A luminescent reagent strip filling, sealing and film cutting integrated machine
The design of the all-in-one machine for filling, sealing and cutting luminescent reagent strips solves the problems of weak sealing film adhesion and low degree of automation, thereby improving sealing and production efficiency.
Patent Information
- Application Number
- CN202510155553.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-02-12
AI Technical Summary
In the prior art, the sealing film of the luminescent reagent strip is not firmly bonded, which affects the sealing performance, and the processing automation level is low, resulting in low efficiency.
A luminescent reagent strip filling, sealing and cutting machine is designed, which integrates the functions of transportation, filling, film cutting and capping. The hot pressing and pressing mechanism ensures the firm adhesion of the sealing film to the reagent strip, and adopts an automated process to improve production efficiency.
The bonding firmness and sealing effect between the sealing film and the luminescent reagent strip are improved, the stability of the product is enhanced, and an automated operation process is realized, thereby improving production efficiency.
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Figure CN119749995B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of filling equipment, and in particular to a luminescent reagent strip filling, sealing and film cutting integrated machine. Background Art
[0002] In the pharmaceutical field, luminescent reagent strips are reagents used in in vitro diagnostics. They detect specific biomarkers based on the principle of chemiluminescence. Chemiluminescence is a process in which certain substances absorb chemical energy during a chemical reaction and then release that energy as light. Luminescent reagent strips typically contain all the necessary components packaged together to perform a specific in vitro diagnostic test.
[0003] In the prior art, luminescent reagent strips typically require two liquids: a luminescent substrate solution and an oxidant. First, the strip is filled with the room-temperature luminescent substrate solution, followed by the heated oxidant. A sealing film is then cut and bonded to the top of the strip to seal it. Finally, a cap is pressed into the end of the strip to seal it.
[0004] However, in related art, the sealing film is bonded to the top side of the luminescent reagent strip, which can lead to loose adhesion and compromised sealing. Furthermore, filling, film cutting, and capping operations typically require manual labor or multiple independent tools, resulting in a low degree of automation and impacting processing efficiency. Summary of the Invention
[0005] In order to make the sealing film and the luminescent reagent strip adhere more firmly, improve the processing efficiency of the luminescent reagent strip, and increase the degree of automation, the present application provides a luminescent reagent strip filling, sealing and film cutting all-in-one machine.
[0006] The present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine, which adopts the following technical solutions:
[0007] A luminescent reagent strip filling, sealing and film cutting integrated machine, comprising:
[0008] frame;
[0009] a transport mechanism connected to the frame and used for transporting luminescent reagent strips;
[0010] a first filling mechanism, the first filling mechanism being connected to the frame and filling the luminescent reagent strip with a first solution;
[0011] a second filling mechanism connected to the frame, the second filling mechanism being used to heat the second solution and fill the second solution into the luminescent reagent strip;
[0012] a film cutting mechanism connected to the frame, for cutting the sealing film and placing the sealing film on the top side of the luminescent reagent strip;
[0013] The film sealing mechanism includes a hot pressing assembly and a re-pressing assembly, and the re-pressing assembly is located at the next workstation of the hot pressing assembly; the hot pressing assembly includes a first mounting frame, a hot pressing driving source and a hot pressing block, the first mounting frame is connected to the frame, the hot pressing driving source is connected to the first mounting frame, the hot pressing block is connected to the hot pressing driving source, and the hot pressing driving source drives the hot pressing block to hot-press the sealing film on the top side of the luminescent reagent strip; the re-pressing assembly includes a second mounting frame, a pressing driving source and a pressing block, the second mounting frame is connected to the frame, the pressing driving source is connected to the second mounting frame, the pressing block is connected to the pressing driving source, and the pressing driving source drives the pressing block to press the sealing film on the top side of the luminescent reagent strip;
[0014] A capping mechanism presses a cap into the end of the luminescent reagent strip.
[0015] By adopting the above technical solution, the transport mechanism transports the luminescent reagent strip, the first filling mechanism fills the first solution into the luminescent reagent strip, the second filling mechanism heats the second solution and fills it into the luminescent reagent strip, and the film cutting mechanism places the sealing film on the top side of the luminescent reagent strip. Subsequently, the hot pressing drive source drives the hot pressing block to hot-press the sealing film onto the luminescent reagent strip, so that the sealing film and the luminescent reagent strip are bonded; the pressing drive source drives the pressing block to press the sealing film onto the luminescent reagent strip, further improving the firmness of the adhesion, enhancing the sealing effect, making it difficult for the sealing film to fall off, and improving the sealing and stability of the product. Finally, the capping mechanism presses the cap into the end of the luminescent reagent strip, thereby sealing the end of the luminescent reagent strip. The present application integrates the functions of transport, filling, film cutting, film sealing and capping into one, realizes an automated operation process, and greatly improves production efficiency.
[0016] Optionally, the first filling mechanism includes a first moving component and a first pipette, the first moving component is connected to the frame, the first pipette is connected to the first moving component, the first moving component drives the first pipette to extend into the luminescent reagent strip, and the first pipette injects the first solution into the luminescent reagent strip.
[0017] By adopting the above technical solution, the first moving assembly drives the first pipette to extend into the luminescent reagent strip and inject the first solution, thereby improving the automation and accuracy of the filling process, and enhancing production efficiency and product quality.
[0018] Optionally, the second filling mechanism includes a second moving component, a second pipette, a heating component and a liquid cup; the liquid cup is arranged on the heating component, the liquid cup is used to hold the second solution, and the heating component heats the liquid cup; the second pipette is connected to the second moving component, and the second moving component drives the second pipette to move, so that the second pipette absorbs the second solution in the liquid cup into the luminescent reagent strip.
[0019] By adopting the above technical solution, the heating assembly heats the liquid cup, ensuring that the second solution reaches the required temperature before filling. The second moving assembly drives the second pipette to move, allowing the second pipette to fill the second solution in the liquid cup into the luminescent reagent strip, realizing an automated filling process and improving production efficiency.
[0020] Optionally, the heating component includes:
[0021] A water bath heating box, the water bath heating box is connected to the frame, and the water bath heating box is filled with water;
[0022] A heat soaking barrel, the heat soaking barrel is arranged in the water bath heating box, and the liquid holding cup is inserted into the heat soaking barrel;
[0023] A heating element is provided in the water bath heating box, and the heating element heats the water in the water bath heating box.
[0024] By adopting the above technical solution, the heating element heats the water in the water bath heating box, the equalizing barrel is set in the water bath heating box, and the liquid cup is inserted into the equalizing barrel, so that the second solution in the liquid cup is evenly heated, ensuring the temperature stability of the second solution.
[0025] Optionally, the heating component also includes a rotating support shaft, a rotating drive source and a stirring blade, the rotating support shaft is rotatably connected to the water bath heating box, the equalizing barrel is connected to the rotating support shaft, and the rotating drive source drives the rotating support shaft to rotate; the stirring blade is connected to the water bath heating box, the stirring blade extends into the liquid cup, and the stirring blade is provided with multiple turbulence holes.
[0026] By adopting the above technical solution, the rotary drive source drives the liquid cup to rotate in the water bath heating box through the rotating support shaft, and the stirring blade can stir the second solution. The multiple turbulent holes on the stirring blade can improve the stirring effect and ensure that the second solution is evenly heated during the heating process.
[0027] Optionally, the heating assembly further includes a thermal insulation cover and a liquid collection tube, the thermal insulation cover is connected to the water bath heating box, and the thermal insulation cover seals the top side of the liquid cup; the liquid collection tube is passed through the thermal insulation cover, the liquid collection tube is connected to the liquid cup, and the second pipette collects liquid from the liquid collection tube.
[0028] By adopting this technical solution, the thermal insulation cover effectively reduces heat loss, maintains a stable temperature within the liquid cup, ensures temperature uniformity and stability of the second solution during heating, and reduces the risk of contamination. Furthermore, the second pipette draws the second solution from the liquid cup via the liquid extraction conduit, improving liquid extraction accuracy and reducing heat loss.
[0029] Optionally, the film cutting mechanism includes a unwinding roller, a winding roller, a cutting assembly and a film transferring assembly, the unwinding roller and the winding roller are wound with a film strip, and the unwinding roller and the winding roller drive the film strip to move; the cutting assembly cuts the film strip to obtain a sealing film, and the film transferring assembly moves the sealing film to the top side of the luminescent reagent strip.
[0030] By adopting the above technical solution, the unwinding roller and the rewinding roller can realize the continuous supply and recovery of the film strip, improving production efficiency. The cutting component cuts the film strip into the sealing film of the required size, and the film transfer component moves the cut sealing film to the top side of the luminescent reagent strip.
[0031] Optionally, the cutting assembly includes a cutting template, a cutting block, and a cutting drive source; the cutting template is connected to the frame, the cutting template is provided with a film cutting groove, the film strip passes through the film cutting groove, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip;
[0032] The cutting block is connected to the cutting drive source, and the cutting block is adapted to the film cutting groove. The cutting drive source drives the cutting block to move, so that the cutting block passes through the film cutting groove, so that the cutting block cuts the film strip to form a sealing film.
[0033] By adopting the above technical solution, the cutting drive source drives the cutting block to pass through the film cutting groove, which can cut the film strip into a sealing film that matches the shape of the top side of the luminescent reagent strip, ensuring that the sealing film fits perfectly with the top side of the luminescent reagent strip, thereby improving the sealing effect.
[0034] Optionally, the capping mechanism includes:
[0035] a material transfer slide, the material transfer slide being connected to the transport mechanism;
[0036] A capping drive source, the capping drive source being connected to the material transfer slide, and the material transfer slide drives the capping drive source to move in a horizontal direction;
[0037] A material taking head connected to the capping drive source, the material taking head is used to suck the cap, and the capping drive source drives the material taking head to move in a vertical direction so that the material taking head presses the cap into the end of the luminescent reagent strip;
[0038] A limit baffle is located on the top side of the luminescent reagent strip; when the capping drive source drives the material taking head to press the cap into the end of the luminescent reagent strip, the limit baffle limits the top side of the luminescent reagent strip.
[0039] By adopting this technical solution, the material transfer slide and capping drive source can drive the material removal head to move, allowing the material removal head to press the cap into the end of the luminescent test strip, improving the stability and reliability of the capping process. At the same time, the limit baffle limits the top side of the luminescent test strip, reducing the risk of the luminescent test strip tilting or shifting during the capping process.
[0040] Optionally, the transport mechanism is provided with a discharge mechanism, which is used to allow the luminescent reagent strip to leave the transport mechanism, and the discharge mechanism includes:
[0041] A movable slide for unloading material, the movable slide for unloading material being connected to the transport mechanism;
[0042] A lifting drive source, the lifting drive source is connected to the blanking movable slide, and the blanking movable slide drives the lifting drive source to move in the horizontal direction; the limit baffle is connected to the lifting drive source, and the lifting drive source drives the limit baffle to move in the vertical direction;
[0043] A material discharge suction cup is connected to the bottom side of the limit baffle, and the material discharge suction cup absorbs the luminescent reagent strip.
[0044] By adopting the above technical solution, the unloading slide and the lifting drive source drive the unloading suction cup to move up and down and horizontally, allowing the unloading suction cup to pick up the luminescent reagent strip and remove it from the transport mechanism. At the same time, the limit baffle and unloading suction cup can limit the top side of the luminescent reagent strip, reducing the risk of the luminescent reagent strip tilting or shifting during the capping process.
[0045] In summary, this application has at least one of the following beneficial effects:
[0046] 1. The transport mechanism transports the luminescent reagent strip, the first filling mechanism fills the first solution into the luminescent reagent strip, the second filling mechanism heats the second solution and fills it into the luminescent reagent strip, and the film cutting mechanism places the sealing film on the top side of the luminescent reagent strip. Subsequently, the hot pressing drive source drives the hot pressing block to hot-press the sealing film onto the luminescent reagent strip, and the pressing drive source drives the pressing block to press the sealing film onto the luminescent reagent strip. Finally, the capping mechanism presses the cap into the end of the luminescent reagent strip, thereby sealing the end of the luminescent reagent strip. The present application integrates the functions of transport, filling, film cutting, film sealing and capping into one, realizes an automated operation process, and greatly improves production efficiency;
[0047] 2. The rotary drive source drives the liquid cup to rotate in the water bath heating box by rotating the support shaft. The stirring blade can stir the second solution. The multiple flow-turbulating holes on the stirring blade can improve the stirring effect and ensure that the second solution is evenly heated during the heating process.
[0048] 3. The material transfer slide and the capping drive source enable the material taking head to press the cap into the end of the luminescent reagent strip, and the limit baffle limits the top side of the luminescent reagent strip, reducing the possibility of the luminescent reagent strip tilting or shifting during the capping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 This is a schematic diagram of the overall structure of the luminescent reagent strip filling, sealing and cutting machine according to Example 1 of the present application;
[0050] Figure 2 This is a schematic structural diagram of the transport mechanism and the first filling mechanism of Example 1 of the present application;
[0051] Figure 3 This is a schematic structural diagram of the second filling mechanism in Example 1 of the present application;
[0052] Figure 4 Schematic diagram of the cross-section structure of the heating assembly of Example 1 of the present application;
[0053] Figure 5 This is a schematic structural diagram of the film cutting mechanism, film sealing mechanism, and marking mechanism of Example 1 of the present application;
[0054] Figure 6 This is a structural diagram of the film cutting mechanism of Example 1 of the present application;
[0055] Figure 7 yes Figure 5 Schematic diagram of the enlarged structure of part A;
[0056] Figure 8 This is a schematic structural diagram of the capping mechanism of Example 1 of the present application;
[0057] Figure 9This is a schematic structural diagram of the second filling mechanism in Example 2 of the present application;
[0058] Figure 10 It is a structural diagram of the capping mechanism and the blanking mechanism of Example 3 of the present application.
[0059] Explanation of the reference numerals: 1. Frame; 2. Transport mechanism; 21. Conveyor belt; 22. Carrier; 3. First filling mechanism; 31. First moving assembly; 311. Support frame; 312. First Y-axis moving slide; 313. First Z-axis moving slide; 32. First pipette; 33. First waste liquid bucket; 4. Second filling mechanism; 41. Second moving assembly; 411. Support frame; 412. Second Y-axis moving slide; 413. Second Z-axis moving slide; 42. Second pipette; 43. Liquid holding cup; 44. Heating assembly; 441. Water bath heating box; 442. Heating element; 443. Rotary drive source; 444. Rotating support shaft; 445. Soaking barrel; 446. Stirring blade; 447. Insulation cover; 448. Discharge pipe; 45. Liquid collection conduit; 46. Second waste liquid bucket; 5. Film cutting machine Structure; 51, unwinding roller; 52, winding roller; 53, winding roller; 54, cutting assembly; 541, cutting template; 542, cutting block; 543, cutting drive source; 55, film transfer assembly; 551, Y-axis slide; 552, Z-axis slide; 553, film transfer suction cup; 6, film sealing mechanism; 61, hot pressing assembly; 611, first mounting frame; 612, hot pressing drive source; 613, hot pressing block; 6 2. Re-pressing assembly; 621. Second mounting frame; 622. Pressing drive source; 623. Pressing block; 7. Marking mechanism; 71. Marking head; 72. Display screen; 8. Capping mechanism; 81. Feeding trough; 82. Material transfer slide; 83. Capping drive source; 84. Retrieving head; 85. Limit baffle; 9. Unloading mechanism; 91. Unloading suction cup; 92. Unloading moving slide; 93. Lifting drive source. DETAILED DESCRIPTION
[0060] The following combination Figures 1 to 10 This application is described in further detail.
[0061] Example 1:
[0062] Example 1 of the present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine.
[0063] refer to Figure 1The luminescent reagent strip filling, sealing and film cutting integrated machine includes a frame 1, a transport mechanism 2, a first filling mechanism 3, a second filling mechanism 4, a film cutting mechanism 5, a film sealing mechanism 6, a marking mechanism 7 and a capping mechanism 8. The transport mechanism 2 is capable of transporting the luminescent reagent strip, the first filling mechanism 3 is capable of filling the luminescent reagent strip with a first solution, and the second filling mechanism 4 is capable of filling the luminescent reagent strip with a second solution. The film cutting mechanism 5 cuts the film strip to form a sealing film, and the film sealing mechanism 6 connects the sealing film to the top side of the luminescent reagent strip. The marking mechanism 7 marks the sealing film, and the capping mechanism 8 presses the cap into the end of the luminescent reagent strip. In this embodiment, the first solution is a luminescent substrate solution, and the second solution is an oxidant.
[0064] refer to Figure 1 and Figure 2 The transport mechanism 2 includes a conveyor belt 21 and a carrier 22. The body of the conveyor belt 21 is fixedly connected to the frame 1, the belt body of the conveyor belt 21 is fixedly connected to the carrier 22, the carrier 22 is engaged with the luminescent reagent strip, and multiple carriers 22 are arranged at intervals on the belt body of the conveyor belt 21.
[0065] refer to Figure 1 and Figure 2 The first filling mechanism 3 includes a first moving assembly 31, a first pipette 32 and a first waste liquid bucket 33. The first moving assembly 31 includes a support frame 311, a first Y-axis moving slide 312 and a first Z-axis moving slide 313. In the present application, the two vertical directions of the horizontal plane are the X-axis and the Y-axis respectively, the vertical direction is the Z-axis, and the transportation direction of the conveyor belt 21 is the X-axis direction. The first Y-axis moving slide 312 and the first Z-axis moving slide 313 both specifically adopt linear modules, the support frame 311 is fixedly connected to the frame 1, the body of the first Y-axis moving slide 312 is fixedly connected to the support frame 311, the first Z-axis moving slide 313 is fixedly connected to the moving end of the first Y-axis moving slide 312, and the first pipette 32 is fixedly connected to the moving end of the first Z-axis moving slide 313. The first pipette 32 is connected to an external hose so that the first pipette 32 can transport the first solution. The first Y-axis movable slide 312 can drive the first pipette 32 to move along the Y-axis direction, and the first Z-axis movable slide 313 can drive the first pipette 32 to move along the Z-axis direction, so that the first pipette 32 extends into the luminescent reagent strip and fills the luminescent reagent strip with the first solution.
[0066] refer to Figure 2 The first waste liquid barrel 33 is fixedly connected to the frame 1. After each filling of the first solution is completed, the first moving component 31 causes the first pipette 32 to extend into the first waste liquid barrel 33, and the first pipette 32 discharges the excess first solution into the first waste liquid barrel 33.
[0067] refer to Figure 1 and Figure 3The second filling mechanism 4 includes a second moving assembly 41 and a second pipette 42. The second moving assembly 41 includes a carrier body 411, a second Y-axis moving slide 412, and a second Z-axis moving slide 413. The carrier body 411 is fixedly connected to the frame 1, the second Y-axis moving slide 412 is fixedly connected to the carrier body 411, the second Z-axis moving slide 413 is fixedly connected to the moving end of the second Y-axis moving slide 412, and the second pipette 42 is fixedly connected to the moving end of the second Z-axis moving slide 413. The second Y-axis moving slide 412 can drive the second Z-axis moving slide 413 to move along the Y-axis direction, and the second Z-axis moving slide 413 drives the second pipette 42 to move along the Z-axis direction.
[0068] refer to Figure 3 and Figure 4 The second filling mechanism 4 also includes a liquid holding cup 43 and a heating assembly 44. The heating assembly 44 includes a water bath heating box 441, a heating element 442, a rotation drive source 443, a rotation support shaft 444, a heat equalizing barrel 445, a stirring blade 446 and a discharge pipe 448. The water bath heating box 441 is fixedly connected to the frame 1. The rotation drive source 443 is specifically a motor. The rotation drive source 443 is fixedly connected to the bottom side of the water bath heating box 441. The rotation support shaft 444 passes through the water bath heating box 441 and is rotationally connected to the water bath heating box 441. The heat equalizing barrel 445 is fixedly connected to the rotation support shaft 444. The water bath heating box 441 is filled with water. The heating element 442 is specifically an electric heating wire. The heating element 442 can heat the water in the water bath heating box 441, thereby heating the heat equalizing barrel 445 in a water bath. The exhaust pipe 448 is connected to the top of the water bath heating box 441 , and the water vapor generated in the water bath heating box 441 is discharged from the exhaust pipe 448 .
[0069] refer to Figure 3 and Figure 4 Liquid cup 43 is inserted into heat equalizing barrel 445, and the second solution is contained in liquid cup 43. A stirring blade 446 is fixedly connected to water bath heating box 441 and extends into liquid cup 43. Stirring blade 446 is provided with multiple flow disturbance holes. Rotary drive source 443 drives heat equalizing barrel 445 to rotate via rotating support shaft 444, which in turn drives liquid cup 43 to rotate. Stirring blade 446 stirs the second solution in liquid cup 43, and the flow disturbance holes in stirring blade 446 further enhance the stirring effect.
[0070] refer to Figure 3 and Figure 4The second movable assembly 41 drives the second pipette 42 into the liquid cup 43, where it draws the second solution. The second movable assembly 41 then drives the second pipette 42 into the luminescent reagent strip, where it fills the strip with the second solution. A second waste liquid barrel 46 is fixedly connected to the frame 1. After filling, the second movable assembly 41 drives the second pipette 42 into the second waste liquid barrel 46, where it discharges excess second solution.
[0071] refer to Figure 5 The film cutting mechanism 5 includes an unwinding roller 51, a rewinding roller 52, a winding roller 53, a cutting assembly 54, and a film transfer assembly 55. The unwinding roller 51, the rewinding roller 52, and the winding roller 53 are all connected to the frame 1. The film strip passes around the winding roller 53, and the ends of the film strip are wound around the unwinding roller 51 and the rewinding roller 52. The rewinding roller 52 can rewind the film strip, and the unwinding roller 51 can unwind the film strip.
[0072] refer to Figure 5 and Figure 6 , the excision assembly 54 comprises an excision template 541, a excision block 542 and an excision driving source 543. The excision template 541 is fixedly connected to the frame 1, and the excision template 541 offers a film cutting groove, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip. The excision driving source 543 specifically adopts a cylinder, and the excision driving source 543 is fixedly connected to the excision template 541. The excision block 542 is fixedly connected to the output end of the excision driving source 543, and the excision block 542 cooperates with the film cutting groove. The film strip passes between the excision template 541 and the excision block 542, and the excision driving source 543 drives the excision block 542 to pass through the film cutting groove, thereby cutting the film strip into a sealing film, and the excision block 542 ejects the sealing film from the film cutting groove.
[0073] refer to Figure 6 The membrane transfer assembly 55 includes a Y-axis slide 551, a Z-axis slide 552, and a membrane transfer suction cup 553. The Y-axis slide 551 is fixedly connected to the frame 1, the Z-axis slide 552 is fixedly connected to the movable end of the Y-axis slide 551, and the membrane transfer suction cup 553 is fixedly connected to the movable end of the Z-axis slide 552. The membrane transfer suction cup 553 is capable of sucking up the sealing film. The Y-axis slide 551 can drive the Z-axis slide 552 to move along the Y-axis, and the Z-axis slide 552 can drive the membrane transfer suction cup 553 to move along the Z-axis, so that the membrane transfer suction cup 553 can suck up the sealing film on the top side of the cut-out block 542 and place the sealing film on the top side of the luminescent reagent strip.
[0074] refer to Figure 5 and Figure 7The film sealing mechanism 6 includes a heat pressing assembly 61 and a re-pressing assembly 62. The heat pressing assembly 61 includes a first mounting frame 611, a heat pressing drive source 612, and a heat pressing block 613. The first mounting frame 611 is fixedly connected to the frame 1. The heat pressing drive source 612 is specifically a cylinder. The heat pressing drive source 612 is fixedly connected to the first mounting frame 611. The heat pressing block 613 is fixedly connected to the movable end of the heat pressing drive source 612. The heat pressing block 613 can generate heat. The heat pressing drive source 612 drives the heat pressing block 613 to heat-press the sealing film against the top side of the luminescent reagent strip.
[0075] refer to Figure 7 The re-pressing assembly 62 includes a second mounting frame 621, a pressing drive source 622, and a pressing block 623. The second mounting frame 621 is fixedly connected to the frame 1. The pressing drive source 622 is specifically a cylinder. The pressing drive source 622 is fixedly connected to the second mounting frame 621, and the pressing block 623 is fixedly connected to the movable end of the pressing drive source 622. After the sealing film is hot-pressed onto the top side of the luminescent reagent strip, the pressing drive source 622 drives the pressing block 623 to press the sealing film against the top side of the luminescent reagent strip, thereby ensuring a stronger bond between the sealing film and the top side of the luminescent reagent strip.
[0076] refer to Figure 5 The marking mechanism 7 includes a marking head 71 and a display screen 72. The marking head 71 and the display screen 72 are both fixedly connected to the frame 1. The marking head 71 faces the top side of the luminescent reagent strip. The marking head 71 can laser code the sealing film on the top side of the luminescent reagent strip to print product identification and information. The display screen 72 can display the printed information.
[0077] refer to Figure 1 and Figure 8 The capping mechanism 8 includes a capping drive source 83 and a limiting baffle 85. The capping drive source 83 specifically adopts a cylinder. The capping drive source 83 is fixedly connected to the body of the conveyor belt 21. The staff previously places a cap on the end of the luminescent reagent strip. The mobile end of the capping drive source 83 moves along the Z axis, and the mobile end of the capping drive source 83 can press the cap into the end of the luminescent reagent strip. The limiting baffle 85 is fixedly connected to the body of the conveyor belt 21. The limiting baffle 85 is located on the top side of the luminescent reagent strip. When the capping drive source 83 is pressed into the cap, it will apply force to the end of the luminescent reagent strip. The limiting baffle 85 can limit the top side of the luminescent reagent strip, thereby reducing the tilting of the luminescent reagent strip. Finally, the luminescent reagent strip is removed from the carrier 22 by the staff or an external manipulator to achieve the blanking operation of the luminescent reagent strip.
[0078] The implementation principle of the luminescent reagent strip filling, sealing and film cutting integrated machine in Example 1 of the present application is as follows: the luminescent reagent strip is clamped on the carrier 22, and the conveyor belt 21 transports the luminescent reagent strip. The first moving component 31 drives the first pipette 32 to move, so that the first pipette 32 fills the first solution into the luminescent reagent strip. The second moving component 41 drives the second pipette 42 to move, so that the second pipette 42 draws the second solution from the liquid cup 43 and fills it into the luminescent reagent strip. The cutting drive source 543 drives the cutting block 542 to cut the film strip to form a sealing film, and the film transfer component 55 places the sealing film into the luminescent reagent strip. The hot pressing drive source 612 causes the hot pressing block 613 to hot press the sealing film on the top side of the luminescent reagent strip, and the pressing drive source 622 drives the pressing block 623 to hot press the sealing film on the top side of the luminescent reagent strip. Then the marking head 71 codes the sealing film, and the capping drive source 83 presses the cap into the end of the luminescent reagent strip.
[0079] Example 2:
[0080] Example 2 of the present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine. The difference between Example 2 of the present application and Example 1 is that:
[0081] refer to Figure 9 The heating mechanism further includes a heat-insulating cover 447, which is fixedly connected to the top side of the water bath heating box 441. The heat-insulating cover 447 seals the top side of the liquid cup 43, thereby keeping the liquid cup 43 warm. A liquid collection conduit 45 is passed through the heat-insulating cover 447 and communicates with the liquid cup 43. The second pipette 42 can draw the second solution from the liquid collection conduit 45.
[0082] Example 3:
[0083] Example 3 of the present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine. The difference between Example 3 of the present application and Example 2 is that:
[0084] refer to Figure 10The capping mechanism 8 also includes a feeding trough 81, a material transfer slide 82 and a material picking head 84. The feeding trough 81 is fixedly connected to the body of the conveyor belt 21. In this embodiment, an external manipulator clamps the cap and places it into the feeding trough 81. In other implementations of this embodiment, the discharge port of the vibration disk can also be connected to the feeding trough 81 to realize the delivery of the cap to the feeding trough 81. The material transfer slide 82 is fixedly connected to the body of the conveyor belt 21, and the material transfer slide 82 specifically adopts a linear module. The capping drive source 83 is fixedly connected to the movable end of the material transfer slide 82, and the material picking head 84 specifically adopts a suction cup, and the material picking head 84 is fixedly connected to the movable end of the capping drive source 83. The material transfer slide 82 can drive the capping drive source 83 to move along the Y-axis direction, and the capping drive source 83 can drive the material taking head 84 to move along the Z-axis direction, so that the material taking head 84 absorbs the cap in the feeding trough 81 and presses the cap into the end of the luminescent reagent strip.
[0085] refer to Figure 10 A feeding mechanism 9 is provided on the conveyor belt 21, and the feeding mechanism 9 includes a feeding suction cup 91, a feeding moving slide 92 and a lifting drive source 93. The feeding moving slide 92 specifically adopts a linear module, and the lifting drive source 93 specifically adopts a cylinder. The feeding moving slide 92 is fixedly connected to the body of the conveyor belt 21, the lifting drive source 93 is fixedly connected to the moving end of the feeding moving slide 92, and the limit baffle 85 is fixedly connected to the moving end of the lifting drive source 93. The feeding moving slide 92 can drive the lifting drive source 93 to move along the Y-axis direction, and the lifting drive source 93 can drive the limit baffle 85 to move along the Z-axis direction. The feeding suction cup 91 is fixedly connected to the bottom side of the limit baffle 85, and the feeding suction cup 91 can absorb the luminescent reagent strip. When the capping drive source 83 applies force to the end of the luminescent reagent strip, the lifting drive source 93 drives the limiting baffle 85 downward, causing the unloading suction cup 91 to press against the top side of the luminescent reagent strip, thereby reducing the possibility of the top side of the luminescent reagent strip tilting. After the capping is completed, the unloading slide 92 and the lifting drive source 93 drive the unloading suction cup 91 through the limiting baffle 85, causing the unloading suction cup 91 to move, so that the unloading suction cup 91 picks up the luminescent reagent strip and removes the luminescent reagent strip from the carrier 22, thereby completing the unloading operation of the luminescent reagent strip.
[0086] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A luminescent reagent strip filling, sealing and film cutting integrated machine, characterized in that: include: Rack (1); A transport mechanism (2), the transport mechanism (2) being connected to the frame (1), and the transport mechanism (2) being used to transport the luminescent reagent strip; a first filling mechanism (3), the first filling mechanism (3) being connected to the frame (1), and the first filling mechanism (3) filling the luminescent reagent strip with a first solution; a second filling mechanism (4), the second filling mechanism (4) being connected to the frame (1), and the second filling mechanism (4) being used for heating the second solution and filling the second solution into the luminescent reagent strip; A film cutting mechanism (5), the film cutting mechanism (5) is connected to the frame (1), and the film cutting mechanism (5) cuts the sealing film and places the sealing film on the top side of the luminescent reagent strip; The film sealing mechanism (6) comprises a hot pressing component (61) and a re-pressing component (62), wherein the re-pressing component (62) is located at the next station of the hot pressing component (61); the hot pressing component (61) comprises a first mounting frame (611), a hot pressing driving source (612) and a hot pressing block (613), wherein the first mounting frame (611) is connected to the frame (1), the hot pressing driving source (612) is connected to the first mounting frame (611), the hot pressing block (613) is connected to the hot pressing driving source (612), and the hot pressing driving source (612) is connected to the first mounting frame (611). The source (612) drives the hot pressing block (613) to hot-press the sealing film onto the top side of the luminescent reagent strip; the re-pressing assembly (62) includes a second mounting frame (621), a pressing driving source (622) and a pressing block (623); the second mounting frame (621) is connected to the frame (1); the pressing driving source (622) is connected to the second mounting frame (621); the pressing block (623) is connected to the pressing driving source (622); the pressing driving source (622) drives the pressing block (623) to press the sealing film onto the top side of the luminescent reagent strip; A capping mechanism (8) that presses the cap into the end of the luminescent reagent strip; The capping mechanism (8) comprises: A material transfer slide (82), the material transfer slide (82) being connected to the transport mechanism (2); A capping drive source (83), the capping drive source (83) is connected to the material transfer slide (82), and the material transfer slide (82) drives the capping drive source (83) to move in a horizontal direction; A material taking head (84), the material taking head (84) is connected to the capping drive source (83), the material taking head (84) is used to suck the cap, and the capping drive source (83) drives the material taking head (84) to move in the vertical direction, so that the material taking head (84) presses the cap into the end of the luminescent reagent strip; A limit baffle (85) is located on the top side of the luminescent reagent strip; when the capping drive source (83) drives the material taking head (84) to press the cap into the end of the luminescent reagent strip, the limit baffle (85) limits the top side of the luminescent reagent strip.
2. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The first filling mechanism (3) includes a first moving component (31) and a first pipette (32). The first moving component (31) is connected to the frame (1), and the first pipette (32) is connected to the first moving component (31). The first moving component (31) drives the first pipette (32) to extend into the luminescent reagent strip, and the first pipette (32) injects a first solution into the luminescent reagent strip.
3. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The second filling mechanism (4) includes a second moving component (41), a second pipette (42), a heating component (44) and a liquid cup (43); the liquid cup (43) is arranged on the heating component (44), the liquid cup (43) is used to hold the second solution, and the heating component (44) heats the liquid cup (43); the second pipette (42) is connected to the second moving component (41), and the second moving component (41) drives the second pipette (42) to move, so that the second pipette (42) absorbs the second solution in the liquid cup (43) into the luminescent reagent strip.
4. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 3, characterized in that: The heating assembly (44) comprises: A water bath heating box (441), the water bath heating box (441) is connected to the frame (1), and the water bath heating box (441) is filled with water; A heat equalizing barrel (445), the heat equalizing barrel (445) is arranged in the water bath heating box (441), and the liquid holding cup (43) is plugged into the heat equalizing barrel (445); A heating element (442), the heating element (442) is arranged in the water bath heating box (441), and the heating element (442) heats the water in the water bath heating box (441).
5. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 4, characterized in that: The heating component (44) further includes a rotating support shaft (444), a rotating drive source (443) and a stirring blade (446), wherein the rotating support shaft (444) is rotatably connected to the water bath heating box (441), the equalizing barrel (445) is connected to the rotating support shaft (444), and the rotating drive source (443) drives the rotating support shaft (444) to rotate; the stirring blade (446) is connected to the water bath heating box (441), and the stirring blade (446) extends into the liquid holding cup (43), and the stirring blade (446) is provided with a plurality of turbulent holes.
6. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 5, characterized in that: The heating assembly (44) further includes a heat-insulating cover (447) and a liquid collection conduit (45), wherein the heat-insulating cover (447) is connected to the water bath heating box (441), and the heat-insulating cover (447) seals the top side of the liquid holding cup (43); the liquid collection conduit (45) is passed through the heat-insulating cover (447), and the liquid collection conduit (45) is communicated with the liquid holding cup (43), and the second pipette (42) collects liquid from the liquid collection conduit (45).
7. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The film cutting mechanism (5) includes a unwinding roller (51), a winding roller (52), a cutting assembly (54) and a film transfer assembly (55). The unwinding roller (51) and the winding roller (52) are wound with a film strip, and the unwinding roller (51) and the winding roller (52) drive the film strip to move; the cutting assembly (54) cuts the film strip to obtain a sealing film, and the film transfer assembly (55) moves the sealing film to the top side of the luminescent reagent strip.
8. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 7, characterized in that: The cutting assembly (54) includes a cutting template (541), a cutting block (542) and a cutting drive source (543); the cutting template (541) is connected to the frame (1), and the cutting template (541) is provided with a film cutting groove, through which the film strip passes, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip; The cutting block (542) is connected to the cutting drive source (543), and the cutting block (542) is adapted to the film cutting groove. The cutting drive source (543) drives the cutting block (542) to move, so that the cutting block (542) passes through the film cutting groove, so that the cutting block (542) cuts the film strip to form a sealing film.
9. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The transport mechanism (2) is provided with a discharge mechanism (9), and the discharge mechanism (9) is used to allow the luminescent reagent strip to leave the transport mechanism (2). The discharge mechanism (9) comprises: A material unloading movable slide (92), the material unloading movable slide (92) being connected to the transport mechanism (2); A lifting drive source (93), the lifting drive source (93) is connected to the blanking movable slide (92), and the blanking movable slide (92) drives the lifting drive source (93) to move in the horizontal direction; the limit baffle (85) is connected to the lifting drive source (93), and the lifting drive source (93) drives the limit baffle (85) to move in the vertical direction; A material discharge suction cup (91), wherein the material discharge suction cup (91) is connected to the bottom side of the limit baffle (85), and the material discharge suction cup (91) absorbs the luminescent reagent strip.