Device installation correction construction method and dedicated correction device

Abstract

The present application relates to a device installation correction construction method and a special correction device thereof, the construction method is, after the device is hoisted to the foundation, the position is selected, the correction device is installed and corrected in the pre-buried bolt or the reserved bolt hole; the front end of the pull rod is hung and fixed with the pre-buried bolt, the bolt hole plate at the rear end is provided with a jacking rod, the jacking rod is rotated through the hand lever at the outer end of the jacking rod, the jacking rod pushes the device base plate, so that the position and direction of the device on the device foundation are finely adjusted; the correction device comprises a pull rod, a jacking rod and a hand lever; the pull rod is installed on the side of the device foundation and the side of the device base plate, the volume is small, a large installation and operation space is not needed, the device is convenient to use in a narrow environment, the adjustment precision of the device position is high and the speed is fast.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of equipment installation construction, and particularly relates to an equipment installation correction construction method. BACKGROUND

[0002] With the development of electrical and automation technology, the precision of equipment installation is increasingly important, and plays an important role in ensuring equipment operation, improving equipment service life, ensuring safety production and improving production efficiency.

[0003] The installation construction of equipment includes two aspects of precision correction, one is whether the bottom surface of the equipment on the vertical plane is on the same horizontal plane, and the other is the fine adjustment of the position of the equipment on the horizontal plane.

[0004] In the traditional equipment installation correction construction, pre-straightening must be carried out first; then the elevation is set, and the position fine adjustment of the horizontal plane is carried out by adjusting the positioning pad, that is, the position and height of each pad in the composite pad iron group are measured by using a level and the like, and the construction precision of each pad ensures the equipment installation elevation.

[0005] For the position precision of the equipment on the foundation plane, a chain is usually pulled in four directions of the equipment, and the installation precision of the equipment on the plane is adjusted by pulling the chain and using the chain on the equipment.

[0006] The existing chain adjustment method is relatively troublesome, requires assuming the chain connecting point, requires sufficient space for installing the chain mechanism around the equipment, and under some special conditions, the chain cannot be pulled due to environmental limitations, the adjustment operation is inconvenient and the precision is not easy to control, and the equipment correction consumes a long time. SUMMARY

[0007] In view of the above problems of the prior art, the present application provides a construction method for adjusting the position of the equipment on the foundation plane, which occupies small space and is fast and efficient.

[0008] To achieve the above purpose, the technical scheme adopted by the present application is as follows:

[0009] A construction method for equipment installation correction, the construction process is as follows:

[0010] Firstly, after the equipment foundation construction is completed, the straightening is carried out on the surface of the equipment foundation, the pad iron group is set according to the straightening, the elevation of the top plane of the pad iron group is detected by using a levelness detection device, the height of each pad iron in the pad iron group is adjusted by using the first inclined pad iron, so that the top planes of all pad irons in the pad iron group are on the same horizontal plane.

[0011] Secondly, the equipment is hoisted to the pad iron group, so that the equipment base plate falls on the top surface of the pad iron group.

[0012] Thirdly, the correction device is installed at appropriate positions of the equipment in each direction.

[0013] S31, a pull rod is made, the front end of the pull rod is provided with a hook head, and the rear end is provided with a vertical bolt hole plate; the front end of the pull rod is inserted into the gap between the equipment base plate and the equipment foundation, and the hook head of the pull rod is hooked on the fixed structure to limit the outward displacement of the pull rod;

[0014] S32, a second inclined anchor is arranged at the lower side of the rear end of the pull rod to keep the pull rod horizontal;

[0015] S33, a top rod of a certain length is made, a through threaded hole is arranged at the rear end of the top rod, and a hand rod is connected and installed in the through threaded hole through threads;

[0016] S34, the front end of the top rod is installed into the bolt hole plate, and the top rod passes through the bolt hole plate and the front end contacts the side wall of the equipment base plate by rotating the hand rod;

[0017] Fourth step, continue to rotate the hand rod, make the front end of the top rod further move forward with the fixed structure of the front end of the pull rod as the fulcrum, thereby pushing the equipment base plate to slowly move, thereby finely adjusting the position and direction of the equipment on the equipment foundation.

[0018] The application adopting the above method has the beneficial effects compared with the prior art:

[0019] The application solves the problem of being limited by installation conditions, does not need to add any lifting point, is simple to operate, is convenient and flexible, significantly improves construction efficiency, has a wide range of applications, can be used in various equipment installation and correction scenes, can effectively improve installation accuracy, shorten correction period, and create conditions for project performance.

[0020] As preferred, the further technical scheme of the above structure is:

[0021] Optionally, if the equipment foundation adopts a direct-buried bolt foundation, the fixed structure is a direct-buried bolt rod pre-buried on the equipment foundation, and the pull rod adopts a hook head with a question mark shape, and the front end is hooked on the direct-buried bolt.

[0022] Optionally, if the equipment foundation adopts a reserved bolt hole foundation, the fixed structure is a reserved bolt hole on the equipment foundation, and the pull rod adopts a hook head with an L shape, and the front end is hooked on the reserved bolt hole.

[0023] The application also provides a special correction device for the construction method, which comprises a pull rod, a top rod, and a hand rod.

[0024] The application has the beneficial effects that, compared with the inverted chain mechanism in the prior art:

[0025] The device has small volume and occupies less space, and thus has no requirement for whether there is a large space around the device, and has obvious use advantages when the device installation environment is narrow. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a schematic view of a direct-buried bolt foundation of the application;

[0027] Figure 2 is a schematic view of a device elevation adjustment structure of the direct-buried bolt foundation;

[0028] Figure 3 is a schematic view of a device correction tool installation of the direct-buried bolt foundation;

[0029] Figure 4 is a schematic view of a reserved bolt hole foundation of the application;

[0030] Figure 5 is a schematic view of a device correction tool installation of the reserved bolt hole foundation;

[0031] Figure 6 is a schematic view of a first embodiment of the correction device;

[0032] Figure 7 is a schematic view of a second embodiment of the correction device.

[0033] In the figure: 1, device foundation; 2, direct-buried bolt; 3, first inclined spacer; 4, base plate; 5, device; 6, pull rod; 7, hook head; 8, bolt hole plate; 9, top rod; 10, hand lever; 11, reserved bolt hole; 12, second inclined spacer. DETAILED DESCRIPTION

[0034] The application will be further described below in conjunction with embodiments, and the purpose is only to better understand the content of the application, and thus the examples do not limit the protection scope of the application.

[0035] Referring to Figures 1 to 7 , the application provides a device installation correction construction method, and the construction process is as follows:

[0036] Firstly, after the device foundation 1 is constructed, the surface of the device foundation 1 is pre-marked, the spacer groups are set according to the marking, the elevation of the top plane of the spacer groups is detected by using a levelness detection device, the height of each spacer in the spacer groups is adjusted by using the first inclined spacer 3, all the top planes of the spacers in the spacer groups are on the same horizontal plane, so as to ensure the installation elevation of the device 5;

[0037] Secondly, the device 5 is hoisted to the spacer groups, and the device base plate 4 falls on the top surface of the spacer groups;

[0038] Third step, install the correction device at the appropriate position in each direction of the device 5:

[0039] S31, make the pull rod 6, the front end of which is provided with a hook head 7, and the rear end of which is provided with a vertical bolt hole plate 8; extend the front end of the pull rod 6 into the gap between the device base plate 4 and the device foundation 1, and hook the hook head 7 of the pull rod 6 on the fixed structure to limit the outward displacement of the pull rod 6;

[0040] S32, set the second inclined spacer 12 at the lower side of the rear end of the pull rod 6 to keep the pull rod 6 horizontal;

[0041] S33, make the top rod 9 of a certain length, and set a through threaded hole at the rear end of the top rod 9, and install the hand lever 10 through threaded connection in the through threaded hole;

[0042] S34, install the front end of the top rod 9 into the bolt hole plate 8, and rotate the hand lever 10 to make the top rod 9 pass through the bolt hole plate 8 and the front end contact the side wall of the device base plate 4;

[0043] Fourth step, continue to rotate the hand lever 10, and make the front end of the top rod 9 further move forward with the fixed structure at the front end of the pull rod 6 as the fulcrum, so as to push the device base plate 4 to move slowly, thereby finely adjusting the position and direction of the device 5 on the device foundation 1.

[0044] Determine the elevation of the device 5 by using the conventional spacer positioning method, and this construction method solves the problem of inaccurate position of the device 5 on the plane of the device foundation 1 when hoisting and placing, and the inaccurate position includes the overall offset error of the device 5, the skew of the device 5 (the offset of some points), etc. Since the shapes of the devices 5 are various and the offset errors are different, the point positions and the number of correction devices are not limited in this scheme. Assuming that it is a rectangular device base plate 4, one correction device can be installed on the short side and two correction devices can be installed on the long side, and the specific number is determined according to the offset of the device 5 after re-measurement. This method installs the correction device after the device 5 is hoisted onto the device foundation 1, and the correction device uses the fixed structure on the adjacent device foundation 1 as the fulcrum, and pushes the device base plate 4 through the top rod 9, thereby affecting the position of the device 5 in the plane. Compared with the chain block mechanism, the correction device provided in this scheme has small size and does not need to reserve space for installation and operation. This method can simultaneously adjust the position of the device 5 at multiple points, can translate the device 5 as a whole, can realize single-point movement of the device, has high speed and high precision.

[0045] Specifically, if the device foundation 1 adopts a straight-buried bolt 2 foundation, the fixing structure is a straight-buried bolt 2 rod pre-buried on the device foundation 1, the pull rod 6 adopts a hook head 7 with a question mark shape at the front end, and the front end is hooked on the straight-buried bolt 2. If the device foundation 1 adopts a reserved bolt hole 11 foundation, the fixing structure is a reserved bolt hole 11 on the device foundation 1, and the pull rod 6 adopts a hook head 7 with an L shape at the front end, and the front end is hooked on the reserved bolt hole 11.

[0046] The correction device provided by the application comprises:

[0047] The pull rod 6 is horizontally arranged, one end of the pull rod 6 is provided with a hook head 7, and the other end is vertically fixed with a bolt hole plate 8 provided with a bolt hole;

[0048] The top rod 9 is provided with external threads on the surface, is installed in the bolt hole plate 8, is parallel to the pull rod 6, and is provided with a through threaded hole at one end away from the hook head 7;

[0049] The hand rod 10 is provided with a threaded head at the lower end, and the threaded head is threadedly fixed with the through threaded hole.

[0050] In the scheme, the pull rod 6 is made of round steel or small square steel.

[0051] If the device foundation 1 adopts a straight-buried bolt 2 foundation, the pull rod 6 takes a round steel bar as the main structure, the front end of the round steel bar is bent to form a hook head 7 with a question mark shape, the rear end of the round steel bar is vertically welded with a bolt hole plate 8, and a bolt hole is arranged above the welding point between the round steel bar and the bolt hole plate 8. The hook head 7 with a question mark shape is hooked on the straight-buried bolt 2, and when the hand rod 10 is rotated to make the top rod 9 further extend to the direction of the base plate 4, the top rod 9 pushes the base plate 4 outward with the straight-buried bolt 2 as the base point.

[0052] If the device foundation 1 adopts a reserved bolt hole 11 foundation, the pull rod 6 takes a small square steel as the main structure, the front end of the small square steel is downwardly bent by 90 degrees to form an L-shaped hook head 7, or a vertical section is welded to form an L-shaped hook head 7; the rear end of the small square steel is upwardly bent by 90 degrees to form a bolt hole plate 8, or a plate block is welded to form a bolt hole plate 8. The vertical part of the L-shaped hook head 7 is hooked on the reserved bolt hole 11 of the device foundation 1, and the top rod 9 pushes the base plate 4 outward with the bolt hole wall as the base point.

[0053] The application has the following beneficial effects compared with the prior art:

[0054] The correction device provided by the application has a small volume and does not have requirements on the size of the device space. The method solves the problem of being limited by installation conditions, does not need to add any lifting points, is simple to operate, is convenient and flexible, significantly improves the construction efficiency, has a wide range of applications, can be used in various device installation correction scenes, can effectively improve the installation precision, shortens the correction period, and creates conditions for project performance.

[0055] The above merely describes the preferred embodiments of the present application, but is not intended to limit the scope of the present application. Any equivalent changes made according to the present application description and drawings should be included in the scope of the present application.

Claims

1. A method for equipment installation and calibration, the construction process of which is as follows: First step: After the equipment foundation (1) is completed, lay out the lines on the surface of the equipment foundation (1) in advance, set up the shim group according to the lines, use the levelness detection equipment to detect the elevation of the top plane of the shim group, and use the first inclined shim (3) to adjust the height of each shim in the shim group so that the top plane of all shims in the shim group is at the same level. The second step is to hoist the equipment (5) onto the pad assembly so that the equipment base plate (4) rests on the top surface of the pad assembly. Its features are, The third step is to install the calibration device at appropriate locations in each direction of the equipment: S31, make a tie rod (6), the front end of the tie rod (6) is provided with a hook (7), the front end of the tie rod (6) is a question mark-shaped or L-shaped hook (7), and the rear end is provided with a vertical bolt hole plate (8); insert the front end of the tie rod (6) into the gap between the equipment base plate (4) and the equipment foundation (1), and hook the tie rod (6) hook (7) onto the fixed structure to restrict the tie rod (6) from moving outward; S32, a second inclined pad (12) is provided on the lower side of the rear end of the pull rod (6) to keep the pull rod (6) horizontal; S33, take a certain length of threaded rod to make a top rod (9), and set a through threaded hole at the rear end of the top rod (9). The hand rod (10) is installed in the through threaded hole by threaded connection. S34, insert the front end of the push rod (9) into the bolt hole plate (8), and rotate the hand lever (10) to make the push rod (9) pass through the bolt hole plate (8) and the front end contact the side wall of the equipment base plate (4); Fourth step, continue to rotate the lever (10) so that the front end of the push rod (9) moves forward further with the front end of the tie rod (6) as the leverage point, thereby pushing the equipment base plate (4) to move slowly, thereby finely adjusting the position and direction of the equipment (5) on the equipment foundation (1).

2. The equipment installation and calibration construction method according to claim 1, characterized in that, If the equipment foundation (1) adopts a direct-buried bolt (2) foundation, the fixing structure is a direct-buried bolt (2) rod pre-embedded on the equipment foundation (1), and the tie rod (6) adopts a hook (7) with a question mark shape at the front end, which is hooked on the direct-buried bolt (2).

3. The equipment installation and calibration construction method according to claim 1, characterized in that, If the equipment foundation (1) adopts a foundation with reserved bolt holes (11), the fixing structure is a reserved bolt hole (11) on the equipment foundation (1), and the tie rod (6) adopts a hook (7) with an L-shaped front end, with the front end hooked on the reserved bolt hole (11).

4. The dedicated calibration device for the equipment installation and calibration construction method according to claim 1, characterized in that, include: A pull rod (6) is set horizontally. One end of the pull rod (6) is provided with a hook (7), and the other end is vertically fixed with a bolt hole plate (8). The bolt hole plate (8) is provided with bolt holes. The push rod (9) has external threads on its surface and is installed in the bolt hole plate (8). The push rod (9) is parallel to the pull rod (6). The end of the push rod (9) away from the hook (7) has a through threaded hole. The handle (10) has a threaded head at the lower end, which is threaded and fixed to the through threaded hole.

5. The dedicated calibration device for the equipment installation and calibration construction method according to claim 4, characterized in that, The tie rod (6) is mainly composed of round steel bars. The front end of the round steel bars is bent to form a hook (7) in the shape of a question mark. The rear end of the round steel bars is vertically welded with a bolt hole plate (8). Bolt holes are set above the weld point between the round steel bars and the bolt hole plate (8).

6. The dedicated calibration device for the equipment installation and calibration construction method according to claim 4, characterized in that, The tie rod (6) is mainly composed of small square steel. The front end of the small square steel is bent down 90 degrees to form an L-shaped hook (7), or a vertical section is welded to form an L-shaped hook (7); the rear end of the small square steel is bent up 90 degrees to form a bolt hole plate (8), or a plate is welded to form a bolt hole plate (8).

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