Medical wire monitoring end automatic processing equipment and method

By integrating the five mechanisms of wire stripping, wire sorting, wire twisting, cutting, core stripping and terminal crimping, the automatic processing equipment solves the problems of low production efficiency and unstable quality of the cable monitoring end in the existing technology, and realizes efficient automatic processing.

CN119764969BActive Publication Date: 2025-10-10DONGGUAN RUIBAOLIAN MEDICAL TECHNOLOGY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510066528.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-10-10
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

The existing processing method of the cable monitoring end relies on a single machine and manual operation, resulting in low production efficiency and unstable processing quality.

Method used

An automatic processing equipment for the monitoring end of medical cable is designed, which integrates five mechanisms: stripping, wire sorting, twisting, cutting, core stripping and terminal crimping. Automatic processing is achieved through feeding lines and return lines, reducing manual participation.

Benefits of technology

It realizes the automated processing of cable arrangement, improves production efficiency and stability of processing quality, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119764969B_ABST
    Figure CN119764969B_ABST
Patent Text Reader

Abstract

The present application relates to electronic cable harness processing equipment technical field, especially to a kind of medical wire harness monitoring end automatic processing equipment, the automatic processing equipment by peeling skin mechanism, wire arrangement mechanism, torsion wire mechanism, cutting mechanism, stripping mechanism, terminal crimping mechanism integrally arranged in machine table, then through feed line to transport the multiple carriers of fixed wire harness, when carrier sequentially passes through above-mentioned mechanism and completes the processing of wire harness, carrier can be transported to feed line front end by backflow line and be reused, can realize the automatic peeling of wire harness, arrangement and cutting ground wire, stripping and terminal crimping, to reduce the participation of artificial, improve production efficiency;Meanwhile, wire harness is automatically peeled, arranged, cut, twisted and terminated, so that the processing quality of wire harness is relatively stable, improves processing precision and yield.The present application also discloses a kind of medical wire harness monitoring end automatic processing method.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of electronic cable harness processing equipment, and in particular to an automatic processing device and method for a medical cable monitoring terminal. Background Art

[0002] At present, there is an electronic flexible cable used in medical wiring harnesses (usually composed of 5 or 3 wires, hereinafter referred to as "cable"). The two ends of the cable are usually set as connection terminals and monitoring terminals. The 5 or 3 wires of the monitoring terminal have been divided by an automatic wire dividing machine. In the subsequent production process, the tail end of the monitoring terminal needs to be processed and needs to go through multiple steps. The specific steps are: stripping the outer skin, combing the shielding ground wire, surgically cutting the ground wire, stripping the black conductive rubber, stripping the core wire, and crimping the terminals.

[0003] However, traditional processing methods involve setting up separate machines for auxiliary processing, such as using a horizontal stripping machine to strip the outer wire, a 3F stripping machine to strip the core wire, and adding manual work, such as combing and cutting the ground wire and stripping the black wire. This results in high labor costs, low production efficiency, and relatively unstable processing quality due to differences in labor proficiency. Summary of the Invention

[0004] In view of this, one of the purposes of this application is to provide an automatic processing device for the monitoring end of a medical cable, so as to solve the problem of low production efficiency caused by the traditional processing method of the monitoring end of the existing cable relying on a single machine and manual operation.

[0005] In order to solve the above problems, the technical solution adopted by the present invention is: an automatic processing equipment for monitoring the end of medical cable, including a machine, which is provided with a feeding line and a return line placed directly below the feeding line, as well as a peeling mechanism, a wire management mechanism, a wire twisting mechanism, a cutting mechanism, a core stripping mechanism, and a terminal punching mechanism placed on the same side of the feeding line and arranged in sequence; the feeding line is clamped with a plurality of carriers for loading cable, the two ends of the feeding line and the return line are flush, and the return line is used to recycle empty carriers; the peeling mechanism is used to align the cable The outer skin peeling mechanism comprises a fixed frame and a first cutter arranged on the fixed frame, the first cutter is connected to the first driving member, and the fixed frame is connected to the second driving member driven forward and backward; the wire management mechanism is used to brush and organize the ground wire of the cable arrangement, the wire management mechanism comprises a forward brush assembly and a reverse brush assembly arranged adjacent to each other, the forward brush assembly is provided with two forward brush rollers opposite to each other up and down and a plurality of cylinders sleeved on the forward brush roller and having first brush bristles, the reverse brush assembly is provided with a reverse brush roller and a plurality of pairs of discs sleeved on the reverse brush roller, each pair of discs having second brush bristles arranged facing each other; the wire twisting mechanism is used to twist the ground wire into a strand, the wire twisting mechanism comprises a clamp and an adjusting rod rotatably connected to the clamp, a lifting plate rotatably connected to the adjusting rod, a rotating member arranged on the lifting plate, and the rotating member is connected to the adjusting rod; the cutting mechanism is used to shear the ground wire, the cutting mechanism comprises a frame and a first cutting member and a clamping member fixed to the frame, the first cutting member and the clamping member are correspondingly arranged up and down, and the clamping member is used to clamp the ground wire; the core wire stripping mechanism is used to peel off the black skin and inner skin of the cable in sequence The core stripping mechanism includes a mounting frame, two mounting plates arranged in the mounting frame, a second cutting piece arranged on the mounting frame, and the two mounting plates are respectively equipped with a second cutter and a third cutter, the second cutting piece is arranged above the second cutter and is perpendicular to each other, and the second cutter and the third cutter are arranged adjacent to each other on the left and right; the terminal crimping mechanism is used to crimp the terminal of the wire core of the cable, and the terminal crimping mechanism includes a lower pressing block and an upper pressing block opposite to and matched with the lower pressing block. The terminal and the wire core are accommodated in the lower pressing block so that the crimping is completed after the upper pressing block is pressed together.

[0006] Compared with the prior art, the technical solution of the present application has the following beneficial effects: the automatic processing equipment of the present invention arranges the outer skin stripping mechanism, the wire management mechanism, the wire twisting mechanism, the cutting mechanism, the core wire stripping mechanism, and the terminal crimping mechanism in an integrated manner on the machine platform, and then transports multiple carriers used to fix the cable arrangement through the feeding line. After the carriers pass through the above-mentioned mechanisms in turn to complete the cable arrangement processing, the carriers can be transported to the front end of the feeding line through the return line for reuse, and can realize the automatic outer skin stripping, ground wire sorting and cutting, black wire stripping, inner wire stripping and terminal crimping of the cable arrangement, thereby reducing manual participation and improving production efficiency; at the same time, the automated processing of the cable arrangement makes the processing quality of the cable arrangement relatively stable, and improves the processing accuracy and yield rate.

[0007] The second object of this application is to provide a method for automatically processing a medical cable monitoring terminal, which is applied to the automatic processing equipment described above, and comprises the following steps:

[0008] Step 1: Place multiple carriers loaded with cables into the track of the feed line one by one, and place them at the set time and interval. The carriers move along the feed line.

[0009] Step 2: Each carrier passes through the outer skin stripping mechanism, wire management mechanism, wire twisting mechanism, cutting mechanism, core stripping mechanism, and terminal crimping mechanism in sequence, and automatically completes the processes of stripping the outer skin of the cable, arranging and cutting the ground wire, stripping the black wire and inner wire, and crimping the terminal. After processing is completed, the carrier is pushed to the stagnant section for storage;

[0010] Step 3: After removing the cable from the carrier, place the empty carrier into the return line. The empty carrier is transported to the front end of the feed line by the return line, and then repeat steps 1 and 2 in sequence. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only part of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0013] Figure 2 It is a structural schematic diagram of the feeding line and the return line in the present invention;

[0014] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0015] Figure 4 It is a structural schematic diagram of the peeling mechanism of the present invention;

[0016] Figure 5 It is a structural diagram of the brush assembly in the present invention;

[0017] Figure 6 It is a structural diagram of the inverted brush assembly of the present invention;

[0018] Figure 7 This is one of the structural diagrams of the wire twisting mechanism in the present invention;

[0019] Figure 8 This is the second structural diagram of the wire twisting mechanism in the present invention;

[0020] Figure 9 It is a structural schematic diagram of the cutting mechanism in the present invention;

[0021] Figure 10It is a structural schematic diagram of the core stripping mechanism in the present invention;

[0022] Figure 11 It is a structural diagram of the terminal punching mechanism in the present invention;

[0023] Figure 12 yes Figure 11 Enlarged view of point B in the middle;

[0024] Figure 13 This is a schematic diagram of the structure of the carrier installation line in the present invention;

[0025] Figure 14 It is a flow chart of the processing aspect of the present invention.

[0026] Explanation of the accompanying numbers: 1-machine, 2-feeding line, 21-pushing section, 22-stagnation section, 3-reflow line; 4-stripping mechanism, 41-fixed frame, 42-first cutter, 421-upper cutter, 422-lower cutter, 43-first driving member, 44-second driving member, 45-pressing plate, 46-pressing plate; 5-wire management mechanism, 51-forward brush assembly, 511-forward brush roller, 512-cylinder, 513-first brush, 514-accommodation frame, 52-reverse brush assembly, 521-reverse brush roller, 522-disc, 523-second brush, 524-first clamping member; 6-twisting mechanism, 61-clamp, 62-adjusting rod, 63-lifting plate, 64-rotating member, 65- Wire passing channel, 66-first pressure block, 67-cable management block, 68-stretching member; 7-cutting mechanism, 71-frame, 72-first cutting member, 73-clamping member, 74-third driving member, 75-second pressure block, 76-lifting member; 8-core stripping mechanism, 81-mounting frame, 82-second cutting member, 83-mounting plate, 84-second cutter, 85-third cutter, 86-fourth driving member, 87-sliding member, 88-second clamping member, 89-third pressure block; 9-terminal punching mechanism, 91-lower pressure block, 92-upper pressure block, 93-third clamping member; 10-carrier, 101-upper clamp, 102-lower clamp, 103-fixing channel, 104-wire pressing groove, 105-clamp. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0028] Throughout this specification, the terms "including," "having," and the like are used herein to specify the presence of a stated feature, number, step, operation, element, component, or combination thereof, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof. The technical terms "first," "second," and the like are used solely to distinguish between different objects and should not be understood to indicate or imply relative importance or to implicitly specify the quantity, specific order, or primary-secondary relationship of the indicated technical features. Example 1

[0029] It should be noted that the medical electronic flexible cable of the present application is usually composed of 5 wires or 3 wires, hereinafter referred to as the cable, which can be automatically processed at the monitoring end through the technical solution of the present application. The following is an example of a cable composed of 5 wires. The wire consists of an outer sheath (external insulation test), a shielding layer (ground wire), a black sheath (conductive glue), an inner sheath (inner insulation test) and a wire core.

[0030] like Figures 1 to 13 As shown, the present invention provides an automatic processing equipment for the monitoring end of a medical cable. The automatic processing equipment solves the problem of low production efficiency in the traditional processing method of cable arranging relying on a single machine and manual operation in the above-mentioned background technology. The present application can realize the automatic stripping of the outer skin, sorting and cutting of the ground wire, stripping of the core wire and terminal crimping of the cable arranging, thereby reducing manual participation and improving production efficiency; at the same time, the outer skin stripping, wire arrangement, cutting, twisting, black skin stripping, inner skin stripping and terminal crimping can be automatically and synchronously performed for the cable arranging. The equipment structure has a reasonable layout and a high degree of automation, which avoids manual operation, makes the processing quality of the cable arranging relatively stable, and improves the processing accuracy and product quality.

[0031] like Figure 1 As shown, the above-mentioned automatic processing equipment includes a machine 1, on which a feeding line 2 and a return line 3 placed directly below the feeding line 2 are provided, as well as a peeling mechanism 4, a wire management mechanism 5, a wire twisting mechanism 6, a cutting mechanism 7, a core stripping mechanism 8, and a terminal crimping mechanism 9 placed on the same side of the feeding line 2 and arranged in sequence. The machine 1 is arranged into a front section and a rear section, the peeling mechanism 4, the wire management mechanism 5, the wire twisting mechanism 6 and the cutting mechanism 7 are installed in the front section, and the core stripping mechanism 8 and the terminal crimping mechanism 9 are installed in the rear section, and there are protective covers and main control screens above the front section and a chassis below the front section and the rear section to ensure the safety and automatic control of the equipment; the feeding line 2 is installed on the surface of the machine 1 to ensure that the feeding line 2 and the above-mentioned mechanisms are precisely positioned, and at the same time, the return line 3 is installed above the chassis, with a compact structure and a reasonable layout.

[0032] like Figure 2 、 Figure 3 and Figure 13As shown, the feeding line 2 is connected with multiple carriers 10 for loading and arranging cables. The feeding line 2 and the return line 3 are flush at both ends. The return line 3 is used to recycle empty carriers 10. Specifically, the feeding line 2 can be set to a track structure formed by two horizontal rails. The inner sides of the upper ends of the two horizontal rails have U-shaped notches. The carriers 10 are rectangular structures. The bottom sides of the carriers 10 also form U-shaped grooves, so that the bottoms of the carriers 10 and the feeding line 2 are interlocked and connected with each other, and can also ensure that the carriers 10 move along the feeding line 2. A structure in which multiple sliders and slide rails are driven by cylinders is provided below the feeding line 2. Multiple push blocks are installed on the slide rails corresponding to multiple carriers 10. The tops of the push blocks have push blocks and telescopic springs. The upper and lower connection structures are based on this. When the cylinder moves forward, the side of the push block pushes against the carrier 10. When the cylinder moves backward, the carrier 10 and the top surface of the push block abut against each other, which can press the push block down. The push block bounces up after losing the pressure of the carrier 10, thereby realizing the transportation and clamping of the carrier 10. Of course, the conveyor belt assembly line transportation can also be directly set up on the track, which is convenient and fast. The return line 3 can quickly transport the carrier 10 to the feed port of the feeding line 2. There is a protective shell on the side of the feeding line 2, which can be used for laying the wiring.

[0033] Further, if Figures 1 to 3 As shown, the end of the feeding line 2 is provided with adjacent wire pushing segments 21 and stagnant segments 22. The wire pushing segment 21 is provided with a driving structure for moving forward and backward. The wire pushing segment 21 corresponds to the terminal crimping mechanism 9, and the stagnant segment 22 is used to store multiple carriers 10. Specifically, the wire pushing segment 21 is independently provided relative to the feeding line 2, and the driving structure is a matching structure of a slider, a slide rail and a cylinder, so that the wire pushing segment 21 slides and drives the carrier 10 to move forward and backward. When a carrier 10 is transferred to the wire pushing segment 21, it is ensured that the carrier 10 corresponds to the terminal crimping mechanism 9 (the front end can be the standard position). Since the crimping is performed one wire at a time, a wire pushing rod and a cylinder for driving the wire pushing rod are provided on the inner side of the feeding line 2 near the wire pushing segment 21. The wire pushing rod can enter the track of the wire pushing segment 21 from the side, thereby slowly pushing the carrier 10 to move to crimp the wire terminals until all the wires are completed and the wire pushing rod is pushed. The retracted and pushed wire segment 21 returns. At this time, when the next carrier 10 enters the specified position, the previous carrier 10 can be pushed into the stagnation segment 22. It is worth noting that: the carrier 10 protrudes relative to the front end of the feeding line 2 (when in the standard position), and the length of the pushing wire segment 21 is greater than the length of the carrier 10 to ensure that the wires of the cable can be crimped to the terminals. There is a conveyor belt under the track of the stagnation segment 22 and proximity switch sensors are installed at the end and front end to sense the moving position of the turnover carrier 10, and can automatically issue a prompt to collect materials and pause the conveyor belt control. At the same time, the carrier 10 can be automatically transported when entering the stagnation segment 22.

[0034] Further, if Figure 13As shown, the carrier 10 comprises two mutually clamped upper clamping plates 101 and lower clamping plates 102, one end of the upper clamping plates 101 and the lower clamping plates 102 is rotatably connected, the other end of the upper clamping plates 101 and the lower clamping plates 102 is clamped with clamps 105, the lower clamping plates 102 is provided with a plurality of parallel fixing channels 103, and the front end of the lower clamping plates 102 is provided with a wire pressing groove 104, and the fixing channels 103 and the wire pressing groove 104 are communicated. Specifically, the fixing channels 103 are provided with 5, the fixing channels 103 penetrate through the upper surface of the lower clamping plates 102, when installing the wire harness, only need to loosen the clamps 105, open the upper clamping plates 101, and put the 5 wires into the corresponding fixing channels 103 in turn, cover the upper clamping plates, fix the clamps 105, so as to complete the fixing of the wire harness; the wire pressing groove 104 is arranged at one end of the lower clamping plates 102 close to the front end of the wire, and part of the wire is contained in the wire pressing groove 104, which is convenient for pressing the wire harness during subsequent processing.

[0035] As shown in Figure 1 and Figure 4 The outer skin stripping mechanism 4 is used for stripping the outer skin of the wire harness, and the outer skin stripping mechanism 4 comprises a fixed frame 41 and a first cutter 42 arranged on the fixed frame 41. The first cutter 42 is connected with a first driving member 43, and the fixed frame 41 is connected with a second driving member 44 which drives forward and backward. Specifically, the first driving member 43 and the second driving member 44 can be air cylinders, and the second driving member 44 driving the fixed frame 41 can also be a cooperation structure of slide rail and slide block. When the carrier 10 reaches the specified position, the second driving member 44 starts to push the fixed frame 41 to drive the first cutter 42 to reach the specified position, and then the first driving member 43 starts to work. The first cutter 42 cuts the outer skin of the wire harness, and then the second driving member 44 pulls the fixed frame 41 to retreat, so as to realize the stripping of the outer skin. There is a material frame under the first cutter 42 for waste recycling.

[0036] Further, as shown in Figure 4As shown, the first cutter 42 includes an upper cutter 421 and a lower cutter 422 corresponding to each other, and the first driving member 43 includes two cylinders respectively connected to the upper cutter 421 and the lower cutter 422. The front end of the fixed frame 41 is provided with a wire pressing plate 45 and a pressure plate 46 that cooperates with the wire pressing plate 45. The wire pressing plate 45 and the pressure plate 46 are both arranged on the outer side surface of the upper cutter 421. The wire pressing plate 45 is used to press the wiring, and the pressure plate 46 is used to press the carrier 10. Specifically, the upper cutter 421 and the lower cutter 422 are both rectangular structures, and both have 5 arc-shaped blades arranged opposite to each other above and below. The two cylinders are respectively fixed at the bottom and top of the front of the fixed frame 41. The upper cutter 421 is connected to the upper cylinder, and the lower cutter 422 is connected to the lower cylinder. The upper and lower clamping or separation are achieved through sliders and slide rails, and the 5 wires of the cable can be stripped at the same time, thereby improving production efficiency; the wire pressing plate 45 is also a rectangular structure, and can be embedded in the wire pressing groove 104 of the carrier 10. It is driven to rise and fall by connecting to the cylinder, so that the carrier 10 strengthens the fixation of the wire after entering the specified position, avoids the deviation of the wire, and ensures processing accuracy; the pressure block is also lifted and lowered by connecting to the cylinder. The pressure block presses the carrier 10 close to the end where the card machine is set to avoid the deviation of the carrier 10.

[0037] like Figure 1 、 Figure 5 and Figure 6 As shown, the wire management mechanism 5 is used to brush and organize the ground wires. The wire management mechanism 5 includes a forward brush assembly 51 and a reverse brush assembly 52 arranged adjacent to each other. The forward brush assembly 51 is provided with two forward brush rollers 511 facing each other up and down and a plurality of cylinders 512 sleeved on the forward brush roller 511 and having first bristles 513. The reverse brush assembly 52 is provided with a reverse brush roller 521 and a plurality of pairs of discs 522 sleeved on the reverse brush roller 521. Each pair of discs 522 has second bristles 523 arranged opposite to each other. Specifically, the first brush bristles 513 are arranged on the outer wall surface of the cylinder 512, each forward brush roller 511 has 5 cylinders 512, and the cylinders 512 of the upper and lower forward brush rollers 511 are paired. At this time, the cable enters the intersection of the first brush bristles 513 between the upper and lower cylinders 512, the upper forward brush roller 511 rotates clockwise, and the lower forward brush roller 511 rotates counterclockwise, thereby forming an inward rotation of the two forward brush rollers 511, thereby realizing the shielded ground wire being brushed forward and then brushed away; the disk 522 is provided with 5 pairs, each pair has two, and the second brush bristles 523 are provided on the side of the disk 522, so that the two second brush bristles 523 of each pair of disks 522 are arranged opposite to each other, and the 5 wires are placed on the upper position of the 5 pairs of disks 522, and the reverse brush roller 521 rotates clockwise, thereby brushing the shielded ground wire backward to 90 degrees with the horizontal plane where the cable is placed; the first brush bristles 513 and the second brush bristles 523 are rubber brushes.

[0038] Furthermore, if Figure 5As shown, the forward brush assembly 51 further includes a housing frame 514 and a synchronous belt structure disposed within the housing frame 514. The forward brush roller 511 is rotatably connected to the housing frame 514, and the two forward brush rollers 511 are connected to the synchronous belt structure. Specifically, the housing frame 514 is connected to a cylinder that can drive the first bristles 513 to move back and forth to ensure a loosening effect on the ground wire. The housing frame 514 houses a servo motor, the front end of which is sleeved with a gear that is meshed with a transmission gear. The synchronous belt structure includes two groups, each of which independently controls the two forward brush rollers 511. One group is directly linked to the servo motor, and the other group is linked to the transmission gear to achieve rotation of the two forward brush rollers 511 in opposite directions.

[0039] Furthermore, if Figure 6 As shown, the reverse brush assembly 52 is also provided with a synchronous belt structure connected to the reverse brush roller 521, an up and down and front and back drive structure, and a first clamping member 524 is provided in front of the reverse brush roller 521. Specifically, the synchronous belt structure is a combination of a synchronous belt and a synchronous wheel, and the drive structure is driven by a servo motor, thereby realizing the rotation, front and back movement and lifting of the reverse brush roller 521. The first clamping member 524 is a structure for driving the clamping and lifting by connecting a cylinder with a clip. There are 5 clips. When the carrier 10 reaches the specified position, the first clamping member 524 clamps the front ends of the 5 wires. Based on the clockwise rotation of the reverse brush roller 521, the second bristles 523 brush the ground wire from bottom to top. Similarly, due to the setting of the first clamping member 524, the ground wire can be attached to the side of the clip, thereby forming a 90-degree angle.

[0040] like Figure 1 、 Figure 7 and Figure 8 As shown, the twisting mechanism 6 is used to twist the ground wire into a strand. The twisting mechanism 6 includes a clamp 61 and an adjustment rod 62 rotatably connected to the clamp 61, a lifting plate 63 rotatably connected to the adjustment rod 62, and a rotating member 64 provided on the lifting plate 63. The rotating member 64 is connected to the adjustment rod 62. Specifically, there are five clamps 61, corresponding to five adjustment rods 62. The adjustment rods 62 pass through the lifting plate 63. The lifting plate 63 is connected to a slider, a slide rail, and a servo motor drive to enable the lifting plate 63 to rise or fall. The rotating member 64 is a structure in which the servo motor drives the synchronous belt and synchronous wheel to rotate. The synchronous wheel is mounted on each adjustment rod 62, thereby realizing the rotation of the adjustment rod 62. When the carrier 10 reaches the specified position, the lifting plate 63 rises and drives the clamp 61 to move. The clamp 61 clamps the ground wire in the conductor. After the rotating member 64 is started, it drives the adjustment rod 62 to rotate, causing the clamp 61 to rotate, thereby twisting the ground wire into a strand and completing the ground arrangement.

[0041] Furthermore, if Figure 7 and Figure 8As shown, the wire twisting mechanism 6 also includes a wire channel 65 arranged above the clamp 61 and a first pressure block 66 pressed on both sides of the wire channel 65. A wire management block 67 is provided on the inner side below the wire channel 65, and the bottom end of the adjustment rod 62 is rotatably connected to a tensioning member 68 arranged below the lifting plate 63 to clamp and release the clamp 61. Specifically, the wire channel 65 corresponds to the ground wire setting, which is convenient for the ground wire to enter when the carrier 10 moves. The first pressure block 66 is connected to a cylinder and can be embedded in the wire pressing groove 104 to press the wire; the wire management block 67 is connected to a cylinder. The wire management block 67 is provided with 5 arc-shaped notches facing the wire. When twisting the wire, the open ground wire can be gathered first, so that the clamp 61 can completely clamp all the ground wires; the tensioning member 68 is a cylinder that can pull the adjustment rod 62 up and down to pull the bottom end of the clamp 61. The clamp 61 is a pliers structure, which allows the clamp 61 to clamp or release.

[0042] like Figure 1 and Figure 9 As shown, the cutting mechanism 7 is used to cut the ground wire. The cutting mechanism 7 includes a frame 71 and a first cutting member 72 and a clamping member 73 fixed to the frame 71. The first cutting member 72 and the clamping member 73 are arranged in a corresponding manner in the upper and lower parts, and the clamping member 73 is used to clamp the ground wire. Specifically, because the twisted ground wire is at a 90-degree angle to the conductor, the first cutting member 72 and the clamping member 73 are arranged vertically. The clamping member 73 is a structure with two clamping blocks. When the carrier 10 reaches the designated position, the clamping member 73 first clamps the ground wire, and the first cutting member 72 cuts the ground wire. Below the clamping member 73 is a material frame for recycling waste.

[0043] Furthermore, if Figure 9 As shown, the cutting mechanism 7 also includes a third driving member 74 connected to the frame 71 in sequence to control the left and right and front and back movement, a second pressing block 75 arranged above the frame 71, a lifting member 76 connected to the clamping member 73 is arranged in the frame 71, and the first cutting member 72 is a scissor-type structure. Specifically, the third driving member 74 is a cooperative driving structure of a slider, a slide plate and a cylinder to realize the front and back and left and right movement of the frame 71. Since the first cutting member 72 cuts one ground wire at a time, all the ground wires can be cut by adjusting left and right; the structure of the second pressing block 75 corresponds to that of the wire pressing groove 104. The second pressing block 75 is connected to the cylinder, so that after the wire reaches the specified position, each time the ground wire is cut, the second pressing block 75 is pressed down to press the wire; the lifting member 76 is a cooperative structure of a servo motor and a gear set, which can drive the clamping member 73 to rise and fall to adjust the position; the first cutting member 72 is connected to a driver that drives the clamping or opening.

[0044] like Figure 1 and Figure 10As shown, the core stripping mechanism 8 is used to sequentially strip the outer sheath and inner sheath of a cable. The core stripping mechanism 8 includes a mounting frame 81, two mounting plates 83 disposed within the mounting frame 81, a second cutting member 82 disposed within the mounting frame 81, and two mounting plates 83, each of which is mounted with a second cutter 84 and a third cutter 85. The second cutting member 82 is disposed above and perpendicular to the second cutter 84, and the second cutter 84 and the third cutter 85 are disposed adjacent to each other on the left and right sides. Specifically, the mounting frame 81 is fixed to the machine 1, and the two mounting plates 83 are disposed parallel to each other within the mounting frame 81. The second cutting member 82 is a scissor-like structure. The structures of the second cutter 84 and the third cutter 85 are identical to those of the first cutter 42, except that the second cutter 84 and the third cutter 85 are arranged in a left-right sandwiching arrangement. The second cutter 84 is mounted on the front mounting plate 83 and performs cutting and stripping of the outer sheath of the wire, while the third cutter 85 is mounted on the rear mounting plate 83 and performs cutting and stripping of the inner sheath of the wire.

[0045] Furthermore, if Figure 10 As shown, the second cutter 84 and the third cutter 85 are respectively connected to a fourth driving member 86 for driving the clamping, each mounting plate 83 is connected to a push member 87 that can be telescoped forward and backward, and the front ends of the second cutter 84 and the third cutter 85 are respectively provided with a second clamping member 88, and a third pressure block 89 is provided below the front end of the mounting frame 81. Specifically, the fourth driving member 86 is two separate cylinders, which realize independent clamping control of the second cutter 84 and the third cutter 85. The pushing member 87 is driven by a cylinder or a servo motor, and cooperates with the slider and the slide rail to realize the movement of the mounting plate 83, thereby driving the second cutter 84 and the third cutter 85 to move forward and backward respectively. The second clamping member 88 is a structure of two clamping blocks driven by a cylinder to clamp together, which is used to fix the wire. The structure of the third pressure block 89 corresponds to the structure of the wire pressing groove 104, which can press the wire tightly. Based on this, when the carrier 10 reaches the specified position, the wire is first fixed by the third pressure block 89 and the second clamping member 88, the pushing member 87 pushes the mounting plate 83 forward, the fourth driving member 86 drives the second cutter 84 to clamp to cut the wire, and the pushing member 87 pulls back the mounting plate 83, thereby realizing the stripping of the black skin, and then the same operation is performed by the third cutter 85 to realize the stripping of the inner skin; there is a material frame for recycling waste below the second cutter 84 and the third cutter 85.

[0046] like Figure 1 、 Figure 11 and Figure 12As shown, the terminal crimping mechanism 9 is used to crimp the terminal of the cable core. The terminal crimping mechanism 9 includes a lower pressing block 91 and an upper pressing block 92 that is opposite to and matches the lower pressing block 91. The terminal and the wire core are accommodated in the lower pressing block 91 so that the upper pressing block 92 is pressed and the crimping is completed. Specifically, the upper pressing block 92 is connected to the cylinder to drive the upper pressing block 92 to rise and fall. A third clamping member 93 is provided at the front end of the upper pressing block 92. The third clamping member 93 is a clamping block structure. The third clamping member 93 is connected to the cylinder to drive the lifting. The top surface of the lower pressing block 91 has a U-shaped groove. In conjunction with the wire pushing segment 21 in the feeding line 2, after the carrier 10 is sent to the specified position, the third clamping member 93 clamps the wire. The terminal and the wire core of the cable are accommodated in the U-shaped groove. The upper pressing block 92 is pressed down and embedded in the U-shaped groove for pressing, thereby completing the cable crimping terminal. When the third clamping member 93 rises, it can drive the wire to separate from the lower pressing block 91. Example 2

[0047] like Figure 14 As shown, a method for automatically processing a medical cable monitoring terminal is applied to the above-mentioned automatic processing equipment, comprising the following steps:

[0048] Step 1: First, multiple carriers 10 are fixed and arranged, and then multiple carriers 10 are placed in the track of the feeding line 2 in sequence. The carriers 10 are placed at the set time and interval, and move along the feeding line 2;

[0049] Step 2: Each carrier 10 is then passed through the outer skin stripping mechanism 4, the wire arrangement mechanism 5, the wire twisting mechanism 6, the cutting mechanism 7, the core stripping mechanism 8, and the terminal crimping mechanism 9 in sequence, and the processes of stripping the outer skin of the cable, arranging and cutting the ground wire, stripping the black wire and inner wire, and crimping the terminal are automatically completed. When the terminal crimping process is completed, the carrier 10 is pushed to the stagnant section 22 for storage;

[0050] Step 3: After removing the cable from the carrier 10, the empty carrier 10 is placed in the return line 3 for recycling. The empty carrier 10 is transported by the return line 3 to the lower front end of the feed line 2, and then steps 1 and 2 are repeated. That is, the empty carrier 10 is reinstalled with the cable, and then placed back into the track of the feed line 2 and transported to various automatic processing mechanisms, so that the carrier 10 is recycled and production costs are reduced.

[0051] Through the above-mentioned automatic processing method for wiring, the degree of automation is improved, the participation and difficulty of workers in the operation are reduced, and the production efficiency and product precision are improved.

[0052] Finally, it should be noted that the above is only an implementation method of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of this application, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A medical cable monitoring terminal automatic processing equipment, characterized in that: The machine comprises a feeding line and a return line placed directly below the feeding line, and a stripping mechanism, a wire arranging mechanism, a wire twisting mechanism, a cutting mechanism, a core stripping mechanism, and a terminal crimping mechanism placed on the same side of the feeding line and arranged in sequence and at intervals; The feed line is connected to a plurality of carriers loaded with cable trays, the feed line and the return line are flush at both ends, and the return line is used to recycle the empty carriers; The peeling mechanism is used to peel the outer skin of the cable, and the peeling mechanism includes a fixed frame and a first cutter provided on the fixed frame, the first cutter is connected to a first driving member, and the fixed frame is connected to a second driving member that drives forward and backward; The wire management mechanism is used to brush and organize the ground wires of the cable arrangement, and the wire management mechanism includes a forward brush assembly and a reverse brush assembly arranged adjacent to each other, the forward brush assembly is provided with two forward brush rollers facing each other up and down and a plurality of cylinders sleeved on the forward brush rollers and having first bristles, the reverse brush assembly is provided with a reverse brush roller and a plurality of pairs of discs sleeved on the reverse brush rollers, each pair of the discs having second bristles arranged facing each other; The wire twisting mechanism is used to twist the ground wire into a strand, and includes a clamp and an adjustment rod rotatably connected to the clamp, a lifting plate rotatably connected to the adjustment rod, and a rotating member provided on the lifting plate, wherein the rotating member is connected to the adjustment rod; The cutting mechanism is used to cut the ground wire, and the cutting mechanism includes a frame and a first cutting piece and a clamping piece fixed to the frame. The first cutting piece and the clamping piece are correspondingly arranged up and down, and the clamping piece is used to clamp the ground wire; The core stripping mechanism is used to sequentially strip the black sheath and inner sheath of the flat cable. The core stripping mechanism includes a mounting frame, two mounting plates arranged in the mounting frame, a second cutting piece arranged in the mounting frame, and the two mounting plates are respectively equipped with a second cutter and a third cutter. The second cutting piece is arranged above and perpendicular to the second cutter. The second cutter and the third cutter are arranged adjacent to each other on the left and right. The terminal crimping mechanism is used to crimp the terminal to the core of the cable. The terminal crimping mechanism includes a lower pressing block and an upper pressing block that is opposite to and matches the lower pressing block. The terminal and the core are accommodated in the lower pressing block so that the crimping is completed after the upper pressing block is pressed together. The end of the feeding line is provided with adjacent wire pushing segments and stagnation segments, the wire pushing segments are provided with a driving structure that moves forward and backward, the wire pushing segments correspond to the terminal punching mechanism, and the stagnation segment is used to store a plurality of the carriers.

2. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The carrier includes two upper and lower splints that are engaged with each other, one end of the upper and lower splints are rotatably connected, the other ends of the upper and lower splints are clamped with clips, the lower splint is provided with multiple fixed tracks parallel to each other, and the front end of the lower splint is provided with a wire pressing groove, and the fixed track and the wire pressing groove are communicated.

3. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The first cutter includes an upper cutter and a lower cutter corresponding to each other, the first driving member includes two cylinders respectively connected to the upper cutter and the lower cutter, the front end of the fixed frame is provided with a wire pressing plate and a pressure plate that cooperates with the wire pressing plate, the wire pressing plate and the pressure plate are both provided on the outer side surface of the upper cutter, the wire pressing plate is used to press the cable, and the pressure plate is used to press the carrier.

4. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The forward brush assembly is further provided with a containing frame and a synchronous belt structure provided on the containing frame. The forward brush roller is rotatably connected to the containing frame, and the two forward brush rollers are connected to the synchronous belt structure.

5. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The reverse brush assembly is further provided with a synchronous belt structure connected to the reverse brush roller, an up and down and front and back driving structure, and a first clamping member is provided right in front of the reverse brush roller.

6. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The wire twisting mechanism also includes a wire channel arranged above the clamp and a first pressure block pressed above both sides of the wire channel. A wire management block is provided on the inner side below the wire channel, and the bottom end of the adjusting rod is rotatably connected to a stretching piece arranged below the lifting plate to tighten and loosen the clamp.

7. The automatic processing equipment for medical cable monitoring end according to claim 1, characterized in that: The cutting mechanism also includes a third driving member connected to the frame in sequence to control left and right and front and back movement, a second pressure block arranged above the frame, a lifting member connected to the clamping member is arranged in the frame, and the first cutting member is a scissors-type structure.

8. The automatic processing equipment for medical cable monitoring terminals according to claim 1, characterized in that: The second cutter and the third cutter are respectively connected to a fourth driving member for driving the clamping, each of the mounting plates is connected to a sliding member that can be telescoped forward and backward, the front ends of the second cutter and the third cutter are respectively provided with a second clamping member, and a third pressure block is provided below the front end of the mounting frame.

9. A method for automatically processing a medical cable monitoring terminal, applied to the automatic processing equipment according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Place multiple carriers loaded with cables into the track of the feed line one by one, and place them at the set time and interval. The carriers move along the feed line. Step 2: Each carrier passes through the outer skin stripping mechanism, wire management mechanism, wire twisting mechanism, cutting mechanism, core stripping mechanism, and terminal crimping mechanism in sequence, and automatically completes the processes of stripping the outer skin of the cable, arranging and cutting the ground wire, stripping the black wire and inner wire, and crimping the terminal. After processing is completed, the carrier is pushed to the stagnant section for storage; Step 3: After removing the cable from the carrier, place the empty carrier into the return line. The empty carrier is transported to the front end of the feed line by the return line, and then repeat steps 1 and 2 in sequence.

Citation Information

Patent Citations

  • Automatic control system of single-head solder machine

    CN102347580A

  • Automatic wire cutting and peeling terminal-punching equipment for multi-core power line

    CN108110590A