar 19, and one end of the arc bar 19 away from the sliding rod 17 is rotatably connected to a round rod 18, and the round rod 18 is fixedly connected to the U-shaped frame 9.

[0047] In actual use, when the operator holds the two holding parts 25 with one hand and squeezes them, the two holding parts 25 approach each other, so that the rotating seat 8 moves towards the rotating shaft 2, driving the U-shaped frame 9 to move synchronously. When the U-shaped frame 9 moves, it will push the corresponding sliding rod 17 through the arc bar 19. The sliding rod 17 slides inside the arc-shaped sliding groove 16, and the arc plate 15 extends out from the inside of the sliding groove 14 and fits on the outside of the electrode, improving the clamping stability and ensuring the effect of the welding process of the forklift casting.

[0048] When the U-shaped frame 9 resets, it drives the structures such as the arc bar 19 and the arc plate 15 to reset synchronously.

[0049] To further improve the clamping stability, convex blocks 21 are fixedly connected to both sides of the U-shaped frame 9. The convex blocks 21 are located at one end of the U-shaped frame 9 close to the clamping member 3. A square groove 20 is formed at one end of the clamping member 3 away from the U-shaped frame 9. A sliding column 22 is slidably arranged inside the square groove 20. The sliding column 22 extends to the outside of the square groove 20. A spring 24 is arranged inside the square groove 20. One end of the spring 24 is fixedly connected to the sliding column 22, and the other end of the spring 24 is fixedly connected to the inner wall of the square groove 20. One end of the sliding column 22 located outside the square groove 20 is fixedly connected to a positioning frame 23. The positioning frame 23 is V-shaped and is suitable for electrodes of different sizes.

[0050] When the operator holds the two holding parts 25 with one hand and squeezes them, the two holding parts 25 approach each other, causing the swivel base 8 to move towards the rotating shaft 2, driving the synchronous movement of structures such as the U-shaped frame 9, the convex blocks 21, and the positioning frame 23. The positioning frame 23 fits against the outside of the electrode. Under the squeezing action, the sliding column 22 retracts into the square groove 20, and the restoring elastic force of the spring 24 causes the positioning frame 23 to closely fit against the electrode. The cooperation of the positioning frame 23, the two arc plates 15, and the two clamping members 3 forms clamping limits in different directions on the outside of the electrode, improving the stability of the docking between the clamping tooling and the electrode, thereby ensuring the efficiency of the welding process of the forklift casting.

Claims

1. A clamping tooling for forklift casting welding and processing, comprising a control part (1) and a rotating shaft (2), characterized in that: There are two control members (1). The two control members (1) form an opening and closing structure through a rotating shaft (2). The control member (1) includes a holding portion (25) and a clamping portion (26). A clamping member (3) is fixedly connected to one end of the clamping portion (26) away from the holding portion (25). Arc grooves (4) are formed on one side of the two clamping members (3) close to each other. The two arc grooves (4) cooperate with each other. A sliding groove (14) is formed on the inner wall of the arc groove (4), and the sliding groove (14) is located at one end of the arc groove (4) away from the clamping portion (26). An arc plate (15) is slidably arranged inside the sliding groove (14). When the two clamping members (3) are opened and clamped at the electrode, the arc plate (15) extends out from the inside of the sliding groove (14) and fits on the outside of the electrode. A U-shaped frame (9) is arranged outside the control member (1). Sliding channels (10) are formed on both sides of the U-shaped frame (9). The two ends of the rotating shaft (2) are respectively slidably connected inside the two sliding channels (10). When the two holding portions (25) approach each other, the U-shaped frame (9) moves towards the clamping member (3). One end of the rotating shaft (2) is provided with a fastening assembly for fixing the position of the U-shaped frame (9). When the position of the U-shaped frame (9) is fixed, the angle between the two holding portions (25) is fixed simultaneously.

2. The clamping tooling for forklift casting welding and processing according to claim 1, characterized in that: Fixed seats (5) are fixedly connected to one side of the two holding portions (25) close to each other. A rotating plate (6) is rotatably connected to the fixed seat (5). The rotating plate (6) is arranged obliquely. One end of the rotating plate (6) away from the fixed seat (5) is inclined towards the rotating shaft (2). One ends of the two rotating plates (6) close to each other are rotatably connected through a rotating block (7). A rotating seat (8) is rotatably connected to the rotating block (7). The U-shaped frame (9) is fixedly connected to the rotating seat (8).

3. The clamping tooling for forklift casting welding and processing according to claim 1, characterized in that: The fastening assembly includes a threaded hole (11), a bolt (12) and a round sleeve (13). The threaded hole (11) is formed on the rotating shaft (2). The bolt (12) is threadedly connected to the threaded hole (11). The round sleeve (13) is arranged on the bolt (12). The round sleeve (13) is in abutting cooperation with the U-shaped frame (9).

4. A clamping tooling for welding and processing of forklift castings according to claim 3, characterized in that: The outer diameter of the round sleeve (13) is larger than the width of the sliding channel (10).

5. The clamping tooling for forklift casting welding and processing according to claim 1, characterized in that: Arc-shaped sliding grooves (16) are formed on the outer walls on both sides of the clamping member (3). The arc-shaped sliding grooves (16) communicate with the corresponding sliding grooves (14). A sliding rod (17) is slidably connected inside the arc-shaped sliding grooves (16). The sliding rod (17) is fixedly connected to the corresponding arc plate (15).

6. The clamping tooling for forklift casting welding and processing according to claim 5, characterized in that: One end of the sliding rod (17) away from the arc plate (15) is rotatably connected to an arc bar (19). One end of the arc bar (19) away from the sliding rod (17) is rotatably connected to a round rod (18). The round rod (18) is fixedly connected to the U-shaped frame (9).

7. A clamping tooling for welding and processing of forklift castings according to claim 1, characterized in that: Both sides of the U-shaped frame (9) are fixedly connected with bumpers (21), the bumpers (21) are located at one end of the U-shaped frame (9) close to the clamping member (3), a square groove (20) is formed at one end of the clamping member (3) away from the U-shaped frame (9), a sliding column (22) is slidably arranged inside the square groove (20), and the sliding column (22) extends outside the square groove (20).

8. A clamping tooling for forklift casting welding and processing according to claim 7, characterized in that: A spring (24) is arranged inside the square groove (20), one end of the spring (24) is fixedly connected to the sliding column (22), and the other end of the spring (24) is fixedly connected to the inner wall of the square groove (20).

9. A clamping tooling for welding and processing of forklift castings according to claim 7, characterized in that: A positioning frame (23) is fixedly connected to the end of the sliding column (22) outside the square groove (20).

10. A clamping tooling for forklift casting welding and processing according to claim 9, characterized in that: The positioning frame (23) is V-shaped.

Citation Information

Patent Citations

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