A gas-liquid separator
By designing a multi-stage separation chamber and a coordinated separation device, combined with the misalignment setting of the arc-shaped deflector and inclined plate, the existing gas-liquid separator's low efficiency and incomplete cleaning are solved, and efficient and safe gas-liquid separation effect is achieved.
Patent Information
- Application Number
- CN202510266748.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The existing gas-liquid separator has low separation efficiency and lacks auxiliary devices, which leads to chaotic flow of gas and liquid in the separation chamber, difficulty in flowing down smoothly, gas cannot rise in an orderly manner, and no effective cleaning measures are carried out, which affects the separation effect and equipment safety.
A gas-liquid separator is designed to divide the separation box into multiple separation chambers through the partition, and a primary and secondary separation devices are installed in each separation chamber. Multi-stage separation is performed using technical means such as centrifugal force, stirring and water-absorbing cotton plates. Combined with the misalignment setting of arc-shaped deflectors and inclined plates, the separation efficiency and quality are further improved. At the same time, cleaning devices and scrapers are equipped to achieve efficient cleaning and equipment maintenance.
Through the multi-stage separation and coordinated device, the gas-liquid separation efficiency and quality are significantly improved, the separation effect is enhanced, the residual liquid is reduced, the gas purity is improved, and efficient cleaning and equipment maintenance is achieved, ensuring the safety and reliability of the separator.
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Figure CN119771100A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of gas-liquid separation, and in particular relates to a gas-liquid separator. Background Art
[0002] At present, gas-liquid separators are needed in some production fields. The function of the gas-liquid separator is to remove liquid from the air. However, the existing gas-liquid separators only use a single separation method, such as relying solely on gravity sedimentation or simple filter filtration, and the existing gas-liquid separators lack auxiliary devices, which makes the flow of gas and liquid in the separation chamber more chaotic, and the liquid is difficult to flow down smoothly, and the gas cannot rise in an orderly manner, thereby reducing the separation efficiency. In addition, the existing gas-liquid separators do not take effective cleaning measures for the residual liquid and impurities generated during the separation process. Most of them are cleaned manually, but the height of industrial gas-liquid separators is relatively high, and manual cleaning is relatively dangerous. Summary of the invention
[0003] In view of the above problems, the present invention provides a gas-liquid separator.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a gas-liquid separator, comprising a separation box, a bracket 1 is installed on both sides of the separation box, a partition 1 and a partition 2 are installed in the separation box, the top and bottom of the separation box are both openings, the interior of the separation box is divided into separation chamber 1, separation chamber 2 and separation chamber 3, an arc-shaped guide box 1 is installed and connected above the separation chamber 1 and above the separation chamber 2, a conical drainage box is installed and connected below the separation chamber 1, a gas-liquid feeding device and a drainage device are installed and connected below the conical drainage box, an arc-shaped guide box 2 is installed and connected below the separation chamber 2 and below the separation chamber 3, an exhaust device is installed above the separation chamber 3, a primary separation device is installed in the separation chamber 1, a secondary separation device is installed in the separation chamber 2, a tertiary separation device is installed in the separation chamber 3, and the bottom of the arc-shaped guide box 2 is connected to the drainage device.
[0005] Preferably, the gas-liquid feeding device includes a plurality of gas-liquid pipes 1 and 2, the plurality of gas-liquid pipes 1 are installed and connected below the conical drainage box, the end of the gas-liquid pipe 2 is detachably connected with a gas-liquid ring pipe, the plurality of gas-liquid pipes 1 are detachably connected and connected to the gas-liquid ring pipe, and an extraction pump is installed on the gas-liquid pipe 2; the drainage device includes a drainage pipe 1 and a drainage branch pipe, the drainage pipe 1 is installed and connected at the middle position below the conical drainage box, the drainage branch pipe is installed and connected below the arc guide box 2, the drainage pipe 1 and the drainage branch pipe are connected through the drainage pipe 2, and a water pump is installed on the drainage pipe 2.
[0006] Preferably, the primary separation device includes a separation cylinder 1 and a separation cylinder 2, the separation cylinder 1 being fixedly connected to the interior of the separation chamber 1 through a plurality of support plates 4, the separation cylinder 2 being arranged in the separation cylinder 1, the top and bottom of the separation cylinder 1 being both openings, and the top of the separation cylinder 2 being an opening; support plates 3 are installed below the plurality of support plates 4, a drive motor 1 is installed above the support plate 3, the output end of the drive motor 1 is detachably connected to the bottom of the separation cylinder 2, the output end of the drive motor 1 is eccentrically arranged to the separation cylinder 2, a plurality of through holes 1 are opened on the periphery of the separation cylinder 1, and a plurality of through holes 2 are opened on the periphery and bottom of the separation cylinder 2.
[0007] Preferably, a driving motor 2 is installed at the bottom of the separation cylinder 2, and a spiral shaft is arranged inside the separation cylinder 2, and the output end of the driving motor 2 is detachably connected to the bottom of the spiral shaft; a positive V-shaped plate and an inverted V-shaped plate are installed inside the separation chamber 1 from bottom to top, and a through hole 3 is opened at the middle position of the positive V-shaped plate and the inverted V-shaped plate, and a plurality of through holes 4 are opened on the inclined surfaces of the positive V-shaped plate and the inverted V-shaped plate.
[0008] Preferably, the secondary separation device includes multiple secondary separation components and a baffle 1, and the multiple secondary separation components all include a connecting piece 1 and a water-absorbing cotton board. The connecting piece 1 and the water-absorbing cotton board are both installed in a separation chamber 2. A plurality of through holes 5 are provided above the connecting piece 1, and through holes 6 are provided at positions corresponding to the separation box and the separation chamber 2. The baffle 1 is arranged on the outside of the through hole 6. Multiple cylinders 1 are installed on the side of the separation box, and the piston rod ends of the multiple cylinders 1 are detachably connected to the baffle 1. A cleaning device is provided on the side of the separation box.
[0009] Preferably, the tertiary separation device includes an arc guide plate 1 and an arc guide plate 2, the side of the arc guide plate 1 is fixedly installed on the side of the partition plate 2, the side of the arc guide plate 2 is fixedly installed on the inner side of the separation box, the arc guide plate 1 and the arc guide plate 2 are staggered, and a plurality of through holes 7 are opened on the top of the arc guide plate 1 and the arc guide plate 2; the separation chamber 3 is also equipped with an inclined plate 1 and an inclined plate 2, the side of the inclined plate 1 is fixedly installed on the side of the partition plate 2, the side of the inclined plate 2 is fixedly installed on the inner side of the separation box, the inclined plate 1 and the inclined plate 2 are staggered, and a plurality of through holes 8 are opened on the top of the inclined plate 1 and the inclined plate 2.
[0010] Preferably, the cleaning device comprises a guide rail 2 and a servo motor 2, wherein the guide rail 2 is installed on the ground, the servo motor 2 is installed on the side of the guide rail 2, the output end of the servo motor 2 is detachably connected to a ball screw 2, the ball screw 2 is matched with a slider 2, and the slider 2 is slidably connected to the guide rail 2; a cleaning mechanism is installed above the slider 2.
[0011] Preferably, the cleaning mechanism includes a guide rail 1 and a servo motor 1, the guide rail 1 is vertically installed above the slider 2, the servo motor 1 is installed above the guide rail 1, the output end of the servo motor 1 is detachably connected with a ball screw 1, the ball screw 1 is matched with a slider 1, and the slider 1 is slidably connected to the guide rail 1; a cylinder 2 is installed on the side of the slider 1, a cylinder 3 is installed on the end of the piston rod of the cylinder 2, a pressure plate is installed on the end of the piston rod of the cylinder 3, cylinders 4 are installed on both sides of the slider 1, a collecting plate is installed on the end of the piston rod of the cylinder 4, a collecting groove is provided above the collecting plate, and absorbent cotton is detachably connected below the collecting plate.
[0012] Preferably, a plurality of guide rails three are installed in the separation chamber one, a plurality of servo motors three are installed on the periphery of the conical drainage box, the output ends of the plurality of servo motors three are detachably connected with a ball screw three, the ball screw three is equipped with a slider three, the slider three is slidably connected to the guide rail three, a scraper is provided in the separation chamber one, and the scraper is detachably connected to the slider three.
[0013] Preferably, the gas-liquid feeding device is externally connected to a controller, and the drainage device, exhaust device, primary separation device, secondary separation device and tertiary separation device are all communicatively connected to the controller.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are: (1) The existing gas-liquid separator only adopts a single separation means, while the present invention divides the separation box into separation chamber 1, separation chamber 2 and separation chamber 3 by partition 1 and partition 2, and a primary separation device is installed in separation chamber 1, a secondary separation device is installed in separation chamber 2, and a tertiary separation device is installed in separation chamber 3. Through the coordinated work of the primary separation device, the secondary separation device and the tertiary separation device, multi-stage separation of the gas-liquid mixture is achieved, thereby improving the gas-liquid separation efficiency; (2) The primary separation device uses centrifugal force and stirring to initially separate gas and liquid. The secondary separation device uses absorbent cotton plates to absorb residual liquid. The tertiary separation device further removes liquid droplets in the gas through the staggered arrangement of arc guide plate 1, arc guide plate 2, inclined plate 1 and inclined plate 2, greatly improving the efficiency and quality of gas-liquid separation. (3) The output end of the driving motor 1 is eccentrically arranged with the separation cylinder 2. When the driving motor 1 is started, the separation cylinder 2 is driven to rotate eccentrically in the separation cylinder 1. This unique eccentric rotation mode enables the gas-liquid mixture to enter the separation cylinder 2. Under the action of strong centrifugal force, the liquid is quickly thrown to the outer periphery and bottom of the separation cylinder 2, and is thrown out through multiple through holes 2, and then enters the separation chamber 1 through multiple through holes 1 of the separation cylinder 1. Compared with the traditional separation mode, centrifugal separation greatly improves the separation speed and efficiency of gas and liquid, and can quickly and effectively separate gas and liquid preliminarily, laying a good foundation for subsequent secondary and tertiary separations; (4) A second drive motor and a screw shaft are installed in the second separation cylinder. The second drive motor drives the screw shaft to rotate to stir the gas-liquid mixture in the second separation cylinder. The stirring action further destroys the mixed state of the gas and liquid, making the boundary between the gas and liquid clearer, which helps the liquid to be better thrown out by the centrifugal force, and also makes the gas more dispersed, which is convenient for subsequent separation operations. The combination of stirring and centrifugal separation significantly improves the effect of the initial separation, reduces the amount of residual liquid in the gas-liquid mixture, and improves the purity of the gas; (5) The existing gas-liquid separator lacks auxiliary devices, while the present invention installs a positive V-shaped plate and an inverted V-shaped plate in the separation chamber. The arrangement of the positive V-shaped plate and the inverted V-shaped plate plays a secondary blocking and diversion role on the gas-liquid mixture, making it easier for the liquid to flow down and the gas to continue to rise, thereby enhancing the separation effect; (6) An arc-shaped guide box 1 is installed between separation chamber 1 and separation chamber 2, and an arc-shaped guide box 2 is installed between separation chamber 2 and separation chamber 3. The gas flow is guided by the arc-shaped guide box 1 and the arc-shaped guide box 2 to ensure the smooth progress of the separation process; (7) The scraper is controlled by servo motor 3 to move on guide rail 3, so that the residual liquid on the separation box and partition 1 can be scraped off and dropped into the conical drainage box, which is convenient for cleaning the residual liquid in the separation chamber 1 and avoiding the residual liquid from affecting the separation effect and equipment life; (8) The existing gas-liquid separator has not taken effective cleaning measures. The cleaning device can accurately clean the absorbent cotton plate and connector one through the cooperation of guide rail one, guide rail two, servo motor one, servo motor two, cylinder one, cylinder two, cylinder three and cylinder four. The cleaning process is efficient and thorough, and the absorbent cotton under the collection plate can absorb the liquid remaining on the connector one. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following is a brief introduction to the drawings required for describing the embodiment: Figure 1 A front view of the gas-liquid separator provided in Example 1; Figure 2 is a schematic diagram of a gas-liquid separator; Figure 3This is the internal structure diagram of the gas-liquid separator; Figure 4 Schematic diagram of the internal structure of the gas-liquid separator; Figure 5 for Figure 4 A magnified image of point A; Figure 6 It is a schematic diagram of the bottom of the separation cylinder in the gas-liquid separator.
[0016] Description of reference numerals: 1. Separation box; 2. Arc guide box 1; 3. Arc guide box 2; 4. Conical drainage box; 5. Bracket 1; 6. Baffle 1; 7. Cylinder 1; 8. Support plate 1; 9. Gas-liquid pipe 1; 10. Gas-liquid ring pipe; 11. Exhaust pipe; 12. Valve; 13. Guide rail 1; 14. Slider 1; 15. Servo motor 1; 16. Cylinder 2; 17. Cylinder 3; 18. Press plate; 19. Collecting plate; 20. Cylinder 4; 21. Guide rail 2; 22. Slider 2; 23. Servo motor 2; 24. Drain pipe 1; 25. Drain pipe 2 ; 26. Water pump; 27. Drainage branch pipe; 28. Guide rail three; 29. Slider three; 30. Scraper; 31. Inverted V-shaped plate; 32. Positive V-shaped plate; 33. Connector one; 34. Water-absorbing cotton plate; 35. Arc guide plate one; 36. Arc guide plate two; 37. Inclined plate one; 38. Inclined plate two; 39. Partition one; 40. Partition two; 41. Servo motor three; 42. Separation cylinder one; 43. Separation cylinder two; 44. Screw shaft; 45. Drive motor one; 46. Support plate three; 47. Drive motor two; 48. Support plate four. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] Example 1 The following is combined with Figure 1 -Attached Figure 6 To further describe the present invention, a gas-liquid separator, such as Figure 1-Figure 6As shown, it includes a separation box 1, and brackets 5 are installed on both sides of the separation box 1. A partition 1 39 and a partition 2 40 are installed in the separation box 1. The top and bottom of the separation box 1 are both open, and the interior of the separation box 1 is divided into separation chamber 1, separation chamber 2 and separation chamber 3. An arc guide box 2 is installed and connected above the separation chamber 1 and above the separation chamber 2, a conical drainage box 4 is installed and connected below the separation chamber 1, a gas-liquid feeding device and a drainage device are installed and connected below the conical drainage box 4, an arc guide box 2 3 is installed and connected below the separation chamber 2 and below the separation chamber 3, an exhaust device is installed above the separation chamber 3, a primary separation device is installed in the separation chamber 1, a secondary separation device is installed in the separation chamber 2, a tertiary separation device is installed in the separation chamber 3, and the bottom of the arc guide box 2 3 is connected to the drainage device.
[0020] like Figure 1-Figure 3 As shown, the gas-liquid feeding device includes multiple gas-liquid pipes 1 9 and gas-liquid pipes 2. Multiple gas-liquid pipes 1 9 are installed and connected below the conical drainage box 4. The end of the gas-liquid pipe 2 is detachably connected to the gas-liquid ring pipe 10. Multiple gas-liquid pipes 1 9 are detachably connected and connected to the gas-liquid ring pipe 10. An extraction pump is installed on the gas-liquid pipe 2.
[0021] like Figure 1-Figure 3 As shown, the drainage device includes a drainage pipe 24 and a drainage branch pipe 27. The drainage pipe 24 is installed and connected at the middle position below the conical drainage box 4. The drainage branch pipe 27 is installed and connected below the arc guide box 2 3. The drainage pipe 24 and the drainage branch pipe 27 are connected through the drainage pipe 25. A water pump 26 is installed on the drainage pipe 25.
[0022] like Figure 3 , 4 , 5 and Figure 6 As shown, the primary separation device includes a separation cylinder 1 42 and a separation cylinder 2 43. The separation cylinder 1 42 is fixedly connected to the interior of the separation chamber 1 through a plurality of support plates 48, and the separation cylinder 2 43 is arranged in the separation cylinder 1 42. The top and bottom of the separation cylinder 1 42 are both openings, and the top of the separation cylinder 2 43 is an opening; support plates 3 46 are installed below the plurality of support plates 48, and a drive motor 1 45 is installed above the support plate 3 46. The output end of the drive motor 1 45 is detachably connected to the bottom of the separation cylinder 2 43, and the output end of the drive motor 1 45 is eccentrically arranged to the separation cylinder 2 43. A plurality of through holes 1 are opened on the periphery of the separation cylinder 1 42, and a plurality of through holes 2 are opened on the periphery and bottom of the separation cylinder 2 43.
[0023] like Figure 6 As shown, a second driving motor 47 is installed below the second separation cylinder 43 , and a screw shaft 44 is provided inside the second separation cylinder 43 , and the output end of the second driving motor 47 is detachably connected to the bottom of the screw shaft 44 .
[0024] like Figure 3 and Figure 4 As shown, a positive V-shaped plate 32 and an inverted V-shaped plate 31 are installed inside the separation chamber 1 from bottom to top, a through hole 3 is opened at the middle position of the positive V-shaped plate 32 and the inverted V-shaped plate 31, and a plurality of through holes 4 are opened on the inclined surfaces of the positive V-shaped plate 32 and the inverted V-shaped plate 31.
[0025] like Figure 3 and Figure 4 As shown, the secondary separation device includes multiple secondary separation components and a baffle 6, and the multiple secondary separation components all include a connecting piece 33 and a water-absorbing cotton board 34. The connecting piece 33 and the water-absorbing cotton board 34 are both installed in the separation chamber 2. A plurality of through holes 5 are opened above the connecting piece 33, and through holes 6 are opened at positions corresponding to the separation box 1 and the separation chamber 2. The baffle 6 is arranged on the outside of the through hole 6. A plurality of cylinders 7 are installed on the side of the separation box 1, and the piston rod ends of the plurality of cylinders 7 are detachably connected to the baffle 6. A cleaning device is arranged on the side of the separation box 1.
[0026] like Figure 3 and Figure 4 As shown, the tertiary separation device includes an arc guide plate 1 35 and an arc guide plate 2 36. The side of the arc guide plate 1 35 is fixedly installed with the side of the partition plate 2 40, and the side of the arc guide plate 2 36 is fixedly installed with the inner side of the separation box 1. The arc guide plate 1 35 and the arc guide plate 2 36 are staggered, and a plurality of through holes 7 are opened on the top of the arc guide plate 1 35 and the arc guide plate 2 36.
[0027] like Figure 3 and Figure 4 As shown, the separation chamber three is also equipped with an inclined plate 1 37 and an inclined plate 2 38. The side of the inclined plate 1 37 is fixedly installed with the side of the partition plate 2 40, and the side of the inclined plate 2 38 is fixedly installed with the inner side of the separation box 1. The inclined plate 1 37 and the inclined plate 2 38 are staggered, and a plurality of through holes 8 are opened on the top of the inclined plate 1 37 and the inclined plate 2 38.
[0028] like Figure 1 and Figure 2 As shown, the cleaning device includes a guide rail 21 and a servo motor 23. The guide rail 21 is installed on the ground, and the servo motor 23 is installed on the side of the guide rail 21. The output end of the servo motor 23 is detachably connected to a ball screw 2, and the ball screw 2 is matched with a slider 22. The slider 22 is slidably connected to the guide rail 21; a cleaning mechanism is installed above the slider 22.
[0029] like Figure 1 and Figure 2As shown, the cleaning mechanism includes a guide rail 13 and a servo motor 15, the guide rail 13 is vertically installed above the slider 22, the servo motor 15 is installed above the guide rail 13, the output end of the servo motor 15 is detachably connected with a ball screw 1, the ball screw 1 is matched with a slider 14, and the slider 14 is slidably connected to the guide rail 13; a cylinder 2 16 is installed on the side of the slider 14, a cylinder 3 17 is installed on the end of the piston rod of the cylinder 2 16, a pressure plate 18 is installed on the end of the piston rod of the cylinder 3 17, cylinders 4 20 are installed on both sides of the slider 14, a collecting plate 19 is installed on the end of the piston rod of the cylinder 4 20, a collecting trough is provided above the collecting plate 19, and absorbent cotton is detachably connected below the collecting plate 19.
[0030] like Figure 3 and Figure 4 As shown, a plurality of guide rails three 28 are installed in the separation chamber one, a plurality of servo motors three 41 are installed on the periphery of the conical drainage box 4, the output ends of the plurality of servo motors three 41 are detachably connected with ball screws three, the ball screws three are equipped with sliders three 29, the sliders three 29 are slidably connected with the guide rails three 28, a scraper 30 is arranged in the separation chamber one, and the scraper 30 is detachably connected with the sliders three 29.
[0031] In the present invention, the exhaust device includes a top plate and an exhaust pipe 11. The top plate is installed above the separation chamber three. The exhaust pipe 11 is detachably connected to the top plate, and the exhaust pipe 11 is connected to the interior of the separation chamber three. A valve 12 is installed on the exhaust pipe 11.
[0032] In the present invention, the separation chamber 1 is between the inner side of the separation box 1 and the partition 1 39 , the separation chamber 2 is between the partition 1 39 and the partition 2 40 , and the separation chamber 3 is between the partition 2 40 and the inside of the separation box 1 .
[0033] In the present invention, the gas-liquid pipe 2 can be connected to a device that needs to separate the gas and liquid from the exhaust liquid.
[0034] In the present invention, the center of the output end of the driving motor 1 45 and the center of the separation cylinder 1 42 are located on the same vertical line, and the center of the output end of the driving motor 1 45 and the center of the separation cylinder 2 43 are not located on the same vertical line.
[0035] In the present invention, the opening direction of the through hole 24 is perpendicular to the inclined surfaces of the positive V-shaped plate 32 and the inverted V-shaped plate 31 at the corresponding positions.
[0036] In the present invention, the spiral shaft 44 is located in the middle of the separation cylinder 2 43 .
[0037] In the present invention, the absorbent cotton board 34 is spaced a certain distance from the connecting piece 1 33 , and the distance between the absorbent cotton board 34 and the previous connecting piece 1 33 is greater than the distance between the absorbent cotton board 34 and the next connecting piece 1 33 .
[0038] In the present invention, the four sides of the absorbent cotton board 34 are fixedly connected to the partition 1 39, the partition 2 40 and the inside of the separation box 1 respectively through the connecting piece 2.
[0039] In the present invention, the opening direction of the through hole seven and the through hole eight is vertical.
[0040] In the present invention, the arc-shaped guide plate 1 35 and the arc-shaped guide plate 2 36 are spaced a certain distance apart, and the end of the arc-shaped guide plate 2 36 is located within the arc range of the arc-shaped guide plate 1 35 .
[0041] In the present invention, the number of the inclined plate 1 37 and the number of the inclined plate 2 38 is plural.
[0042] In the present invention, the diameter of through hole eight is smaller than that of through hole seven, the diameter of through hole two is smaller than that of through hole one, and the diameter of through hole four is larger than that of through hole five.
[0043] In the present invention, the scraper 30 is in contact with the interior of the separation box 1 and the partition 39 on all sides, and the scraper 30 can move from the bottom of the positive V-shaped plate 32 to the connection position between the separation box 1 and the conical drainage box 4.
[0044] In the present invention, the length of the second guide rail 21 enables the collecting plate 19 and the pressing plate 18 to enter the second separation chamber.
[0045] In the present invention, two triangular plates are installed above the multiple support plates 48, and one right-angled side of the two triangular plates is fixedly connected to the top of the support plate 48, and the other right-angled sides of the two triangular plates are fixedly connected, so that water droplets falling on the top of the support plate 48 can fall into the conical drainage box 4 through the inclined surfaces of the two triangular plates.
[0046] In the present invention, the upper end of the gas-liquid pipe 9 is located below the separation cylinder 42 and is flush with the bottom of the separation cylinder 42.
[0047] In the present invention, the plurality of cylinders 7 are fixedly connected to the side of the separation box 1 through a support plate 8, and the plurality of cylinders 7 are synchronously controlled.
[0048] In the present invention, the lowest position of the arc-shaped guide box 2 3 is installed and connected with the drainage branch pipe 27 .
[0049] In the present invention, the gas-liquid feeding device is externally connected to a controller, and the drainage device, the exhaust device, the primary separation device, the secondary separation device and the tertiary separation device are all communicatively connected to the controller.
[0050] In the present invention, the extraction pump, water pump 26, drive motor one 45, drive motor two 47, cylinder one 7, servo motor two 23, servo motor one 15, cylinder two 16, cylinder three 17, cylinder four 20, servo motor three 41 and valve 12 are all connected to the controller for communication.
[0051] The separation process of the present invention is as follows: the exhaust liquid equipment that needs gas-liquid separation transports the gas-liquid mixture to the gas-liquid ring pipe 10 through the gas-liquid pipe 2, at which time the extraction pump provides power, and the gas-liquid mixture enters the separation chamber 1 through multiple gas-liquid pipes 9, that is, the separation cylinder 42, and the driving motor 45 is started. Since its output end is eccentrically arranged with the separation cylinder 2 43, the separation cylinder 2 43 is driven to rotate eccentrically in the separation cylinder 42, and a part of the liquid is thrown to the interior of the separation chamber 1 through the multiple through holes 1 of the separation cylinder 1 42. After a part of the gas-liquid mixture enters the separation cylinder 2 43, under the action of centrifugal force, the liquid is thrown to the outer periphery and bottom of the separation cylinder 2 43, thrown out through the multiple through holes 2, and then thrown to the interior of the separation chamber 1 through the multiple through holes 1 of the separation cylinder 1 42, that is, the interior of the separation box 1 and between the partition 39. At the same time, the driving motor 2 47 in the separation cylinder 2 43 drives the spiral shaft 44 to rotate, further stirring and preliminarily separating the gas-liquid mixture, and a part of the gas-liquid mixture moves upward. At this time, the positive V-shaped plate 32 and the inverted ... The V-shaped plate 31 plays a secondary blocking and diversion role. The gas-liquid mixture collides with the positive V-shaped plate 32 and the inverted V-shaped plate 31, causing the liquid to flow down along its inclined surface through the through hole 4 and finally flow into the conical drainage box 4, while the gas continues to move upward. The gas that has undergone primary separation enters the separation chamber 2 through the arc guide box 12. The gas that has undergone primary separation passes through the multiple through holes 5 above the connecting piece 1 33 and contacts with the absorbent cotton plate 34. The absorbent cotton plate 34 absorbs the residual liquid in the gas. The gas that has undergone secondary separation The gas enters the separation chamber three through the arc guide box two 3, and first passes through the arc guide plate one 35 and the arc guide plate two 36. Due to the staggered arrangement of the two, the gas changes direction during the flow, and the droplets therein hit the arc guide plate one 35 and the arc guide plate two 36 due to inertia and flow down. Then the gas passes through the inclined plate one 37 and the inclined plate two 38. Also due to the staggered arrangement of the two, the droplets in the gas are further separated. Finally, the relatively pure gas is discharged through the exhaust pipe 11 on the top plate, and the valve 12 can control the exhaust.
[0052] After completing the gas-liquid separation, turn on the servo motor three 41. The servo motor three 41 can move the scraper 30 on the guide rail three 28 to scrape off the residual liquid on the separation box 1 and the partition one 39, so that it falls into the conical drainage box 4. Turn off the servo motor three 41, turn on the water pump 26, and the liquid in the conical drainage box 4 flows out through the drainage pipe one 24, and the liquid in the arc guide box two 3 flows out through the drainage branch pipe 27. The two are connected through the drainage pipe two 25 to discharge the liquid out of the gas-liquid separator.
[0053] When the absorbent cotton plate 34 and the connecting piece 33 need to be cleaned, the controller controls the servo motor 15, and the servo motor 15 drives the ball screw 2 to move the slider 14 on the guide rail 13 to the position of the absorbent cotton plate 34 and the connecting piece 33 that need to be cleaned, turn off the servo motor 15, turn on the cylinder 7, and move the baffle 6 toward the direction close to the cylinder 7. After the baffle 6 moves to the appropriate position, turn off the cylinder 7, turn on the servo motor 23, and the servo motor 23 drives the ball screw 2 to make the slider 22 drive the guide rail 13 to move on the guide rail 21 until the collecting plate 19 and the pressure plate 18 enter the separation chamber 2, turn on the cylinder 216, and the cylinder 216 pushes the cylinder 3 17 moves in the direction away from cylinder two 16, and after moving to the appropriate position, cylinder two 16 is closed, and cylinder four 20 is opened. Cylinder four 20 pushes the collecting plate 19 to move in the direction away from cylinder four 20. After moving to the appropriate position, that is, the collecting plate 19 is located between the absorbent cotton plate 34 and the next connecting piece 33, cylinder four 20 is closed, and cylinder three 17 is opened. Cylinder three 17 pushes the pressing plate 18 to squeeze the absorbent cotton plate 34 downward, and the absorbent cotton under the collecting plate 19 can absorb the residual liquid above the connecting piece 33, completing the cleaning of the absorbent cotton plate 34 and the connecting piece 33. After the cleaning is completed, the baffle 16, the collecting plate 19, the pressing plate 18 and the guide rail 13 all return to their initial positions.
[0054] When the liquid in the collecting tank of the collecting plate 19 needs to be cleaned, it is only necessary to turn on the servo motor 15 through the controller to move the slider 14 to the bottom of the guide rail 13.
[0055] In the present invention, the above steps can be adjusted according to the on-site conditions.
[0056] In the present invention, the above separation process can be automatically controlled by a controller.
[0057] As the technical solution of the present invention, the hardware setting provided is only for the convenience of realizing specific braking control based on the hardware facilities. How to realize braking control and braking control method specifically are not the technical problems to be solved and the objects to be protected by the present invention. At the same time, the communication methods between the devices all adopt the existing communication methods, which are not the invention points of the present application.
[0058] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A gas-liquid separator, comprising a separation box (1), characterized in that: Bracket 1 (5) is installed on both sides of the separation box (1), partition 1 (39) and partition 2 (40) are installed in the separation box (1), the top and bottom of the separation box (1) are both open, and the interior of the separation box (1) is divided into separation chamber 1, separation chamber 2 and separation chamber 3. An arc guide box 1 (2) is installed and connected to the top of the separation chamber 1 and the top of the separation chamber 2, a conical drainage box (4) is installed and connected to the bottom of the separation chamber 1, a gas-liquid feeding device and a drainage device are installed and connected to the bottom of the conical drainage box (4), an arc guide box 2 (3) is installed and connected to the bottom of the separation chamber 2 and the bottom of the separation chamber 3, an exhaust device is installed above the separation chamber 3, a primary separation device is installed in the separation chamber 1, a secondary separation device is installed in the separation chamber 2, a tertiary separation device is installed in the separation chamber 3, and the bottom of the arc guide box 2 (3) is connected to the drainage device.
2. The gas-liquid separator according to claim 1, characterized in that: The gas-liquid feeding device comprises a plurality of gas-liquid pipes one (9) and a gas-liquid pipe two, the plurality of gas-liquid pipes one (9) are installed and connected below the conical drainage box (4), the end of the gas-liquid pipe two is detachably connected to a gas-liquid ring pipe (10), the plurality of gas-liquid pipes one (9) are detachably connected and connected to the gas-liquid ring pipe (10), and an extraction pump is installed on the gas-liquid pipe two; The drainage device comprises a drainage pipe 1 (24) and a drainage branch pipe (27); the drainage pipe 1 (24) is installed and connected at a middle position below the conical drainage box (4); the drainage branch pipe (27) is installed and connected below the arc-shaped guide box 2 (3); the drainage pipe 1 (24) and the drainage branch pipe (27) are connected through the drainage pipe 2 (25); and a water pump (26) is installed on the drainage pipe 2 (25).
3. The gas-liquid separator according to claim 1, characterized in that: The primary separation device comprises a separation cylinder 1 (42) and a separation cylinder 2 (43), wherein the separation cylinder 1 (42) is fixedly connected to the interior of the separation chamber 1 through a plurality of support plates 4 (48), and the separation cylinder 2 (43) is arranged in the separation cylinder 1 (42), and the top and bottom of the separation cylinder 1 (42) are both open, and the top of the separation cylinder 2 (43) is open; A support plate three (46) is installed below each of the support plates four (48), a drive motor one (45) is installed above the support plate three (46), the output end of the drive motor one (45) is detachably connected to the bottom of the separation cylinder two (43), the output end of the drive motor one (45) is eccentrically arranged to the separation cylinder two (43), a plurality of through holes one are opened on the outer periphery of the separation cylinder one (42), and a plurality of through holes two are opened on the outer periphery and the bottom of the separation cylinder two (43).
4. The gas-liquid separator according to claim 3, characterized in that: A second driving motor (47) is installed below the second separation cylinder (43), and a spiral shaft (44) is arranged inside the second separation cylinder (43), and the output end of the second driving motor (47) is detachably connected to the bottom of the spiral shaft (44); A positive V-shaped plate (32) and an inverted V-shaped plate (31) are installed inside the separation chamber one from bottom to top, and a through hole three is provided at the middle position of the positive V-shaped plate (32) and the inverted V-shaped plate (31), and a plurality of through holes four are provided on the inclined surfaces of the positive V-shaped plate (32) and the inverted V-shaped plate (31).
5. The gas-liquid separator according to claim 3, characterized in that: The secondary separation device comprises a plurality of secondary separation components and a baffle plate (6), wherein the plurality of secondary separation components each comprise a connecting member (33) and a water-absorbing cotton plate (34), wherein the connecting member (33) and the water-absorbing cotton plate (34) are both installed in a separation chamber (2), wherein a plurality of through holes (5) are provided above the connecting member (33), wherein a through hole (6) is provided at a position corresponding to the separation chamber (1) and the separation chamber (2), wherein the baffle plate (6) is arranged on the outside of the through hole (6), wherein a plurality of cylinders (7) are installed on the side of the separation chamber (1), wherein the piston rod ends of the plurality of cylinders (7) are detachably connected to the baffle plate (6), and a cleaning device is provided on the side of the separation chamber (1).
6. The gas-liquid separator according to claim 5, characterized in that: The tertiary separation device comprises an arc-shaped guide plate 1 (35) and an arc-shaped guide plate 2 (36), the side of the arc-shaped guide plate 1 (35) is fixedly mounted on the side of the partition plate 2 (40), the side of the arc-shaped guide plate 2 (36) is fixedly mounted on the inner side of the separation box (1), the arc-shaped guide plate 1 (35) and the arc-shaped guide plate 2 (36) are staggered, and a plurality of through holes 7 are formed on the tops of the arc-shaped guide plate 1 (35) and the arc-shaped guide plate 2 (36); The separation chamber three is also provided with an inclined plate one (37) and an inclined plate two (38); the side surface of the inclined plate one (37) is fixedly mounted to the side surface of the partition plate two (40); the side surface of the inclined plate two (38) is fixedly mounted to the inner side surface of the separation box (1); the inclined plate one (37) and the inclined plate two (38) are offset; and a plurality of through holes eight are provided on the tops of the inclined plate one (37) and the inclined plate two (38).
7. The gas-liquid separator according to claim 5, characterized in that: The cleaning device comprises a second guide rail (21) and a second servo motor (23), wherein the second guide rail (21) is mounted on the ground, the second servo motor (23) is mounted on the side of the second guide rail (21), the output end of the second servo motor (23) is detachably connected to a second ball screw, the second ball screw is matched with a second slider (22), and the second slider (22) is slidably connected to the second guide rail (21); A cleaning mechanism is installed above the second slider (22).
8. The gas-liquid separator according to claim 7, characterized in that: The cleaning mechanism comprises a guide rail 1 (13) and a servo motor 1 (15), wherein the guide rail 1 (13) is vertically mounted above a slider 2 (22), and the servo motor 1 (15) is mounted above the guide rail 1 (13), and an output end of the servo motor 1 (15) is detachably connected to a ball screw 1, and the ball screw 1 is matched with a slider 1 (14), and the slider 1 (14) is slidably connected to the guide rail 1 (13); Cylinder two (16) is installed on the side of the slider one (14), cylinder three (17) is installed on the end of the piston rod of cylinder two (16), and a pressure plate (18) is installed on the end of the piston rod of cylinder three (17). Cylinder four (20) is installed on both sides of the slider one (14), and a collecting plate (19) is installed on the end of the piston rod of cylinder four (20), a collecting groove is provided on the top of the collecting plate (19), and absorbent cotton is detachably connected to the bottom of the collecting plate (19).
9. The gas-liquid separator according to claim 3 or 4, characterized in that: A plurality of guide rails three (28) are installed in the separation chamber one, a plurality of servo motors three (41) are installed on the outer periphery of the conical drainage box (4), the output ends of the plurality of servo motors three (41) are all detachably connected with ball screws three, the ball screws three are matched with sliders three (29), the sliders three (29) are slidably connected with the guide rails three (28), a scraper (30) is arranged in the separation chamber one, and the scraper (30) is detachably connected with the sliders three (29).
10. The gas-liquid separator according to claim 1, characterized in that: The gas-liquid feeding device is externally connected to a controller, and the drainage device, the exhaust device, the primary separation device, the secondary separation device and the tertiary separation device are all communicatively connected to the controller.
Citation Information
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