A cutting device for processing tower components of a power transmission tower and its usage method

By designing a cutting device with a driving motor, a rotating shaft and a screw, the continuous feeding and cutting of angle iron is achieved by using telescopic cylinders and pushing blocks, the problem of long reset time of feeding system in the prior art is solved and the cutting efficiency is improved.

CN119772273BActive Publication Date: 2025-05-30JIANGSU QITIAN TOWER MFG CO LTD
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Patent Information

Application Number
CN202510298280.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-05-30
Estimated Expiration
2045-03-13

AI Technical Summary

Technical Problem

During the cutting of angle iron, the existing hydraulic cutting device has a long reset time for the feeding system, which leads to excessive shutdown of the cutting device and low efficiency.

Method used

A cutting device for the processing of electric tower towers is designed. By driving the motor to drive the rotation shaft and screw, the telescopic cylinder and push block are used to achieve continuous feeding and cutting of angle iron, reducing downtime.

Benefits of technology

Continuous loading and rapid cutting of angle iron are realized, reducing the downtime of the cutting device and improving cutting speed and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of a cutting device for processing tower components of a power transmission tower and its usage method, and discloses a cutting device for processing tower components of a power transmission tower and its usage method, including an installation base, and an installation frame is fixedly arranged on the left side of the installation base. Compared with the prior art, in this application, a driving motor drives a rotating shaft to drive a screw rod to rotate, so that a screw sleeve drives a push block to push an angle iron body to move into the cutting device through a moving plate and a telescopic cylinder. During the reset process, a connecting component drives a mounting shaft to rotate, so that a sprocket drives a transmission chain to drive a placing table to move, enabling the next placing table with an angle iron body to move to the feeding position. Moreover, during the cutting process of the angle iron body, the uncut angle iron body is placed on the last placing table, thereby enabling continuous conveyance of the angle iron body, reducing the stop time of the cutting device, allowing more angle iron bodies to be cut within the same time, and improving the usage efficiency of the cutting device.
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Description

Technical Field

[0001] The present invention relates to the field of cutting of power transmission tower components, and specifically to a cutting device for processing power transmission tower components and a method for using the same. Background Art

[0002] The primary function of a power transmission tower is to provide a stable support for the transmission line, ensuring that the conductor and the lightning protection wire can be accurately suspended in the air according to the predetermined line direction. A power transmission tower mainly consists of a tower head, a tower body, and a tower foundation. The tower head includes a conductor cross arm, a lightning protection wire cross arm, and an insulator string. The tower body includes main members, diagonal members, and horizontal members. The tower foundation includes a foundation and anchor bolts. Therefore, a power transmission tower is assembled from various tower components. A power transmission tower usually presents a tall and complex three-dimensional structure, and angle iron is one of the key materials for constructing the main body of this framework.

[0003] Among them, numerous angle irons are combined together by means of welding, bolt connection, etc. to form the skeleton of the power transmission tower, which can provide a stable installation foundation for the whole power transmission tower, enabling the power transmission tower to bear its huge self-weight and enabling the power transmission tower to withstand the external forces generated under different environmental conditions. The columns, cross arms, etc. of the tower body are mainly composed of angle irons, and a strong framework is formed by connecting the angle irons with each other to ensure high stability of the power transmission tower in the vertical and horizontal directions.

[0004] Before installing the angle iron, it is necessary to cut the angle iron into an appropriate length. When cutting the angle iron, a cutting device is usually required. The cutting device for angle iron is usually a hydraulic cutting device. The hydraulic cutting device mainly consists of a hydraulic system, a cutting knife, a cutting table, and a feeding system. The angle iron is conveyed to the cutting table through the feeding system, and the cutting knife is driven to move by the hydraulic system, so that the cutting knife cuts the angle iron.

[0005] However, during the process of cutting the angle iron by the hydraulic cutting device, the feeding system conveys a single angle iron. After the angle iron is cut, it is necessary to wait for the feeding system to reset, and then the angle iron is placed in the feeding system manually or by a hoisting device. Only at this time can the feeding system convey the angle iron again. A large amount of time is wasted in this process, resulting in the hydraulic cutting device needing to stop for too long, causing the number of angle irons cut in the same time to decrease. Based on the above problems, this application proposes a cutting device for processing power transmission tower components and a method for using the same. Summary of the Invention

[0006] Aiming at the deficiencies of the prior art, the present invention provides a cutting device for processing tower components of a power transmission tower and its usage method, which has the advantages of continuously feeding angle tower components, reducing the downtime of the cutting device, and improving the cutting speed of angle tower components, and solves a series of problems such as the feeding process taking a large amount of time and the cutting device needing to stop for too long.

[0007] To achieve the above object, the present invention provides the following technical solution: A cutting device for processing tower components of a power transmission tower, comprising:

[0008] An installation base, on the left side of the installation base, there is fixedly arranged an installation frame, on the left side of the installation frame, there is fixedly arranged a fixing plate, on the left side of the fixing plate, there is fixedly arranged a driving motor, the output end of the driving motor is fixedly provided with a rotating shaft, on the right end of the rotating shaft, there is fixedly arranged a rotating screw rod, on the surface of the rotating screw rod, there is threadedly arranged a screw sleeve, on the top of the screw sleeve, there is fixedly arranged a moving plate, on the bottom of the moving plate, there is fixedly arranged a guiding sleeve, on the surface of the guiding sleeve, there is slidably arranged a guiding rod, on the top of the moving plate, there is fixedly arranged a telescopic cylinder, the output end of the telescopic cylinder is fixedly provided with a pushing block, inside the installation frame, there is rotatably arranged an installation shaft, on the surface of the installation shaft, there is fixedly arranged a sprocket, on the surface of the sprocket, there is meshed a transmission chain, on both the upper and lower sides of the transmission chain, there are fixedly arranged placing platforms, on the surface of the placing platforms, there is lapped an angle iron body, on the top of the installation base, there is fixedly arranged a conveying shaft;

[0009] A connecting component, which is arranged on the left side of the installation frame and is used for the rotating shaft to drive the installation shaft to rotate;

[0010] A cutting component, which is arranged on the top of the installation base and is used for cutting the angle iron body.

[0011] Preferably, a driving pulley is fixedly mounted on the surface of the connecting member and on the surface of the rotating shaft. A transmission belt is meshed inside the driving pulley. A driven pulley is meshed inside the transmission belt. A rotating ring is fixedly arranged on the left side of the driven pulley. A limiting ring is fixedly arranged on the outer surface of the rotating ring. A limiting circular ring is rotatably arranged on the surface of the rotating ring. The limiting circular ring is fixedly mounted on the left side of the mounting frame. A belt rotating ring is fixedly arranged inside the driven pulley. A rotating sleeve is arranged inside the belt rotating ring. A mounting sleeve is fixedly arranged inside the rotating sleeve. A moving piston is slidably arranged inside the mounting sleeve. A moving rod is fixedly arranged inside the moving piston. A connecting block is fixedly arranged at one end of the moving rod. The surface of the connecting block abuts against the inner wall of the belt rotating ring. A hemispherical convex block is fixedly arranged at the other end of the moving rod. A spring is connected between the side surface of the moving piston and the inner wall of the mounting sleeve. A rotating shaft is fixedly arranged inside the rotating sleeve. The rotating shaft is fixedly mounted at the left end of the mounting shaft. A pushing sleeve is lapped on the surface of the rotating shaft. The outer surface of the pushing sleeve abuts against the surface of the hemispherical convex block. An electric push rod is arranged on the left side of the pushing sleeve. The output end of the electric push rod is fixedly mounted inside the pushing sleeve, and the pushing sleeve is fixedly mounted on the left side of the fixing plate.

[0012] Preferably, the cutting member includes a U-shaped plate fixedly mounted on the top of the mounting base. A hydraulic push rod is fixedly arranged on the top of the U-shaped plate. The output end of the hydraulic push rod is mounted with a mounting plate through bolts. A guiding plate is slidably arranged inside the mounting plate. The guiding plate is fixedly mounted inside the U-shaped plate. A cutting knife is fixedly arranged inside the mounting plate. A cutting table is arranged inside the U-shaped plate. The cutting table is fixedly mounted on the top of the mounting base.

[0013] Preferably, the placing table includes a triangular table fixedly mounted on the surface of the transmission chain. Mounting holes are formed on the inclined surface of the triangular table. Metal balls are lapped inside the mounting holes. Limiting plates are fixedly arranged on the surface of the triangular table. Limiting holes penetrate through the inclined surfaces of the limiting plates. The inner wall of the limiting hole abuts against the surface of the metal ball.

[0014] Preferably, the conveying shaft includes a fixing seat fixedly mounted on the top of the mounting base. A conveying circular shaft is mounted inside the fixing seat through a bearing. Limiting circular plates are fixedly arranged on the surface of the conveying circular shaft.

[0015] Preferably, triangular grooves are formed inside the belt rotating ring. The number of the triangular grooves is several and they are distributed in a circular array. The longitudinal section of the connecting block is triangular.

[0016] Preferably, the left end of the pushing sleeve is a conical surface. The inner diameter of the pushing sleeve is the same as the diameter of the rotating shaft. An installation groove for installing a bearing and an electric push rod is formed at the left end of the pushing sleeve.

[0017] Preferably, a circular groove is formed inside the limiting circular ring, the limiting ring is slidably arranged inside the circular groove, and the limiting ring is a metal circular ring.

[0018] Preferably, guiding sliding sleeves are fixedly arranged between the facing surfaces of the screw sleeve and the guiding sleeve. A guiding sliding rail is slidably arranged inside the guiding sliding sleeve, and the guiding sliding rail is fixedly installed on the installation frame.

[0019] A usage method of a cutting device for processing tower components of a power transmission tower includes the following steps:

[0020] Step 1: Place the angle iron body of the power transmission tower on the two placing tables at the rear. Drive the output end of the telescopic cylinder to push the pushing block downward, so that the connecting component is horizontally aligned with the angle iron body. Drive the output end of the driving motor to drive the rotating shaft to rotate. At this time, the rotating shaft cannot drive the installation shaft to rotate through the connecting component, and drive the rotating screw rod to rotate through the rotating shaft. The screw sleeve drives the moving plate to move to the right, and drives the guiding sleeve to slide on the surface of the guiding rod through the moving plate, so that the moving plate drives the pushing block to push the angle iron body to move to the right through the telescopic cylinder.

[0021] Step 2: When the angle iron body moves into the conveying shaft, limit the position of the angle iron body through the conveying shaft, so that the angle iron body enters the cutting component. Cut the angle iron body through the cutting component. And when the cutting component cuts the angle iron body, the angle iron body stops. Move the angle iron body intermittently to cut the angle iron body into multiple angle iron bodies of the same length. Among them, identify the steel stamp number on the angle steel through the vision system and cut it according to the corresponding drawing program.

[0022] Step 3: After the previous angle iron body is cut, drive the output end of the driving motor to rotate in the reverse direction. Drive the rotating screw rod to rotate in the reverse direction through the rotating shaft, and drive the installation shaft to rotate through the locked connecting component through the rotating shaft, and drive the sprocket to rotate through the installation shaft, so that the sprocket drives the placing table in the middle to move away, and drives the placing table at the rear with the angle iron body placed on it to move to the middle. When the angle iron body moves to the middle, the connecting component is unlocked. At this time, the rotating shaft cannot drive the installation shaft to rotate through the connecting component, and the rotating screw rod continues to rotate, so that the screw sleeve drives the moving plate to reset, and guides the moving plate through the guiding sleeve and the guiding rod, so that the moving plate drives the pushing block to reset through the telescopic cylinder, and at the same time, the telescopic cylinder drives the pushing block to move upward to reset.

[0023] Step 4: Push the angle iron body that has moved to the middle to the right, so that the angle iron body enters the cutting component, push out the remaining angle iron body from the cutting component after the previous cut, and cut the next angle iron body.

[0024] Compared with the prior art, the present invention provides a cutting device for processing power tower components and its usage method, which has the following beneficial effects:

[0025] 1. For the cutting device for processing power tower components and its usage method, the driving motor drives the rotating shaft to drive the screw rod to rotate, so that the screw sleeve drives the pushing block to push the angle iron body into the cutting device through the moving plate and the telescopic cylinder. During the reset process, the connecting component drives the installation shaft to rotate, so that the sprocket drives the transmission chain to move, so that the next placing table with the angle iron body moves to the feeding position. And during the cutting of the angle iron body, the uncut angle iron body is placed on the last placing table, so that the angle iron body can be continuously conveyed, reducing the stop time of the cutting device, so that more angle iron bodies can be cut in the same time, improving the use efficiency of the cutting device.

[0026] 2. For the cutting device for processing power tower components and its usage method, when the angle iron body moves on the top of the placing table, the angle iron body drives the metal ball to roll inside the installation hole and the limiting hole, avoiding the friction between the angle iron body and the placing table, thus avoiding the wear and damage of the angle iron body during the movement, keeping the angle iron body beautiful, avoiding the influence on its surface beauty caused by scratches during the feeding process of the angle iron body, and avoiding the subsequent need to remove the scratches on the surface of the angle iron body by polishing.

[0027] 3. For the cutting device for processing power tower components and its usage method, when the angle iron body moves, it drives the conveying round shaft to rotate inside the fixed seat through the bearing, thus facilitating the support of the angle iron body, avoiding the bending of the angle iron body during the process, ensuring that the angle iron body can accurately enter the cutting component, and limiting the angle iron body through the limiting round plate, avoiding the inclination of the angle iron body during the conveying process, resulting in the angle iron body being unable to enter the cutting component. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a three-dimensional structure schematic diagram of the present invention;

[0029] Figure 2 is a left view of the three-dimensional structure of the present invention;

[0030] Figure 3 is a partial structure schematic diagram of the present invention;

[0031] Figure 4 is another partial structure schematic diagram of the present invention;

[0032] Figure 5 is a schematic diagram of the connecting component structure of the present invention;

[0033] Figure 6Schematic longitudinal sectional view of the connection component structure of the present invention;

[0034] Figure 7 is Figure 6 enlarged view of the structure at position A;

[0035] Figure 8 Exploded view of the connection component structure of the present invention;

[0036] Figure 9 Schematic view of the placement table structure of the present invention;

[0037] Figure 10 Schematic view of the conveying shaft structure of the present invention;

[0038] Figure 11 Schematic view of the cutting component structure of the present invention.

[0039] In the figure: 1. Installation base; 2. Installation frame; 3. Fixed plate; 4. Driving motor; 5. Rotating shaft; 6. Rotating screw; 7. Screw sleeve; 8. Moving plate; 9. Guide sleeve; 10. Guide rod; 11. Telescopic cylinder; 12. Pushing block; 13. Connection component; 131. Driving transmission wheel; 132. Transmission belt; 133. Limiting ring; 134. Driven transmission wheel; 135. Rotating ring; 136. Limiting circular ring; 137. Belt rotating ring; 138. Rotating sleeve; 139. Installation sleeve; 1310. Moving piston; 1311. Moving rod; 1312. Connection block; 1313. Spring; 1314. Hemispherical convex block; 1315. Pushing sleeve; 1316. Electric push rod; 1317. Rotating shaft; 14. Installation shaft; 15. Sprocket; 16. Transmission chain; 17. Placement table; 171. Triangular table; 172. Installation hole; 173. Metal ball; 174. Limiting plate; 175. Limiting hole; 18. Angle iron body; 19. Conveying shaft; 191. Fixed seat; 192. Conveying circular shaft; 193. Limiting circular plate; 20. Cutting component; 201. U-shaped plate; 202. Hydraulic push rod; 203. Installation plate; 204. Guide plate; 205. Cutting knife; 206. Cutting table. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0041] As introduced in the background art, there are deficiencies in the prior art. To solve the above technical problems, the present application proposes a cutting device for processing tower components of power transmission towers and its usage method.

[0042] In a typical embodiment of the present application, as Figures 1-4 shown, a cutting device for processing tower components of a power transmission tower includes:

[0043] An installation base 1, with an installation frame 2 fixedly arranged on the left side of the installation base 1, a fixing plate 3 fixedly arranged on the left side of the installation frame 2, a driving motor 4 fixedly arranged on the left side of the fixing plate 3, a rotating shaft 5 fixedly arranged at the output end of the driving motor 4, a rotating screw 6 fixedly arranged at the right end of the rotating shaft 5, a screw sleeve 7 threadedly arranged on the surface of the rotating screw 6, a moving plate 8 fixedly arranged at the top of the screw sleeve 7, a guiding sleeve 9 fixedly arranged at the bottom of the moving plate 8, guiding sliding sleeves fixedly arranged between the opposite surfaces of the screw sleeve 7 and the guiding sleeve 9, a guiding sliding rail slidably arranged inside the guiding sliding sleeve, and the guiding sliding rail fixedly installed on the installation frame 2, which is convenient for sharing the forces on the rotating screw 6 and the guiding rod 10, avoiding excessive bending of the rotating screw 6 and the guiding rod 10 due to excessive force. A guiding rod 10 is slidably arranged on the surface of the guiding sleeve 9, a telescopic cylinder 11 is fixedly arranged at the top of the moving plate 8, a pushing block 12 is fixedly arranged at the output end of the telescopic cylinder 11, an installation shaft 14 is rotatably arranged inside the installation frame 2, a sprocket 15 is fixedly arranged on the surface of the installation shaft 14, a transmission chain 16 is meshed on the surface of the sprocket 15, placing platforms 17 are fixedly arranged on both the upper and lower sides of the transmission chain 16, an angle iron body 18 is lapped on the surface of the placing platform 17, a conveying shaft 19 is fixedly arranged on the top of the installation base 1. The driving motor 4 drives the rotating shaft 5 to drive the rotating screw 6 to rotate, causing the screw sleeve 7 to drive the moving plate 8 to move to the right, and guiding the moving direction of the moving plate 8 through the guiding sleeve 9 and the guiding rod 10. The moving plate 8 drives the pushing block 12 to drive the angle iron body 18 to move through the telescopic cylinder 11, thus facilitating the feeding of the angle iron body 18.

[0044] A connecting component 13, which is arranged on the left side of the installation frame 2 and is used for the rotating shaft 5 to drive the installation shaft 14 to rotate. Through the connecting component 13, the rotation of the installation shaft 14 can be controlled by driving the rotating shaft 5, thus facilitating the installation shaft 14 to drive the sprocket 15 to rotate, and facilitating the transmission chain 16 to drive the angle iron body 18 to move through the placing platform 17, so as to facilitate the movement of the angle iron body 18 to the feeding position. And after the angle iron body 18 moves to the feeding position, the rotation of the installation shaft 14 can be controlled not to be driven by the rotating shaft 5, so that the transmission chain 16 and the placing platform 17 stop, thus facilitating the angle iron body 18 to stop at the feeding position.

[0045] A cutting component 20, which is arranged on the top of the installation base 1 and is used for cutting the angle iron body 18. Through the cutting component 20, it is convenient to cut the angle iron body 18, so as to facilitate cutting the angle iron body 18 into a suitable length.

[0046] As a preferred embodiment in this example, referring to Figures 5 to 8As shown, a driving pulley 131 is fixedly installed on the surface of a rotating shaft 5 on the surface of a connecting component 13. A transmission belt 132 is meshed inside the driving pulley 131. A driven pulley 134 is meshed inside the transmission belt 132. A rotating ring 135 is fixedly arranged on the left side of the driven pulley 134. A limiting ring 133 is fixedly arranged on the outer surface of the rotating ring 135. A limiting circular ring 136 is rotatably arranged on the surface of the rotating ring 135. A circular groove is formed inside the limiting circular ring 136. The limiting ring 133 is slidably arranged inside the circular groove. The limiting ring 133 is a metal circular ring. The circular groove facilitates the installation of the limiting ring 133, thereby facilitating the limitation of the position of the rotating ring 135, enabling the limiting circular ring 136 to limit the driven pulley 134. The limiting circular ring 136 is fixedly installed on the left side of the mounting frame 2. A belt rotating ring 137 is fixedly arranged inside the driven pulley 134. A triangular groove is formed inside the belt rotating ring 137. The number of the triangular grooves is several and they are distributed in a circular array. The longitudinal section of the connecting block 1312 is triangular. The triangular groove and the triangular connecting block 1312 cooperate to facilitate the insertion of the connecting block 1312 into the belt rotating ring 137 and also facilitate the removal of the connecting block 1312 from the belt rotating ring 137. A rotating sleeve 138 is arranged inside the belt rotating ring 137. A mounting sleeve 139 is fixedly arranged inside the rotating sleeve 138. A moving piston 1310 is slidably arranged inside the mounting sleeve 139. A moving rod 1311 is fixedly arranged inside the moving piston 1310. One end of the moving rod 1311 is fixedly provided with a connecting block 1312. The surface of the connecting block 1312 abuts against the inner wall of the belt rotating ring 137. The other end of the moving rod 1311 is fixedly provided with a hemispherical convex block 1314. A spring 1313 is connected between the side surface of the moving piston 1310 and the inner wall of the mounting sleeve 139. A rotating shaft 1317 is fixedly arranged inside the rotating sleeve 138. The rotating shaft 1317 is fixedly installed at the left end of the mounting shaft 14. A pushing sleeve 1315 is lapped on the surface of the rotating shaft 1317. The left end of the pushing sleeve 1315 is a conical surface. The inner diameter of the pushing sleeve 1315 is the same as the diameter of the rotating shaft 1317. An installation groove for installing a bearing and an electric push rod 1316 is formed at the left end of the pushing sleeve 1315, facilitating the pushing sleeve 1315 to push the hemispherical convex block 1314 to move, thereby facilitating the hemispherical convex block 1314 to push the moving rod 1311 to move, enabling the moving rod 1311 to push the connecting block 1312 to insert into the belt rotating ring 137. The outer surface of the pushing sleeve 1315 abuts against the surface of the hemispherical convex block 1314. An electric push rod 1316 is arranged on the left side of the pushing sleeve 1315. The output end of the electric push rod 1316 is fixedly installed inside the pushing sleeve 1315, and the pushing sleeve 1315 is fixedly installed on the left side of the fixing plate 3. The electric push rod 1316 drives the pushing sleeve 1315 to separate from the hemispherical convex block 1314. The spring 1313 drives the moving rod 1311 to approach the rotating shaft 1317 through the moving piston 1310, enabling the hemispherical convex block 1314 to contact the rotating shaft 1317, causing the connecting block 1312 to move out of the belt rotating ring 137.The rotating shaft 5 cannot drive the mounting shaft 14 to rotate through the connecting component 13, making the transmission chain 16 uncertain. When it is necessary to load the next angle iron body 18, the electric push rod 1316 pushes the hemispherical convex block 1314 upward through the push sleeve 1315, causing the moving rod 1311 to drive the moving piston 1310 and the connecting block 1312 to move, so that the connecting block 1312 is inserted into the inside of the belt rotating ring 137. At the same time, the moving piston 1310 stretches the spring 1313. At this time, the rotating shaft 5 can drive the mounting shaft 14 to rotate through the connecting component 13, and the mounting shaft 14 drives the sprocket 15 to rotate, so that the transmission chain 16 moves the next angle iron body 18 to the middle position of the mounting frame 2 through the placing table 17. And when the pushing block 12 moves to the left and resets, the next angle iron body 18 can be moved to the loading position. After the pushing block 12 resets, the angle iron body 18 can be loaded, reducing the time consumed in the loading process of the angle iron body 18.,

[0047] As a preferred implementation manner in this embodiment, refer to Figure 11 As shown in the figure, the cutting component 20 includes a U-shaped plate 201 fixedly installed on the top of the mounting base 1. A hydraulic push rod 202 is fixedly arranged on the top of the U-shaped plate 201. The output end of the hydraulic push rod 202 is installed with a mounting plate 203 through bolts. A guide plate 204 is slidably arranged inside the mounting plate 203. The guide plate 204 is fixedly installed inside the U-shaped plate 201. A cutting knife 205 is fixedly arranged inside the mounting plate 203. A cutting table 206 is arranged inside the U-shaped plate 201. The cutting table 206 is fixedly installed on the top of the mounting base 1. The output end of the hydraulic push rod 202 pushes the mounting plate 203 downward through bolts and guides the mounting plate 203 through the guide plate 204, so that the mounting plate 203 pushes the cutting knife 205 to cut the angle iron body 18, facilitating the cutting of the angle iron body 18 and keeping the cut of the angle iron body 18 vertical, avoiding errors in the cut of the angle iron body 18.

[0048] As a preferred implementation manner in this embodiment, refer to Figure 9 As shown in the figure, the placing table 17 includes a triangular table 171. The triangular table 171 is fixedly installed on the surface of the transmission chain 16. Mounting holes 172 are formed on the inclined surface of the triangular table 171. Metal balls 173 are lapped inside the mounting holes 172. A limiting plate 174 is fixedly arranged on the surface of the triangular table 171. Limiting holes 175 penetrate through the inclined surface of the limiting plate 174. The inner wall of the limiting hole 175 is lapped with the surface of the metal ball 173. When the angle iron body 18 moves on the surface of the placing table 17, the angle iron body 18 drives the metal ball 173 to rotate inside the mounting hole 172 and the limiting hole 175, thus avoiding friction between the placing table 17 and the angle iron body 18, preventing wear of the angle iron body 18, and facilitating the protection of the angle iron body 18.

[0049] As a preferred implementation manner in this embodiment, refer to Figure 10 As shown, the conveying shaft 19 includes a fixed seat 191 fixedly installed on the top of the installation base 1. A conveying circular shaft 192 is installed inside the fixed seat 191 through a bearing. A limiting circular plate 193 is fixedly arranged on the surface of the conveying circular shaft 192. When the angle iron body 18 enters the conveying shaft 19, the angle iron body 18 is supported by the conveying circular shaft 192, and the conveying circular shaft 192 can rotate inside the fixed seat 191 through the bearing, thereby avoiding friction between the angle iron body 18 and the conveying circular shaft 192. Moreover, the limiting circular plate 193 contacts the angle iron body 18, and can move the moving direction of the angle iron body 18, so that the angle iron body 18 can accurately enter the cutting component 20.

[0050] A usage method of a cutting device for processing tower components of a power transmission tower includes the following steps:

[0051] Step 1: Place the angle iron body 18 of the power transmission tower on the two placing platforms 17 at the rear. Drive the output end of the telescopic cylinder 11 to push the pushing block 12 downward, so that the connecting component 13 is horizontally aligned with the angle iron body 18. Drive the output end of the driving motor 4 to drive the rotating shaft 5 to rotate. At this time, the rotating shaft 5 cannot drive the installation shaft 14 to rotate through the connecting component 13, and drive the rotating screw 6 to rotate through the rotating shaft 5. The screw sleeve 7 drives the moving plate 8 to move to the right, and drives the guiding sleeve 9 to slide on the surface of the guiding rod 10 through the moving plate 8, so that the moving plate 8 drives the pushing block 12 to push the angle iron body 18 to move to the right through the telescopic cylinder 11;

[0052] Step 2: When the angle iron body 18 moves into the conveying shaft 19, and the position of the angle iron body 18 is limited by the conveying shaft 19, so that the angle iron body 18 enters the cutting component 20, and the cutting component 20 cuts the angle iron body 18. Moreover, when the cutting component 20 cuts the angle iron body 18, the angle iron body 18 stops. By intermittently moving the angle iron body 18, the angle iron body 18 is cut into multiple angle iron bodies 18 of the same length. Among them, the steel stamp number on the angle steel is identified through the vision system, and the cutting is carried out according to the corresponding drawing program;

[0053] Step 3: After the cutting of the previous angle iron body 18 is completed, the driving motor 4 drives the output end to rotate in the reverse direction, drives the rotating screw 6 to reverse through the rotating shaft 5, and the rotating shaft 5 drives the mounting shaft 14 to rotate through the locked connecting member 13, and drives the sprocket 15 to rotate through the mounting shaft 14, so that the sprocket 15 drives the placing table 17 in the middle to move away, and drives the placing table 17 at the rear where the angle iron body 18 is placed to move to the middle. When the angle iron body 18 moves to the middle, the connecting member 13 is unlocked. At this time, the rotating shaft 5 cannot drive the mounting shaft 14 to rotate through the connecting member 13, while the rotating screw 6 continues to rotate, so that the screw sleeve 7 drives the moving plate 8 to reset, and guides the moving plate 8 through the guide sleeve 9 and the guide rod 10, so that the moving plate 8 drives the pushing block 12 to reset through the telescopic cylinder 11. At the same time, the telescopic cylinder 11 drives the pushing block 12 to move upward and reset;

[0054] Step 4: Push the angle iron body 18 that has moved to the middle to the right, so that the angle iron body 18 enters the cutting member 20, push out the remaining angle iron body 18 from the last cutting from the cutting member 20, and cut the next angle iron body 18.

[0055] Working principle of the present invention: When in use, place the angle iron body 18 on the top of the metal ball 173. Drive the output end of the driving motor 4 to drive the rotating shaft 5 to rotate. At this time, drive the output end of the electric push rod 1316 to drive the push sleeve 1315 to move to the left, so that the push sleeve 1315 is separated from the hemispherical convex block 1314. Drive the moving piston 1310 to contract into the installation sleeve 139 through the elastic return of the spring 1313, and drive the moving rod 1311 to approach the rotating shaft 1317 through the moving piston 1310, so that the hemispherical convex block 1314 contacts the rotating shaft 1317. At this time, the moving rod 1311 drives the connecting block 1312 to move out of the belt rotating ring 137. The rotating shaft 5 drives the rotating screw 6 and the driving transmission wheel 131 to rotate at the same time. The driving transmission wheel 131 drives the driven transmission wheel 134 to rotate through the transmission belt 132. The driven transmission wheel 134 drives the limiting ring 133 and the rotating ring 135 to rotate inside the limiting circular ring 136. When the belt rotating ring 137 rotates, it cannot drive the connecting block 1312 to move, so that the rotating shaft 1317 does not rotate. The screw sleeve 7 drives the left side of the moving plate 8 to move, and drives the guide sleeve 9 to slide on the surface of the guide rod 10 through the moving plate 8, so that the moving plate 8 drives the push block 12 to move to the left through the telescopic cylinder 11, and pushes the angle iron body 18 to move to the left through the push block 12. When the angle iron body 18 moves, it drives the metal ball 173 to roll inside the installation hole 172 and the limiting hole 175, so that the angle iron body 18 moves to the top of the conveying round shaft 192. The limiting circular plate 193 contacts the front and rear sides of the angle iron body 18, and limits the angle iron body 18 through the limiting circular plate 193. When the angle iron body 18 moves to the top of the cutting table 206 and passes through the U-shaped plate 201. When the angle iron body 18 reaches the cutting length, drive the output end of the hydraulic push rod 202 to extend, so that the output end of the hydraulic push rod 202 pushes the installation plate 203 to move downward through the bolt, and guides the moving direction of the installation plate 203 through the guide plate 204, so that the installation plate 203 moves in the vertical direction, so that the installation plate 203 pushes the cutting knife 205 to cut the angle iron body 18. After the cutting of the previous angle iron body 18 is completed, the telescopic cylinder 11 drives the output end to drive the push block 12 to move upward to reset. The driving motor 4 drives the output end to drive the rotating shaft 5 to reverse. At this time, the electric push rod 1316 drives the output end to push the push sleeve 1315 into the rotating sleeve 138. Push the hemispherical convex block 1314 to move upward through the conical surface of the push sleeve 1315, so that the hemispherical convex block 1314 pushes the moving rod 1311 to move, and drives the moving piston 1310 and the connecting block 1312 to move through the moving rod 1311, so that the connecting block 1312 is inserted into the belt rotating ring 137. At the same time, the moving piston 1310 stretches the spring 1313. The rotating shaft 5 drives the rotating screw 6 and the driving transmission wheel 131 to rotate, so that the driving transmission wheel 131 drives the driven transmission wheel 134 to rotate through the transmission belt 132.The driven transmission wheel 134 drives the belt rotating ring 137 to rotate, and drives the connecting block 1312 to move through the belt rotating ring 137, drives the moving rod 1311 to move through the connecting block 1312, so that the moving rod 1311 drives the mounting sleeve 139 to move through the moving piston 1310, drives the rotating sleeve 138 to rotate through the mounting sleeve 139, drives the rotating shaft 1317 to rotate through the rotating sleeve 138, so that the belt rotating ring 137 drives the mounting shaft 14 to rotate, the mounting shaft 14 drives the sprocket 15 to rotate, so that the transmission chain 16 drives the placing table 17 to move, and drives the angle iron body 18 to move through the placing table 17, so that the next angle iron body 18 moves to the middle position of the mounting frame 2. At this time, the electric push rod 1316 drives the pushing sleeve 1315 to move out of the rotating sleeve 138, so that the spring 1313 drives the moving piston 1310 to contract into the mounting sleeve 139, and drives the moving rod 1311 to approach the rotating shaft 1317 through the moving piston 1310, so that the moving rod 1311 drives the connecting block 1312 to move out of the belt rotating ring 137, and the hemispherical convex block 1314 contacts the rotating shaft 1317. At this time, the belt rotating ring 137 cannot drive the connecting block 1312 to move, so that the rotating shaft 1317 does not rotate, the mounting shaft 14 and the sprocket 15 do not rotate, so that the transmission chain 16 does not drive the placing table 17 to move, and the angle iron body 18 does not move any more. And the rotating screw 6 continues to rotate, the screw sleeve 7 drives the moving plate 8 to reset, and guides the moving plate 8 through the guide sleeve 9 and the guide rod 10, so that the moving plate 8 drives the pushing block 12 to reset through the telescopic cylinder 11, and the output end of the telescopic cylinder 11 drives the pushing block 12 to move downward, so as to push the next angle iron body 18 to move to the left, so that the next angle iron body 18 enters the cutting member 20, and pushes the remaining angle iron bodies 18 in the cutting member 20 out through the angle iron body 18, so as to cut the next angle iron body 18, and continuous feeding and conveying of the angle iron body 18 can be carried out.

[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for processing power tower parts, characterized in that: include, An installation base is provided, wherein a mounting frame is fixedly provided on the left side of the mounting base, a fixing plate is fixedly provided on the left side of the mounting frame, a driving motor is fixedly provided on the left side of the fixing plate, a rotating shaft is fixedly provided on the output end of the driving motor, a rotating screw is fixedly provided on the right end of the rotating shaft, a screw sleeve is threadedly provided on the surface of the rotating screw, a movable plate is fixedly provided on the top of the screw sleeve, a guide sleeve is fixedly provided on the bottom of the movable plate, a guide rod is slidably provided on the surface of the guide sleeve, a telescopic cylinder is fixedly provided on the top of the movable plate, a pushing block is fixedly provided on the output end of the telescopic cylinder, a mounting shaft is rotatably provided inside the mounting frame, a sprocket is fixedly provided on the surface of the mounting shaft, a transmission chain is meshed on the surface of the sprocket, a placing table is fixedly provided on the upper and lower sides of the transmission chain, an angle iron body is overlapped on the surface of the placing table, and a conveying shaft is fixedly provided on the top of the mounting base; A connecting component is arranged on the left side of the mounting frame and is used for the rotating shaft to drive the mounting shaft to rotate. The surface of the connecting component is fixedly mounted on an active transmission wheel on the surface of the rotating shaft. A transmission belt is meshed inside the active transmission wheel. A driven transmission wheel is meshed inside the transmission belt. A belt swivel is fixedly arranged inside the driven transmission wheel. A rotating sleeve is arranged inside the belt swivel. A mounting sleeve is fixedly arranged inside the rotating sleeve. A moving piston is slidably arranged inside the mounting sleeve. A moving rod is fixedly arranged inside the moving piston. The moving rod is A connecting block is fixedly provided at one end, the surface of the connecting block overlaps with the inner wall of the belt swivel, a hemispherical bump is fixedly provided at the other end of the moving rod, a spring is connected between the side of the moving piston and the inner wall of the mounting sleeve, a rotating shaft is fixedly provided inside the rotating sleeve, the rotating shaft is fixedly installed on the left end of the mounting shaft, a pushing sleeve is overlapped on the surface of the rotating shaft, the outer surface of the pushing sleeve overlaps with the surface of the hemispherical bump, an electric push rod is provided on the left side of the pushing sleeve, the output end of the electric push rod is fixedly installed inside the pushing sleeve, and the pushing sleeve is fixedly installed on the left side of the fixed plate; A cutting component is arranged on the top of the mounting base and is used for cutting the angle iron body.

2. The cutting device for processing power tower parts according to claim 1, characterized in that: A rotating ring is fixedly arranged on the left side of the driven transmission wheel, a limiting ring is fixedly arranged on the outer surface of the rotating ring, a limiting circular ring is rotatably arranged on the surface of the rotating ring, and the limiting circular ring is fixedly installed on the left side of the mounting frame.

3. The cutting device for processing power tower parts according to claim 1, characterized in that: The cutting component includes a U-shaped plate fixedly mounted on the top of the mounting base, a hydraulic push rod fixedly arranged on the top of the U-shaped plate, a mounting plate mounted on the output end of the hydraulic push rod by bolts, a guide plate slidingly arranged inside the mounting plate, the guide plate fixedly mounted inside the U-shaped plate, a cutting knife fixedly arranged inside the mounting plate, a cutting table arranged inside the U-shaped plate, and the cutting table fixedly mounted on the top of the mounting base.

4. The cutting device for processing power tower parts according to claim 1, characterized in that: The placing table includes a triangular table, which is fixedly mounted on the surface of the transmission chain. A mounting hole is opened on the inclined surface of the triangular table, and a metal ball is overlapped inside the mounting hole. A limiting plate is fixedly arranged on the surface of the triangular table, and a limiting hole is penetrated on the inclined surface of the limiting plate. The inner wall of the limiting hole is overlapped with the surface of the metal ball.

5. The cutting device for processing power tower parts according to claim 1, characterized in that: The conveying shaft comprises a fixing seat fixedly mounted on the top of the mounting base, a conveying circular shaft is mounted inside the fixing seat via a bearing, and a limiting circular plate is fixedly arranged on the surface of the conveying circular shaft.

6. The cutting device for processing power tower parts according to claim 1, characterized in that: A triangular groove is provided inside the belt swivel, the number of the triangular grooves is several and they are distributed in a circular array, and the longitudinal cross-section of the connecting block is a triangle.

7. The cutting device for processing power tower parts according to claim 1, characterized in that: The left end of the push sleeve is a conical surface, the inner diameter of the push sleeve is the same as the diameter of the rotating shaft, and the left end of the push sleeve is provided with an installation groove for installing a bearing and an electric push rod.

8. The cutting device for processing power tower components according to claim 2, characterized in that: A circular groove is provided inside the limiting ring, and the limiting ring is slidably arranged inside the circular groove. The limiting ring is a metal ring.

9. The cutting device for processing power tower components according to claim 1, characterized in that: A guide sliding sleeve is fixedly arranged between the facing surfaces of the screw sleeve and the guide sleeve, a guide sliding rail is slidably arranged inside the guide sliding sleeve, and the guide sliding rail is fixedly installed on the mounting frame.

10. A method for using a cutting device for processing power tower components, according to the cutting device for processing power tower components according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Place the angle iron body of the power tower on the two placement platforms at the rear side, and use the telescopic cylinder to drive the output end to push the push block downward so that the connecting component is horizontally aligned with the angle iron body, and drive the output end of the driving motor to drive the rotating shaft to rotate. At this time, the rotating shaft cannot drive the installation shaft to rotate through the connecting component, and drives the rotating screw to rotate through the rotating shaft, and the screw sleeve drives the moving plate to move to the right, and drives the guide sleeve to slide on the surface of the guide rod through the moving plate, so that the moving plate drives the push block through the telescopic cylinder to push the angle iron body to move to the right; Step 2: When the angle iron body moves to the inside of the conveying shaft, the position of the angle iron body is limited by the conveying shaft, so that the angle iron body enters the inside of the cutting component, and the angle iron body is cut by the cutting component. When the cutting component cuts the angle iron body, the angle iron body stops, and the angle iron body is intermittently moved to cut the angle iron body into multiple angle iron bodies of the same length, wherein the steel stamp number on the angle steel is identified by the visual system, and the cutting is performed according to the corresponding drawing program; Step 3: When the cutting of the previous angle iron body is completed, the driving motor drives the output end to rotate in the opposite direction, and the rotating screw is driven to reverse through the rotating shaft, and the rotating shaft drives the installation shaft to rotate through the locked connecting component, and drives the sprocket to rotate through the installing shaft, so that the sprocket drives the placement table in the middle to move away, and drives the placement table on the rear side where the angle iron body is placed to move to the middle. When the angle iron body moves to the middle, the connecting component is unlocked. At this time, the rotating shaft cannot drive the installation shaft to rotate through the connecting component, and the rotating screw continues to rotate, so that the screw sleeve drives the moving plate to reset, and the moving plate is guided by the guide sleeve and the guide rod, so that the moving plate drives the push block to reset through the telescopic cylinder, and at the same time, the telescopic cylinder drives the push block to move upward and reset; Step 4: Push the angle iron body moved to the middle to the right so that the angle iron body enters the cutting part, push the remaining angle iron body from the last cutting out of the cutting part, and cut the next angle iron body.

Citation Information

Patent Citations

  • Automatic profile steel cutting device

    CN111774633A

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    CN116851833A