A modular prefabricated concrete component

By designing the limiting mechanism and buffering mechanism in the modular precast concrete components, the problems of cumbersome installation steps and insufficient connection stability when connecting cross beams and fixed columns in the prior art are solved, convenient installation, accurate positioning and high-strength connection are achieved, and impact resistance is improved.

CN119754408APending Publication Date: 2025-04-04GUANGZHOU VOCATIONAL COLLEGE OF SCI & TECH
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Patent Information

Application Number
CN202411991636.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

When connecting cross beams and fixed columns, the installation steps of existing modular precast concrete components are cumbersome and difficult to accurately locate, resulting in insufficient connection stability and prone to defects in welded joints in humid or low temperature environments, reducing connection strength.

Method used

A modular precast concrete member is designed, using a limiting mechanism and a buffering mechanism. The limiting mechanism includes a limiting rod, a push rod, an extension rod, a return spring and a buffer rod. Through the cooperation of these components, convenient installation and accurate positioning are achieved. The buffering mechanism effectively buffers and absorbs shock through the combination of rotating rod, moving block, oblique rod and spring.

Benefits of technology

Through the use of the limiting mechanism, the stable connection between the cross beam and the fixed column is achieved, the connection strength is enhanced, and the connection quality is avoided in different environments. The buffer mechanism effectively cushions and shock absorption, reducing the damage to the components by external forces and improving impact resistance.

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Abstract

The present invention belongs to the technical field of precast concrete, and discloses a modular precast concrete component, including a crossbeam, wherein limiting mechanisms are arranged at both ends of the crossbeam, and the effects of convenient installation and precise positioning are achieved by arranging the cooperation of structures such as the limiting mechanisms, and two fixing columns are respectively inserted into the two ends of the crossbeam, and the limiting rod is inserted into the limiting hole of the fixing column, so that the limiting rod passes through the crossbeam and the fixing column, and the pushing rod inside the limiting rod is pushed to make the stretching rods on both sides of the pushing rod move to the positions corresponding to the straight grooves. At this time, the compression spring releases the pressure, driving the stretching rod to extend to the outside of the accommodating groove and the limiting rod, while the reset spring and the buffer rod are in a compressed state, and then, the pushing rod is released, the reset spring and the buffer rod release the pressure, and the limiting rod is pulled in the opposite direction, so that the stretching rod contacts the crossbeam to form a stable triangle, and finally, the fixing cap on the limiting rod is tightened to fix the crossbeam and the fixing column.
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Description

Technical Field

[0001] The invention belongs to the technical field of precast concrete, in particular to a modular precast concrete component. Background Art

[0002] Modular precast concrete components refer to concrete component modules with specific shapes, sizes and functions that are produced in advance in the factory according to design requirements through standardized, industrialized production methods, using cement, sand, gravel, steel bars and other raw materials through a series of processes such as mixing, pouring, vibrating and curing. After these component modules are transported to the construction site, they are assembled into complete building structures or partial building structure systems through reliable connection methods.

[0003] The existing connection method between the beam and the fixed column usually adopts bolt connection or welding, which not only requires professional welding equipment and technicians, increasing construction costs and time, but also the welding quality is greatly affected by environmental factors. For example, in a humid or low temperature environment, defects are prone to occur in the welding joints, reducing the connection strength, and there are problems such as complex installation, low positioning accuracy, and insufficient connection strength. Summary of the invention

[0004] In order to solve the problem in the above background technology that the installation steps are complicated, it is difficult to perform precise positioning, and thus it is difficult to ensure the connection stability, the present invention provides a modular prefabricated concrete component.

[0005] To achieve the above object, the present invention provides the following technical solution: a modular precast concrete component, comprising a crossbeam, two ends of the crossbeam are provided with a limit mechanism, and the interior of the crossbeam is provided with a buffer mechanism;

[0006] The limiting mechanism comprises a limiting rod, a pushing rod, a stretching rod, a reset spring and a buffer rod, wherein the pushing rod is located inside the limiting rod, the stretching rod is hinged to both sides of one end of the pushing rod through a hinge, and the reset spring is sleeved on the outside of the buffer rod;

[0007] The buffer mechanism includes a rotating rod, a first moving block, an inclined rod and a second moving block. One end of the rotating rod and the inclined rod are respectively rotatably connected to one end of the first moving block, and the other end of the inclined rod is rotatably connected to one end of the second moving block.

[0008] Preferably, cylindrical holes are provided inside both ends of the beam, and the cylindrical holes are used to install limit rods. The first movable groove and the second movable groove are respectively provided on both sides of the inner bottom wall of the beam and the two sides of the inside. The first movable groove is used to assist the movement of the first movable block, and the second movable groove is used to assist the movement of the second movable block.

[0009] Preferably, fixing columns are installed at the bottom of both ends of the cross beam, and limiting holes matched with the limiting rods are opened inside the fixing columns, and a load-bearing plate is installed on the top of the cross beam.

[0010] Preferably, the limiting rod is matched with the cylindrical hole, a straight groove is formed at one end of the limiting rod close to the stretching rod, and the straight groove is matched with the stretching rod, and a fixing cap is threadedly connected to the end of the limiting rod opposite to the straight groove.

[0011] Preferably, both sides of the push rod close to one end of the stretch rod are provided with accommodating grooves for accommodating the stretch rod, a compression spring is fixedly connected inside the accommodating groove, and the stretch rod is elastically connected to the push rod through the compression spring.

[0012] Preferably, the surface of one end of the push rod is fixedly connected to one end of the return spring, and the other end of the return spring is connected to the inner part of the limit rod close to one end of the return spring.

[0013] Preferably, the other end of the rotating rod is rotatably connected to a fixed block, the fixed block is fixedly connected to the bottom surface of the load-bearing plate, the first moving block is adapted to the first moving groove, and one side of the first moving block is fixedly connected to a first spring, and the first spring is fixedly connected to the inside of the first moving groove.

[0014] Preferably, a second spring is fixedly connected to the top of the second moving block, and the second moving block is adapted to the second moving groove, and the second spring is fixedly connected to the inside of the second moving groove.

[0015] Preferably, there are two fixing columns, which are symmetrically distributed on both sides of the bottom surface of the beam.

[0016] Preferably, the first moving block and the second moving block are slidably connected to the first moving groove and the second moving groove respectively, the top surface of the beam is provided with an installation groove for installing the load-bearing plate, and the two fixed columns are in a state of being smaller at the top and larger at the bottom.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The invention achieves the effects of convenient installation and accurate positioning by arranging the cooperation of structures such as the limit mechanism. The two fixing posts are respectively inserted into the two ends of the cross beam, the limit rod is inserted into the limit hole of the fixing post, the limit rod passes through the cross beam and the fixing post, and the pushing rod inside the limit rod is pushed so that the stretching rods on both sides of the pushing rod move to the positions corresponding to the straight grooves. At this time, the compression spring releases the pressure, driving the stretching rod to extend to the outside of the accommodating groove and the limit rod, while the return spring and the buffer rod are in a compressed state. Thereafter, the push rod is loosened, the return spring and the buffer rod release the pressure, and the limit rod is pulled in the opposite direction so that the stretching rod contacts the cross beam to form a stable triangle. Finally, the fixing cap on the limit rod is tightened, so that the cross beam and the fixing post can be fixed. The stretching rod extends out under the action of the compression spring and contacts the cross beam to form a stable triangle structure. The triangle has stability, which greatly enhances the connection strength between the cross beam and the fixing post, so that the entire component can withstand greater external forces during use, is not easy to loosen or move, and ensures the safety of the structure.

[0019] The present invention plays an effective role in buffering and shock absorption through the setting of the buffer mechanism. When the component is subjected to external force, the external force will be transmitted to the rotating rod and the oblique rod through the load-bearing plate. The rotating rod and the oblique rod will move around the connection point with the first moving block, so that the first moving block and the second moving block slide in the first moving groove and the second moving groove, and compress the first spring and the second spring. The first spring and the second spring will produce elastic deformation when compressed, and the external force will be converted into elastic potential energy and stored. When the external force disappears, the elastic potential energy of the spring will be released, so that the first moving block and the second moving block will return to their initial positions, thereby playing a role in buffering and shock absorption, reducing the damage to the component by the external force, effectively buffering and absorbing the impact of the external force, greatly reducing the direct effect of the external force on the component, significantly reducing the possibility of cracks, breakage and other damages to the component due to the impact of the external force, and improving the impact resistance of the component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the overall disassembly of the present invention;

[0023] Figure 4 It is a schematic diagram of the limiting mechanism of the present invention;

[0024] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0025] Figure 6 Schematic diagram of the buffer mechanism of the present invention.

[0026] In the figure: 1. beam; 2. limiting mechanism; 21. limiting rod; 22. pushing rod; 23. stretching rod; 231. accommodating groove; 24. reset spring; 25. buffer rod; 26. fixing cap; 27. compression spring; 3. buffer mechanism; 31. rotating rod; 32. first moving block; 321. first spring; 33. oblique rod; 34. second moving block; 341. second spring; 35. fixing block; 4. fixing column; 5. load-bearing plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] like Figures 1 to 6 As shown, the present invention provides a modular prefabricated concrete component, comprising a cross beam 1, two ends of the cross beam 1 are provided with a limit mechanism 2, and the interior of the cross beam 1 is provided with a buffer mechanism 3;

[0029] The limiting mechanism 2 includes a limiting rod 21, a pushing rod 22, a stretching rod 23, a return spring 24 and a buffer rod 25. The pushing rod 22 is located inside the limiting rod 21, the stretching rod 23 is hinged to both sides of one end of the pushing rod 22 through a hinge, and the return spring 24 is sleeved on the outside of the buffer rod 25.

[0030] The buffer mechanism 3 includes a rotating rod 31, a first moving block 32, an inclined rod 33 and a second moving block 34. One end of the rotating rod 31 and the inclined rod 33 are respectively rotatably connected to one end of the first moving block 32, and the other end of the inclined rod 33 is rotatably connected to one end of the second moving block 34.

[0031] The above scheme is adopted: the limit rod 21 is used as the main limit component, which cooperates with the limit hole of the fixing column 4 to limit the displacement of the component and ensure the accurate installation position of the component. The pushing rod 22 is movable inside the limit rod 21, providing power for the stretching rod 23 so that it can stretch and get stuck in the fixing column 4 at the right time to enhance the limit effect. The stretching rod 23 is connected to the pushing rod 22 by a hinge, and can be extended and contracted under the action of the compression spring 27. After being inserted into the fixing column 4, the movement of the limit rod 21 is further limited to improve the reliability of the limit. The reset spring 24 is sleeved on the outside of the buffer rod 25, one end of which is connected to the pushing rod 22 and the other end is connected to the limit rod 21. When disassembly or adjustment is required, a reset force is provided for the pushing rod 22 and the stretching rod 23 to restore them to their initial positions. By setting the cooperation of structures such as the limit mechanism 2, the effect of convenient installation and accurate positioning is achieved. The two fixing columns 4 are respectively inserted into the two ends of the beam 1, and the limit rod 21 is inserted into the limit of the fixing column 4. The stretching rod 23 is extended under the action of the compression spring 27 and contacts with the beam 1 to form a stable triangle structure. The triangle has stability, which greatly enhances the connection strength between the beam 1 and the fixed column 4, so that the entire component can withstand greater external forces during use, is not prone to loosening or displacement, and ensures the safety of the structure.

[0032] like Figures 1 to 6 As shown, cylindrical holes are provided inside both ends of the beam 1, and the cylindrical holes are used to install the limit rod 21, and the first moving groove and the second moving groove are provided on both sides of the inner bottom wall and the two sides of the inside of the beam 1 respectively, the first moving groove is used to assist the first moving block 32 to move, and the second moving groove is used to assist the second moving block 34 to move, and the bottom of both ends of the beam 1 is installed with a fixing column 4, and the fixing column 4 is provided with a limiting hole matched with the limit rod 21, and the top of the beam 1 is installed with a load-bearing plate 5, the limit rod 21 is matched with the cylindrical hole, and the end of the limit rod 21 close to the stretching rod 23 is provided with a straight groove, and the straight groove is matched with the stretching rod 23, and the end of the limit rod 21 opposite to the straight groove is threadedly connected with a fixing cap 26, and the two sides of the push rod 22 close to the end of the stretching rod 23 are provided with a receiving groove 231 for accommodating the stretching rod 23, and the interior of the receiving groove 231 is fixedly connected with a compression spring 27, and the stretching rod 23 is elastically connected to the push rod 22 through the compression spring 27.

[0033] The above scheme is adopted: the buffer rod 25 plays a supporting and guiding role, ensuring the stability and reliability of the reset spring 24 during the working process; one end of the rotating rod 31 is rotatably connected to the first moving block 32, and the other end is rotatably connected to the fixed block 35. When the component is subjected to external force, the rotating rod 31 rotates around the connection point between it and the first moving block 32, and the external force is transmitted to the first moving block 32 and the inclined rod 33. The first moving block 32 is connected to the rotating rod 31 and the inclined rod 33. Under the action of the rotating rod 31 and the inclined rod 33, the first moving block 32 slides in the first moving groove, compressing the first spring 321, and converting the external force into elastic potential energy of the first spring 321. The inclined rod 33 connects the first moving block 32 and the second moving block 34. When the first moving block 32 moves, the inclined rod 33 will push the second moving block 34 to slide in the second moving groove, causing the second spring 341 to also undergo elastic deformation, further enhancing the buffering effect. Through the setting of the buffer mechanism 3, an effective The first and second springs 321 and 341 are compressed, and the first and second springs 321 and 341 are compressed. When the first and second springs 321 and 341 are compressed, they will produce elastic deformation, and the external force will be converted into elastic potential energy and stored. When the external force disappears, the elastic potential energy of the springs will be released, and the first and second moving blocks 32 and 34 will return to their initial positions, thereby playing a role of buffering and shock absorption, reducing the damage of external forces to the components, effectively buffering and absorbing the impact of external forces, greatly reducing the direct effect of external forces on the components, and significantly reducing the possibility of cracks, breakages and other damages to the components due to external force impacts, thereby improving the impact resistance of the components.

[0034] The second moving block 34 slides in the second moving groove under the push of the inclined rod 33, compresses the second spring 341, and works together with the first moving block 32 and the first spring 321 to absorb and buffer external force.

[0035] like Figures 1 to 6As shown, the surface of one end of the pushing rod 22 is fixedly connected to one end of the return spring 24, and the other end of the return spring 24 is connected to the inside of the limiting rod 21 near one end of the return spring 24. The other end of the rotating rod 31 is rotatably connected to a fixed block 35, and the fixed block 35 is fixedly connected to the bottom surface of the load-bearing plate 5. The first moving block 32 is adapted to the first moving groove, and one side of the first moving block 32 is fixedly connected to the first spring 321, and the first spring 321 is fixedly connected to the inside of the first moving groove, and the top of the second moving block 34 is fixedly connected to the second spring 341, and the second moving block 34 is adapted to the second moving groove, and the second spring 341 is fixedly connected to the inside of the second moving groove. There are two fixed columns 4, and the two fixed columns 4 are symmetrically distributed on both sides of the bottom surface of the beam 1. The first moving block 32 and the second moving block 34 are slidably connected to the first moving groove and the second moving groove respectively. The top surface of the beam 1 is provided with an installation groove for installing the load-bearing plate 5, and the two fixed columns 4 are in a state of being small on the top and large on the bottom.

[0036] The above scheme is adopted: cylindrical holes are opened inside the two ends of the beam 1 for installing the limit rod 21 to ensure that the position of the limit rod 21 in the beam 1 is accurate and stable; the first moving groove and the second moving groove are respectively opened on both sides of the inner bottom wall and the two sides of the inside of the beam 1 to provide guidance and limit for the movement of the first moving block 32 and the second moving block 34 to ensure the normal operation of the buffer mechanism 3; the fixed column 4 is installed at the bottom of the two ends of the beam 1, and a limit hole is opened inside to cooperate with the limit rod 21 to achieve the limit and fixation of the component. At the same time, it is in a state of being small at the top and large at the bottom, which can increase the connection stability with the foundation or other components; the load-bearing plate 5 is installed on the top of the beam 1 to bear external loads and transfer the loads to the beam 1 and other components, and at the same time provide a fixed connection point for the rotating rod 31; the first spring 321 and the second spring 341 are respectively fixedly connected between the first moving block 32 and the second moving block 34 and the first moving groove and the second moving groove, and elastically deform under the action of external force to absorb and buffer the external force and protect the component from damage.

[0037] The working principle and use process of the present invention are as follows: the limit mechanism 2 mainly realizes the limit and fixation of the component through the cooperation of the limit rod 21 and the limit hole of the fixing column 4. During installation, the two fixing columns 4 are first inserted into the two ends of the beam 1 respectively, and then the limit rod 21 is inserted into the limit hole of the fixing column 4, so that the limit rod 21 passes through the beam 1 and the fixing column 4, and then the push rod 22 inside the limit rod 21 is pushed to make the stretching rods 23 on both sides of the push rod 22 move to the position corresponding to the straight groove. At this time, the compression spring 27 releases the pressure, driving the stretching rod 23 to extend to the outside of the accommodating groove 231 and the limit rod 21, while the return spring 24 and the buffer rod 25 are in a compressed state. Afterwards, the push rod 22 is released, the return spring 24 and the buffer rod 25 release the pressure, and the limit rod 21 is pulled in the opposite direction, so that the stretching rod 23 contacts the beam 1 to form a stable triangle, and finally, the fixing cap 26 on the limit rod 21 is tightened, so that the beam 1 and the fixing column 4 can be fixed;

[0038] The buffer mechanism 3 mainly relies on the rotating rod 31, the inclined rod 33, the first moving block 32, the second moving block 34, the first spring 321 and the second spring 341 to realize the buffer function. When the component is subjected to external force, the external force will be transmitted to the rotating rod 31 and the inclined rod 33 through the load-bearing plate 5. The rotating rod 31 and the inclined rod 33 will move around the connection point with the first moving block 32, so that the first moving block 32 and the second moving block 34 slide in the first moving groove and the second moving groove, and compress the first spring 321 and the second spring 341. The first spring 321 and the second spring 341 will produce elastic deformation when compressed, and convert the external force into elastic potential energy and store it. When the external force disappears, the elastic potential energy of the spring will be released, so that the first moving block 32 and the second moving block 34 return to their initial positions, thereby playing a role of buffering and shock absorption, and reducing the damage of the external force to the component.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A modular prefabricated concrete component, comprising a beam (1), characterized in that: Limiting mechanisms (2) are provided at both ends of the crossbeam (1), and a buffer mechanism (3) is provided inside the crossbeam (1); The limiting mechanism (2) comprises a limiting rod (21), a pushing rod (22), a stretching rod (23), a return spring (24) and a buffer rod (25); the pushing rod (22) is located inside the limiting rod (21); the stretching rod (23) is hinged to two sides of one end of the pushing rod (22) through a hinge; and the return spring (24) is sleeved on the outside of the buffer rod (25); The buffer mechanism (3) comprises a rotating rod (31), a first moving block (32), an inclined rod (33) and a second moving block (34); one end of the rotating rod (31) and the inclined rod (33) are respectively rotatably connected to one end of the first moving block (32); the other end of the inclined rod (33) is rotatably connected to one end of the second moving block (34).

2. The modular prefabricated concrete element according to claim 1, characterized in that: Both ends of the crossbeam (1) are provided with cylindrical holes, and the cylindrical holes are used to install a limit rod (21). The two sides of the inner bottom wall and the two sides of the interior of the crossbeam (1) are respectively provided with a first movable groove and a second movable groove, wherein the first movable groove is used to assist the movement of the first movable block (32), and the second movable groove is used to assist the movement of the second movable block (34).

3. The modular prefabricated concrete element according to claim 1, characterized in that: Fixed columns (4) are installed at the bottom of both ends of the cross beam (1), and limiting holes matching the limiting rods (21) are provided inside the fixed columns (4). A load-bearing plate (5) is installed on the top of the cross beam (1).

4. The modular prefabricated concrete element according to claim 1, characterized in that: The limiting rod (21) is matched with the cylindrical hole, a straight groove is formed at one end of the limiting rod (21) close to the stretching rod (23), and the straight groove is matched with the stretching rod (23), and a fixing cap (26) is threadedly connected to the end of the limiting rod (21) opposite to the straight groove.

5. The modular prefabricated concrete element according to claim 1, characterized in that: The push rod (22) is provided with receiving grooves (231) for receiving the extending rod (23) on both sides close to one end of the extending rod (23); a compression spring (27) is fixedly connected inside the receiving groove (231); and the extending rod (23) is elastically connected to the push rod (22) via the compression spring (27).

6. The modular prefabricated concrete element according to claim 1, characterized in that: The surface of one end of the push rod (22) is fixedly connected to one end of the return spring (24), and the other end of the return spring (24) is connected to the inside of the limit rod (21) close to one end of the return spring (24).

7. The modular prefabricated concrete element according to claim 1, characterized in that: The other end of the rotating rod (31) is rotatably connected to a fixed block (35), and the fixed block (35) is fixedly connected to the bottom surface of the load-bearing plate (5). The first moving block (32) is adapted to the first moving groove, and one side of the first moving block (32) is fixedly connected to a first spring (321), and the first spring (321) is fixedly connected to the inside of the first moving groove.

8. The modular prefabricated concrete element according to claim 1, characterized in that: A second spring (341) is fixedly connected to the top of the second moving block (34), and the second moving block (34) is adapted to the second moving groove, and the second spring (341) is fixedly connected to the inside of the second moving groove.

9. The modular prefabricated concrete element according to claim 3, characterized in that: The number of the fixing columns (4) is two, and the two fixing columns (4) are symmetrically distributed on both sides of the bottom surface of the crossbeam (1).

10. The modular prefabricated concrete element according to claim 9, characterized in that: The first moving block (32) and the second moving block (34) are slidably connected to the first moving groove and the second moving groove respectively, the top surface of the crossbeam (1) is provided with a mounting groove for mounting a load-bearing plate (5), and the two fixed columns (4) are in a state of being smaller at the top and larger at the bottom.