Hardness detection device for drag chain production
By designing a hardness detection device including pretreatment components, detection components and fixture components, the problems of unreliable detection results and impact of coatings in the prior art are solved, and more accurate and reliable hardness detection results are achieved.
Patent Information
- Application Number
- CN202411916121.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-24
AI Technical Summary
The existing hardness detection device for the production of drag chains is prone to unreliable results when inspecting because the selected detection point does not represent the overall hardness of the drag chain, and the coating on the surface of the drag chain affects the authenticity of the detection data.
A hardness detection device including a pretreatment assembly, a detection assembly and a fixture assembly is designed. The pretreatment assembly simulates extreme environments through heating and refrigeration treatment, cleans up the surface coating; the inspection assembly ensures the accuracy of the detection results through automated inspection and multi-area sampling; the fixture assembly avoids the influence of internal stress on the drag chain components through appropriate clamping forces.
The surface coating is cleaned through heating and refrigeration treatment of pretreatment components to ensure the authenticity of the test results; through automated inspection and multi-region sampling, the accuracy and reliability of the test results are improved; through appropriate clamping force, the internal stress affects the drag chain components and ensures the stability of the test results.
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Figure CN119757089A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hardness detection, and in particular relates to a hardness detection device for drag chain production. Background Art
[0002] Drag chains are suitable for use in reciprocating motion situations. They can pull and protect built-in cables, oil pipes, air pipes, water pipes, etc., so as to extend the service life of wires, cables, liquid and gas hoses and reduce consumption.
[0003] Hardness is one of the key indicators to measure the performance of drag chain materials. By testing the hardness, it can be ensured that the drag chain meets the specified quality standards during the manufacturing process and reduce the defective rate. If the hardness does not meet the standard, the drag chain may easily crack or break during operation, affecting the normal operation of the entire equipment. Therefore, during the production process of the drag chain, it is necessary to sample and test the hardness of the drag chain after production. For example, a hardness testing device for drag chain production proposed in patent publication number CN219245189U is used for testing after the production of drag chains.
[0004] The existing detection device has the following problems when in use:
[0005] When using a hardness testing device to test the components of a drag chain, a fixture is usually used to clamp the components, and then a certain point on the component is selected for hardness testing. However, since the structure of the drag chain is not completely uniform, deviations are likely to occur when selecting the testing point. If the testing point cannot represent the overall hardness level of the drag chain, the result obtained will lack reliability. In addition, in order to effectively reduce the wear caused by the contact between the drag chain and other objects during movement and to extend the service life of the drag chain, a layer of coating will be sprayed on the surface of the drag chain during the production process of the drag chain. Since the coating itself has a certain hardness and may be significantly different from the hardness of the drag chain body, the hardness value measured by the hardness testing equipment is not the true hardness of the drag chain body, but a comprehensive performance of the hardness of the coating and the drag chain body, which will lead to serious distortion of the measurement data.
[0006] Therefore, a hardness testing device for drag chain production is proposed to solve the above problems. Summary of the invention
[0007] The object of the present invention is to provide a hardness detection device for drag chain production in view of the above problems.
[0008] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a hardness detection device for drag chain production, comprising a detection frame, a lower side wall of the detection frame is fixedly connected to a PLC controller, an upper side wall of the detection frame is fixedly connected to a display screen structure, an inner wall of the detection frame is fixedly connected to a placement plate, an upper side wall of the placement plate is fixedly connected to a first linear motor, an output end of the first linear motor is fixedly connected to a second linear motor, an output end of the second linear motor is fixedly connected to a mesh cover, a component to be tested is placed in the mesh cover, an upper side wall of the placement plate is connected to a pretreatment component, and the component to be tested is pretreated by the pretreatment component, an air pump is fixedly connected to the right side wall of the detection frame, an air outlet end of the air pump is connected to the pretreatment component, a clamp component is fixedly connected to the upper side wall of the detection frame, and the component to be tested is clamped by the clamp component, and the upper side wall of the detection frame is fixedly connected to a detection component, and the detection component is electrically connected to the PLC controller and the display screen structure.
[0009] Preferably, the pretreatment component includes a heating box and a refrigeration box, the heating box is fixedly connected to the upper side wall of the placement plate, the right inner wall of the detection frame is fixedly connected to the connecting frame, the refrigeration box is fixedly connected to the upper side wall of the connecting frame, the right side walls of the heating box and the refrigeration box are both rotatably connected to short tubes, the right side walls of the heating box and the refrigeration box are both fixedly connected to control motors, the output end of the control motor is connected to the short tube through a bevel gear transmission assembly, the two short tubes are rotatably connected to the same U-shaped tube, and the air outlet end of the air pump passes through the detection frame The side wall of the short tube on the upper side is fixedly connected to a blowing plate, and the side wall of the blowing plate is fixedly connected to a side wall away from the short tube. The side wall is fixedly connected to a side wall of the blowing plate. A plurality of air outlet holes are provided. The left end of the short tube on the upper side is fixedly connected to a blowing plate, and a plurality of air outlet heads are fixedly connected to the side wall of the blowing plate away from the short tube. A plurality of semiconductor refrigeration plates are fixedly connected to the upper side wall of the refrigeration box, and the refrigeration end of the semiconductor refrigeration plate is located in the refrigeration box.
[0010] Preferably, the clamp assembly includes a working box and a threaded rod, the working box is fixedly connected to the upper side wall of the detection frame, the threaded rod is rotatably connected to the inner wall of the working box, the rod wall of the threaded rod is threadedly sleeved with two threaded barrels, the left and right sides of the threaded rod have opposite threads, the upper side walls of the two threaded barrels are fixedly connected with a bent rod, the upper side wall of the working box is provided with a sliding opening that matches the bent rod, the upper end of the bent rod extends out of the sliding opening and is fixedly connected with a clamping barrel, and the two clamping barrels are fixedly connected by a spring There is a clamping rod, one end of the clamping rod extending out of the clamping cylinder is fixedly connected to a clamping block, a placing table located on the upper side wall of the working box is provided between the two clamping blocks, a servo motor is fixedly connected to the right side wall of the working box, the output end of the servo motor passes through the side wall of the working box and is fixedly connected to the threaded rod, a conductive block is fixedly connected to the left side wall of the clamping rod on the left, the conductive block is electrically connected to an external power supply, and a conductive plate is inlaid on the inner wall of the clamping cylinder on the left, the conductive plate is electrically connected to the positive circuit of the servo motor.
[0011] Preferably, the detection component includes a third linear motor and a moving rod, the output end of the third linear motor is fixedly connected to the moving rod, the upper end of the moving rod is electrically connected to the third linear motor, the output end of the third linear motor is fixedly connected to the fourth linear motor, the output end of the fourth linear motor is fixedly connected to the micro electric push rod, the output end of the micro electric push rod is fixedly connected to the pressure rod, the left and right sides of the pressure rod are fixedly connected to the horizontal plate, the lower side wall of the horizontal plate is fixedly connected to the vertical cylinder, the upper inner wall of the vertical cylinder is fixedly connected to the lifting frame through a spring, the lower ends of the two lifting frames extend out of the vertical cylinder and are fixedly connected to the same pressure ring, the pressure rod is located in the middle position of the pressure ring, the rod wall of the pressure rod is fixedly connected to the power-carrying sheet, the power-carrying sheet is electrically connected to the external power supply, the right side wall of the lifting frame on the left is fixedly connected to the resistor plate through a horizontal pin, the lower end of the resistor plate is electrically connected to the display screen structure through a PLC controller, and a positioning component is provided above the detection component.
[0012] Preferably, the positioning assembly includes a vertical plate and a positioning box, the vertical plate is fixedly connected to the upper side wall of the detection frame, the positioning box is fixedly connected to the upper end of the vertical plate, the upper and lower side walls of the positioning box are provided with a plurality of sockets, and the same positioning pin is inserted into the sockets located on the same straight line, the lower end of the positioning pin extends out of the positioning box and is fixedly connected to a positioning block, the positioning block is electrically connected to a PLC controller, the upper side wall of the micro electric push rod is fixedly connected to a positioning plate, the positioning plate is electrically connected to an external power supply, and the lower side wall of the positioning box is fixedly connected to a plurality of friction rings sleeved on the outside of the positioning pin.
[0013] Preferably, the locating pin is located in a rod wall fixing sleeve in the locating box and is provided with a connecting ring, the upper side wall of the locating box is fixedly connected with a homing electric push rod, the output end of the homing electric push rod is fixedly connected with a porous plate, and the lower end of the locating pin passes through the porous plate.
[0014] Preferably, an electric fan is fixedly connected to the lower side wall of the detection frame, and the electric fan is located above the multiple semiconductor refrigeration plates.
[0015] Preferably, the upper side wall of the positioning box is fixedly connected to a limiting seat, and the limiting seat is located on the right side of the plurality of positioning pins.
[0016] Compared with the existing technology, the advantages of a hardness testing device for drag chain production are:
[0017] 1. Through the pretreatment components, before sampling and testing the hardness of the drag chain component samples, the drag chain components can be heated and cooled to simulate whether the performance of the drag chain changes under extreme environments. When the drag chain is heated, the coating on the surface of the drag chain components can be cleaned off by high temperature, avoiding the situation where the coating on the surface of the drag chain will distort the drag chain hardness test data.
[0018] 2. Through the detection components and positioning components set up, when sampling and testing the hardness of the drag chain parts, multiple areas of the drag chain parts can be automatically sampled and tested according to the shape and size of the drag chain parts, avoiding the problem of large deviations in local performance of the drag chain parts, which will affect the accuracy of the drag chain hardness test results.
[0019] 3. By setting up the clamp assembly, a suitable clamping force can be applied to the drag chain component during the hardness test of the drag chain component. While ensuring the clamping stability of the drag chain component, it also avoids the problem of excessive clamping force on the drag chain component, which changes the internal stress of the drag chain and affects the hardness test result. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a hardness detection device for drag chain production provided by the present invention;
[0021] Figure 2 It is a structural schematic diagram of a pretreatment component in a hardness detection device for drag chain production provided by the present invention;
[0022] Figure 3 It is a structural schematic diagram of a bent plate in a hardness testing device for drag chain production provided by the present invention;
[0023] Figure 4 It is a schematic diagram of the positional relationship between a micro electric push rod and a fourth linear motor in a hardness detection device for drag chain production provided by the present invention;
[0024] Figure 5 It is a schematic diagram of the surface structure of a pressure rod in a hardness testing device for drag chain production provided by the present invention;
[0025] Figure 6 It is a schematic diagram of the internal structure of a positioning box in a hardness testing device for drag chain production provided by the present invention;
[0026] Figure 7 It is a top view of a positioning box in a hardness testing device for drag chain production provided by the present invention;
[0027] Figure 8 It is a structural schematic diagram of a clamp assembly in a hardness testing device for drag chain production provided by the present invention.
[0028] In the figure: 1 detection frame, 2 PLC controller, 3 display screen structure, 4 placement plate, 5 first linear motor, 6 second linear motor, 7 mesh cover, 8 air pump, 9 pretreatment component, 91 heating box, 92 refrigeration box, 10 connecting frame, 11 short pipe, 12 control motor, 13 U-shaped pipe, 14 control valve, 15 bending plate, 16 heating plate, 17 air outlet, 18 blowing plate, 19 air outlet head, 20 semiconductor refrigeration plate, 21 fixture assembly, 211 working box, 212 threaded rod, 22 threaded cylinder, 23 bending rod, 24 clamping cylinder, 25 clamping rod, 26 Clamping block, 27 servo motor, 28 conductive block, 29 conductive plate, 30 detection assembly, 301 third linear motor, 302 moving rod, 31 micro electric push rod, 32 pressure rod, 33 horizontal plate, 34 vertical cylinder, 35 lifting frame, 36 pressure ring, 37 power-carrying sheet, 38 resistor plate, 39 positioning assembly, 391 vertical plate, 392 positioning box, 40 jack, 41 positioning pin, 42 positioning block, 43 positioning plate, 44 friction ring, 45 connecting ring, 46 homing electric push rod, 47 porous plate, 48 electric fan, 49 limit seat, 50 fourth linear motor. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] like Figure 1-Figure 8As shown, a hardness testing device for drag chain production includes a testing frame 1, the lower side wall of the testing frame 1 is fixedly connected to a PLC controller 2, the upper side wall of the testing frame 1 is fixedly connected to a display screen structure 3, the inner wall of the testing frame 1 is fixedly connected to a placement plate 4, the upper side wall of the placement plate 4 is fixedly connected to a first linear motor 5, the output end of the first linear motor 5 is fixedly connected to a second linear motor 6, the output end of the second linear motor 6 is fixedly connected to a mesh cover 7, a part to be tested is placed in the mesh cover 7, the upper side wall of the placement plate 4 is connected to a pretreatment component 9, the part to be tested is pretreated by the pretreatment component 9, the right side wall of the testing frame 1 is fixedly connected to an air pump 8, the air outlet end of the air pump 8 is connected to the pretreatment component 9, the upper side wall of the testing frame 1 is fixedly connected to a clamp component 21, the part to be tested is clamped by the clamp component 21, the upper side wall of the testing frame 1 is fixedly connected to a detection component 30, and the detection component 30 is electrically connected to the PLC controller 2 and the display screen structure 3.
[0031] The pretreatment component 9 includes a heating box 91 and a refrigeration box 92. The heating box 91 is fixedly connected to the upper side wall of the placement plate 4. The right inner wall of the detection frame 1 is fixedly connected to the connecting frame 10. The refrigeration box 92 is fixedly connected to the upper side wall of the connecting frame 10. The right side walls of the heating box 91 and the refrigeration box 92 are both rotatably connected with a short tube 11. The right side walls of the heating box 91 and the refrigeration box 92 are both fixedly connected with a control motor 12. The output end of the control motor 12 is connected to the short tube 11 through a bevel gear transmission assembly. The two short tubes 11 are rotatably connected with the same U-shaped tube 13. The air outlet end of the air pump 8 passes through the side wall of the detection frame 1 and is connected to the U-shaped tube 13. Two control valves 14 are arranged in the U-shaped tube 13. The left end of the short tube 11 at the lower side is fixedly connected with a bent plate 15. The bent plate 15 is a hollow structure. A plurality of heating plates 16 are fixedly connected to the side wall of the plate 15, a plurality of air outlet holes 17 are opened on the side wall of the bent plate 15 near the heating plate 16, a blowing plate 18 is fixedly connected to the left end of the upper short tube 11, a plurality of air outlet heads 19 are fixedly connected to the side wall of the blowing plate 18 away from the short tube 11, a plurality of semiconductor refrigeration plates 20 are fixedly connected to the upper side wall of the refrigeration box 92, the refrigeration end of the semiconductor refrigeration plate 20 is located in the refrigeration box 92, and the drag chain components can be heated and cooled before sampling and testing the hardness of the drag chain components to simulate whether the performance of the drag chain changes under extreme environments, and when the drag chain is heated, the coating on the surface of the drag chain components can be cleaned off by high temperature, thereby avoiding the situation where the coating on the surface of the drag chain will distort the drag chain hardness test data.
[0032] The fixture assembly 21 includes a working box 211 and a threaded rod 212. The working box 211 is fixedly connected to the upper side wall of the detection frame 1. The threaded rod 212 is rotatably connected to the inner wall of the working box 211. The rod wall of the threaded rod 212 is threadedly sleeved with two threaded barrels 22. The left and right sides of the threaded rod 212 have opposite threads. The upper side walls of the two threaded barrels 22 are fixedly connected with a bent rod 23. The upper side wall of the working box 211 is provided with a sliding opening that matches the bent rod 23. The upper end of the bent rod 23 extends out of the sliding opening and is fixedly connected with a clamping barrel 24. The two clamping barrels 24 are fixedly connected with a clamping rod 25 through a spring. One end of the clamping rod 25 extending out of the clamping barrel 24 is fixedly connected with a clamping block 26. A clamping block 26 is provided between the two clamping blocks 26 and is located in the working box 21. 1, a placing table on the upper side wall of the working box 211, a servo motor 27 is fixedly connected to the right side wall of the working box 211, the output end of the servo motor 27 passes through the side wall of the working box 211, and is fixedly connected to the threaded rod 212, a conductive block 28 is fixedly connected to the left side wall of the left clamping rod 25, and the conductive block 28 is electrically connected to an external power supply, and a conductive plate 29 is inlaid on the inner wall of the left clamping cylinder 24, and the conductive plate 29 is electrically connected to the positive circuit of the servo motor 27, so that when the hardness of the drag chain component is tested, a clamping force of a suitable size can be applied to the drag chain component, while ensuring the clamping stability of the drag chain component, it also avoids the problem that the clamping force of the drag chain component is too large, which changes the internal stress of the drag chain, thereby affecting the hardness test result.
[0033] The detection component 30 includes a third linear motor 301 and a moving rod 302, the output end of the third linear motor 301 is fixedly connected to the moving rod 302, the upper end of the moving rod 302 is electrically connected to the third linear motor 301, the output end of the third linear motor 301 is fixedly connected to the fourth linear motor 50, the output end of the fourth linear motor 50 is fixedly connected to the micro electric push rod 31, the output end of the micro electric push rod 31 is fixedly connected to the pressure rod 32, the left and right sides of the pressure rod 32 are fixedly connected to the cross plate 33, and the cross plate 33 is fixedly connected to the left and right sides of the pressure rod 32. The lower side wall of the plate 33 is fixedly connected with a vertical cylinder 34, and the upper inner wall of the vertical cylinder 34 is fixedly connected with a lifting frame 35 through a spring. The lower ends of the two lifting frames 35 extend out of the vertical cylinder 34 and are fixedly connected with the same pressing ring 36. The pressing rod 32 is located in the middle of the pressing ring 36. The rod wall of the pressing rod 32 is fixedly connected with a power supply sheet 37, and the power supply sheet 37 is electrically connected to an external power supply. The right side wall of the left lifting frame 35 is fixedly connected with a resistor plate 38 through a transverse pin. The lower end of the resistor plate 38 is connected to the PLC controller 2 and the display The screen structure 3 is electrically connected, and a positioning assembly 39 is provided above the detection assembly 30. The positioning assembly 39 includes a vertical plate 391 and a positioning box 392. The vertical plate 391 is fixedly connected to the upper side wall of the detection frame 1, and the positioning box 392 is fixedly connected to the upper end of the vertical plate 391. The upper and lower side walls of the positioning box 392 are both provided with a plurality of jacks 40, and the same positioning pin 41 is inserted into the jacks 40 located on the same straight line. The lower end of the positioning pin 41 extends out of the positioning box 392 and is fixedly connected to a positioning block 42. The positioning block 42 and The PLC controller 2 is electrically connected, the upper side wall of the micro electric push rod 31 is fixedly connected with a positioning plate 43, the positioning plate 43 is electrically connected to an external power supply, and the lower side wall of the positioning box 392 is fixedly connected with a plurality of friction rings 44 sleeved on the outside of the positioning pin 41. When sampling and testing the hardness of the drag chain component, it can automatically sample and test multiple areas of the drag chain component according to the shape and size of the drag chain component, thereby avoiding the problem of large local performance deviation of the drag chain component, which will affect the accuracy of the drag chain hardness test result.
[0034] The locating pin 41 is located in the positioning box 392, and the rod wall fixing sleeve is provided with a connecting ring 45. The upper side wall of the positioning box 392 is fixedly connected with a return electric push rod 46. The output end of the return electric push rod 46 is fixedly connected with a porous plate 47. The lower end of the locating pin 41 passes through the porous plate 47, so that all the locating pins 41 can be restored to their original position.
[0035] An electric fan 48 is fixedly connected to the lower side wall of the detection frame 1 . The electric fan 48 is located above the plurality of semiconductor refrigeration plates 20 , thereby accelerating the reduction of the temperature of the heat dissipation end of the semiconductor refrigeration plates 20 .
[0036] The upper side wall of the positioning box 392 is fixedly connected to a limit seat 49 , and the limit seat 49 is located on the right side of the plurality of positioning pins 41 , so that the operator can press down the drag chain component along the limit seat 49 .
[0037] The operating principle of the present invention is now explained as follows: place a sample of the drag chain component (a drag chain made of metal material) into the mesh cover 7, and then send a start instruction to the PLC controller 2 through the operation interface. After receiving the instruction, the PLC controller 2 first controls the second linear motor 6 to work, and the second linear motor 6 drives the mesh cover 7 to move, so that the mesh cover 7 drives the drag chain component to move to the inner wall of the heating box 91, and then the PLC controller 2 controls the air pump 8, the heating plate 16, the lower control motor 12 and the lower control valve 14 to work. The air pump 8 transports external gas into the bent plate 15 through the U-shaped tube 13 and the lower short tube 11, and sprays it through the air outlet 17 on the surface of the bent plate 15. After being heated by the heating plate 16, the air flow will blow toward the drag chain component, and the lower control motor 12 controls the lower short tube 11 through the bevel gear transmission assembly to drive the bent plate 15 to rotate, so that the drag chain component is heated in all directions. The coating on the surface of the drag chain component will be softened, decomposed or even burned by high temperature heating, thereby detaching from the surface of the drag chain. After the plate 16 works for a set time, the PLC controller 2 controls the heating plate 16 to stop working, and controls the lower control valve 14 to close, and the upper control valve 14 to open, then the PLC controller 2 controls the second linear motor 6 to move in the opposite direction, and the second linear motor 6 drives the mesh cover 7 and the drag chain component to move out of the heating box 91, then the PLC controller 2 controls the first linear motor 5 to work, and the first linear motor 5 drives the second linear motor 6 and the drag chain component to move upward to a set position, then the PLC controller 2 controls the second linear motor 6 to drive the heated drag chain component to move into the refrigeration box 92, then the PLC controller 2 controls the semiconductor refrigeration plate 20 to work, the semiconductor refrigeration plate 20 will make the temperature in the refrigeration box 92 drop rapidly, and under the action of the air flow blown out by the air outlet head 19, the temperature of the drag chain component can be dropped rapidly, when the semiconductor refrigeration plate 20 works for a set time, the PLC controller 2 controls the semiconductor refrigeration plate 20 to stop working, and controls the second linear motor 6 to drive the drag chain component to move to the left and detach from the refrigeration box 92;
[0038] The operator takes out the pretreated drag chain component from the net cover 7, and then places the drag chain component with the side to be tested facing down on the top of the positioning box 392, and then presses the drag chain component down along the limit seat 49. The drag chain component will press down a certain number of positioning rods according to its shape, so that the positioning rods drive the positioning block 42 to move downward to a set distance, and then place the drag chain component between the two clamping blocks 26, and then control the servo motor 27 to work through an external button. The servo motor 27 drives the threaded rod 212 to rotate, and drives the two threaded cylinders 22 to move toward each other through threaded cooperation. The threaded cylinder 22 drives the clamping cylinder 24, the clamping rod 25 and the clamping block 26 to move toward each other through the bent rod 23, and the clamping block 26 is used to clamp the drag chain component. When the clamping block 26 and the drag chain component are in contact, there will be a An interaction force is generated, and the clamping block 26 will stop moving under the action of the interaction force. The clamping block 26 will drive the conductive block 28 to stop moving through the clamping rod 25, and the conductive plate 29 will continue to move under the action of the clamping tube 24, so that the conductive block 28 and the conductive plate 29 slide against each other until the conductive block 28 and the conductive plate 29 are separated, the conductive block 28 is electrically connected to the external power supply, and the conductive plate 29 is electrically connected to the positive circuit of the servo motor 27. When the conductive block 28 and the conductive plate 29 are separated, the circuit of the servo motor 27 will be disconnected, so that the clamping block 26 stops moving. At this time, a suitable clamping force is maintained between the clamping block 26 and the drag chain component, which ensures the clamping stability of the drag chain component while avoiding the problem that the clamping force of the drag chain component is too large, causing the internal stress of the drag chain to change, thereby affecting the hardness test result;
[0039] Then the operator sends a control instruction to the PLC controller 2 through the operation interface. After receiving the instruction, the PLC controller 2 first controls the fourth linear motor 50 to work. The fourth linear motor 50 will drive the micro electric push rod 31 to move to the left, and the micro electric push rod 31 will drive the positioning plate 43 to move to the left together. When the positioning plate 43 moves to the left and contacts the positioning block 42 that has been pressed down before, the positioning plate 43 is electrically connected to the external power supply, and the positioning block 42 is electrically connected to the PLC controller 2. When the positioning plate 43 contacts the positioning block 42, an electrical signal is sent to the PLC controller 2. After receiving the electrical signal, the PLC controller 2 first controls the fourth linear motor 50 to stop working. Then the PLC controller 2 controls the micro electric push rod 31 to work, so that the micro electric push rod 31 drives the pressure rod 32 to move downward. When the pressure rod 32 contacts the surface of the drag chain component, it stops moving under the action of the reaction force. At this time, the PLC controller 2 will control the micro electric push rod 31 applies a set force downward for ten seconds. After the pressure rod 32 contacts the surface of the drag chain component, it will press a dent on the surface of the drag chain component under the action of the set force. The smaller the hardness of the drag chain component, the deeper the dent. During the downward pressing process, the pressure rod 32 will drive the vertical cylinder 34, the lifting frame 35 and the pressure ring 36 to move downward together through the horizontal plate 33. When the pressure ring 36 contacts the drag chain component, it will immediately stop moving and remain motionless. After the pressure rod 32 presses a dent on the surface of the drag chain component, the pressure rod 32 will drive The power-on sheet 37 moves downward, so that the power-on sheet 37 contacts the resistor plate 38 on the surface of the lifting frame 35, and the lower end of the resistor plate 38 is electrically connected to the PLC controller 2. When the power-on sheet 37 contacts the resistor plate 38, an electric signal is transmitted to the PLC controller 2. The power-on sheet 37 moves downward at different distances, and the strength of the electric signal transmitted to the PLC controller 2 is also different. After receiving different electric signals, the PLC controller 2 will display the corresponding values through the display screen assembly, which is convenient for the operator to record;
[0040] After the pressure rod 32 is pressed down for ten seconds, the PLC controller 2 will control the micro-electric push rod 31 to retract, and control the fourth linear motor 50 to continue to move to the left. When encountering another downward positioning block 42, the above steps will be repeated to perform sampling inspection on the hardness of the drag chain component. When the fourth linear motor 50 moves to the leftmost side, the PLC controller 2 will control the third linear motor 301 to drive the fourth linear motor 50 to move forward to the set position through the moving rod 302, and then the PLC controller 2 controls the fourth linear motor 50 to move to the right. Referring to the above principle, the hardness of the drag chain component continues to be tested. Therefore, when sampling the hardness of the drag chain component, multiple areas of the drag chain component can be automatically sampled and tested according to the shape and size of the drag chain component, thereby avoiding the problem that the local performance deviation of the drag chain component is large, which will affect the accuracy of the drag chain hardness test results.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A hardness testing device for drag chain production, comprising a testing frame (1), characterized in that: The lower side wall of the detection frame (1) is fixedly connected to a PLC controller (2), the upper side wall of the detection frame (1) is fixedly connected to a display screen structure (3), the inner wall of the detection frame (1) is fixedly connected to a placement plate (4), the upper side wall of the placement plate (4) is fixedly connected to a first linear motor (5), the output end of the first linear motor (5) is fixedly connected to a second linear motor (6), the output end of the second linear motor (6) is fixedly connected to a mesh cover (7), a component to be tested is placed in the mesh cover (7), and the upper side wall of the placement plate (4) is fixedly connected to a second linear motor (6). The wall is connected to a pretreatment component (9), and the pretreatment component (9) is used to pretreat the component to be tested. The right side wall of the detection frame (1) is fixedly connected to an air pump (8), and the air outlet end of the air pump (8) is connected to the pretreatment component (9). The upper side wall of the detection frame (1) is fixedly connected to a clamp component (21), and the component to be tested is clamped by the clamp component (21). The upper side wall of the detection frame (1) is fixedly connected to a detection component (30), and the detection component (30) is electrically connected to the PLC controller (2) and the display screen structure (3).
2. A hardness testing device for drag chain production according to claim 1, characterized in that: The pretreatment component (9) comprises a heating box (91) and a refrigeration box (92), wherein the heating box (91) is fixedly connected to the upper side wall of the placement plate (4), the right inner wall of the detection frame (1) is fixedly connected to a connecting frame (10), and the refrigeration box (92) is fixedly connected to the upper side wall of the connecting frame (10), the right side walls of the heating box (91) and the refrigeration box (92) are both rotatably connected to a short tube (11), the right side walls of the heating box (91) and the refrigeration box (92) are both fixedly connected to a control motor (12), the output end of the control motor (12) is transmission-connected to the short tube (11) through a bevel gear transmission assembly, the two short tubes (11) are rotatably connected to the same U-shaped tube (13), and the air outlet end of the air pump (8) passes through the side of the detection frame (1). The U-shaped tube (13) is provided with two control valves (14). The left end of the short tube (11) located at the lower side is fixedly connected to a bent plate (15). The bent plate (15) is a hollow structure. The side wall of the bent plate (15) is fixedly connected to a plurality of heating plates (16). The side wall of the bent plate (15) close to the heating plate (16) is provided with a plurality of air outlet holes (17). The left end of the short tube (11) located at the upper side is fixedly connected to an air blowing plate (18). The side wall of the air blowing plate (18) away from the short tube (11) is fixedly connected to a plurality of air outlet heads (19). The upper side wall of the refrigeration box (92) is fixedly connected to a plurality of semiconductor refrigeration plates (20). The refrigeration end of the semiconductor refrigeration plate (20) is located in the refrigeration box (92).
3. A hardness testing device for drag chain production according to claim 1, characterized in that: The clamp assembly (21) comprises a working box (211) and a threaded rod (212), wherein the working box (211) is fixedly connected to the upper side wall of the detection frame (1), and the threaded rod (212) is rotatably connected to the inner wall of the working box (211), and the rod wall of the threaded rod (212) is threadedly sleeved with two threaded cylinders (22), and the left and right sides of the threaded rod (212) have opposite threads, and the upper side walls of the two threaded cylinders (22) are fixedly connected to a bent rod (23), and the upper side wall of the working box (211) is provided with a sliding opening that matches the bent rod (23), and the upper end of the bent rod (23) extends out of the sliding opening and is fixedly connected to a clamping cylinder (24), and the two clamping cylinders (24) are fixedly connected with a clamp through a spring. A holding rod (25), one end of the clamping rod (25) extending out of the clamping cylinder (24) is fixedly connected to a clamping block (26), a placement table located on the upper side wall of the working box (211) is provided between the two clamping blocks (26), a servo motor (27) is fixedly connected to the right side wall of the working box (211), the output end of the servo motor (27) passes through the side wall of the working box (211) and is fixedly connected to the threaded rod (212), a conductive block (28) is fixedly connected to the left side wall of the clamping rod (25) on the left side, the conductive block (28) is electrically connected to an external power supply, and a conductive plate (29) is inlaid on the inner wall of the clamping cylinder (24) on the left side, the conductive plate (29) is electrically connected to the positive circuit of the servo motor (27).
4. A hardness testing device for drag chain production according to claim 1, characterized in that: The detection component (30) comprises a third linear motor (301) and a moving rod (302), the output end of the third linear motor (301) is fixedly connected to the moving rod (302), the upper end of the moving rod (302) is electrically connected to the third linear motor (301), the output end of the third linear motor (301) is fixedly connected to the fourth linear motor (50), the output end of the fourth linear motor (50) is fixedly connected to the micro electric push rod (31), the output end of the micro electric push rod (31) is fixedly connected to the pressure rod (32), the left and right sides of the pressure rod (32) are fixedly connected to the horizontal plate (33), and the lower side wall of the horizontal plate (33) is fixedly connected to the vertical cylinder ( 34), the upper inner wall of the vertical cylinder (34) is fixedly connected to a lifting frame (35) through a spring, the lower ends of the two lifting frames (35) both extend out of the vertical cylinder (34) and are fixedly connected to the same pressing ring (36), the pressing rod (32) is located in the middle of the pressing ring (36), the rod wall of the pressing rod (32) is fixedly connected to a power supply sheet (37), the power supply sheet (37) is electrically connected to an external power supply, the right side wall of the lifting frame (35) located on the left side is fixedly connected to a resistor plate (38) through a transverse pin, the lower end of the resistor plate (38) is electrically connected to the display screen structure (3) through a PLC controller (2), and a positioning assembly (39) is provided above the detection assembly (30).
5. A hardness testing device for drag chain production according to claim 4, characterized in that: The positioning assembly (39) comprises a vertical plate (391) and a positioning box (392), wherein the vertical plate (391) is fixedly connected to the upper side wall of the detection frame (1), and the positioning box (392) is fixedly connected to the upper end of the vertical plate (391). The upper and lower side walls of the positioning box (392) are both provided with a plurality of plug holes (40), and the same positioning pin (41) is inserted into the plug holes (40) located on the same straight line, and the lower end of the positioning pin (41) extends out of the positioning box (392) and is fixedly connected to a positioning block (42), and the positioning block (42) is electrically connected to the PLC controller (2), the upper side wall of the micro electric push rod (31) is fixedly connected to a positioning plate (43), and the positioning plate (43) is electrically connected to an external power supply, and the lower side wall of the positioning box (392) is fixedly connected to a plurality of friction rings (44) sleeved on the outer side of the positioning pin (41).
6. A hardness testing device for drag chain production according to claim 5, characterized in that: The positioning pin (41) is located in a rod wall fixing sleeve in the positioning box (392) and is provided with a connecting ring (45); the upper side wall of the positioning box (392) is fixedly connected with a return electric push rod (46); the output end of the return electric push rod (46) is fixedly connected with a porous plate (47); the lower end of the positioning pin (41) passes through the porous plate (47).
7. A hardness testing device for drag chain production according to claim 1, characterized in that: An electric fan (48) is fixedly connected to the lower side wall of the detection frame (1), and the electric fan (48) is located above a plurality of semiconductor refrigeration plates (20).
8. A hardness testing device for drag chain production according to claim 5, characterized in that: The upper side wall of the positioning box (392) is fixedly connected to a limiting seat (49), and the limiting seat (49) is located on the right side of the plurality of positioning pins (41).
Citation Information
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