Multifunctional quick cleaning all-in-one machine for roller way of hot mill
By designing a multi-functional quick cleaning machine for hot rolling mill rollers, using spraying methods and battery control pumps, the problem of the hot rolling mill roller cleaning and grinding and protective oil coating is solved, and efficient cleaning and oiling is achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411892488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The number of transmission rollers of hot rolling mills is huge. During the production process, the roller surface will produce sticky aluminum and dust and oil stains, which will consume a lot of manpower and time to clean and polish and protect oil coating, which seriously affects production efficiency and product quality.
A multi-functional rapid cleaning machine for hot rolling mill rollers is designed, including a driving mechanism, cleaning mechanism and clamping mechanism. The protective oil is uniformly sprayed through spraying, and the rollers are cleaned and oiled according to requirements using a battery control pump.
It improves the efficiency of roller cleaning and oiling, reduces manpower investment, improves production efficiency and product quality, can increase the yield rate by 0.3% per month, and reduces process costs and increases profits.
Smart Images

Figure CN119771919A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of hot rolling mill roller cleaning, and in particular to a multifunctional quick cleaning all-in-one machine for hot rolling mill rollers. Background Art
[0002] The hot rolling mill has a huge number of transmission rollers. During the production process, the roller surface will have problems of aluminum sticking and dust and oil attached, which will directly cause surface defects of the product and require cleaning, polishing and protective oiling.
[0003] In terms of cleaning and grinding, the main purpose is to repair defects such as wear and scratches on the roller surface. Usually, professional grinding equipment is used, such as a handheld grinder. When grinding, attention should be paid to ensuring the flatness of the roller surface and grinding evenly in a certain direction. During the grinding process, because the defects on the roller surface must be carefully handled to ensure flatness, especially for the longer rollers of large hot rolling mills, the staff needs to spend a lot of time using the grinding equipment to operate little by little. And if the defects are more and more serious, repeated grinding is required, which undoubtedly increases the input of manpower. Seriously affect production efficiency and product quality.
[0004] At the same time, oiling the surface of the hot rolling mill rollers plays an important role. First of all, oiling can play an anti-corrosion function. There are factors such as water vapor in the hot rolling environment that can easily cause the rollers to rust. The protective oil can form a protective film on the surface of the rollers, isolating oxygen and water vapor, slowing down the corrosion process, and extending the service life of the rollers. When oiling the hot rolling mill rollers, it is generally applied manually with a brush. During the oiling stage, in order to ensure a uniform oil film and sufficient coverage area, it is often necessary to apply or spray multiple times, especially for large rollers. The entire oiling work will last for a long time. This method is suitable for local oiling or small rollers, and can more accurately control the application position and amount of oil, but the efficiency is low. Summary of the invention
[0005] In order to solve the problem that the existing hot rolling mill transmission rollers are huge in number, aluminum sticking and dust and oil will be attached to the roller surface during the production process, and a large amount of manpower and time are consumed during the cleaning, grinding and protective oiling of the hot rolling mill rollers, which seriously affects the production efficiency and product quality. Therefore, a multifunctional quick cleaning machine for hot rolling mill rollers is provided.
[0006] The technical solution of the present invention is:
[0007] A multifunctional quick cleaning machine for a hot rolling mill roller table, comprising a driving mechanism, a cleaning mechanism and a clamping mechanism, wherein the cleaning mechanism is installed between two driving mechanisms, and the driving mechanism drives the cleaning mechanism to move above the hot rolling mill roller table, and the clamping mechanism is arranged at both ends of the cleaning mechanism, and when the cleaning mechanism moves, the felt or sandpaper fixed by the clamping mechanism runs synchronously with the cleaning mechanism, and the ends of the felt or sandpaper are clamped by the clamping mechanism, and the felt or sandpaper is arranged below the cleaning mechanism, and the cleaning mechanism presses the felt or sandpaper below;
[0008] The cleaning mechanism includes an oil outlet system, an oiler bottom plate, a frame, a storage battery, a tripod, a lifting ring and an operation control cabinet;
[0009] The oil outlet system is installed on the bottom plate of the oiler, the width of the frame is the same as the width of the bottom plate of the oiler, and the frame is fixedly connected to the top of the bottom plate of the oiler, the battery and the operation control cabinet 27 are installed on the top of the bottom plate of the oiler, a tripod is installed on the inner side of the frame, the tripod is vertically connected to the bottom plate of the oiler, and a lifting ring is installed on the outer side of the frame, and the tripod and the lifting ring are respectively installed at the center line of the long side of the bottom plate of the oiler;
[0010] The two tripods on the same side are fixedly connected to the back side of the cross beam, and the other side of the cross beam is vertically fixedly connected to the end of the support plate to form a support frame body for supporting the main oil pipe.
[0011] Furthermore, the oil delivery system includes an oil tank, a first fuel injection pump, a second fuel injection pump, a main oil pipe, an outlet oil pipe, a pump body oil inlet pipe, a copper ball valve and an oil body oil delivery pipe;
[0012] The oil outlet end of the fuel tank is respectively connected to one end of the pump body oil inlet pipe of the first fuel injection pump and the second fuel injection pump, the other end of the pump body oil inlet pipe is respectively connected to the oil inlet end of the first fuel injection pump and the second fuel injection pump, the oil outlet end of the first fuel injection pump and the second fuel injection pump is respectively connected to one end of the outlet oil pipe, the other end of the outlet oil pipe is connected to the end of the main oil pipe, the oil in the fuel tank is sent to the first fuel injection pump and the second fuel injection pump through the pump body oil inlet pipe, and the first fuel injection pump and the second fuel injection pump send the oil in the fuel tank into the main oil pipe through the two outlet oil pipes;
[0013] The rear surface of the main oil pipe is fixedly connected to the support plate, and a group of jacks are provided in front of the main oil pipe, and a copper ball valve for controlling the switch and the oil flow is installed in each jack;
[0014] The ends of the copper ball valve are connected with double-joint conversion heads, and oil delivery pipes are respectively installed on the double-joint conversion heads. Oil can be delivered to the two oil delivery pipes through one copper ball valve.
[0015] Furthermore, a group of oil holes are symmetrically opened on the plate surface of the oiler bottom plate, and the distance between each two adjacent oil holes is the same. Each oil hole is connected to a plug for inserting an oil delivery pipe, so that the end of the oil delivery pipe is inserted into the plug above the corresponding oil hole to prevent the oil delivery pipe from slipping out of the oil hole.
[0016] Furthermore, the number of oil holes on the same side of the bottom plate of the oiler is the same as the number of oil delivery pipes. Each oil delivery pipe is inserted into the plug of the corresponding oil hole, and the oil in the oil tank is delivered to the felt or sandpaper through the oil hole.
[0017] Furthermore, the oil tank is arranged between two frames, and a hanging plate is fixedly connected to the top of the frame, the hanging plate is fixedly connected to the oil tank, a mounting hole is opened on the hanging plate, a bolt assembly passes through the mounting hole, and the hanging plate is fixedly installed on the long side frame body inside the frame through the bolt assembly.
[0018] Further, the driving mechanism includes a front traction device of the oiler, a return traction device of the oiler and a traction device mounting frame;
[0019] The front traction device of the oiler and the return traction device of the oiler are respectively fixedly installed above the traction device mounting frame, and the front traction device of the oiler and the return traction device of the oiler are on the same horizontal plane. The cleaning mechanism is installed between the front traction device of the oiler and the return traction device of the oiler. The front traction device of the oiler and the return traction device of the oiler are provided with traction ropes, and the ends of the traction ropes are connected with hooks.
[0020] Furthermore, the traction ropes of the front traction device of the oiler and the return traction device of the oiler are hung at the middle position of the steel wire rope, and the steel wire rope is pulled by the traction rope;
[0021] The two ends of the steel wire rope are respectively hung on the lifting rings of the cleaning mechanism. When the front traction device of the oiler and the return traction device of the oiler pull the steel wire rope, the steel wire rope drives the cleaning mechanism to move horizontally through the lifting rings.
[0022] Furthermore, the clamping mechanism includes a bracket, an upper pressing plate, a lower pad and a tightening bolt;
[0023] The bracket is provided with a slot, the upper pressure plate and the lower pad are respectively inserted into the slot, the lower pad is fixedly connected to the slot of the bracket, the upper pressure plate is movably installed in the slot of the bracket, the tightening bolt is connected to the top of the bracket through a threaded structure, and the bottom of the tightening bolt rests on the plate surface of the upper pressure plate.
[0024] Furthermore, felt or sandpaper is inserted between the upper pressing plate and the lower pad of the clamping mechanism. When the upper pressing plate is tightened by the tightening bolt, the ends of the felt or sandpaper are clamped by the upper pressing plate and the lower pad.
[0025] Furthermore, the felt or sandpaper is laid above the roller table of the hot rolling mill, and the oil flows into the felt or sandpaper from the oil holes of the bottom plate of the oiling machine, so that the oil is soaked into the felt.
[0026] Compared with the prior art, the present invention has the following effects:
[0027] The present invention adopts a spraying method, and uses a special oil spraying device to evenly spray the protective oil on the roller surface. This method is highly efficient and can make the oil film more evenly distributed. A battery-controlled pump is used to clean and oil the roller according to the use requirements.
[0028] When the hot rolling mill roller is cleaned and polished, the present invention inserts the bent part of the sandpaper roll of the sandpaper between the upper pressure plate and the lower pad of the clamping mechanism, and rotates the tightening bolt of the clamping mechanism. The tightening bolt presses the upper pressure plate vertically downward to clamp and fix the bent part of the sandpaper; the front traction device of the oiler is started, and the front traction device of the oiler pulls the cleaning structure through the wire rope. The cleaning structure is provided with an oiler bottom plate with a flat bottom. When the cleaning structure moves on the hot rolling mill roller, the sandpaper below is pressed down by the movement of the oiler bottom plate on the cleaning mechanism, so that the roller rotates and rubs, thereby cleaning the aluminum stuck on the roller and the dust and oil attached to the roller.
[0029] When the hot rolling mill roller is cleaned and oiled, the present invention starts the operation control cabinet, and the battery provides power to the first oil injection pump and the second oil injection pump respectively. The first oil injection pump and the second oil injection pump are started to extract the lubricating oil in the oil tank through the oil pipe, and the lubricating oil is pumped into the crossbeam through the outlet oil pipe, and the lubricating oil is sent into the main oil pipe through the outlet oil pipe. A group of copper ball valves are evenly installed on the main oil pipe. The oil output of each oil hole is controlled by the copper ball valve. The lubricating oil is sent into the oil hole through the oil body oil delivery pipe connected to the copper ball valve, and infiltrates into the felt under the bottom plate of the oil coating machine from the oil hole. The front traction device of the oil coating machine above the roller and the return traction device of the oil coating machine travel on the roller through the wire rope traction cleaning structure, and the roller is cleaned while the lubricating oil is evenly applied on the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of a multifunctional quick cleaning machine for hot rolling mill rollers of the present invention;
[0031] Figure 2 This is the main view of the hot rolling mill roller table multifunctional quick cleaning machine;
[0032] Figure 3 This is a top view of the multifunctional quick cleaning machine for hot rolling mill rollers;
[0033] Figure 4 It is a structural diagram of the oil outlet system in the multifunctional quick cleaning machine for hot rolling mill rollers;
[0034] Figure 5 yes Figure 2 An enlarged view of part A in FIG.
[0035] Figure 6 It is a structural diagram of the driving mechanism of the multifunctional quick cleaning machine for hot rolling mill rollers;
[0036] Figure 7 It is a structural schematic diagram of the cleaning structure of a multifunctional quick cleaning machine for hot rolling mill rollers;
[0037] Figure 8 It is a structural schematic diagram of the clamping mechanism of the hot rolling mill roller table multifunctional quick cleaning machine;
[0038] Fig. 9 yes Figure 8 A top view of
[0039] Fig.10 It is a schematic diagram of the structure of a tripod;
[0040] In the figure: 1. driving mechanism, 2. cleaning structure, 3. clamping mechanism, 4. felt or sandpaper, 21. oil outlet system, 22. oiler bottom plate, 23. frame, 24. battery, 25. tripod, 26. lifting ring, 27. operation control cabinet, 28. beam, 29. support plate, 1-1. front traction device of oiler, 1-2. return traction device of oiler, 1-3. traction device mounting frame, 1-4. wire rope, 31. bracket, 32. upper pressure plate, 33. lower pad, 34. tightening bolt, 35. slot. 21-1, fuel tank, 21-2, first fuel injection pump, 21-3, second fuel injection pump, 21-4, main oil pipe, 21-5, outlet oil pipe, 21-6, pump body oil inlet pipe, 21-7, copper ball valve, 21-8, oil body oil delivery pipe, 21-9, double joint conversion head, 2-1, oil hole, 22-2, plug, 23-1, hanging plate. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.
[0042] Specific implementation method 1: Combination Figure 1 — Figure 3The present embodiment is described. A multifunctional and quick cleaning machine for a hot rolling mill roller table in the present embodiment comprises a driving mechanism 1, a cleaning mechanism 2 and a clamping mechanism 3. The cleaning mechanism 2 is installed between two driving mechanisms 1. The driving mechanism 1 drives the cleaning mechanism 2 to move above the hot rolling mill roller table. The clamping mechanism 3 is arranged at both ends of the cleaning mechanism 2. When the cleaning mechanism 2 moves, the felt or sandpaper 4 fixed by the clamping mechanism 3 runs synchronously with the cleaning mechanism 2. The ends of the felt or sandpaper 4 are clamped by the clamping mechanism 3. The felt or sandpaper 4 is arranged below the cleaning mechanism 2. The felt or sandpaper 4 is pressed by the cleaning mechanism 2.
[0043] The cleaning mechanism 2 includes an oil outlet system 21, an oiler bottom plate 22, a frame 23, a battery 24, a tripod 25, a lifting ring 26 and an operation control cabinet 27;
[0044] The oil outlet system 21 is installed on the oiler bottom plate 22, the width of the frame 23 is the same as the width of the oiler bottom plate 22, and the frame 23 is fixedly connected to the top of the oiler bottom plate 22, the battery 24 and the operation control cabinet 27 are installed on the top of the oiler bottom plate 22, a tripod 25 is installed on the inner side of the frame 23, the tripod 25 is vertically connected to the oiler bottom plate 22, and a lifting ring 26 is installed on the outer side of the frame 23, and the tripod 25 and the lifting ring 26 are respectively installed at the midline of the long side of the oiler bottom plate 22;
[0045] The two tripods 25 on the same side are fixedly connected to the back side of the cross beam 28, and the other side of the cross beam 28 is vertically fixedly connected to the end of the support plate 29 to form a support frame body for supporting the main oil pipe.
[0046] After the transformation, the yield rate can be increased by 0.3% per hour per month, the monthly throughput is 13,000 tons, the process yield rate is 98%, and the monthly production is increased by 0.2*13,000=39 tons. The process cost is 514 yuan / ton, and the reduction of process cost increases the profit by 39*12*(514 / 0.98)=245,500 yuan.
[0047] Specific implementation method 2: Combination Figure 4 This embodiment is described. In this embodiment, the hot rolling mill roller multifunctional quick cleaning machine is described. The oil outlet system 21 includes an oil tank 21-1, a first oil injection pump 21-2, a second oil injection pump 21-3, a main oil pipe 21-4, an outlet oil pipe 21-5, a pump body oil inlet pipe 21-6, a copper ball valve 21-7 and an oil body oil delivery pipe 21-8;
[0048] The oil outlet end of the oil tank 21-1 is connected to one end of the pump body oil inlet pipe 21-6 of the first fuel injection pump 21-2 and the second fuel injection pump 21-3 respectively, and the other end of the pump body oil inlet pipe 21-6 is connected to the oil inlet end of the first fuel injection pump 21-2 and the second fuel injection pump 21-3 respectively. The oil outlet ends of the first fuel injection pump 21-2 and the second fuel injection pump 21-3 are connected to one end of the outlet oil pipe 21-5 respectively, and the other end of the outlet oil pipe 21-5 is connected to the end of the main oil pipe 21-4, and the oil in the oil tank 21-1 is sent to the first fuel injection pump 21-2 and the second fuel injection pump 21-3 through the pump body oil inlet pipe 21-6, and the first fuel injection pump 21-2 and the second fuel injection pump 21-3 send the oil in the oil tank 21-1 to the main oil pipe 21-4 through the two outlet oil pipes 21-5;
[0049] The rear surface of the main oil pipe 21-4 is fixedly connected to the support plate 29, and a group of jacks are provided in front of the main oil pipe 21-4, and a copper ball valve 21-7 for controlling the switch and the oil flow is installed in each jack;
[0050] The ends of the copper ball valve 21-7 are connected to a double-joint conversion head 21-9, and oil delivery pipes 21-8 are respectively installed on the double-joint conversion head 21-9. Oil can be transported to two oil delivery pipes 21-8 through one copper ball valve 21-7.
[0051] The first fuel injection pump 21-2 and the second fuel injection pump 21-3 are started to extract the lubricating oil in the oil tank 21-1 through the oil pipe, pump the lubricating oil into the crossbeam through the outlet oil pipe, and send the lubricating oil into the main oil pipe 21-4 through the outlet oil pipe 21-5. A group of copper ball valves 21-7 are evenly installed on the main oil pipe 21-4. The copper ball valve 21-7 controls the oil output of each oil hole 21-1. The lubricating oil will be sent to the oil hole 21-1 through the oil body oil delivery pipe 21-8 connected to the copper ball valve 21-7, and infiltrate from the oil hole 21-1 to the felt under the bottom plate 22 of the oil coating machine. The front traction device 1-1 of the oil coating machine above the roller and the return traction device 1-2 of the oil coating machine are pulled by the wire rope 1-4 to move on the roller, clean the roller and evenly apply the lubricating oil on the roller.
[0052] Specific implementation method three: Combination Figure 4 To explain the present embodiment, a multifunctional quick cleaning machine for hot rolling mill rollers is provided in the present embodiment, a group of oil holes 22-1 are symmetrically opened on the plate surface of the oiler bottom plate 22, and the distance between every two adjacent oil holes 22-1 is the same, and each oil hole 22-1 is connected with a plug 22-2 for inserting the oil delivery pipe 21-8, so that the end of the oil delivery pipe 21-8 is inserted into the plug 22-2 above the corresponding oil hole 22-1, to prevent the oil delivery pipe 21-8 from slipping out of the oil hole 22-1.
[0053] The plug 22-2 is a sleeve structure, and the inner diameter of the plug 22-2 is the same as the diameter of the oil hole 22-1. The oil hole 22-1 is fixed above the oil hole 22-1 of the oiler bottom plate 22 by welding. The plug 22-2 is provided to facilitate the insertion of the bottom of the oil pipe 21-8 of the oil body into the plug 22-2 to prevent the oil body oil pipe 21-8 from detaching.
[0054] Specific implementation method four: Combination Figure 4 To illustrate the present embodiment, a multifunctional quick cleaning machine for hot rolling mill rollers is provided in the present embodiment. The number of oil holes 22-1 on the same side of the oiler bottom plate 22 is the same as the number of oil delivery pipes 21-8. Each oil delivery pipe 21-8 is inserted into the plug 22-2 of the corresponding oil hole 22-1, and the oil in the oil tank 21-1 is delivered to the felt or sandpaper 4 through the oil hole 22-1.
[0055] The lubricating oil seeps from the oil hole 21-1 onto the felt under the oiler bottom plate 22. The front traction device 1-1 and the return traction device 1-2 of the oiler above the roller conveyor pull the cleaning structure 2 on the roller conveyor through the wire rope 1-4 to clean the roller conveyor while evenly applying the lubricating oil on the roller conveyor.
[0056] Specific implementation method five: Combination Figure 4 The present embodiment is described. In the hot rolling mill roller multifunctional quick cleaning machine of the present embodiment, the oil tank 21-1 is arranged between two frames 23, and a hanging plate 23-1 is fixedly connected to the top of the frame 23, the hanging plate 23-1 is fixedly connected to the oil tank 21-1, and a mounting hole is opened on the hanging plate 23-1, and a bolt assembly passes through the mounting hole, and the hanging plate 23-1 is fixedly mounted to the long side frame body inside the frame 23 by the bolt assembly. The first fuel injection pump 21-2 and the second fuel injection pump 21-3 are fuel injection pumps with DC motors.
[0057] The top of the oil tank 21-1 can be connected to the hanging plate 23-1 by welding to form an integrated structure, wherein the hanging plate 23-1 can serve as the top plate of the oil tank 21-1. By setting the oil tank 21-1 between the two frames 23, lubricating oil can be provided to the first injection pump 21-2 and the second injection pump 21-3 at the same time.
[0058] Specific implementation method six: Combination Figure 4Describing the present embodiment, the multifunctional quick cleaning machine for hot rolling mill rollers in the present embodiment, the driving mechanism 1 comprises a front traction device 1-1 of an oiler and a return traction device 1-2 of an oiler, the front traction device 1-1 of an oiler and the return traction device 1-2 of an oiler are respectively fixedly mounted above a traction device mounting frame 1-3, and the front traction device 1-1 of an oiler and the return traction device 1-2 of an oiler are on the same horizontal plane, the cleaning mechanism 2 is mounted between the front traction device 1-1 of an oiler and the return traction device 1-2 of an oiler, the front traction device 1-1 of an oiler and the return traction device 1-2 of an oiler are provided with traction ropes, and the ends of the traction ropes are connected with hooks.
[0059] The oiler front traction device 1-1 and the oiler return traction device 1-2 can drive the cleaning structure 2 to move horizontally on the hot rolling mill roller table.
[0060] Specific implementation method seven: Combination Figure 4 This embodiment is described. In this embodiment, the hot rolling mill roller multifunctional quick cleaning machine, the traction ropes of the oiler front traction device 1-1 and the oiler return traction device 1-2 are hung at the middle position of the wire rope 1-4, and the wire rope 1-4 is pulled by the traction rope;
[0061] The two ends of the steel wire rope 1-4 are respectively hung on the lifting ring 26 of the cleaning mechanism 2. When the front traction device 1-1 of the oiler and the return traction device 1-2 of the oiler pull the steel wire rope 1-4, the steel wire rope 1-4 drives the cleaning mechanism 2 to move horizontally through the lifting ring 26.
[0062] The top of the lifting ring 26 is a ring structure, and the bottom of the lifting ring 26 is a columnar structure, wherein the columnar structure is welded and fixed to the oiler bottom plate 22 by welding. The lifting ring 26 is provided to facilitate pulling the cleaning structure 2.
[0063] Specific implementation method eight: Combination Figure 4 To illustrate this embodiment, the hot rolling mill roller multifunctional quick cleaning machine of this embodiment, the clamping mechanism 3 includes a bracket 31, an upper pressing plate 32, a lower pad 33 and a tightening bolt 34;
[0064] The bracket 31 is provided with a slot 35, the upper pressure plate 32 and the lower pad 33 are respectively inserted into the slot 35, the lower pad 33 is fixedly connected to the slot 35 of the bracket 31, the upper pressure plate 32 is movably installed in the slot 35 of the bracket 31, the tightening bolt 34 is connected to the top of the bracket 31 through a threaded structure, and the bottom of the tightening bolt 34 rests on the plate surface of the upper pressure plate 32.
[0065] Specific implementation method nine: Combination Figure 4To illustrate this embodiment, in the hot rolling mill roller multifunctional quick cleaning machine described in this embodiment, a felt or sandpaper 4 is inserted between the upper pressure plate 32 and the lower pad 33 of the clamping mechanism 3. When the tightening bolt 34 tightens the upper pressure plate 32, the end of the felt or sandpaper 4 is clamped by the upper pressure plate 32 and the lower pad 33.
[0066] The upper pressure plate 32 and the lower pad 33 are of rectangular steel plate structure. The lower pad 33 is vertically welded to the bracket 31 by welding. The upper pressure plate 32 is inserted into the slot 35 and can move vertically up and down in the slot 35. When the tightening bolt 34 tightens the upper pressure plate 32, the upper pressure plate 32 and the lower pad 33 tighten the ends of the felt or sandpaper.
[0067] Specific implementation method ten: Combination Figure 4 To illustrate this embodiment, the multifunctional quick cleaning machine for the hot rolling mill roller of this embodiment, the felt or sandpaper 4 is laid above the roller of the hot rolling mill, and the oil flows into the felt or sandpaper 4 from the oil hole 22-1 of the oiler bottom plate 22, soaking the oil into the felt.
[0068] Working principle:
[0069] When cleaning and grinding the hot rolling mill roller, insert the end of the sandpaper roll between the upper pressure plate 32 and the lower pad 34 of the clamping mechanism 3, rotate the tightening bolt 34 of the clamping mechanism 3, and the tightening bolt 34 presses down the upper pressure plate 32 vertically, so as to fix the bent part of the sandpaper; start, the front traction device 1 of the oiler, the front traction device 1 of the oiler pulls the cleaning structure 2 through the wire rope 1-4, and the cleaning structure 2 has an oiler bottom plate 22 with a flat bottom. When the cleaning structure 2 moves on the hot rolling mill roller, the sandpaper below is pressed down by the movement of the oiler bottom plate 22 on the cleaning structure 2, so that the roller rotates and rubs, and the aluminum stuck on the roller and the dust and oil attached to the roller are cleaned.
[0070] When the hot rolling mill roller is cleaned and oiled, the operation control cabinet is started, and the battery 24 provides power to the first oil injection pump 21-2 and the second oil injection pump 21-3 respectively. The first oil injection pump 21-2 and the second oil injection pump 21-3 are started to extract the lubricating oil in the oil tank 21-1 through the oil pipe, and the lubricating oil is pumped into the crossbeam through the outlet oil pipe, and the lubricating oil is sent to the main oil pipe 21-4 through the outlet oil pipe 21-5. A group of copper ball valves 21-7 are evenly installed on the main oil pipe 21-4. The ball valve 21-7 controls the oil output of each oil hole 21-1. The lubricating oil will be delivered to the oil hole 21-1 through the oil delivery pipe 21-8 connected to the copper ball valve 21-7, and will seep into the felt under the bottom plate 22 of the oiler from the oil hole 21-1. The front traction device 1-1 of the oiler above the roller and the return traction device 1-2 of the oiler will pull the cleaning structure 2 on the roller through the wire rope 1-4 to clean the roller and evenly apply the lubricating oil on the roller.
[0071] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent replacement and improvement made to the above embodiments without departing from the content of the technical solution of the present invention, based on the technical essence of the present invention, within the spirit and principles of the present invention, still fall within the protection scope of the technical solution of the present invention.
Claims
1. A multifunctional quick cleaning machine for hot rolling mill rollers, characterized in that: The invention comprises a driving mechanism (1), a cleaning mechanism (2) and a clamping mechanism (3), wherein the cleaning mechanism (2) is installed between two driving mechanisms (1), and the driving mechanism (1) drives the cleaning mechanism (2) to move above the roller table of the hot rolling mill, and the clamping mechanism (3) is arranged at both ends of the cleaning mechanism (2). When the cleaning mechanism (2) moves, the felt or sandpaper (4) fixed by the clamping mechanism (3) and the cleaning mechanism (2) operate synchronously, and the ends of the felt or sandpaper (4) are clamped by the clamping mechanism (3). The felt or sandpaper (4) is arranged below the cleaning mechanism (2), and the cleaning mechanism (2) presses the felt or sandpaper (4) below. The cleaning mechanism (2) comprises an oil outlet system (21), an oiler bottom plate (22), a frame (23), a storage battery (24), a tripod (25), a lifting ring (26) and an operation control cabinet (27); The oil outlet system (21) is installed on the oiler bottom plate (22), the width of the frame (23) is the same as the width of the oiler bottom plate (22), and the frame (23) is fixedly connected to the top of the oiler bottom plate (22), the battery (24) and the operation control cabinet (27) are installed on the top of the oiler bottom plate (22), a tripod (25) is installed on the inner side of the frame (23), the tripod (25) is vertically connected to the oiler bottom plate (22), and a lifting ring (26) is installed on the outer side of the frame (23), and the tripod (25) and the lifting ring (26) are respectively installed at the center line of the long side of the oiler bottom plate (22); The two tripods (25) on the same side are fixedly connected to the back side of the cross beam (28), and the other side of the cross beam (28) is vertically fixedly connected to the end of the support plate (29) to form a support frame body for supporting the main oil pipe.
2. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 1 is characterized in that: The oil outlet system (21) comprises an oil tank (21-1), a first oil injection pump (21-2), a second oil injection pump (21-3), a main oil pipe (21-4), an outlet oil pipe (21-5), a pump body oil inlet pipe (21-6), a copper ball valve (21-7) and an oil body oil delivery pipe (21-8); The oil outlet end of the oil tank (21-1) is respectively connected to one end of the pump body oil inlet pipe (21-6) of the first oil injection pump (21-2) and the second oil injection pump (21-3); the other end of the pump body oil inlet pipe (21-6) is respectively connected to the oil inlet end of the first oil injection pump (21-2) and the second oil injection pump (21-3); the oil outlet end of the first oil injection pump (21-2) and the second oil injection pump (21-3) is respectively connected to one end of the outlet oil pipe (21-5). The first fuel injection pump (21-2) and the second fuel injection pump (21-3) are connected to the first fuel injection pump (21-2) and the second fuel injection pump (21-3) through the two outlet fuel pipes (21-5); the other end of the outlet fuel pipe (21-5) is connected to the end of the main fuel pipe (21-4); the oil in the fuel tank (21-1) is sent to the first fuel injection pump (21-2) and the second fuel injection pump (21-3) through the two outlet fuel pipes (21-5); The rear surface of the main oil pipe (21-4) is fixedly connected to the support plate (29), and a group of plug holes are provided in the front of the main oil pipe (21-4), and a copper ball valve (21-7) capable of controlling the switch and the oil flow is installed in each plug hole; The end of the copper ball valve (21-7) is connected to a double-joint conversion head (21-9), and oil delivery pipes (21-8) are respectively installed on the double-joint conversion head (21-9). The copper ball valve (21-7) can be used to transport oil to the two oil delivery pipes (21-8).
3. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 2 is characterized in that: A group of oil holes (22-1) are symmetrically opened on the plate surface of the oil coating machine bottom plate (22), and the distance between each two adjacent oil holes (22-1) is the same. Each oil hole (22-1) is connected to a plug (22-2) for inserting an oil delivery pipe (21-8), so that the end of the oil delivery pipe (21-8) is inserted into the plug (22-2) above the corresponding oil hole (22-1), thereby preventing the oil delivery pipe (21-8) from slipping out of the oil hole (22-1).
4. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 3 is characterized in that: The number of the oil holes (22-1) on the same side of the oiler bottom plate (22) is the same as the number of the oil delivery pipes (21-8). Each oil delivery pipe (21-8) is inserted into the plug (22-2) of the corresponding oil hole (22-1), and the oil in the oil tank (21-1) is delivered to the felt or sandpaper (4) through the oil hole (22-1).
5. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 2 is characterized in that: The oil tank (21-1) is arranged between two frames (23), and a hanging plate (23-1) is fixedly connected to the top of the frame (23), the hanging plate (23-1) is fixedly connected to the oil tank (21-1), a mounting hole is opened on the hanging plate (23-1), a bolt assembly passes through the mounting hole, and the hanging plate (23-1) is fixedly mounted to the long side frame body inside the frame (23) by the bolt assembly.
6. The multifunctional quick cleaning machine for hot rolling mill rollers according to claim 2 is characterized in that: The driving mechanism (1) comprises a front traction device (1-1) of the oil coating machine, a return traction device (1-2) of the oil coating machine and a traction device mounting frame (1-3); The front traction device (1-1) of the oiler and the return traction device (1-2) of the oiler are respectively fixedly mounted above the traction device mounting frame (1-3), and the front traction device (1-1) of the oiler and the return traction device (1-2) of the oiler are on the same horizontal plane. The cleaning mechanism (2) is mounted between the front traction device (1-1) of the oiler and the return traction device (1-2) of the oiler. The front traction device (1-1) of the oiler and the return traction device (1-2) of the oiler are provided with traction ropes, and the ends of the traction ropes are connected with hooks.
7. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 6, characterized in that: The traction ropes of the oiler front traction device (1-1) and the oiler return traction device (1-2) are hung at the middle position of the steel wire rope (1-4), and the steel wire rope (1-4) is pulled by the traction rope; The two ends of the steel wire rope (1-4) are respectively hung on the lifting ring (26) of the cleaning mechanism (2). When the front traction device (1-1) of the oiler and the return traction device (1-2) of the oiler pull the steel wire rope (1-4), the steel wire rope (1-4) drives the cleaning mechanism (2) to move horizontally through the lifting ring (26).
8. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 6, characterized in that: The clamping mechanism (3) comprises a bracket (31), an upper pressing plate (32), a lower pad (33) and a tightening bolt (34); The bracket (31) is provided with a slot (35), the upper pressure plate (32) and the lower pad (33) are respectively inserted into the slot (35), the lower pad (33) is fixedly connected to the slot (35) of the bracket (31), the upper pressure plate (32) is movably installed at the slot (35) of the bracket (31), the tightening bolt (34) is connected to the top of the bracket (31) through a threaded structure, and the bottom of the tightening bolt (34) is pressed against the plate surface of the upper pressure plate (32).
9. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 8, characterized in that: A felt or sandpaper (4) is inserted between the upper pressing plate (32) and the lower pad (33) of the clamping mechanism (3). When the upper pressing plate (32) is tightened by the tightening bolt (34), the end of the felt or sandpaper (4) is clamped by the upper pressing plate (32) and the lower pad (33).
10. The multifunctional quick cleaning machine for hot rolling mill roller table according to claim 9, characterized in that: The felt or sandpaper (4) is laid above the roller table of the hot rolling mill, and the oil flows into the felt or sandpaper (4) from the oil hole (22-1) of the oiling machine bottom plate (22), so that the oil is soaked into the felt.
Citation Information
Patent Citations
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