Energy saver for gas boiler

By setting up partition components in the accommodating chamber of the boiler energy-saving device to form a curved flue gas flow channel and using a filter plate and a sealing structure, the problems of short flue gas residence time and low heat exchange efficiency of the existing energy-saving device are solved, and efficient heat recovery and the improvement of boiler water supply temperature are achieved.

CN119756024AInactive Publication Date: 2025-04-04DONGGUAN ZHENGJIA ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510035357.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The problems of the existing boiler energy-saving devices in the flue gas residence time and low heat exchange efficiency in the flue gas have caused heat to be unable to be effectively captured and transferred, limiting the increase of the boiler feed water temperature.

Method used

An energy-saving device for gas boiler is designed. By providing partition assembly one and two in the accommodating chamber, a flue gas flow channel of multiple curved sections is formed to extend the residence time of the flue gas, and block the flow of dust and part of the flue gas through the filter plate and the sealing structure, further improving the heat recovery efficiency.

Benefits of technology

It extends the residence time of flue gas in the energy-saving device, improves heat recovery efficiency, improves the water supply temperature of the boiler, and does not require a motor drive structure, which is simple, low-cost and high reliability.

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Abstract

The present invention relates to the technical field of economizers, and discloses an economizer for a gas boiler, comprising a shell, a water inlet pipe and a water outlet pipe, the shell being provided with a containing chamber, a water storage chamber, an air inlet and an air outlet, the containing chamber being provided separately from the water storage chamber and being located inside the water storage chamber, the air inlet and the air outlet being both communicated with the containing chamber, the water inlet pipe and the water outlet pipe being both communicated with the water storage chamber, a partitioning component 1 and a partitioning component 2 being provided in the containing chamber, the partitioning component 1 comprising a plurality of partitioning mechanisms 1 spaced apart from each other along the direction from the air inlet to the air outlet, and the partitioning component 2 comprising a plurality of partitioning mechanisms 2 spaced apart from each other along the direction from the air inlet to the air outlet. By providing the partitioning component 1 and the partitioning component 2, the time that the flue gas stays in the economizer is prolonged, the temperature of the heat returned to the boiler is increased, and the feed water temperature of the boiler is increased, and no driving structure such as a motor is required, the structure is simple, the cost is reduced, and the reliability is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of energy savers, and in particular to an energy saver for a gas boiler. Background Art

[0002] In industrial production, industrial boilers, as important equipment for energy conversion, are widely used in power generation, heating, and steam and hot water supply in process flows. Among them, steam boilers are mainly used for power generation or to provide high-pressure steam to various industrial processes, while gas boilers, especially waste heat boilers, focus on recovering and utilizing waste heat generated in various industrial production processes to improve energy efficiency and reduce environmental pollution. One of the core components of a waste heat boiler is the boiler economizer, which was originally designed to capture and recycle the heat energy carried by the high-temperature flue gas generated during the boiler combustion process. Through the energy conversion structure within the economizer, the high-temperature flue gas is cooled, and the released heat is transferred to the boiler's feed water system, thereby preheating the feed water and improving the overall thermal efficiency of the boiler. This process not only reduces the direct emission loss of heat, but also promotes the recycling of resources, which is in line with the green development trend of modern industry.

[0003] However, the boiler economizers in the prior art have significant deficiencies in actual operation. Specifically, when the high-temperature flue gas enters the economizer, due to its fast flow speed and the relatively direct path design, the residence time of the flue gas inside the economizer is relatively short. This limitation directly affects the heat exchange efficiency between the energy conversion structure and the flue gas in the economizer, so that a large amount of heat energy cannot be effectively captured and transferred to the feed water. In addition, due to the short residence time of the flue gas in the economizer, the energy conversion structure cannot fully absorb the heat energy in the flue gas, resulting in limited heat recovery, which in turn limits the increase in the boiler feed water temperature. A lower feed water temperature not only reduces the thermal efficiency of the boiler, but may also affect the stable operation of the boiler and the quality of the output steam, which has an adverse effect on subsequent production processes.

[0004] The Chinese invention patent with publication number CN117490053A discloses an economizer for a gas boiler. A sealing member is installed in the shell. When the smoke enters the shell, the sealing member cooperates to prevent the smoke from being discharged to the outside, thereby increasing the time it stays in the shell and heating the water in the interlayer. After a period of closure, the sealing member is released by the release member, allowing the smoke to be discharged from the outlet. The device absorbs more heat from the flue gas. However, it requires the use of a drive structure such as an electric push rod, which increases energy consumption. Moreover, when the electric push rod fails, the energy conversion structure in the economizer cannot be used directly, and the stability is not high.

[0005] In view of this, the present invention proposes an economizer for a gas boiler to remedy and improve the deficiencies of the prior art. Summary of the Invention

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solution: an economizer for a gas boiler, comprising a shell, a water inlet pipe, and a water outlet pipe, the shell being provided with a accommodating chamber, a water storage chamber, an air inlet, and an air outlet, the accommodating chamber being separately provided from the water storage chamber and being located inside the water storage chamber, the air inlet and the air outlet being both communicated with the accommodating chamber, the water inlet pipe and the water outlet pipe being both communicated with the water storage chamber, characterized in that a partitioning assembly 1 and a partitioning assembly 2 are provided in the accommodating chamber, the partitioning assembly 1 comprising a plurality of partitioning mechanisms 1 spaced apart and distributed in a direction from the air inlet toward the air outlet, and the partitioning assembly 2 comprising a plurality of partitioning mechanisms 2 spaced apart and distributed in a direction from the air inlet toward the air outlet; Along a direction perpendicular to the air inlet toward the air outlet, the projections of each of the first and second partitioning mechanisms on the wall of the accommodating chamber are staggered, each of the first partitioning mechanisms is connected to one end of the wall of the accommodating chamber, and each of the second partitioning mechanisms is connected to the other end of the wall of the accommodating chamber; A connecting mechanism is provided between any two adjacent first partitioning mechanisms and between any two adjacent second partitioning mechanisms.

[0007] Preferably, the housing includes a bottom plate, a top plate, a front plate, a back plate and two side plates, and the front plate, back plate and two side plates are detachably connected to the bottom plate and the top plate respectively; The bottom plate is provided with a water storage sub-cavity 1, the top plate is provided with a water storage sub-cavity 2, the front plate is provided with a water storage sub-cavity 3, the back plate is provided with a water storage sub-cavity 4, and the two side plates are provided with a water storage sub-cavity 5, and the water storage sub-cavity 1, the water storage sub-cavity 2, the water storage sub-cavity 3, the water storage sub-cavity 4, and the water storage sub-cavity 5 are directly or indirectly connected to each other to form the water storage cavity; The air inlet and the air outlet are respectively provided on the front panel and the back panel; The water inlet pipe and the water outlet pipe are respectively connected to the two water storage sub-cavities five.

[0008] Preferably, the first partition mechanism comprises a first connecting plate, a first filter plate, a first blocking structure and a second blocking structure, wherein the first connecting plate is detachably connected to the wall of the accommodating chamber, the first connecting plate is provided with a first card slot, the first filter plate is placed in the first card slot, and along the thickness direction of the first filter plate, the first blocking structure and the second blocking structure are respectively attached to both sides of the first filter plate; The second partition mechanism includes a second connecting plate, a second filter plate, a third blocking structure and a fourth blocking structure. The second connecting plate is detachably connected to the wall of the accommodating chamber. The second connecting plate is provided with a second card slot. The second filter plate is placed in the second card slot. Along the thickness direction of the second filter plate, the third blocking structure and the fourth blocking structure are respectively attached to both sides of the second filter plate. Among the connecting mechanisms, some of the connecting mechanisms are provided on the corresponding first connecting plate, and some of the connecting mechanisms are provided on the corresponding second connecting plate.

[0009] Preferably, the connecting plate 1 is an L-shaped plate, the card slot 1 passes through the top of the connecting plate 1, the width of the card slot 1 is adapted to the thickness of the filter plate 1, and the blocking structure 1 and the blocking structure 2 are respectively attached to the bottom of the top of the connecting plate 1 and one side surface of the connecting plate; The connecting plate 2 is an L-shaped plate, the slot 2 passes through the top of the connecting plate 2, the width of the slot 2 is adapted to the thickness of the filter plate 2, and the blocking structure 3 and the blocking structure 4 are respectively attached to the bottom of the top of the connecting plate 2 and the side surface of the connecting plate 2.

[0010] Preferably, along the extension direction of the top end of the connecting plate 1, a plurality of inclined plates 1 are detachably mounted on the side of the blocking structure 1 and the blocking structure 2 facing away from the filter plate 1, and the extension direction of each inclined plate 1 is arranged along the vertical direction; Along the extension direction of the top end of the connecting plate 2, the blocking structure 3 and the blocking structure 4 are both detachably mounted with a plurality of inclined plates 2 on the side facing away from the filter plate 2, and the extension direction of each inclined plate 2 is arranged along the vertical direction.

[0011] Preferably, along the extension direction of the top end of the connecting plate 1, a plurality of mounting grooves 1 are provided at both ends of the top end of the connecting plate 1 along its thickness direction, each of the mounting grooves 1 vertically penetrates the top end of the connecting plate 1, and the number of the mounting grooves 1 is equal to or greater than the number of the inclined plate 1; the inclined plate 1 is connected to a fixing plate 1 provided corresponding to the mounting groove 1; Along the extension direction of the top end of the connecting plate 2, a plurality of mounting grooves 2 are provided at both ends of the top end of the connecting plate 2 along its thickness direction, and each mounting groove 2 vertically penetrates the top end of the connecting plate 2, and the number of the mounting grooves 2 is equal to or greater than the number of the inclined plate 2; the inclined plate 2 is connected to a fixed plate 2 provided with a corresponding mounting groove 2.

[0012] Preferably, the blocking structure 1, the blocking structure 2, the blocking structure 3, and the blocking structure 4 are all configured as blocking baffles; The blocking structure 1 and the blocking structure 2 are both provided with a mounting groove 3 corresponding to the fixed plate 1, and the blocking structure 3 and the blocking structure 4 are both provided with a mounting groove 4 corresponding to the fixed plate 2. The mounting groove 1, the mounting groove 2, the mounting groove 3, and the mounting groove 4 are all T-shaped grooves, and the fixed plate 1 and the fixed plate 2 are both T-shaped plates.

[0013] Preferably, the blocking structure 1, the blocking structure 2, the blocking structure 3, and the blocking structure 4 are all configured as blocking films; the mounting groove 1 and the mounting groove 2 are both T-shaped grooves, and the fixing plate 1 and the fixing plate 2 are both T-shaped plates; A fixing plate three is provided on the side of the connecting plate one facing away from the wall of the accommodating chamber, and the fixing plate three is installed at one end of the wall of the accommodating chamber connected to the connecting plate two. A fixing plate four is provided on the side of the connecting plate two facing away from the wall of the accommodating chamber, and the fixing plate four is installed at one end of the wall of the accommodating chamber connected to the connecting plate one. The fixing plate three and the fixing plate four are used to fix the fixing plate one and the fixing plate two respectively.

[0014] Preferably, the fixing plate three and the fixing plate four are respectively provided with a mounting groove five and a mounting groove six, and the mounting groove five and the mounting groove six are both T-shaped grooves.

[0015] Preferably, the filter plate 1 is provided with a plurality of filter holes 1 arranged in a square array, and the filter plate 2 is provided with a plurality of filter holes 2 arranged in a square array. The filter plate 1 and the filter plate 2 are both configured as elastic plates, and the filter holes 1 distributed along the vertical intervals are all connected with the filter holes 2 distributed along the vertical intervals.

[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) By setting the partition component 1 and the partition component 2, a flue gas flow passage with multiple curved sections is formed in the accommodating chamber. The flue gas cannot flow in a straight line to quickly leave the accommodating chamber through the air outlet, which prolongs the time the flue gas stays in the economizer. As a result, the heat exchanger structure inside the economizer exchanges more heat from the flue gas, which increases the temperature of the heat returned to the boiler and the feed water temperature of the boiler. In addition, there is no need to use a driving structure such as a motor, which has a simple structure, low cost, high reliability, and low difficulty in maintenance and replacement. The inclined arrangement of the inclined plate 1 and the inclined plate 2 will also block part of the flue gas, reducing the flow rate of the flue gas, further prolonging the time the flue gas stays in the economizer, and ultimately increasing the feed water temperature of the boiler. (2) The arrangement of filter plate 1 and filter plate 2 serves to block dust in the flue gas, facilitating subsequent flue gas discharge and improving the practicality of the present application. The top of filter plate 1 is inserted into slot 1 to fix filter plate 1, so that filter plate 1 can stably block dust in the flue gas. The blocking structure 1 can be folded or bent to block only one side of filter plate 1 without blocking filter hole 1. Filter plate 1 is an elastic plate, and each filter hole 1 is arranged in a square array, especially each filter hole 1 distributed at intervals along the vertical direction. At this time, for a column of filter holes 1 distributed vertically, by inserting a rod into the lowest filter hole and moving it upward, the dust in this column of filter holes 1 can be pushed out, making it convenient to remove filter plate 1 for dust cleaning. (3) By setting up the connecting mechanism, each partition mechanism 1 and each partition mechanism 2 can support each other. At this time, it is not necessary to connect each partition mechanism 1 and each partition mechanism 2 to the wall of the accommodating chamber. The base is composed of a bottom plate, a top plate, a front plate, a back plate and two side plates. It is convenient to remove the partition component 1 and the partition component 2. When the base is damaged, only part of it needs to be replaced without replacing the entire base. It is also convenient to clean the water storage chamber. When the partition component 1 and the partition component 2 are set in the base, they generally fit the top wall and bottom wall on the inner side of the base to avoid providing a straight flow path for the smoke. When the connecting mechanism is not set up, such a setting can also play the role of clamping and fixing the partition component 1 and the partition component 2. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an energy saver for a gas boiler proposed by the present invention; Figure 2 A schematic diagram of the partial structure of an economizer for a gas boiler proposed by the present invention; Figure 3 A top view of the partial structure of an economizer for a gas boiler proposed by the present invention; Figure 4 This is a structural diagram of a partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 5 This is a partial structural diagram of a partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 6 This is an enlarged view of point A on the partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 7 This is a schematic diagram of the positional relationship between the connecting plate 1 and the inclined plate 1 of the economizer for a gas boiler proposed by the present invention; Figure 8 This is a structural diagram of a filter plate of a gas boiler economizer proposed by the present invention; Figure 9 This is a structural schematic diagram of a second partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 10 This is an enlarged view of point B on the second partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 11 A schematic diagram of a partial structure of a partition assembly of an economizer for a gas boiler proposed by the present invention; Figure 12 This is a schematic diagram of the partial structure of a partition assembly of an economizer for a gas boiler proposed by the present invention.

[0018] In the figure: 1, shell; 11, accommodating chamber; 12, air inlet; 13, air outlet; 14, bottom plate; 15, top plate; 16, front plate; 17, back plate; 171, water storage sub-chamber 4; 18, side plate; 181, water storage sub-chamber 5; 2, water inlet pipe; 3, water outlet pipe; 4, partition component 1; 41, partition mechanism 1; 411, connecting plate 1; 4111, card slot 1; 4112, mounting slot 1; 4 12. Filter plate 1; 4121. Filter hole 1; 413. Blocking structure 1; 414. Mounting slot 3; 5. Partitioning assembly 2; 51. Partitioning mechanism 2; 511. Connecting plate 2; 5111. Slot 2; 5112. Mounting slot 2; 512. Filter plate 2; 5121. Filter hole 2; 513. Blocking structure 3; 514. Mounting slot 4; 6. Connecting mechanism; 7. Inclined plate 1; 8. Inclined plate 2; 9. Fixing plate one; 10. Fixing plate two; 100. Fixing plate three; 110. Mounting slot five; 200. Fixing plate four; 210. Mounting slot six. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Embodiments of the Invention A gas boiler energy saver, reference Figure 1 As shown, it includes a housing 1, a water inlet pipe 2 and a water outlet pipe 3. The housing 1 is provided with a receiving chamber 11, a water storage chamber, an air inlet 12 and an air outlet 13. The receiving chamber 11 is separated from the water storage chamber and is located inside the water storage chamber. The air inlet 12 and the air outlet 13 are both connected to the receiving chamber 11, and the water inlet pipe 2 and the water outlet pipe 3 are both connected to the water storage chamber. In view of the above-mentioned energy saver for a gas boiler, it can be specifically implemented as follows: refer to Figures 1 to 12 As shown, a partition assembly 1 4 and a partition assembly 2 5 are provided in the accommodating chamber 11. The partition assembly 1 4 includes a plurality of partition mechanisms 1 41 spaced apart along the direction from the air inlet 12 to the air outlet 13. The partition assembly 2 5 includes a plurality of partition mechanisms 2 51 spaced apart along the direction from the air inlet 12 to the air outlet 13. Along the direction perpendicular to the air inlet 12 toward the air outlet 13, the projections of each partition mechanism 1 41 and each partition mechanism 2 51 on the wall of the accommodating chamber 11 are staggered. Each partition mechanism 1 41 is connected to one end of the wall of the accommodating chamber 11, and each partition mechanism 2 51 is connected to the other end of the wall of the accommodating chamber 11. refer to Figures 2 to 9As shown, the separation mechanism 1 41 includes a connecting plate 1 411, a filter plate 1 412, a blocking structure 1 413 and a blocking structure 2. The connecting plate 1 411 is detachably connected to the wall of the accommodating chamber 11. The connecting plate 1 411 is provided with a card slot 1 4111. The filter plate 1 412 is placed in the card slot 1 4111. Along the thickness direction of the filter plate 1 412, the blocking structure 1 413 and the blocking structure 2 are respectively attached to both sides of the filter plate 1 412; the separation mechanism 2 51 includes a connecting plate 2 511, a filter plate 2 512, the third blocking structure 513 and the fourth blocking structure, the second connecting plate 511 is detachably connected to the wall of the accommodating chamber 11, the second connecting plate 511 is provided with a second card slot 5111, the second filter plate 512 is placed in the second card slot 5111, along the thickness direction of the second filter plate 512, the third blocking structure 513 and the fourth blocking structure are respectively attached to both sides of the second filter plate 512, among each connecting mechanism 6, part of the connecting mechanism 6 is provided on the corresponding connecting plate 1 411, and part of the connecting mechanism 6 is provided on the corresponding connecting plate 2 511; refer to Figures 5 to 9 As shown, along the extension direction of the top of the connecting plate 1 411, the side of the blocking structure 1 413 and the blocking structure 2 facing away from the filter plate 1 412 are both detachably mounted with a plurality of inclined plates 1 7, and the extension direction of each inclined plate 1 7 is arranged in the vertical direction; along the extension direction of the top of the connecting plate 2 511, the side of the blocking structure 3 513 and the blocking structure 4 facing away from the filter plate 2 512 are both detachably mounted with a plurality of inclined plates 2 8, and the extension direction of each inclined plate 2 8 is arranged in the vertical direction; Overview 1: Compared with the prior art, after the partition component 1 4 and the partition component 2 5 are set, a flue gas flow duct with multiple curved sections is formed in the accommodating chamber 11, and the flue gas cannot flow in a straight line to quickly leave the accommodating chamber 11 through the air outlet 13, which prolongs the time the flue gas stays in the economizer, thereby making the energy conversion structure inside the economizer exchange more heat for the flue gas, thereby increasing the temperature of the heat returned to the boiler and the feed water temperature of the boiler, and no motor or other driving structure is required, so the structure is simple, the cost is reduced, the reliability is high, and the difficulty of maintenance and replacement is also low. The inclined setting of the inclined plate 1 7 and the inclined plate 2 8 will also block part of the flue gas, thereby reducing the flow speed of the flue gas, further prolonging the time the flue gas stays in the economizer, and ultimately increasing the feed water temperature of the boiler. The present invention does not require a driving structure, which solves the problems of increased energy consumption and unstable operation.

[0020] refer to Figures 3 to 10As shown, the first connecting plate 411 is an L-shaped plate, the first card groove 4111 passes through the top of the first connecting plate 411, the width of the first card groove 4111 is adapted to the thickness of the first filter plate 412, the first blocking structure 413 and the second blocking structure are respectively attached to the top and bottom of the first connecting plate 411 and the side surface of the first connecting plate 411, the second connecting plate 511 is an L-shaped plate, the second card groove 5111 passes through the top of the second connecting plate 511, the width of the second card groove 5111 is adapted to the thickness of the second filter plate 512, the third blocking structure 513 and the fourth blocking structure are respectively attached to the top and bottom of the second connecting plate 511 and the side surface of the second connecting plate 511; refer to Figures 3 to 10 As shown, along the extension direction of the top of the connecting plate 411, a plurality of mounting grooves 4112 are provided at both ends of the top of the connecting plate 411 along its thickness direction, each mounting groove 4112 vertically penetrates the top of the connecting plate 411, and the number of mounting grooves 4112 is equal to or greater than the number of the inclined plate 7; the inclined plate 7 is connected to the fixing plate 9 corresponding to the mounting grooves 4112, and along the extension direction of the top of the connecting plate 2 511, a plurality of mounting grooves 5112 are provided at both ends of the top of the connecting plate 2 511 along its thickness direction, each mounting groove 5112 vertically penetrates the top of the connecting plate 2 511, and the number of mounting grooves 5112 is equal to or greater than the number of the inclined plate 2 8; the inclined plate 2 8 is connected to the fixing plate 2 10 corresponding to the mounting grooves 5112; refer to Figures 4 to 9 As shown, the blocking structure 1 413, the blocking structure 2, the blocking structure 3 513, and the blocking structure 4 are all configured as blocking baffles. The blocking structure 1 413 and the blocking structure 2 are both provided with a mounting groove 3 414 corresponding to the fixing plate 1 9. The blocking structure 3 513 and the blocking structure 4 are both provided with a mounting groove 4 514 corresponding to the fixing plate 2 10. The mounting groove 1 4112, the mounting groove 2 5112, the mounting groove 3 414, and the mounting groove 4 514 are all T-shaped grooves, and the fixing plate 1 9 and the fixing plate 2 10 are both T-shaped plates. refer to Figures 4 to 9 As shown, the blocking structure 1 413, the blocking structure 2, the blocking structure 3 513, and the blocking structure 4 are all configured as blocking films; the mounting groove 1 4112 and the mounting groove 2 5112 are both T-shaped grooves, the fixing plate 1 9 and the fixing plate 2 10 are both T-shaped plates, the connecting plate 1 411 is provided with a fixing plate 3 100 on the side away from the cavity wall of the accommodating cavity 11, and the fixing plate 3 100 is installed at one end connected to the cavity wall of the accommodating cavity 11 and the connecting plate 2 511, and the connecting plate 2 511 is provided at the same time. A fourth fixing plate 200 is provided on the side of the accommodating chamber 11 facing away from the wall of the accommodating chamber 11. The fourth fixing plate 200 is installed in the wall of the accommodating chamber 11 at one end connected to the first connecting plate 411. The third fixing plate 100 and the fourth fixing plate 200 are used to fix the first fixing plate 9 and the second fixing plate 10, respectively. The third fixing plate 100 and the fourth fixing plate 200 are respectively provided with a fifth mounting groove 110 and a sixth mounting groove 210. Both the fifth mounting groove 110 and the sixth mounting groove 210 are T-shaped grooves. Summary 2: Compared with the prior art, the blocking structure 1 413, the blocking structure 2, the blocking structure 3 513 and the blocking structure 4 can be set as blocking baffles, and each blocking baffle is fixed by the fixing plate 1 9 or the fixing plate 2 10. Taking the fixing plate 1 9 to fix the blocking structure 1 413 as an example, the fixing plate 1 9 is inserted into a mounting groove 3 414 and a mounting groove 1 4112 to fix the blocking structure 1 413. The blocking structure 1 413 can be quickly replaced and can be separated from the connecting plate 1 411, thereby improving the flexibility of structural utilization. The setting of the filter plate 1 412 and the filter plate 2 512 serves to block the dust in the flue gas, which is convenient for the subsequent discharge of the flue gas and improves the practicality of the present application. When using the filter plate 1 412, first separate the fixing plate 1 9 from the corresponding trough structures, and then translate the blocking structure 1 413, so that one of the fixing plates 1 9 is fixed again, and the other fixing plate 1 9 is fixed by the fixing plate 3 1 00 is fixed in the mounting groove 5110 on the filter plate 412, thereby realizing the fixing of the blocking structure 413 after the transfer. At this time, the blocking structure 413 stably blocks the area on one side of the filter plate 412, so that the smoke can only flow through the several filter holes 4121 on the filter plate 412. Because the blocking structure 413 is relatively soft after being set as a blocking film, the blocking structure 413 can be folded or bent, and will only block the area on one side of the filter plate 412 but not the filter holes 4121. The filter plate 412 is an elastic plate, and the filter holes 4121 are arranged in a square array, especially the filter holes 4121 distributed at intervals along the vertical direction. At this time, for a column of filter holes 4121 distributed vertically, by inserting a rod into the lowest filter hole 4121 and moving it upward, the dust in this column of filter holes 4121 can be pushed out, which provides convenience for removing the filter plate 412 for dust cleaning.

[0021] refer to Figures 3 and 4 As shown, a connecting mechanism 6 is provided between any two adjacent partitioning mechanisms 1 41 and between any two adjacent partitioning mechanisms 2 51 ; refer to Figures 1 to 3 As shown, the housing 1 includes a bottom plate 14, a top plate 15, a front plate 16, a back plate 17 and two side plates 18. The front plate 16, the back plate 17 and the two side plates 18 are respectively detachably connected to the bottom plate 14 and the top plate 15. A water storage sub-chamber 1 is provided on the bottom plate 14, a water storage sub-chamber 2 is provided on the top plate 15, a water storage sub-chamber 3 is provided on the front plate 16, a water storage sub-chamber 4 171 is provided on the back plate 17, and a water storage sub-chamber 5 181 is provided on the two side plates 18. The water storage sub-chamber 1, the water storage sub-chamber 2, the water storage sub-chamber 3, the water storage sub-chamber 4 171 and the water storage sub-chamber 5 181 are directly or indirectly connected to each other to form a water storage chamber. The air inlet 12 and the air outlet 13 are respectively provided on the front plate 16 and the back plate 17. The water inlet pipe 2 and the water outlet pipe 3 are respectively connected to the two water storage sub-chambers 5 181. Summary 3: Compared with the prior art, a connecting mechanism 6 is provided between any two adjacent partition mechanisms 1 41 and between any two adjacent partition mechanisms 2 51, so that each partition mechanism 1 41 and each partition mechanism 2 51 can support each other. At this time, there is no need to connect each partition mechanism 1 41 and each partition mechanism 2 51 to the wall of the accommodating chamber 11, and the base is composed of a bottom plate 14, a top plate 15, a front plate 16, a back plate 17 and two side plates 18. It is convenient to remove the partition component 1 4 and the partition component 2 5. When the base is damaged, only part of it needs to be replaced without replacing the entire part. It is also convenient to clean the water storage chamber. When the partition component 1 4 and the partition component 2 5 are arranged in the base, the two generally fit the top and bottom walls on the inner side of the base to avoid providing a straight flow path for the smoke. When the connecting mechanism 6 is not provided, such an arrangement can also serve to clamp and fix the partition component 1 4 and the partition component 2 5.

[0022] The following is the working process and principle of the above embodiment: The initial state is as follows: the bottom plate 14, the top plate 15, the front plate 16, the back plate 17 and the two side plates 18 constitute the shell 1 and form the accommodating chamber 11 and the water storage chamber. The water inlet pipe 2 is connected to a water injection device such as a faucet, and the water outlet pipe 3 remains closed. Then water is injected into the water storage chamber, and the water fills the water storage sub-chamber 1, water storage sub-chamber 2, water storage sub-chamber 3, water storage sub-chamber 4 171, and water storage sub-chamber 5 181.

[0023] The working steps are as follows: The flue gas is injected into the accommodating chamber 11 through the air inlet. When the partition component 14 and the partition component 2 5 are not provided, the flue gas can flow in a straight line and leave the accommodating chamber 11 through the air outlet 13. After the partition component 14 and the partition component 2 5 are provided, a flue gas flow passage with multiple curved sections is formed in the accommodating chamber 11. The flue gas cannot flow in a straight line to quickly leave the accommodating chamber 11 through the air outlet 13, which prolongs the time the flue gas stays in the economizer, thereby making the energy conversion structure inside the economizer exchange more heat for the flue gas, thereby increasing the temperature of the heat returned to the boiler and the feed water temperature of the boiler, and does not require a driving structure such as a motor, so the structure is simple, the cost is reduced, the reliability is high, and the difficulty of maintenance and replacement is also low. When the flue gas flows in the curved flow passage, it is affected by the cavity wall of the accommodating chamber 11, the blocking structure 1 4 13, the blocking structure 2, and the blocking structure The smoke is restricted and guided by the three-block structure 513 and the four-blocking structure, and is forced to flow along the curved flow channel. During the flow, it touches the inclined plate 1 7 and the two-blocking plate 8. The inclined arrangement of the inclined plate 1 7 and the two-blocking plate 8 will also block part of the smoke, thereby reducing the flow velocity of the smoke, further prolonging the time the smoke stays in the economizer, and ultimately increasing the feed water temperature of the boiler. The sealing structure 1 413, the two-blocking structure, the three-blocking structure 513 and the four-blocking structure can be set as blocking baffles, and each blocking baffle is fixed by the fixed plate 1 9 or the fixed plate 2 10. Taking the fixing plate 1 9 for fixing the blocking structure 1 413 as an example, the fixed plate 1 9 is inserted into a mounting slot 3 414 and a mounting slot 1 4112 to fix the blocking structure 1 413. The blocking structure 1 413 can be quickly replaced and can be separated from the connecting plate 1 411, thereby improving the flexibility of structural utilization.

[0024] The arrangement of the filter plate 1 412 and the filter plate 2 512 serves to block the dust in the smoke, making it easier to discharge the smoke later and improving the practicality of the present application. The following description is based on the filter plate 1 412. The top of the filter plate 1 412 is inserted into the card slot 1 4111 to fix the filter plate 1 412 so that the filter plate 1 412 can stably block the dust in the smoke. When the filter plate 1 412 is not in use, the filter plate 1 412 is clamped and blocked by the blocking structure 1 413 and the blocking structure 2. When the filter plate 1 412 is used, the filter plate 1 412 is clamped and blocked by the blocking structure 1 413 and the blocking structure 2. When the filter plate 1 412 is used, the blocking structure 1 413 and the blocking structure 2 need to be moved, and the blocking structure 1 413 and the blocking structure 2 can be quickly separated from the connecting plate 1 411, so they can be quickly taken out, improving the flexibility, convenience and practicality of use. The blocking structure 1 413 and the blocking structure 2 can be set as a blocking film. The blocking structure 1 413 is used as an example. After the blocking structure 1 413 is set as a blocking film, it is relatively soft. When using the filter plate 1 412, first separate the fixing plate 1 9 and the corresponding trough structures, and then translate the blocking structure 1 413 and the blocking structure 2 into a blocking film. The blocking structure 413 is then fixed to one of the fixing plates 9 again, and another fixing plate 9 is fixed by the mounting groove 5 110 on the fixing plate 3 100, thereby achieving the fixed blocking structure 413 after the transfer. At this time, the blocking structure 413 stably blocks the area on one side of the filter plate 412, so that the smoke can only flow through the several filter holes 4121 on the filter plate 412. Since the blocking structure 413 is relatively soft after being set as a blocking film, the blocking structure 413 can be folded or The curved setting will only block the area on one side of the filter plate 412 but not the filter hole 4121. The filter plate 412 is an elastic plate, and the filter holes 4121 are arranged in a square array, especially the filter holes 4121 distributed at intervals along the vertical direction. At this time, for a column of filter holes 4121 distributed vertically, the dust in this column of filter holes 4121 can be pushed out by inserting a rod into the lowest filter hole 4121 and moving it upward, thereby facilitating the removal of the filter plate 412 for dust cleaning.

[0025] A connecting mechanism 6 is provided between any two adjacent partition mechanisms 1 41 and any two adjacent partition mechanisms 2 51, so that each partition mechanism 1 41 and each partition mechanism 2 51 can support each other. At this time, there is no need to connect each partition mechanism 1 41 and each partition mechanism 2 51 to the wall of the accommodating chamber 11, and the base is composed of a bottom plate 14, a top plate 15, a front plate 16, a back plate 17 and two side plates 18. It is convenient to remove the partition component 1 4 and the partition component 2 5. When the base is damaged, only part of it needs to be replaced without replacing the entire part. It is also convenient to clean the water storage chamber. When the partition component 1 4 and the partition component 2 5 are arranged in the base, the two generally fit the top and bottom walls on the inner side of the base to avoid providing a straight flow path for the smoke. When the connecting mechanism 6 is not provided, such an arrangement can also serve to clamp and fix the partition component 1 4 and the partition component 2 5.

[0026] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An economizer for a gas boiler, comprising a shell (1), a water inlet pipe (2) and a water outlet pipe (3), wherein the shell (1) is provided with a receiving chamber (11), a water storage chamber, an air inlet (12) and an air outlet (13), wherein the receiving chamber (11) is separated from the water storage chamber and the receiving chamber (11) is located inside the water storage chamber, the air inlet (12) and the air outlet (13) are both connected to the receiving chamber (11), and the water inlet pipe (2) and the water outlet pipe (3) are both connected to the water storage chamber, characterized in that: The accommodating chamber (11) is provided with a partition component 1 (4), a partition component 2 (5) and a connecting mechanism (6); the partition component 1 (4) comprises a plurality of partition components 1 (41) spaced apart from each other in a direction from the air inlet (12) toward the air outlet (13); the partition component 2 (5) comprises a plurality of partition components 2 (51) spaced apart from each other in a direction from the air inlet (12) toward the air outlet (13); Along a direction perpendicular to the air inlet (12) toward the air outlet (13), the projections of each of the partitioning mechanisms 1 (41) and each of the partitioning mechanisms 2 (51) on the cavity wall of the accommodating cavity (11) are arranged in a staggered manner, each of the partitioning mechanisms 1 (41) is connected to one end of the cavity wall of the accommodating cavity (11), and each of the partitioning mechanisms 2 (51) is connected to the other end of the cavity wall of the accommodating cavity (11), and a connecting mechanism (6) is provided between any two adjacent partitioning mechanisms 1 (41) and between any two adjacent partitioning mechanisms 2 (51); The partition component 1 (4) is used to separate the internal area of ​​the accommodating chamber 11 to initially hinder the flow of smoke; The partition component 2 (5) is used to cooperate with the partition component 1 (4) to form a flue gas flow passage having a plurality of curved sections in the accommodating cavity 11; The connecting mechanism (6) is used to enable each of the first partitioning mechanisms and each of the second partitioning mechanisms to support each other.

2. The gas boiler economizer according to claim 1, characterized in that: The housing (1) comprises a bottom plate (14), a top plate (15), a front plate (16), a back plate (17) and two side plates (18); the front plate (16), the back plate (17) and the two side plates (18) are respectively detachably connected to the bottom plate (14) and the top plate (15); The bottom plate (14) is provided with a water storage sub-cavity 1, the top plate (15) is provided with a water storage sub-cavity 2, the front plate (16) is provided with a water storage sub-cavity 3, the back plate (17) is provided with a water storage sub-cavity 4 (171), and the two side plates (18) are provided with a water storage sub-cavity 5 (181), and the water storage sub-cavity 1, the water storage sub-cavity 2, the water storage sub-cavity 3, the water storage sub-cavity 4 (171), and the water storage sub-cavity 5 (181) are directly or indirectly connected to each other to form the water storage cavities; The air inlet (12) and the air outlet (13) are respectively arranged on the front panel (16) and the back panel (17); The water inlet pipe (2) and the water outlet pipe (3) are respectively connected to the two water storage sub-cavities five (181).

3. The economizer for a gas boiler according to claim 1, characterized in that: The partition mechanism 1 (41) comprises a connecting plate 1 (411), a filter plate 1 (412), a blocking structure 1 (413) and a blocking structure 2; the connecting plate 1 (411) is detachably connected to the cavity wall of the accommodating cavity (11); a card slot 1 (4111) is provided on the connecting plate 1 (411); the filter plate 1 (412) is placed in the card slot 1 (4111); along the thickness direction of the filter plate 1 (412), the blocking structure 1 (413) and the blocking structure 2 are respectively attached to two sides of the filter plate 1 (412); The second partition mechanism (51) comprises a second connecting plate (511), a second filter plate (512), a third blocking structure (513) and a fourth blocking structure. The second connecting plate (511) is detachably connected to the cavity wall of the accommodating cavity (11). The second connecting plate (511) is provided with a second card slot (5111). The second filter plate (512) is placed in the second card slot (5111). Along the thickness direction of the second filter plate (512), the third blocking structure (513) and the fourth blocking structure are respectively attached to two sides of the second filter plate (512). Among the connecting mechanisms (6), some of the connecting mechanisms (6) are arranged on the corresponding first connecting plate (411), and some of the connecting mechanisms (6) are arranged on the corresponding second connecting plate (511).

4. The economizer for a gas boiler according to claim 3, characterized in that: The connecting plate 1 (411) is an L-shaped plate, the slot 1 (4111) is provided through the top of the connecting plate 1 (411), the width of the slot 1 (4111) is adapted to the thickness of the filter plate 1 (412), and the blocking structure 1 (413) and the blocking structure 2 are respectively attached to the bottom of the top of the connecting plate 1 (411) and the side surface of the connecting plate 1 (411); The second connecting plate (511) is an L-shaped plate, the second card slot (5111) passes through the top of the second connecting plate (511), the width of the second card slot (5111) is adapted to the thickness of the second filter plate (512), and the third blocking structure (513) and the fourth blocking structure are respectively attached to the bottom of the top of the second connecting plate (511) and the side surface of the second connecting plate (511).

5. The economizer for a gas boiler according to claim 4, characterized in that: Along the extension direction of the top end of the connecting plate 1 (411), a plurality of inclined plates 1 (7) are detachably mounted on the side of the blocking structure 1 (413) and the blocking structure 2 facing away from the filter plate 1 (412), and the extension direction of each inclined plate 1 (7) is arranged along the vertical direction; Along the extension direction of the top end of the second connecting plate (511), the side of the third blocking structure (513) and the fourth blocking structure away from the second filter plate (512) are both detachably mounted with a plurality of second inclined plates (8), and the extension direction of each of the second inclined plates (8) is arranged along the vertical direction.

6. The economizer for a gas boiler according to claim 5, characterized in that: Along the extension direction of the top end of the connecting plate 1 (411), a plurality of mounting grooves 1 (4112) are provided at both ends of the top end of the connecting plate 1 (411) along the thickness direction thereof, each mounting groove 1 (4112) vertically penetrates the top end of the connecting plate 1 (411), and the number of the mounting grooves 1 (4112) is equal to or greater than the number of the inclined plate 1 (7); the inclined plate 1 (7) is connected to a fixing plate 1 (9) provided corresponding to the mounting groove 1 (4112); Along the extension direction of the top end of the second connecting plate (511), a plurality of second mounting grooves (5112) are provided at both ends of the top end of the second connecting plate (511) along its thickness direction, each second mounting groove (5112) vertically penetrates the top end of the second connecting plate (511), and the number of the second mounting grooves (5112) is equal to or greater than the number of the second inclined plate (8); the second inclined plate (8) is connected to a fixing plate (10) provided corresponding to the second mounting grooves (5112).

7. The economizer for a gas boiler according to claim 6, characterized in that: The blocking structure 1 (413), blocking structure 2, blocking structure 3 (513), and blocking structure 4 are all configured as blocking baffles; The blocking structure one (413) and the blocking structure two are both provided with mounting grooves three (414) corresponding to the fixing plate one (9); the blocking structure three (513) and the blocking structure four are both provided with mounting grooves four (514) corresponding to the fixing plate two (10); the mounting grooves one (4112), two (5112), three (414) and four (514) are all T-shaped grooves; the fixing plate one (9) and the fixing plate two (10) are both T-shaped plates.

8. The economizer for a gas boiler according to claim 6, characterized in that: The blocking structure 1 (413), the blocking structure 2, the blocking structure 3 (513), and the blocking structure 4 are all configured as blocking films; the mounting groove 1 (4112) and the mounting groove 2 (5112) are both T-shaped grooves, and the fixing plate 1 (9) and the fixing plate 2 (10) are both T-shaped plates; A fixing plate three (100) is provided on the side of the connecting plate one (411) facing away from the cavity wall of the accommodating cavity (11), and the fixing plate three (100) is installed at one end of the cavity wall of the accommodating cavity (11) connected to the connecting plate two (511). A fixing plate four (200) is provided on the side of the connecting plate two (511) facing away from the cavity wall of the accommodating cavity (11), and the fixing plate four (200) is installed at one end of the cavity wall of the accommodating cavity (11) connected to the connecting plate one (411). The fixing plate three (100) and the fixing plate four (200) are used to fix the fixing plate one (9) and the fixing plate two (10), respectively.

9. The economizer for a gas boiler according to claim 8, characterized in that: The fixing plate three (100) and the fixing plate four (200) are respectively provided with a mounting groove five (110) and a mounting groove six (210), and the mounting groove five (110) and the mounting groove six (210) are both T-shaped grooves.

10. The economizer for a gas boiler according to claim 9, characterized in that: The filter plate 1 (412) is provided with a plurality of filter holes 1 (4121) arranged in a square array, and the filter plate 2 (512) is provided with a plurality of filter holes 2 (5121) arranged in a square array. The filter plate 1 (412) and the filter plate 2 (512) are both configured as elastic plates, and the filter holes 1 (4121) distributed along the vertical interval are all connected with the filter holes 2 (5121) distributed along the vertical interval.

Citation Information

Patent Citations

  • Energy saver for gas-fired boiler

    CN117490053A