Continuous gradation high-quality concrete green production line
By optimizing the aggregate gradation and mixing equipment, the automated continuous operation of the concrete production line is achieved, solving the problems of inaccurate gradation and uneven mixing in traditional concrete production, and improving the performance and construction efficiency of concrete.
Patent Information
- Application Number
- CN202510038078.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-01-10
AI Technical Summary
In traditional concrete production methods, it is difficult to accurately control the gradation of aggregates such as sand and gravel, resulting in uneven mixing, unstable concrete performance, and poor connection between various stages, which cannot meet the needs of rapid and efficient construction.
The continuous gradation high-quality concrete production line achieves automated continuous operation through precise control of sand and gravel gradation, uniform mixing, and smooth production line design, including optimization of crushing bins, mixing devices, and material output systems.
It improves the performance stability and uniformity of concrete, shortens the production cycle, meets the rapid needs of large-scale construction projects, and reduces production costs and labor intensity.
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Figure CN119748643B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete production, and particularly relates to a continuous gradation high-quality concrete green production line. BACKGROUND
[0002] In today's era, the continuous development of global economy and the steady growth of population jointly promote the rapid acceleration of urbanization process. The construction industry, as one of the core driving forces of urban development, is booming with an unprecedented scale and speed. Various engineering projects emerge in an endless stream, from the towering skyscrapers that shape the city skyline, to the crisscrossing bridges and tunnels that connect the vast land transportation network, to the extensive highways and railways that expand the spatial dimension of regional development, and to the industrial and civil buildings that meet people's diverse production and living needs. All of these have huge and growing demand for concrete as a basic building material. The quality of concrete is the lifeline of construction engineering, which not only directly determines the safety of building structure in bearing pressure and resisting natural disasters, but also deeply affects the durability of buildings in the long-term use process, such as impermeability, corrosion resistance and other key performance. Moreover, it is closely related to the functionality of the building, for example, the thermal insulation performance of concrete is directly related to the indoor environment comfort and energy consumption level. With the continuous innovation and progress of modern architectural design concept, and the increasing demand for building quality, the construction industry sets increasingly stringent standards for the performance indicators of concrete, not only requiring it to have basic characteristics such as high strength and high durability, but also posing new challenges in terms of work performance and environmental performance. Therefore, a continuous gradation high-quality concrete green production line is designed.
[0003] Traditional concrete production methods often have many problems. In terms of raw material processing, the gradation of aggregates such as sand and stone is difficult to control accurately, resulting in unstable and ideal performance of concrete. In the concrete mixing process, traditional mixing equipment usually uses a single mixing method, which is not uniform and is prone to material aggregation or segregation, seriously affecting the quality uniformity and strength stability of concrete. In addition, the connection between the traditional concrete production line and each link is not close and smooth enough. From the feeding of raw materials to the discharge of finished concrete, the whole process takes a long time, which cannot meet the rapid and efficient construction needs of modern large-scale construction projects. SUMMARY
[0004] The present application relates to a continuous gradation high-quality concrete green production line to solve the problems raised in the background.
[0005] In a first aspect, the present application provides a continuous gradation high-quality concrete green production line, which specifically comprises: a concrete mixing bin.
[0006] The lower end of the concrete mixing bin is provided with a support seat through bolt mounting, the left side of the support seat is fixed with an arc-shaped vehicle positioning plate, the lower end of the concrete mixing bin is provided with two groups of first motors through bolt mounting, the output shafts of the two groups of first motors are fixed with belt pulleys, and the front end of the concrete mixing bin is provided with a first rotating column and a second rotating column through bearing mounting, the first rotating column and the second rotating column are fixed with belt pulleys, the belt pulleys on the output shafts of the two groups of first motors are connected with the belt pulleys on the two groups of first rotating columns through belts, the belt pulleys on the first rotating column and the second rotating column are connected through belts, the first rotating column and the second rotating column are fixed with stirring spiral belts, and a rotating seat is arranged between the first rotating column and the second rotating column, the front end and the rear end of the rotating seat are fixed with connecting seats, the two groups of connecting seats are fixedly connected with the first rotating column and the second rotating column, the front end of the rotating seat is provided with a first gearbox through bolt mounting, the first gearbox is provided with a second motor through bolt mounting, the rotating seat is provided with a screw rod through bearing mounting, the front end of the screw rod is connected with the output shaft of the first gearbox, and the rotating seat is fixed with a rail, a movable seat is movably arranged on the rail, two groups of stirring rods are fixedly arranged on the movable seat, and screw holes are arranged on the movable seat and threadedly connected with the screw rod.
[0007] In at least some embodiments,
[0008] The rear end of the rotating seat is provided with a tail seat through bolt mounting, a sliding groove is arranged on the tail seat, a movable cylinder is movably arranged in the sliding groove of the tail seat, the rear end of the screw rod is fixed with a threaded rod, a threaded hole is arranged on the movable cylinder and threadedly connected with the threaded rod, two groups of position sensors are arranged on the tail seat through bolt mounting, and a cover cylinder is arranged on the tail seat through bolt mounting.
[0009] In at least some embodiments,
[0010] The left side of the concrete mixing bin is provided with a material output pipe through bolt mounting, a spiral roller is arranged in the material output pipe through bearing mounting, the upper end of the material output pipe is provided with a second gearbox through bolt mounting, the second gearbox is provided with a third motor through bolt mounting, and the output shaft of the second gearbox is connected with the upper end of the spiral roller in the material output pipe.
[0011] In at least some embodiments,
[0012] The left end of the concrete mixing bin is provided with a side seat through bolt mounting, two groups of movable arms are arranged on the side seat through pin shaft mounting, two groups of clamping plates are hingedly arranged at the left ends of the two groups of movable arms, the two groups of clamping plates are clamped on the material output pipe, a hydraulic rod is fixed on the side seat, a connecting plate is fixed on the piston rod of the hydraulic rod, inclined through grooves are arranged at the front end and the rear end of the connecting plate, and the right ends of the two groups of movable arms are connected in the two groups of inclined through grooves on the connecting plate through pin shafts.
[0013] In at least some embodiments,
[0014] The upper end of the concrete mixing bin is fixed with a top plate, the upper end of the top plate is installed with a crushing bin through bolts, the inside of the crushing bin is installed with a first crushing shaft through a bearing, the rear end of the first crushing shaft is fixed with a belt pulley, the top plate is installed with a fourth motor through bolts, the output shaft of the fourth motor is fixed with a belt pulley, and the belt pulley on the output shaft of the fourth motor is connected with the belt pulley on the first crushing shaft through a belt.
[0015] In at least some embodiments,
[0016] The upper end of the crushing bin is installed with a feeding bin through bolts, the inside of the feeding bin is installed with a material blocking plate through a bearing, the front end of the rotating shaft of the material blocking plate is fixed with a poking rod, the poking rod is fixed with an arc groove plate, the arc groove plate is provided with an arc-shaped through groove, the front end of the feeding bin is welded with a locking screw, the locking screw is located in the arc-shaped through groove on the arc groove plate, and the locking screw is screwed with a nut.
[0017] In at least some embodiments,
[0018] The crushing bin is installed with a fixing seat through bolts, the fixing seat is installed with a sandstone feeding conveyor belt through bolts, and the fixing seat is installed with a fifth motor through bolts, the output shaft of the fifth motor is fixed with a chain wheel, the driving roller of the sandstone feeding conveyor belt is fixed with a chain wheel, and the two groups of chain wheels are connected through a transmission chain.
[0019] In at least some embodiments,
[0020] The fixing seat is installed with a second crushing shaft through a bearing, the rear end of the second crushing shaft is fixed with a belt pulley, and the belt pulley on the second crushing shaft is connected with the belt pulley on the output shaft of the fourth motor through a belt.
[0021] In at least some embodiments,
[0022] The lower end of the crushing bin is welded with a discharge hopper, the discharge hopper is respectively installed with a first poking wheel, a second poking wheel and a third poking wheel through bearings, the right end of the first poking wheel, the second poking wheel and the third poking wheel is fixed with a belt pulley, the belt pulley on the first poking wheel and the second poking wheel is connected through a belt, and the belt pulley on the second poking wheel and the third poking wheel is connected through a belt.
[0023] In at least some embodiments,
[0024] The left end of the discharge hopper is installed with a third gearbox through bolts, the third gearbox is installed with a sixth motor through bolts, and the output shaft of the third gearbox is connected with the left end of the first poking wheel.
[0025] The application provides a continuous gradation high-quality concrete green production line, and has the following beneficial effects:
[0026] In the application, the gradation control of aggregates such as sand and gravel is more accurate in the raw material processing link, for example, the first and second crushing shafts in the crushing bin work cooperatively to crush the aggregates to the ideal particle size range, and the continuous and stable gradation output is realized through reasonable setting and control of the material stirring wheel, so that the produced concrete is more in line with the engineering design requirements in performance, the effective utilization rate of resources is improved, and material waste and quality problems caused by unreasonable gradation are reduced.
[0027] In addition, in the application, the stirring screw belt between the first rotating column and the second rotating column is carefully configured, and the stirring rod is ingeniously installed on the rotating seat, and the two complement each other to fully and uniformly stir the raw materials of the concrete in all directions and at a deep level, thereby effectively ensuring the uniformity and stability of the concrete mixing, and at the same time, when the second motor is started to operate, the helical rod connected thereto is driven to rotate, and based on the close thread cooperation between the helical rod and the threaded hole in the movable seat, the front and rear positions of the movable seat can be accurately and flexibly adjusted efficiently, thereby optimizing the action range and stirring effect of the stirring rod according to different stirring requirements, effectively avoiding material agglomeration or segregation, and ensuring uniform mixing of the components of the concrete.
[0028] In addition, in the application, the helical roller on the material output pipe and the second gearbox and the third motor connected thereto can flexibly adjust the output speed and flow of the material according to actual production requirements, facilitate accurate docking with subsequent concrete transportation and pouring equipment, further improve the collaboration and work efficiency of the entire concrete production and construction process, ensure timely and accurate supply of the concrete at the construction site, and the movable arm and clamping plate on the side seat facilitate installation and disassembly of the material output pipe, and the reasonable layout and modular design of the components make daily inspection, maintenance and replacement of the damaged parts of the equipment more convenient and fast, reduce the labor intensity and technical threshold of the operators, and improve the production management efficiency of the enterprise.
[0029] In addition, in the application, the reasonable cooperation of the plurality of motors and transmission components makes the operation of each link of the production line efficient and smooth, from the feeding of the raw materials, crushing, stirring to the discharging of the concrete, the entire process realizes automatic continuous operation, greatly shortens the production cycle, improves the output per unit time, can meet the rapid and large demand for concrete in large-scale construction engineering, effectively improves the production efficiency, and reduces the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the application, the drawings of the embodiments will be briefly introduced below.
[0031] The accompanying drawings that are described below in the description of the application relate only to some embodiments of the application and do not limit the application.
[0032] In the drawings:
[0033] Figure 1 A schematic diagram showing the overall structure of a continuous gradation high-quality concrete green production line of the present application is shown.
[0034] Figure 2 A structural schematic diagram of a concrete mixing bin part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0035] Figure 3 A structural schematic diagram of a rotating seat part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0036] Figure 4 A structural schematic diagram of a continuous gradation high-quality concrete green production line of the present application is shown. Figure 3 An enlarged structural schematic diagram of part A of the above;
[0037] Figure 5 A structural schematic diagram of a movable seat part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0038] Figure 6 A structural schematic diagram of a material output pipe part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0039] Figure 7 A structural schematic diagram of a side seat part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0040] Figure 8 A structural schematic diagram of a crushing bin part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0041] Figure 9 A structural schematic diagram of a feeding bin part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0042] Figure 10 A structural schematic diagram of a fixed seat part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0043] Figure 11 A structural schematic diagram of a discharge hopper part of a continuous gradation high-quality concrete green production line of the present application is shown.
[0044] List of reference signs
[0045] 1, concrete mixing bin; 11, support seat; 111, arc-shaped vehicle positioning plate; 12, No. 1 motor; 13, No. 1 rotating column; 131, rotating seat; 132, connecting seat; 133, screw rod; 134, No. 1 gearbox; 1341, No. 2 motor; 135, movable seat; 1351, stirring rod; 136, rail rod; 137, tail seat; 1371, position sensor; 1372, threaded rod; 1373, movable cylinder; 1374, cover cylinder; 14, No. 2 rotating column; 15, material output pipe; 151, No. 2 gearbox; 152, No. 3 motor; 153, side seat; 154, movable arm; 1541, clamping plate; 155, connecting plate; 156, hydraulic rod; 16, top plate; 17, stirring spiral belt;
[0046] 2, crushing bin; 21, No. 1 crushing shaft; 22, No. 4 motor; 23, feed bin; 231, material blocking plate; 232, shifting rod; 2321, arc groove plate; 2322, locking screw; 24, fixed seat; 241, No. 2 crushing shaft; 242, gravel feeding conveyor belt; 243, No. 5 motor; 25, discharge hopper; 251, No. 1 material shifting wheel; 252, No. 2 material shifting wheel; 253, No. 3 material shifting wheel; 254, No. 3 gearbox; 2541, No. 6 motor. DETAILED DESCRIPTION
[0047] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the described embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0048] Embodiment one: please refer to Figures 1 to 11 :
[0049] The present application provides a continuous gradation high-quality concrete green production line, comprising: a concrete mixing bin 1;
[0050] The lower end of the concrete mixing bin 1 is provided with a support seat 11 through bolt connection, the left side of the support seat 11 is fixedly provided with an arc-shaped vehicle positioning plate 111, the lower end of the concrete mixing bin 1 is provided with two groups of first motors 12 through bolt connection, the output shafts of the two groups of first motors 12 are fixedly provided with belt pulleys, and the front end of the concrete mixing bin 1 is provided with a first rotating column 13 and a second rotating column 14 through bearing connection, the first rotating column 13 and the second rotating column 14 are fixedly provided with belt pulleys, the belt pulleys on the output shafts of the two groups of first motors 12 are connected with the belt pulleys on the two groups of first rotating columns 13 through belts, the belt pulleys on the first rotating column 13 and the second rotating column 14 are connected through belts, the first rotating column 13 and the second rotating column 14 are fixedly provided with a stirring spiral belt 17, and the first rotating column 13 and the second rotating column 14 are provided with a rotating seat 131, the front end and the rear end of the rotating seat 131 are fixedly provided with connecting seats 132, the two groups of connecting seats 132 are fixedly connected with the first rotating column 13 and the second rotating column 14, the front end of the rotating seat 131 is provided with a first gearbox 134 through bolt connection, the first gearbox 134 is provided with a second motor 1341 through bolt connection, the rotating seat 131 is provided with a screw rod 133 through bearing connection, the front end of the screw rod 133 is connected with the output shaft of the first gearbox 134, and the rotating seat 131 is fixedly provided with a rail 136, the rail 136 is movably provided with a movable seat 135, the movable seat 135 is fixedly provided with two groups of stirring rods 1351, the movable seat 135 is provided with a threaded hole, and the screw rod 133 is threadedly connected with the threaded hole in the movable seat 135.
[0051] In the embodiments of the present disclosure,
[0052] The rear end of the rotating seat 131 is provided with a tail seat 137 through bolt connection, the tail seat 137 is provided with a sliding groove, the tail seat 137 is movably provided with a movable cylinder 1373 in the sliding groove, the rear end of the screw rod 133 is fixedly provided with a threaded rod 1372, the movable cylinder 1373 is provided with a threaded hole, the threaded hole in the movable cylinder 1373 is threadedly connected with the threaded rod 1372, the tail seat 137 is provided with two groups of position sensors 1371 through bolt connection, and the tail seat 137 is provided with a cover cylinder 1374 through bolt connection, which can realize real-time monitoring of the position of the movable cylinder 1373.
[0053] In the embodiments of the present disclosure,
[0054] A material output pipe 15 is bolted to the left side of the concrete mixing silo 1. A spiral roller is mounted inside the material output pipe 15 via bearings. A second gearbox 151 is bolted to the upper end of the material output pipe 15. A third motor 152 is bolted to the second gearbox 151. The output shaft of the second gearbox 151 is connected to the upper end of the spiral roller inside the material output pipe 15. A side seat 153 is bolted to the left end of the concrete mixing silo 1. Two sets of movable arms 154 are mounted on the side seat 153 via pins. Two sets of clamping plates 1541 are hinged to the left ends of both sets of movable arms 154, clamping them onto the material output pipe 15. A hydraulic rod 156 is fixed to the side seat 153. A connecting plate 155 is fixed to the piston rod of the hydraulic rod 156. The connecting plate 155 has a connecting plate at both its front and rear ends. There are inclined slots, and the right ends of the two sets of movable arms 154 are respectively connected to the two sets of inclined slots on the connecting plate 155 by pins. Their function is: the material output pipe 15 and its internal spiral roller are key components for conveying concrete from the mixing silo to the outside. The No. 3 motor 152 provides power, and the speed of the spiral roller can be precisely controlled by the speed adjustment of the No. 2 gearbox 151, thereby flexibly adjusting the output speed and flow of concrete. The extension and retraction of the hydraulic rod 156 drives the connecting plate 155 to move up and down. Since the right end of the movable arm 154 is connected to the inclined slot pin on the connecting plate 155, when the connecting plate 155 moves, the movable arm 154 will rotate around the pin, thereby realizing the clamping or loosening action of the left end clamping plate 1541 on the material output pipe 15, which facilitates the installation and disassembly of the material output pipe 15.
[0055] In this embodiment of the disclosure,
[0056] A top plate 16 is fixed to the upper end of the concrete mixing silo 1. A crushing silo 2 is bolted to the upper end of the top plate 16. A first crushing shaft 21 is installed inside the crushing silo 2 via bearings. A pulley is fixed to the rear end of the first crushing shaft 21. A fourth motor 22 is bolted to the top plate 16. A pulley is fixed to the output shaft of the fourth motor 22. A belt connects the pulley on the output shaft of the fourth motor 22 to the pulley on the first crushing shaft 21. A fixed base 24 is bolted to the crushing silo 2. A sand and gravel feeding conveyor belt 242 is bolted to the fixed base 24. A fifth motor 243 is bolted to the fixed base 24. A sprocket is fixed to the output shaft of the fifth motor 243. A chain is fixed to the drive roller of the sand and gravel feeding conveyor belt 242. The two sets of sprockets are connected by a transmission chain. The second crushing shaft 241 is mounted on the fixed base 24 via bearings. A pulley is fixed to the rear end of the second crushing shaft 241. A belt connects the pulley on the second crushing shaft 241 to the pulley on the output shaft of the fourth motor 22. Its function is: under the drive of the fifth motor 243, the sand and gravel feed conveyor belt 242 continuously and stably transports raw materials such as sand and gravel into the crushing chamber 2 through the transmission of sprockets and transmission chain. The fourth motor 22 drives the first crushing shaft 21 and the second crushing shaft 241 to rotate at high speed through belt drive. The coordinated work of the two crushing shafts can effectively crush and refine the large pieces of sand and gravel aggregate entering the crushing chamber 2, so that they meet the gradation requirements required for concrete production.
[0057] Example 2, based on Example 1,
[0058] The upper end of the crushing chamber 2 is bolted to a feed chamber 23. Inside the feed chamber 23, a baffle plate 231 is installed via bearings. A lever 232 is fixed to the front end of the rotating shaft of the baffle plate 231. An arc groove plate 2321 is fixed on the lever 232. The arc groove plate 2321 has an arc-shaped through groove. A locking screw 2322 is welded to the front end of the feed chamber 23. The locking screw 2322 is located in the arc-shaped through groove on the arc groove plate 2321, and a nut is threaded onto the locking screw 2322. Its function is that the baffle plate 231, by being installed inside the feed chamber 23, can block and regulate the material entering the crushing chamber 2. According to production needs, the operator can adjust the angle of the baffle plate 231 by rotating the lever 232. When the angle of the baffle plate 231 changes, the flow rate and speed of the material entering the crushing chamber 2 through the opening below it will also change accordingly.
[0059] Example 3, based on Examples 1 and 2,
[0060] The lower end of the pulverizing bin 2 is welded with a discharge hopper 25, the discharge hopper 25 is respectively installed with a first raking wheel 251, a second raking wheel 252 and a third raking wheel 253 through bearings, the right end of the first raking wheel 251, the second raking wheel 252 and the third raking wheel 253 is fixed with a belt pulley, the belt pulleys on the first raking wheel 251 and the second raking wheel 252 are connected through a belt, the belt pulleys on the second raking wheel 252 and the third raking wheel 253 are connected through a belt, the left end of the discharge hopper 25 is installed with a third gearbox 254 through bolts, the third gearbox 254 is installed with a sixth motor 2541 through bolts, the output shaft of the third gearbox 254 is connected with the left end of the first raking wheel 251, which functions as that the first raking wheel 251, the second raking wheel 252 and the third raking wheel 253 form a raking system through the belt connection, and the raking system operates under the driving of the sixth motor 2541 and the third gearbox 254, the rotation of the raking wheel can uniformly send the pulverized material out of the discharge hopper 25, avoiding the accumulation or blockage of the material in the discharge hopper 25.
[0061] The working principle of the embodiment is as follows: first, in the raw material preparation stage, the aggregate such as sand is conveyed to the crushing bin 2 through the sand feeding conveyor belt 242 on the fixed seat 24, the fifth motor 243 drives the sand feeding conveyor belt 242, the chain wheel on the output shaft of the fifth motor 243 drives the driving roller of the conveyor belt to rotate through the transmission chain, thereby realizing a stable feeding process, at the same time, the blocking plate 231 in the feeding bin 23 can be adjusted in angle according to the production demand by rotating the stirring rod 232 and utilizing the arc groove plate 2321 and the locking screw 2322 to accurately control the flow and speed of the cement additive entering the crushing bin 2, after entering the crushing bin 2, the fourth motor 22 is started, the belt pulley on the output shaft of the fourth motor 22 drives the first crushing shaft 21 and the second crushing shaft 241 to rotate at high speed through the belt respectively, the two crushing shafts cooperate with each other to strongly crush and refine the aggregate, so that the aggregate reaches the required grading requirement, the crushed material falls into the discharge hopper 25, the sixth motor 2541 drives the third gearbox 254, and then drives the first stirring wheel 251 to rotate, through the belt connection, the first stirring wheel 251 drives the second stirring wheel 252 and the third stirring wheel 253 to rotate synchronously, and the crushed material is uniformly and stably stirred into the concrete mixing bin 1, the first motor 12 is operated, the belt pulley on the output shaft of the first motor 12 drives the first rotating column 13 and the second rotating column 14 to rotate through the belt, so that the stirring spiral 17 preliminarily stirs the material entering the mixing bin, at the same time, the second motor 1341 drives the first gearbox 134 to drive the screw rod 133 to rotate, because the screw rod 133 is threadedly matched with the threaded hole on the movable seat 135, and the movable seat 135 is limited to move along the axial direction of the rail rod 136, so that the rotation of the screw rod 133 can drive the movable seat 135 to move forward and backward, and then drive the stirring rod 1351 to further stir and mix the material, so as to ensure that the various components of the concrete are fully and uniformly mixed together, improve the quality of the concrete, after the stirring is completed, the third motor 152 drives the second gearbox 151 to drive the spiral roller in the material output pipe 15 to rotate, and the mixed concrete is conveyed out through the material output pipe 15, in the installation and maintenance of the material output pipe 15, the hydraulic rod 156 on the side seat 153 can drive the connecting plate 155 to move up and down through the extension and retraction of the piston rod, so that the movable arm 154 rotates around the pin shaft, realizes the clamping or loosening of the left clamping plate 1541 on the material output pipe 15, and facilitates the installation, disassembly and maintenance operation of the material output pipe 15.
[0062] In this paper, the following points need to be noted:
[0063] 1. The drawings of the embodiment of the present disclosure only relate to the structures involved in the embodiment of the present disclosure, and other structures can refer to the general design.
[0064] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0065] The above merely provides the specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure.
Claims
1. A green production line for continuous graded high-quality concrete, comprising: Concrete mixing silo (1); characterized in that, The lower end of the concrete mixing silo (1) is bolted with a support base (11). An arc-shaped vehicle positioning plate (111) is fixed to the left side of the support base (11). Two sets of No. 1 motors (12) are bolted to the lower end of the concrete mixing silo (1). Pulleys are fixed on the output shafts of the two sets of No. 1 motors (12). The front end of the concrete mixing silo (1) is respectively mounted with a No. 1 rotating column (13) and a No. 2 rotating column (14) via bearings. Pulleys are fixed on the No. 1 rotating column (13) and the No. 2 rotating column (14). The pulleys on the output shafts of the two sets of No. 1 motors (12) are connected to the pulleys on the two sets of No. 1 rotating columns (13) via belts. The pulleys on the No. 1 rotating column (13) and the No. 2 rotating column (14) are connected via belts. A mixing screw belt (17) is fixed between the No. 1 rotating column (13) and the No. 2 rotating column (14). A rotating seat (131) is provided between the second rotating column (14). The front and rear ends of the rotating seat (131) are fixed with connecting seats (132). The two sets of connecting seats (132) are fixedly connected to the first rotating column (13) and the second rotating column (14) respectively. The front end of the rotating seat (131) is bolted to a first gearbox (134). The first gearbox (134) is bolted to a second motor (1341). The rotating seat (131) is mounted with a screw rod (133) through a bearing. The front end of the screw rod (133) is connected to the output shaft of the first gearbox (134). The rotating seat (131) is fixed with a rail rod (136). The rail rod (136) is movable with a movable seat (135). The movable seat (135) is fixed with two sets of stirring rods (1351). The movable seat (135) is provided with a threaded hole. The screw rod (133) is threadedly engaged with the threaded hole on the movable seat (135). The rear end of the rotating seat (131) is bolted to a tailstock (137). The tailstock (137) is provided with a sliding groove. A movable cylinder (1373) moves within the sliding groove of the tailstock (137). A threaded rod (1372) is fixed to the rear end of the screw rod (133). A threaded hole is provided on the movable cylinder (1373). The threaded hole on the movable cylinder (1373) is threadedly engaged with the threaded rod (1372). Two sets of position sensors (1371) are bolted to the tailstock (137). A cover (1374) is bolted to the tailstock (137). A material output pipe (15) is bolted to the left side of the concrete mixing silo (1). A spiral roller is mounted inside the material output pipe (15) via bearings. A second gearbox (151) is bolted to the upper end of the material output pipe (15). A third motor (152) is bolted to the second gearbox (151). The output shaft of the second gearbox (151) is connected to the upper end of the spiral roller inside the material output pipe (15). A side seat (153) is bolted to the left end of the concrete mixing silo (1). Two sets of movable arms (154) are mounted on the side seat (153) via pins. Two sets of clamping plates (1541) are hinged to the left ends of the two sets of movable arms (154). The two sets of clamping plates (1541) are clamped to the material output pipe (15). A fixed part is on the side seat (153). A hydraulic rod (156) is fixed with a connecting plate (155) on the piston rod of the hydraulic rod (156). The front and rear ends of the connecting plate (155) are provided with inclined through slots. The right ends of the two sets of movable arms (154) are respectively connected to the two sets of inclined through slots on the connecting plate (155) by pins. The top end of the concrete mixing chamber (1) is fixed with a top plate (16). The top end of the top plate (16) is installed with a crushing chamber (2) by bolts. The crushing chamber (2) is installed with a first crushing shaft (21) by bearings. The rear end of the first crushing shaft (21) is fixed with a pulley. The top plate (16) is installed with a fourth motor (22) by bolts. The output shaft of the fourth motor (22) is fixed with a pulley. A belt is connected between the pulley on the output shaft of the fourth motor (22) and the pulley on the first crushing shaft (21).
2. The green production line for continuous graded high-quality concrete according to claim 1, characterized in that, The upper end of the crushing chamber (2) is bolted to a feeding chamber (23). Inside the feeding chamber (23), a baffle plate (231) is installed via a bearing. A lever (232) is fixed to the front end of the rotating shaft of the baffle plate (231). An arc groove plate (2321) is fixed on the lever (232). An arc groove is provided on the arc groove plate (2321). A locking screw (2322) is welded to the front end of the feeding chamber (23). The locking screw (2322) is located in the arc groove on the arc groove plate (2321). A nut is threaded onto the locking screw (2322).
3. The green production line for continuous graded high-quality concrete according to claim 2, characterized in that, The crushing chamber (2) is bolted to a fixed seat (24), a sand and gravel feeding conveyor belt (242) is bolted to the fixed seat (24), and a No. 5 motor (243) is bolted to the fixed seat (24). A sprocket is fixed on the output shaft of the No. 5 motor (243), and a sprocket is fixed on the drive roller of the sand and gravel feeding conveyor belt (242). The two sets of sprockets are connected by a transmission chain.
4. The green production line for continuous graded high-quality concrete according to claim 3, characterized in that, The second crushing shaft (241) is mounted on the fixed base (24) via bearings. A pulley is fixed at the rear end of the second crushing shaft (241). A belt connects the pulley on the second crushing shaft (241) to the pulley on the output shaft of the fourth motor (22).
5. A green production line for continuous graded high-quality concrete according to claim 3, characterized in that, The lower end of the crushing chamber (2) is welded with a discharge hopper (25). The discharge hopper (25) is equipped with a first feeding wheel (251), a second feeding wheel (252) and a third feeding wheel (253) respectively via bearings. The right end of the first feeding wheel (251), the second feeding wheel (252) and the third feeding wheel (253) are all fixed with pulleys. The pulleys on the first feeding wheel (251) and the second feeding wheel (252) are connected by belts, and the pulleys on the second feeding wheel (252) and the third feeding wheel (253) are connected by belts.
6. The green production line for continuous graded high-quality concrete according to claim 5, characterized in that, The left end of the discharge hopper (25) is bolted to a No. 3 gearbox (254), and the No. 6 motor (2541) is bolted to the No. 3 gearbox (254). The output shaft of the No. 3 gearbox (254) is connected to the left end of the No. 1 feed wheel (251).
Citation Information
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