Full-process automatic square-shell battery sealing nail vacuum welding equipment

By designing a full-process automated square-shell battery sealing nail vacuum welding equipment, the high cost and low automation problems caused by manual participation of existing equipment are solved, and efficient production and high sealing yield are achieved.

CN119772386APending Publication Date: 2025-04-08UNITED WINNERS LASER CO LTD
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Patent Information

Application Number
CN202510224589.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The existing battery sealing nail welding equipment requires manual participation in the loading and unloading and inspection links, resulting in high cost and low automation, high production efficiency and missed inspection and error detection rates of sealing nails.

Method used

A full-process automated vacuum welding equipment for square shell battery sealing nails is designed, including loading modules, welding modules and cutting modules. It adopts laser welding components, fixture components, press-fit components and battery grabbing components to achieve efficient loading, vacuum welding and cutting, and the welding process is monitored in real time through the in-weld monitoring mechanism.

Benefits of technology

The full process automation is achieved, production efficiency is improved, and the rate of missed and missed sealing nails is reduced, ensuring a high pass rate of battery sealing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides full-process automatic square-shell battery sealing nail vacuum welding equipment which comprises a feeding module which comprises a first feeding assembly, a second feeding assembly, a feeding carrying assembly and a nail feeding assembly. The welding module comprises a laser welding assembly, a clamp assembly, a pressing assembly and a battery grabbing assembly. The laser welding assembly comprises a vacuum welding cabinet, a positioning mechanism, a laser emitting mechanism and an in-welding monitoring mechanism. The clamp assembly comprises a clamp mechanism and a first Y-axis moving mechanism; the press-fit assembly comprises a press-fit adsorption mechanism and a press-fit multi-axis moving mechanism. The battery grabbing assembly comprises a multi-axis manipulator and a grabbing arm; the discharging module comprises a discharging carrying assembly. The whole process is automatic, the production efficiency is high, efficient feeding, vacuum welding and discharging are achieved, the welding process is monitored in real time through the monitoring mechanism during welding, and a battery body is accurately clamped and positioned through the clamp mechanism and the positioning mechanism.
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Description

Technical Field

[0001] The invention relates to the technical field of battery processing, and in particular to a full-process automated square shell battery sealing nail vacuum welding device. Background Art

[0002] After the formation and secondary filling of the square shell battery, the filling port on the side of the flange needs to be welded and sealed to ensure the sealing of the internal working environment of the battery and the normal use of the battery. However, the loading and unloading and testing links of the existing battery sealing nail welding equipment require manual participation, which has high investment costs and cannot meet the needs of mass production development. The existing battery sealing nail welding equipment has the following main problems:

[0003] 1. The whole process has a low degree of automation and low battery production efficiency.

[0004] 2. The sealing nails are missed and the false detection rate is high. Summary of the invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a fully automated square shell battery sealing nail vacuum welding equipment, which has a fully automated process and high production efficiency, and realizes efficient loading, vacuum welding and unloading. The monitoring mechanism during welding monitors the welding process in real time, and the clamping mechanism and positioning mechanism accurately clamp and position the battery body.

[0006] The embodiments of the present invention are implemented by the following technical solutions:

[0007] A full-process automated square shell battery sealing nail vacuum welding equipment, including:

[0008] A loading module, the loading module includes a first loading assembly for loading the entire battery box, a second loading assembly for loading the box body, a loading and handling assembly for transferring the battery body in the box, and a nail feeding assembly for providing sealing nail welding; a welding module, the welding module includes a laser welding assembly, a clamp assembly, a pressing assembly, and a battery grabbing assembly; a laser welding assembly, the laser welding assembly includes a vacuum welding cabinet, a positioning mechanism, a laser emitting mechanism, and a welding monitoring mechanism; the positioning mechanism and the welding monitoring mechanism are both arranged above the vacuum welding cabinet, the top of the vacuum welding cabinet is provided with a laser processing channel, and the vacuum welding cabinet A moving channel is provided on the front face, and a door panel which can move forward and backward is provided at the front end of the moving channel; a clamp assembly, which includes a clamp mechanism for clamping the battery body and a first Y-axis moving mechanism for causing the clamp mechanism to move in the Y-axis direction; a pressing assembly, which includes a pressing adsorption mechanism and a pressing multi-axis moving mechanism which can drive the pressing adsorption mechanism to move in the X-axis direction, the Y-axis direction and the Z-axis direction; a battery grasping assembly, which includes a multi-axis manipulator and a grasping arm connected to the multi-axis manipulator; a material unloading module, which includes a material unloading and handling assembly for transferring the battery body after welding.

[0009] The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects:

[0010] The present invention is provided with a loading module, a welding module and a unloading module, which respectively realize efficient loading, vacuum welding and unloading of battery sealing nails. The whole process is automated and the production efficiency is high. During the laser emission mechanism, the battery body is welded, the clamp mechanism and the positioning mechanism clamp and accurately position the battery body, the welding monitoring mechanism monitors the welding process in real time, and the vacuum welding cabinet provides a negative pressure welding environment during the welding process. The battery production is efficient and has a high pass rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0012] Figure 1 A schematic diagram of the three-dimensional structure of a full-process automated square shell battery sealing nail vacuum welding device provided in an embodiment of the present invention;

[0013] Figure 2 A schematic diagram of a top view of a fully automated square-shell battery sealing nail vacuum welding device provided in an embodiment of the present invention;

[0014] Figure 3 A schematic diagram of the main structure of a first feeding assembly provided in an embodiment of the present invention;

[0015] Figure 4 A schematic diagram of the three-dimensional structure of a separation clamping arm provided in an embodiment of the present invention;

[0016] Figure 5 A schematic diagram of the top view of the separation clamping arm provided in an embodiment of the present invention;

[0017] Figure 6 A schematic diagram of the three-dimensional structure of the second feeding assembly, the feeding transfer mechanism, and the pre-welding monitoring mechanism provided in an embodiment of the present invention;

[0018] Figure 7 A schematic diagram of the three-dimensional structure of a welding module provided in an embodiment of the present invention;

[0019] Figure 8 A schematic diagram of the side structure of a welding module provided in an embodiment of the present invention;

[0020] Fig. 9 A schematic diagram of the structure of a grabbing arm provided in an embodiment of the present invention;

[0021] Fig.10 A schematic diagram of a top view of a clamp mechanism provided in an embodiment of the present invention;

[0022] Fig.11 A schematic diagram of the structure of a pressing mechanism and a clamping mechanism provided in an embodiment of the present invention;

[0023] Fig.12 A schematic diagram of the structure of a pressing and adsorption mechanism and a clamping mechanism provided in an embodiment of the present invention;

[0024] Fig.13 for Fig.12 Schematic diagram of the partial structure of the pressing and adsorption mechanism.

[0025] Icons: 1. Vacuum welding cabinet; 2. Lifting mechanism; 3. Laser emission mechanism; 4. Monitoring mechanism during welding; 5. Door panel; 51. First pressure plate; 52. Pressure plate buffer; 53. Second pressure plate; 6. Clamp mechanism; 61. Support base; 62. Front pressure unit; 63. Rear pressure unit; 64. Left pressure unit; 65. Right pressure unit; 66. Base Y-axis moving mechanism; 7. First Y-axis moving mechanism; 8. Multi-axis manipulator; 9. Grasping arm; 91. Grasping mounting plate; 92. Grasping unit; 93. Grasping sensing unit; 10. Top pressure mechanism; 101. Top pressure unit; 102. Liquid suction unit; 103. Blowing unit; 11. Second Y-axis moving mechanism; 12. Pressing adsorption mechanism; 121. Pressing guide rail; 122. Sliding pressing claw; 123. Pressing elastic member; 13 , adsorption structure; 14, nail moving assembly; 15, nail grabbing assembly; 16, nail monitoring mechanism; 17, first conveyor belt; 18, first lifting mechanism; 19, separation clamping arm; 191, separation multi-axis moving mechanism; 192, separation mounting plate; 193, first hook; 194, first driving member; 195, second hook; 196, second driving member; 20, second conveyor belt; 21, empty box X-axis moving mechanism; 22, empty box Y-axis conveying mechanism; 23, empty box Z-axis moving mechanism; 24, empty box clamping mechanism; 25, loading transfer mechanism; 26, third conveyor belt; 27, fourth conveyor belt; 28, unloading transfer mechanism; 29, front wiping mechanism; 30, pre-welding monitoring mechanism; 31, rear wiping mechanism; 32, post-welding monitoring mechanism; 33, battery transfer assembly. DETAILED DESCRIPTION

[0026] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0029] Example

[0030] Please refer to Figures 1 to 13 A fully automated square shell battery sealing nail vacuum welding equipment includes: a feeding module, the feeding module includes a first feeding component for feeding the entire battery box, a second feeding component for feeding the box body, a feeding and handling component for transferring the battery body in the box, and a nail feeding component for providing sealing nail welding; a welding module, the welding module includes a laser welding component, a clamp component, a pressing component, and a battery grabbing component; a laser welding component, the laser welding component includes a vacuum welding cabinet 1, a positioning mechanism, a laser emitting mechanism 3 and a welding monitoring mechanism 4; the positioning mechanism and the welding monitoring mechanism 4 are both arranged above the vacuum welding cabinet 1, and the top of the vacuum welding cabinet 1 is provided with a laser processing Channel, a moving channel is provided on the front end face of the vacuum welding cabinet 1, and a door panel 5 which can move forward and backward is provided at the front end of the moving channel; a clamp assembly, the clamp assembly includes a clamp mechanism 6 for clamping the battery body, and a first Y-axis moving mechanism 7 for causing the clamp mechanism 6 to move in the Y-axis direction; a pressing assembly, the pressing assembly includes a pressing adsorption mechanism 12 and a pressing multi-axis moving mechanism which can drive the pressing adsorption mechanism 12 to move in the X-axis direction, the Y-axis direction, and the Z-axis direction; a battery grabbing assembly, the battery grabbing assembly includes a multi-axis manipulator 8, and a grabbing arm 9 connected to the multi-axis manipulator 8; a material unloading module, the material unloading module includes a material unloading and handling assembly for transferring the battery body after welding.

[0031] Optionally, the first loading assembly includes a first conveyor belt 17, a first lifting mechanism 18, and a separation clamping arm 19;

[0032] The separation clamping arm 19 is used to separate the battery box into a box body and a top cover;

[0033] The separation clamping arm 19 includes a separation multi-axis moving mechanism 191, a separation mounting plate 192, a first hook 193, a first driving member 194 for causing the first hook 193 to open or close, a second hook 195, and a second driving member 196 for causing the second hook 195 to open or close;

[0034] The moving end of the separation multi-axis moving mechanism 191 is connected to the separation mounting plate 192 , and the first driving member 194 and the second driving member 196 are both arranged on the separation mounting plate 192 .

[0035] Optionally, the second loading assembly includes a second conveyor belt 20;

[0036] The second conveyor belt 20 is provided with an empty box handling assembly, a loading and transferring mechanism 25, a third loading assembly, and a battery transfer assembly 33 on one side away from the first conveyor belt 17;

[0037] The empty box handling assembly includes an empty box X-axis moving mechanism 21, an empty box Y-axis conveying mechanism 22, an empty box Z-axis moving mechanism 23 and an empty box clamping mechanism 24;

[0038] The third loading assembly includes a third conveyor belt 26 .

[0039] Optionally, the grabbing arm 9 includes a grabbing mounting plate 91, a grabbing unit 92 capable of clamping the battery body, and a grabbing sensing unit 93;

[0040] The grabbing unit 92 is disposed at the bottom of the grabbing mounting plate 91, and the grabbing sensing unit 93 is movably disposed on the grabbing mounting plate 91 through an angle adjustment member;

[0041] The pressing and adsorption mechanism 12 includes a pressing guide rail 121, a sliding pressing claw 122, and a pressing elastic member 123;

[0042] The sliding pressing claw 122 is slidably matched with the vertically arranged pressing guide rail 121, and the end of the sliding pressing claw 122 is provided with an adsorption structure 13 facing downward;

[0043] Two ends of the pressing elastic member 123 are connected to the pressing guide rail 121 and the sliding pressing claw 122 respectively.

[0044] Optionally, it also includes a first blanking component, a pre-welding wiping detection component, and a post-welding wiping detection component;

[0045] The first blanking assembly is located on one side of the laser welding assembly;

[0046] The first unloading assembly includes a fourth conveyor belt 27;

[0047] A material transfer mechanism 28 is provided at one end of the fourth conveyor belt 27;

[0048] The pre-welding wiping detection assembly includes a pre-wiping mechanism 29 and a pre-welding monitoring mechanism 30;

[0049] The front wiping mechanism 29 is located above the third conveyor belt 26, and the pre-welding monitoring mechanism 30 is located on one side of the front wiping mechanism 29;

[0050] The post-weld wiping inspection component is located between the material handling component and the laser welding component;

[0051] The post-weld wiping detection assembly includes a post-wiping mechanism 31 and a post-weld monitoring mechanism 32;

[0052] The rear wiping mechanism 31 is disposed above the fourth conveyor belt 27 , and the post-weld monitoring mechanism 32 is located at one side of the rear wiping mechanism 31 .

[0053] Optionally, the loading transfer mechanism 25 and the unloading transfer mechanism 28 are both of the same structure as the battery grabbing assembly.

[0054] Optionally, the clamp mechanism 6 includes a support base 61 provided with a base plate, a front pressing unit 62, a rear pressing unit 63, a left pressing unit 64 and a right pressing unit 65;

[0055] The front pressing unit 62 and the rear pressing unit 63 are respectively located at the front and rear sides of the substrate;

[0056] The left side pressing unit 64 and the right side pressing unit 65 are respectively located on the left and right sides of the substrate;

[0057] A base Y-axis moving mechanism 66 for causing the support base 61 to move forward and backward is provided at the bottom of the support base 61 .

[0058] Optionally, a front pressing sheet is extended from one end of the substrate toward the front to form an L-shape, and a rear pressing sheet is extended from the other end of the substrate toward the rear to form an L-shape;

[0059] The left side pressing unit 64 is used to press the battery body toward the front side pressing sheet, and the front pressing unit 62 is used to press the battery body toward the substrate;

[0060] The right side pressing unit 65 is used to press the other battery body toward the rear side pressing sheet, and the rear pressing unit 63 is used to press the battery body toward the substrate.

[0061] Optionally, a top pressing assembly is also included in the vacuum welding cabinet 1, the top pressing assembly includes a top pressing Y-axis moving mechanism, a top pressing Z-axis moving mechanism and a top pressing mechanism 10, and the top pressing mechanism 10 includes a top pressing unit 101, a liquid suction unit 102, and a blowing unit 103.

[0062] Optionally, a nail grabbing assembly 15 and a nail moving assembly 14 capable of driving the nail grabbing assembly 15 to move in the X-axis direction, the Y-axis direction, and the Z-axis direction are provided at the front top of the vacuum welding cabinet 1;

[0063] The nail feeding assembly is located at one side of the vacuum welding cabinet 1 , and a nail upper monitoring mechanism 16 is arranged above the nail feeding assembly.

[0064] Working principle of the present invention:

[0065] In this embodiment, the battery box includes a top cover and a box body, and a plurality of battery bodies are placed in the box body. The first feeding assembly includes a first conveyor belt 17, and the first conveyor belt 17 can horizontally convey the battery box. Figure 3 As shown, the battery tray moves horizontally from right to left. When the battery tray is delivered to the position of the first lifting mechanism 18, the first lifting mechanism 18 drives the battery tray to rise to the highest position of the first lifting mechanism 18. At this time, the separation multi-axis moving mechanism 191 can drive the separation clamping arm 19 to move along the Y axis (i.e. Figure 3The battery box is moved in the left and right directions and the Z-axis direction, and the battery box is clamped by the separation clamping arm 19 and transferred to the second conveyor belt 20. There are two first conveyor belts 17, and the two first conveyor belts 17 are arranged side by side. Therefore, the first lifting mechanism 18 is arranged between the two first conveyor belts 17 to facilitate lifting the battery box. The side walls of the battery box and the side walls of the top cover are provided with grooves to facilitate the buckling of the first claw 193 and the second claw 195; Figure 4 As shown, when the first hook 193 is in the closed state, it engages with the groove of the top cover, and when the second hook 195 is in the closed state, it engages with the groove of the box body; the first driving member 194 can simultaneously drive the two first hooks 193 to release the top cover or to close and engage the top cover, and the second driving member 196 can simultaneously drive the two second hooks 195 to release the box body or to close and engage the box body; when the separation clamping arm 19 transfers the battery box to the second conveyor belt 20, the second hook 195 is controlled to release the box body, and the first hook 193 is tightly engaged with the top cover. Due to the effect of gravity, the box body It falls to the second conveyor belt 20, and the top cover moves to another position for placing the top cover along with the separation clamping arm 19, so that the top cover is separated from the box body; a separation mounting plate 192 can be provided with an ejector and can pass through the top cover and then eject the box body located on the inner side of the second hook 195. At this time, the second hook 195 has released the box body, and the first hook 193 is closed and clamped to clamp the top cover. The ejector can select a retractable ejector structure, such as an electric push rod, a cylinder or other retractable structures. The separation mounting plate 192 is provided with a through hole that runs through it, so that the ejector can be retracted and passed through the through hole. When the second conveyor belt 20 brings the box carrying the battery body to the end, the multi-axis manipulator 8 of the loading and transferring mechanism 25 drives the grabbing arm 9 to grab the battery body on the box. The empty box Y-axis conveying mechanism 22 is arranged side by side with the second conveyor belt 20 in the form of belt conveyor. The empty box X-axis moving mechanism 21 and the empty box Z-axis moving mechanism 23 enable the empty box clamping mechanism 24 to grab the empty box after the battery body is clamped and move it to the empty box Y-axis conveying mechanism 22; the multi-axis manipulator 8 of the loading and transferring mechanism 25 controls the grabbing arm 9 to move the battery body to the pre-welding monitoring mechanism 30 for inspection to ensure that welding is carried out after the battery body inspection is passed. The qualified battery body after inspection by the pre-welding monitoring mechanism 30 is transferred to the third conveyor belt 26 for wiping through the battery transfer assembly 33. The front wiping mechanism 29 has the same structure as the rear wiping mechanism 31. The front wiping mechanism 29 wipes the battery body passing through the third conveyor belt 26 through a liftable wiping block. After wiping, the battery body is transferred to the clamping mechanism 6 through the grabbing arm 9 of the multi-axis manipulator 8 of the battery grabbing assembly.

[0066] In this embodiment, the nail upper monitoring mechanism 16 detects the sealing nails on the nail feeding assembly. The nail upper monitoring mechanism 16 includes a detection camera for detecting the sealing nails. The detection direction of the detection camera is set downward. The nail feeding assembly is provided with multiple stackable nail feeding boxes and nail feeding box guides, and a nail feeding lifting mechanism. The nail feeding boxes with sealing nails are transported along the nail feeding box guides. The nail upper moving assembly 14 includes a nail upper X-axis moving module, a nail upper Y-axis moving module, and a nail upper Z-axis moving module. The nail upper moving assembly 14 can drive the nail upper grasping assembly 15 to move along the X-axis, Y-axis, and Z-axis directions. The nail upper grasping assembly 15 can be provided with a clamping structure, a suction cup or a suction nozzle, etc., which can be used to clamp the sealing nails, and clamp the sealing nails on the nail feeding box.

[0067] The front involved in this embodiment is Figure 7 The direction of the vacuum welding cabinet 1 toward the door panel 5, that is, the direction of the vacuum welding cabinet 1 close to the door panel 5 along the Y-axis direction is the front, and correspondingly, the side of the vacuum welding cabinet 1 away from the door panel 5 along the Y-axis direction is the rear (rear side); in this embodiment, the direction of the vacuum welding cabinet 1 close to the door panel 5 is the positive direction, that is, the vacuum welding cabinet 1 is used as the center reference, the moving channel of the vacuum welding cabinet 1 and the door panel 5 in the front direction, that is, in the Y-axis direction, the left and right sides of the vacuum welding cabinet 1 are the X-axis direction, and the up and down direction of the vacuum welding cabinet 1 is the Z-axis direction. The forward and backward movement of the door panel 5 cooperates with the vacuum welding cabinet 1 to realize the forward and backward movement of the battery material taking and releasing to the vacuum welding environment of the vacuum welding cabinet 1.

[0068] The multi-axis manipulator 8 can drive the grabbing arm 9 to rotate and move in multiple directions, and can clamp the battery body at different positions, and transfer the corresponding battery body to the clamp mechanism 6 for fixing; the grabbing unit 92 can include a finger cylinder and a clamping block, and the finger cylinder drives the clamping block to clamp the battery body. The grabbing sensing unit 93 can detect whether there is a battery on the grabbing unit 92, and the grabbing sensing unit 93 can select a laser sensor. The grabbing unit 92 is installed on the grabbing mounting plate 91, and the clamping block of the grabbing unit 92 is provided with an elastic member, and the elastic member such as a spring and other elastic structures can ensure that the clamping block flexibly clamps the battery body to prevent the battery body from being clamped.

[0069] The pressing multi-axis moving mechanism of the pressing assembly includes a pressing X-axis moving mechanism, a pressing Y-axis moving mechanism, and a pressing Z-axis moving mechanism, which can meet the movement of the pressing adsorption mechanism 12 in the X-axis direction, the Y-axis direction, and the Z-axis direction; the pressing guide rail 121 is slidably matched with the sliding pressure claw 122, the pressing guide rail 121 is vertically arranged, and the sliding pressure claw 122 can be lifted and lowered along the pressing guide rail 121. The top of the sliding pressure claw 122 is connected to the pressing guide rail 121 or other structures through a pressing elastic member 123 to ensure the flexible downward pressing action of the sliding pressure claw 122. The sliding pressure claw 122 has an adsorption structure 13, and the lower end of the adsorption structure 13 is used to adsorb the sealing pin. The adsorption structure 13 can be connected to an external vacuum air path or other structure that can provide a negative pressure structure. The adsorption structure 13 of the sliding pressure claw 122 can set a vacuum value to achieve adsorption or release of the sealing pin. The bottom of the sliding pressing claw 122 in this embodiment is arranged horizontally, which increases the downward pressure of the sliding pressing claw 122 on the adsorbed sealing nail, and at the same time increases the overall strength of the sliding pressing claw 122, making the process of pressing down the sealing nail or transferring the sealing nail smoother.

[0070] The clamp mechanism 6 in this embodiment can accommodate two battery bodies at the same time. One battery body can be placed on the front side of the substrate and closely fit with the front pressing sheet. Fig.10 As shown, at this time, the left-side pressing unit 64 on the left side of the substrate moves toward the side close to the front side pressing sheet and presses the battery body, and the front side unit moves toward the side close to the substrate and presses the battery body; another battery body can be placed on the rear side of the substrate and fit closely with the rear side pressing sheet, at this time, the right-side pressing unit 65 on the right side of the substrate moves toward the side close to the rear side pressing sheet and presses the battery body, and the rear side unit moves toward the side close to the substrate and presses the battery body;

[0071] The pressing assembly can press the battery body downward in the vertical direction. Fig.11 As shown, the top pressing unit 101 can be set according to the shape and structure of the battery body. The top pressing unit 101 in this embodiment is L-shaped to adapt to the battery body to be processed. The top pressing unit 101 can flatten the top of the battery body, use the liquid suction unit 102 to suck liquid from the battery body, and use the blowing unit 103 to blow protective gas to the battery body. The top pressing unit 101 is connected to the lifting end of the top pressing Z-axis moving mechanism through a spring. The top pressing unit 101 can also be provided with a rubber coating treatment, and the spring allows the top pressing unit 101 to flexibly press the battery body to avoid crushing. The liquid suction unit 102 and the blowing unit 103 are driven by the top pressing Z-axis moving mechanism and are respectively located on one side of the top pressing unit 101 to avoid the top pressing unit 101 causing the liquid suction unit 102 and the blowing unit 103 to collide with the battery body during the action process. The liquid suction unit 102 can absorb the electrolyte overflowed in the vacuum environment, and the air blowing unit 103 can be provided with an air blowing pipe connected to a protective gas source to provide a protective gas welding environment when cleaning, pre-welding, and fully welding the liquid filling port of the battery body.

[0072] In this embodiment, the positioning mechanism can be selected as a rangefinder camera, and the rangefinder camera can be installed on the bracket through the camera mounting structure. The bracket is located on one side of the support frame. The rangefinder camera can obtain the sealing nail position to guide the nail removal and nailing action of the sliding pressure claw 122. The laser emission mechanism 3 includes a galvanometer unit, a scene unit, etc., and the lifting mechanism 2 can drive the laser emission mechanism 3 to move up and down. The laser beam passing through the laser emission mechanism 3 can enter the vacuum welding cabinet 1 through the laser processing channel for laser welding. The moving channel can meet the movement of the clamp mechanism 6 in the Y-axis direction through the first Y-axis moving mechanism 7, and can achieve entry and exit of the vacuum welding cabinet 1. The door panel 5 can move forward and backward along the Y-axis direction to achieve the sealing closure of the vacuum welding cabinet 1 and the flexible closure of the door panel 5. A pressure plate buffer 52 is set between the first pressure plate 51 and the second pressure plate 53. The pressure plate buffer 52 can be selected from elastic connectors such as springs. When the first pressure plate 51 or the second pressure plate 53 is pressed, the pressure plate buffer 52 can buffer the impact force and pressure, so as to achieve the flexible pressing and closing of the door panel 5 on the moving channel.

[0073] The vacuum welding cabinet 1 is connected to a negative pressure pipe, which can be connected to an external negative pressure device or equipped with a negative pressure unit to perform vacuum treatment on the closed and sealed vacuum welding cabinet 1. When the door panel 5 is closed, the vacuum welding cabinet 1 can perform vacuum treatment on the welding environment to improve the welding quality, remove excess air from the battery body, and increase the number of battery cycles.

[0074] The laser-welded battery body is transferred to the fourth conveyor belt 27 by the grabbing arm 9 of the battery grabbing assembly, and the post-wiping mechanism 31 wipes the laser-welded battery body, and then the post-welding monitoring mechanism 32 performs inspection, and the battery body that passes the inspection will be output, completing the battery body sealing nail welding process. The pre-welding monitoring mechanism 30, the in-welding monitoring mechanism 4, and the post-welding monitoring mechanism 32 can all select inspection units such as inspection cameras.

[0075] The door panel 5 includes a first pressing plate, a pressing plate buffer, and a second pressing plate which are connected in sequence; a second Y-axis moving mechanism 11 is arranged at the bottom of the vacuum welding cabinet, and a moving end of the second Y-axis moving mechanism 11 is connected to the first pressing plate. Fig.10 In the figure, A is the position where one battery body is placed in the clamp mechanism 6, and B is the position where another battery body is placed in the clamp mechanism 6. Figure 3 In the figure, C is the box body and D is the top cover.

[0076] The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above-mentioned technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims

1. A fully automated square shell battery sealing nail vacuum welding equipment, characterized in that: include: A loading module, the loading module comprising a first loading assembly for loading the entire battery box, a second loading assembly for loading the box body, a loading and transporting assembly for transferring the battery body in the box, and a nail feeding assembly for providing sealing nail welding; A welding module, the welding module comprising a laser welding assembly, a fixture assembly, a pressing assembly, and a battery grabbing assembly; A laser welding assembly, the laser welding assembly comprising a vacuum welding cabinet, a positioning mechanism, a laser emission mechanism and a welding monitoring mechanism; the positioning mechanism and the welding monitoring mechanism are both arranged above the vacuum welding cabinet, a laser processing channel is arranged on the top of the vacuum welding cabinet, a moving channel is opened on the front end surface of the vacuum welding cabinet, and a door panel that can move forward and backward is arranged at the front end of the moving channel; A clamp assembly, the clamp assembly comprising a clamp mechanism for clamping the battery body and a first Y-axis moving mechanism for causing the clamp mechanism to move in the Y-axis direction; A pressing assembly, the pressing assembly comprising a pressing adsorption mechanism and a pressing multi-axis moving mechanism capable of driving the pressing adsorption mechanism to move in the X-axis direction, the Y-axis direction and the Z-axis direction; A battery grabbing assembly, the battery grabbing assembly comprising a multi-axis manipulator and a grabbing arm connected to the multi-axis manipulator; A material unloading module includes a material unloading and handling assembly for transferring the battery body after welding.

2. The fully automated square shell battery sealing nail welding equipment according to claim 1 is characterized in that: The first loading assembly includes a first conveyor belt, a first lifting mechanism, and a separation clamping arm; The separation clamping arm is used to separate the battery box into the box body and the top cover; The separation clamping arm includes a separation multi-axis moving mechanism, a separation mounting plate, a first hook, a first driving member for causing the first hook to open or close, a second hook, and a second driving member for causing the second hook to open or close; The moving end of the separation multi-axis moving mechanism is connected to the separation mounting plate, and the first driving member and the second driving member are both arranged on the separation mounting plate.

3. The fully automated square shell battery sealing nail welding equipment according to claim 2 is characterized in that: The second loading assembly includes a second conveyor belt; The side of the second conveyor belt away from the first conveyor belt is provided with an empty box handling assembly, a loading and transferring mechanism, a third loading assembly, and a battery transfer assembly; The empty box handling assembly includes an empty box X-axis moving mechanism, an empty box Y-axis conveying mechanism, an empty box Z-axis moving mechanism and an empty box clamping mechanism; The third loading assembly includes a third conveyor belt.

4. The fully automated square shell battery sealing nail welding equipment according to claim 1 is characterized in that: The grabbing arm comprises a grabbing mounting plate, a grabbing unit capable of clamping the battery body, and a grabbing sensing unit; The grabbing unit is arranged at the bottom of the grabbing mounting plate, and the grabbing sensing unit is movably arranged on the grabbing mounting plate through an angle adjusting member; The pressing and adsorption mechanism comprises a pressing guide rail, a sliding pressing claw, and a pressing elastic member; The sliding pressure claw is slidably matched with the vertically arranged pressing guide rail, and the end of the sliding pressure claw is downwardly provided with an adsorption structure; Two ends of the pressing elastic member are respectively connected to the pressing guide rail and the sliding pressing claw.

5. The fully automated square shell battery sealing nail welding equipment according to claim 3 is characterized in that: It also includes a first blanking component, a pre-welding wiping detection component, and a post-welding wiping detection component; The first blanking assembly is located on one side of the laser welding assembly; The first unloading assembly includes a fourth conveyor belt; One end of the fourth conveyor belt is provided with a material transfer mechanism; The pre-welding wiping detection assembly includes a front wiping mechanism and a pre-welding monitoring mechanism; The front wiping mechanism is located above the third conveyor belt, and the pre-welding monitoring mechanism is located on one side of the front wiping mechanism; The post-weld wiping detection assembly is located between the material unloading and handling assembly and the laser welding assembly; The post-weld wiping detection assembly includes a post-wiping mechanism and a post-weld monitoring mechanism; The rear wiping mechanism is arranged above the fourth conveyor belt, and the post-welding monitoring mechanism is located at one side of the rear wiping mechanism.

6. The fully automated square shell battery sealing nail welding equipment according to claim 5 is characterized in that: The loading transfer mechanism and the unloading transfer mechanism are both identical in structure to the battery grabbing assembly.

7. The fully automated square shell battery sealing nail welding equipment according to claim 1 is characterized in that: The clamp mechanism includes a support base provided with a substrate, a front pressing unit, a rear pressing unit, a left pressing unit and a right pressing unit; The front pressing unit and the rear pressing unit are respectively located at the front and rear sides of the substrate; The left side pressing unit and the right side pressing unit are respectively located on the left and right sides of the substrate; A base Y-axis moving mechanism for causing the support base to move forward and backward is arranged at the bottom of the support base.

8. The fully automated square shell battery sealing nail welding equipment according to claim 7 is characterized in that: One end of the base plate is provided with a front pressing sheet extending toward the front to form an L shape, and the other end of the base plate is provided with a rear pressing sheet extending toward the rear to form an L shape; The left side pressing unit is used to press the battery body toward the front side pressing sheet, and the front pressing unit is used to press the battery body toward the substrate; The right side pressing unit is used to press the other battery body toward the rear side pressing sheet, and the rear pressing unit is used to press the battery body toward the substrate.

9. The fully automated square shell battery sealing nail welding equipment according to claim 1 is characterized in that: It also includes a top pressing component arranged in the vacuum welding cabinet, the top pressing component includes a top pressing Y-axis moving mechanism, a top pressing Z-axis moving mechanism and a top pressing mechanism, and the top pressing mechanism includes a top pressing unit, a liquid suction unit, and an air blowing unit.

10. The fully automated square shell battery sealing nail welding equipment according to claim 1 is characterized in that: A nail grabbing assembly and a nail moving assembly capable of driving the nail grabbing assembly to move in the X-axis direction, the Y-axis direction, and the Z-axis direction are arranged on the front top of the vacuum welding cabinet; The nail feeding assembly is located at one side of the vacuum welding cabinet, and a nail upper monitoring mechanism is arranged above the nail feeding assembly.