Blank cutting machine for metal gasket production
By designing a blank cutting machine for metal gasket production including multiple moving mechanisms and cutting mechanisms, the high cost and low efficiency problems of existing cutting machines when cutting metal gasket blanks are solved, automated conveying and precise cutting are achieved, and overall processing efficiency and equipment utilization are improved.
Patent Information
- Application Number
- CN202510286007.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cutting machines require two sets of linear guides when cutting metal gasket blanks, which increases manufacturing and maintenance costs, and laser cutting equipment needs to adjust the cutting radius, reducing processing efficiency. At the same time, the position of the blank needs to be manually adjusted, which increases the workload of the operator and the labor intensity of the equipment.
A blank cutting machine for producing metal gaskets is designed, including a processing table, a conveying mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a first cutting mechanism and a second cutting mechanism. Through the combined use of these mechanisms, the automatic conveying and precise cutting of metal gasket blanks is achieved, reducing the need for manual adjustment.
It reduces the manufacturing and maintenance cost of cutting equipment, improves the accuracy and efficiency of cutting processing, reduces the labor intensity of operators, and improves the utilization rate of equipment for blanks.
Smart Images

Figure CN119772418A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cutting equipment, and in particular relates to a blank cutting machine for producing metal gaskets. Background Art
[0002] The metal gasket is made of three materials: imported stainless steel, high carbon steel and brass, which are heat treated and finely ground. It has the characteristics of high precision, strong tensile strength, good finish, toughness and not easy to break. The high carbon steel has a certain elasticity. The stainless steel material is very tough and not easy to break. The metal gasket is often cut from the metal gasket blank sheet by a cutting machine. Therefore, the production of metal gaskets is inseparable from the corresponding cutting machine.
[0003] When cutting metal gasket blanks, existing cutting machines often need to use two sets of linear guides, one vertical and one horizontal, to accurately cut metal gaskets of the required size, which greatly increases the manufacturing and maintenance costs of the entire cutting machine; and the existing cutting machines only use one set of laser cutting equipment to cut and process metal gaskets, and the metal gaskets are annular structures, which requires adjusting the cutting radius of the laser cutting equipment twice, thereby reducing the processing efficiency of the entire cutting machine; at the same time, after the blanks for metal gasket production are fed into the processing table of the cutting equipment, the position of the blanks needs to be adjusted manually, which increases the workload of the operators, reduces the processing efficiency of the cutting equipment, and also leads to a decrease in the utilization rate of the blanks by the cutting equipment. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a blank cutting machine for metal gasket production.
[0005] The technical solution adopted to solve the above-mentioned technical problems is: a blank cutting machine for metal gasket production, including a processing table as an installation carrier, a conveying mechanism for conveying metal gasket blanks is arranged inside the processing table, longitudinal moving mechanisms cooperating with the conveying mechanism are arranged on both sides of the processing table, a transverse moving mechanism is arranged inside the longitudinal moving mechanism, and a first cutting mechanism is arranged on the moving seat of the transverse moving mechanism, a second cutting mechanism is arranged below the first cutting mechanism, centering adjustment mechanisms are arranged on both sides of the top of the processing table, and a limiting mechanism cooperating with the centering adjustment mechanism is arranged at one end of the processing table.
[0006] Furthermore, the conveying mechanism includes a first sliding bar, four groups of the first sliding bars are provided, and the four groups of first sliding bars are respectively located at the four corners inside the processing table, and a lifting plate is commonly sleeved on the outer sides of the four groups of the first sliding bars, electric telescopic rods are symmetrically installed on both sides of the two ends of the bottom of the processing table, and the output ends of the electric telescopic rods are fixedly connected to the bottom of the lifting plate, a plurality of groups of first strip through holes are opened on the top of the processing table, a plurality of pairs of mounting frames are installed on the top of the lifting plate, and a guide roller matched with the first strip through holes is provided at the top of each pair of mounting frames, and a power device for driving the plurality of groups of guide rollers to rotate is provided on the top of the lifting plate.
[0007] Through the above technical scheme, the four groups of electric telescopic rods are first controlled to drive the lifting plate to rise. During the process, the lifting plate slides on the four groups of first sliding rods. After the lifting plate rises to the highest position, several groups of guide rollers pass through the first strip through holes to lift the metal gasket blank on the top of the processing table. Then, the power device is controlled to drive several groups of guide rollers to rotate synchronously in the same direction, thereby completely moving the metal gasket blank to the processing table, reducing the labor intensity of the operator in pushing the metal gasket blank. After the metal gasket blank is processed, it can be moved away from the top of the processing table, so as to facilitate the subsequent replenishment of the metal gasket blank to be processed on the processing table.
[0008] Furthermore, the power device includes a drive motor, which is located at the middle position of one end of the top of the lifting plate, a rotating rod is provided at the middle position inside each pair of mounting frames, and a driving gear is installed at one end of the outer side of the rotating rod, a driven gear meshing with the driving gear is installed on the rotating shaft at one end of the guide roller, a worm gear is installed at the middle position of the outer side of the rotating rod, and a plurality of groups of worms meshing with the worm gear are installed at the output end of the drive motor.
[0009] Through the above technical solution, the driving motor is controlled to drive all the worms to rotate, and the transmission of the worm and the worm wheel is used to drive all the rotating rods to rotate synchronously in the same direction. The rotating rods drive all the guide rollers to rotate synchronously in the same direction through the transmission of the driving gear and the driven gear, so that several groups of guide rollers can drive the metal gasket blank on the top of the processing table to move stably.
[0010] Furthermore, the longitudinal moving mechanism includes a U-shaped frame, first screw rods are symmetrically arranged on both sides of the top of the processing table, and the outer threads of the first screw rods are provided with first internal thread blocks, and one end of the bottom of the processing table is provided with a first driving device that drives two groups of first screw rods to rotate, and limit frames are symmetrically sleeved on both sides of the U-shaped frame, and the two groups of limit frames are respectively fixedly connected to an adjacent group of first internal thread blocks, and limit slide grooves that cooperate with the lifting plate are symmetrically installed on both sides of the bottom of the U-shaped frame.
[0011] Through the above technical scheme, the first driving device is controlled to drive the two groups of first screw rods to rotate synchronously, and the thread action is used to force the first internal thread block on the first screw rod to cooperate with the limit frame to drive the U-shaped frame to move together. During the process, the two sides of the lifting plate slide in the two groups of limit slide grooves respectively. When the lifting plate is lifted or lowered, the limit slide groove will also drive the U-shaped frame to lift or lower together.
[0012] Furthermore, the first driving device includes a first servo motor located at the middle position of one end of the bottom of the processing table, one end of the two groups of the first screw rods and the output end of the first servo motor are both equipped with a first synchronous wheel, and the outer sides of the three groups of the first synchronous wheels are jointly provided with a first synchronous belt, and two groups of auxiliary synchronous wheels that cooperate with the first synchronous belt are provided at one end of the bottom of the processing table close to the first servo motor.
[0013] Through the above technical solution, the first servo motor is controlled to cooperate with the first synchronous wheel and the first synchronous belt to drive the two sets of first screws to rotate synchronously in the same direction, and the two sets of auxiliary synchronous wheels help to improve the stability of transmission between the first synchronous belt and the three sets of first synchronous wheels.
[0014] Furthermore, the lateral moving mechanism includes a crossbeam located at the top end of the U-shaped frame, a movable frame is sleeved on the outer side of the crossbeam, a second screw rod is provided at one end of the U-shaped frame, and an internal threaded tube is sleeved on the outer side of the second screw rod, the internal threaded tube is fixedly connected to the outer side of the movable frame, and a second servo motor for driving the second screw rod to rotate is installed on one side of the U-shaped frame.
[0015] Through the above technical solution, the second servo motor is controlled to drive the second screw to rotate, and the thread action is used to force the internal threaded tube to slide with the movable frame on the beam, thereby accurately adjusting the lateral position of the first cutting mechanism and the second cutting mechanism above the processing table.
[0016] Furthermore, the first cutting mechanism includes a second strip-shaped through hole located at the top of the crossbeam, a third servo motor is installed on the top of the movable frame, the output shaft of the third servo motor passes through the second strip-shaped through hole and extends to the bottom of the movable frame and is installed with a rotating disk, a connecting bearing is installed at the outer ring position of the top of the rotating disk, and the outer ring of the connecting bearing is fixedly connected to the bottom of the movable frame, a first bracket is installed at a non-center position of the bottom of the rotating disk, a first linear guide rail is arranged on the inner side of the first bracket, and a first laser cutting device is installed on the moving seat of the first linear guide rail.
[0017] Through the above technical scheme, according to the size of the metal gasket to be processed, the first linear guide rail is controlled to drive the first laser cutting device to move horizontally, and then the vertical distance between the center line of the first laser cutting device and the center line of the rotating disk is accurately adjusted, so as to control the size of the metal gasket cut by the first laser cutting device. After that, the third servo motor is controlled to drive the rotating disk to rotate clockwise for one circle. During the process, the first laser cutting device is controlled to cut the metal gasket blank in a circle. When cutting the next position of the metal gasket, the third servo motor is controlled to drive the rotating disk to rotate counterclockwise for one circle. This process is repeated to avoid line entanglement.
[0018] Furthermore, the second cutting mechanism includes a second bracket located at the bottom of the rotating disk, the second bracket is symmetrically arranged with the first bracket, a second linear guide is arranged on the inner side of the second bracket, and a second laser cutting device that cooperates with the first laser cutting device is installed on the movable seat of the second linear guide, and the center line of the first laser cutting device, the center line of the second laser cutting device and the center line of the rotating disk are in the same plane.
[0019] Through the above technical solution, after adjusting the vertical distance between the center line of the first laser cutting device and the center line of the rotating disk, the second linear guide rail is controlled to drive the second laser cutting device to move, and the vertical distance between the center line of the second laser cutting device and the center line of the rotating disk is adjusted. Then, when the third servo motor drives the rotating disk to rotate one circle, the outer circle and inner circle of the metal gasket can be cut synchronously, thereby improving the cutting processing efficiency of the entire cutting machine.
[0020] Furthermore, the centering adjustment mechanism includes four groups of bearing seats located at both ends of both sides of the processing table, the inner rings of the bearings of the two groups of bearing seats at the same end are commonly installed with a third screw rod, the outer sides of the two groups of third screw rods are commonly symmetrically threaded with a strip clamp, the same side of the two groups of third screw rods are symmetrically installed with second synchronous wheels, and the outer sides of the two groups of second synchronous wheels are commonly provided with a second synchronous belt, and one end of one side of the processing table is installed with a fourth servo motor that is transmission-connected to an adjacent group of third screw rods.
[0021] Through the above technical scheme, the fourth servo motor is controlled to cooperate with the second synchronous wheel and the second synchronous belt to drive the two sets of third screw rods to rotate synchronously, and the two sets of strip clamps are forced to approach each other by the action of the thread. As the two sets of strip clamps continue to approach each other, the metal gasket blank can be pushed to the middle position of the top of the processing table, which is convenient for the subsequent precise cutting of the metal gasket blank.
[0022] Furthermore, the limiting mechanism includes an L-shaped frame, which is provided with two groups of L-shaped frames, and the two groups of L-shaped frames are respectively fixedly connected to the same end of the two groups of strip clamps, two groups of second sliding rods are installed at the middle position of the top of the processing table near one end of the L-shaped frame, and the outer sides of the two groups of second sliding rods are jointly sleeved with an L-shaped baffle, and a third strip through hole compatible with the L-shaped baffle is opened at the middle position of the top of the processing table near one end of the L-shaped frame, and the bottom of both sides of the L-shaped baffle is symmetrically hinged with connecting plates, and the end of the connecting plate away from the L-shaped baffle is hinged to the bottom of an adjacent group of L-shaped frames, and a limiting block is installed at the bottom of the second sliding rod.
[0023] Through the above technical solution, in the process of the two groups of strip clamps approaching each other, the two groups of strip clamps drive the two groups of L-shaped frames to approach each other synchronously, and the two groups of L-shaped frames will drive the L-shaped baffles to slide upward on the two groups of second sliding rods through the connecting plates, so that the top end of the L-shaped baffle extends out from the third strip through hole, blocking the metal gasket blank from continuing to move.
[0024] The beneficial effects of the present invention are as follows: (1) The present invention uses a longitudinal moving mechanism, a transverse moving mechanism and a first cutting mechanism in coordination, uses a screw to adjust the transverse and longitudinal coordinates of the cutting device, and then uses the first cutting mechanism to accurately adjust the cutting radius and cut the metal gasket blank, which can not only reduce the manufacturing and maintenance costs of the entire cutting equipment, but also ensure the accuracy of each cutting process; (2) The present invention uses the first cutting mechanism and the second cutting mechanism in coordination, only needs to adjust the center line of the first laser cutting device and the vertical distance from the center line to the center line of the rotating disk, and then control the rotation of the first laser cutting device and the second laser cutting device. A metal gasket of the required size can be accurately processed in one circle, and there is no need to adjust the positions of the first laser cutting device and the second laser cutting device subsequently, and metal gaskets of the same size can be continuously processed, thereby ensuring the processing efficiency of the entire cutting machine, and reducing the wear of the first linear guide rail and the second linear guide rail, thereby ensuring the cutting accuracy of the entire cutting machine; (3) The present invention can move the metal gasket blank sent to the top of the processing table to the middle position of the top of the processing table through the coordinated use of the centering adjustment mechanism and the limit mechanism, which not only helps to improve the processing efficiency of the entire cutting machine, but also ensures the utilization rate of the metal gasket blank by the cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a first perspective structural diagram of the present invention; Figure 2 It is a second viewing angle structural diagram of the present invention; Figure 3 It is a third perspective structural diagram of the present invention; Figure 4It is a three-dimensional schematic diagram of the centering adjustment mechanism and the limiting mechanism of the present invention adjusting the position of the metal gasket blank; Figure 5 It is a three-dimensional schematic diagram of cutting a metal gasket blank according to the present invention; Figure 6 It is a three-dimensional schematic diagram of the processing table of the present invention; Figure 7 It is a structural diagram of the conveying mechanism of the present invention from a first perspective; Figure 8 It is a structural diagram of the conveying mechanism of the present invention from a second viewing angle; Fig. 9 It is a partial structural schematic diagram of the longitudinal moving mechanism of the present invention; Fig.10 This is a structural diagram of the lateral movement mechanism of the present invention from a first perspective; Fig.11 is a structural diagram of the lateral movement mechanism of the present invention from a second viewing angle; Fig.12 is a three-dimensional schematic diagram of the crossbeam of the present invention; Fig.13 It is a schematic diagram of the structure of the first cutting mechanism and the second cutting mechanism of the present invention; Fig.14 It is a three-dimensional schematic diagram of the centering adjustment mechanism of the present invention; Fig.15 It is a three-dimensional schematic diagram of the limiting mechanism of the present invention.
[0026] 1. Processing table; 2. Conveying mechanism; 201. First slide bar; 202. Lifting plate; 203. Electric telescopic rod; 204. First strip through hole; 205. Mounting frame; 206. Guide roller; 207. Power device; 2071. Rotating rod; 2072. Driving gear; 2073. Driven gear; 2074. Worm gear; 2075. Driving motor; 2076. Worm; 3. Longitudinal moving mechanism; 301. First screw rod; 302. First internal thread block; 303. First driving device; 3031. First servo motor; 3032. First synchronous wheel; 3033. First synchronous belt; 3034. Auxiliary synchronous wheel; 304. Limiting frame; 305. U-shaped frame; 306. Limiting slide groove; 4. Horizontal moving mechanism; 401. Crossbeam; 402. Movable frame; 403. The second screw rod; 404, internal threaded tube; 405, second servo motor; 5, first cutting mechanism; 501, second strip-shaped through hole; 502, third servo motor; 503, rotating disk; 504, connecting bearing; 505, first bracket; 506, first linear guide rail; 507, first laser cutting device; 6, second cutting mechanism; 601, second bracket; 602, second linear guide rail; 603, second laser cutting device; 7, centering adjustment mechanism; 701, bearing seat; 702, third screw rod; 703, strip clamp; 704, second synchronous wheel; 705, second synchronous belt; 706, fourth servo motor; 8, limiting mechanism; 801, L-shaped frame; 802, second slide rod; 803, L-shaped baffle plate; 804, connecting plate; 805, limiting block; 806, third strip-shaped through hole. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0028] like Figure 1-Figure 8As shown, a blank cutting machine for metal gasket production in this embodiment includes a processing table 1 as a mounting carrier, a conveying mechanism 2 for conveying metal gasket blanks is arranged inside the processing table 1, and the conveying mechanism 2 includes a first slide bar 201, and the first slide bar 201 is provided with four groups, and the four groups of first slide bars 201 are respectively located at the four corners of the processing table 1, and the outer sides of the four groups of first slide bars 201 are jointly sleeved with a lifting plate 202, and electric telescopic rods 203 are symmetrically installed on both sides of the two ends of the bottom of the processing table 1, and the output end of the electric telescopic rod 203 is fixedly connected to the bottom of the lifting plate 202, and the top of the processing table 1 is provided with a plurality of groups of first slide bars 201. The lifting plate 202 has a strip-shaped through hole 204, and a plurality of pairs of mounting frames 205 are installed on the top of the lifting plate 202, and a guide roller 206 adapted to the first strip-shaped through hole 204 is arranged at the top of each pair of mounting frames 205. A power device 207 for driving a plurality of groups of guide rollers 206 to rotate is arranged on the top of the lifting plate 202. The power device 207 includes a driving motor 2075, and the driving motor 2075 is located at the middle position of one end of the top of the lifting plate 202. A rotating rod 2071 is arranged at the middle position inside each pair of mounting frames 205, and a driving gear 2072 is installed at one end of the outer side of the rotating rod 2071. A gear 2072 adapted to the first strip-shaped through hole 204 is installed on the rotating shaft at one end of the guide roller 206. The driving gear 2072 is meshed with the driven gear 2073, and a worm wheel 2074 is installed at the middle position of the outer side of the rotating rod 2071. The output end of the driving motor 2075 is installed with a plurality of groups of worms 2076 meshed with the worm wheel 2074. First, the four groups of electric telescopic rods 203 are controlled to drive the lifting plate 202 to rise. During the process, the lifting plate 202 slides on the four groups of first sliding rods 201. After the lifting plate 202 rises to the highest position, a plurality of groups of guide rollers 206 pass through the first strip through hole 204 to lift the metal gasket blank on the top of the processing table 1. Then, the driving motor 2075 is controlled to drive all the worms 2076 to rotate. The transmission of the worm 2076 and the worm wheel 2074 drives all the rotating rods 2071 to rotate synchronously in the same direction, and the rotating rods 2071 drive all the guide rollers 206 to rotate synchronously in the same direction through the transmission of the driving gear 2072 and the driven gear 2073, so that several groups of guide rollers 206 can drive the metal gasket blank on the top of the processing table 1 to move stably, and the metal gasket blank is completely moved to the processing table 1, which reduces the labor intensity of the operator in pushing the metal gasket blank. After the processing of the metal gasket blank is completed, it can also be moved away from the top of the processing table 1, which is convenient for the subsequent replenishment of the metal gasket blank to be processed on the processing table 1.
[0029] like Figure 1-Figure 5 and Figure 9-12As shown, both sides of the processing table 1 of this embodiment are jointly provided with a longitudinal moving mechanism 3 that cooperates with the conveying mechanism 2, and a lateral moving mechanism 4 is arranged inside the longitudinal moving mechanism 3. The longitudinal moving mechanism 3 includes a U-shaped frame 305, and first screw rods 301 are symmetrically arranged on both sides of the top of the processing table 1, and the outer threads of the first screw rods 301 are provided with first internal thread blocks 302. One end of the bottom of the processing table 1 is provided with a first driving device 303 that drives two groups of first screw rods 301 to rotate. The first driving device 303 includes a first servo motor 3031 located at the middle position of one end of the bottom of the processing table 1, and one end of the two groups of first screw rods 301 and the output end of the first servo motor 3031 are both installed A first synchronous wheel 3032 is installed, and a first synchronous belt 3033 is commonly arranged on the outer side of the three groups of first synchronous wheels 3032. Two groups of auxiliary synchronous wheels 3034 cooperating with the first synchronous belt 3033 are arranged at one end of the bottom of the processing table 1 near the first servo motor 3031. Limiting frames 304 are symmetrically sleeved on both sides of the U-shaped frame 305, and the two groups of limiting frames 304 are respectively fixedly connected to an adjacent group of first internal thread blocks 302. Limiting slide grooves 306 cooperating with the lifting plate 202 are symmetrically installed on both sides of the bottom of the U-shaped frame 305. The horizontal moving mechanism 4 includes a crossbeam 401 located at the top end of the U-shaped frame 305, and a movable frame 402 is sleeved on the outer side of the crossbeam 401. The U-shaped frame A second screw rod 403 is provided at one end of the interior of 305, and an internal threaded tube 404 is sleeved on the outer side of the second screw rod 403, and the internal threaded tube 404 is fixedly connected to the outer side of the movable frame 402. A second servo motor 405 that drives the second screw rod 403 to rotate is installed on one side of the U-shaped frame 305, and the first servo motor 3031 is controlled to cooperate with the first synchronous wheel 3032 and the first synchronous belt 3033 to drive the two groups of first screw rods 301 to rotate synchronously in the same direction, and the first internal thread block 302 on the first screw rod 301 is forced to cooperate with the limit frame 304 to drive the U-shaped frame 305 to move together by the thread action. During the process, the two sides of the lifting plate 202 slide in the two groups of limit slide grooves 306 respectively, and the lifting plate 202 During lifting, the limiting slide groove 306 will also drive the U-shaped frame 305 to lift and lower together, thereby realizing free adjustment of the longitudinal position of the first laser cutting device 507 and the second laser cutting device 603 on the metal gasket blank, and then controlling the second servo motor 405 to drive the second screw rod 403 to rotate, and using the thread action to force the internal threaded tube 404 to slide with the movable frame 402 on the crossbeam 401, thereby accurately adjusting the transverse position of the first cutting mechanism 5 and the second cutting mechanism 6 above the processing table 1, and through the precise adjustment of the longitudinal position and the transverse position, the first laser cutting device 507 and the second laser cutting device 603 can perform laser cutting processing on any position on the metal gasket blank.
[0030] like Figure 1-Figure 5 and Figure 10-13As shown, a first cutting mechanism 5 is arranged on the moving seat of the lateral moving mechanism 4 of the present embodiment, and the first cutting mechanism 5 includes a second strip through hole 501 located at the top of the crossbeam 401, and a third servo motor 502 is installed on the top of the movable frame 402, and the output shaft of the third servo motor 502 passes through the second strip through hole 501 and extends to the bottom of the movable frame 402 and is installed with a rotating disk 503, and a connecting bearing 504 is installed at the outer ring position of the top of the rotating disk 503, and the outer ring of the connecting bearing 504 is fixedly connected to the bottom of the movable frame 402, and a first bracket 505 is installed at a non-central position of the bottom of the rotating disk 503, and a first linear guide rail 506 is arranged on the inner side of the first bracket 505, and a first laser cutting device 507 is installed on the moving seat of the first linear guide rail 506, According to the size of the metal gasket to be processed, the first linear guide rail 506 is controlled to drive the first laser cutting device 507 to move horizontally, and then the vertical distance between the center line of the first laser cutting device 507 and the center line of the rotating disk 503 is accurately adjusted, so as to control the size of the metal gasket cut by the first laser cutting device 507, and then the third servo motor 502 is controlled to drive the rotating disk 503 to rotate clockwise for one circle. During the process, the first laser cutting device 507 is controlled to perform circular cutting on the metal gasket blank. Through this cutting method, combined with the structure for adjusting the longitudinal and lateral positions of the first laser cutting device 507, it is possible to accurately cut metal gaskets of the required size while using only one set of guide rails, thereby reducing the manufacturing and maintenance costs of the entire cutting equipment.
[0031] like Figure 1-Figure 5 and Fig.13As shown, a second cutting mechanism 6 is arranged below the first cutting mechanism 5 of this embodiment, and the second cutting mechanism 6 includes a second bracket 601 located at the bottom of the rotating disk 503, and the second bracket 601 is symmetrically arranged with the first bracket 505. A second linear guide rail 602 is arranged on the inner side of the second bracket 601, and a second laser cutting device 603 cooperating with the first laser cutting device 507 is installed on the moving seat of the second linear guide rail 602. The center line of the first laser cutting device 507, the center line of the second laser cutting device 603 and the center line of the rotating disk 503 are in the same plane. After adjusting the vertical distance between the center line of the first laser cutting device 507 and the center line of the rotating disk 503, the second linear guide rail 602 is controlled to drive the second laser cutting device 507 to move. The cutting device 603 moves to adjust the vertical distance between the center line of the second laser cutting device 603 and the center line of the rotating disk 503. After that, when the third servo motor 502 drives the rotating disk 503 to rotate one circle, the outer circle and the inner circle of the metal gasket can be synchronously cut, thereby improving the cutting processing efficiency of the entire cutting machine. There is no need to adjust the positions of the first laser cutting device 507 and the second laser cutting device 603 in the future, and metal gaskets of the same size can be continuously processed, thereby ensuring the processing efficiency of the entire cutting machine. Since the first linear guide rail 506 and the second linear guide rail 602 do not need to be used frequently, the wear degree of the first linear guide rail 506 and the second linear guide rail 602 can also be reduced, thereby ensuring the cutting accuracy of the entire cutting machine.
[0032] like Figure 1-Figure 6 and Figure 14-15As shown, both sides of the top of the processing table 1 of this embodiment are jointly provided with a centering adjustment mechanism 7, one end of the processing table 1 is provided with a limiting mechanism 8 that cooperates with the centering adjustment mechanism 7, the centering adjustment mechanism 7 includes four groups of bearing seats 701 located at both ends of both sides of the processing table 1, the inner rings of the bearings of the two groups of bearing seats 701 at the same end are jointly installed with a third screw rod 702, the outer sides of the two groups of third screw rods 702 are jointly symmetrically threaded with a strip clamping plate 703, the same side of the two groups of third screw rods 702 is symmetrically installed with a second synchronous wheel 704, and the outer sides of the two groups of second synchronous wheels 704 are jointly provided with a second synchronous belt 705, a fourth servo motor 706 is installed at one end of one side of the processing table 1, which is transmission-connected to an adjacent set of third screw rods 702. The limiting mechanism 8 includes an L-shaped frame 801, and two sets of L-shaped frames 801 are provided, and the two sets of L-shaped frames 801 are respectively fixedly connected to the same end of the two sets of strip clamps 703. Two sets of second slide bars 802 are installed at the middle position of the top of the processing table 1 near one end of the L-shaped frame 801, and the outer sides of the two sets of second slide bars 802 are jointly sleeved with an L-shaped baffle 803. A hole adapted to the L-shaped baffle 803 is opened at the middle position of the top of the processing table 1 near one end of the L-shaped frame 801. The third strip through hole 806, the bottom of both sides of the L-shaped baffle 803 are symmetrically hinged with connecting plates 804, and the end of the connecting plate 804 away from the L-shaped baffle 803 is hinged to the bottom of an adjacent group of L-shaped frames 801, and a limit block 805 is installed at the bottom of the second slide bar 802, and the fourth servo motor 706 is controlled to cooperate with the second synchronous wheel 704 and the second synchronous belt 705 to drive the two groups of third screw rods 702 to rotate synchronously, and the two groups of strip clamps 703 are forced to approach each other by the thread action. As the two groups of strip clamps 703 continue to approach, the metal gasket blank can be pushed to the center of the top of the processing table 1 At the intermediate position, in the process of the two groups of strip clamps 703 approaching each other, the two groups of strip clamps 703 drive the two groups of L-shaped frames 801 to approach each other synchronously, and the two groups of L-shaped frames 801 will drive the L-shaped baffles 803 to slide upward on the two groups of second slide rods 802 through the connecting plates 804, so that the top ends of the L-shaped baffles 803 extend out from the third strip through holes 806, blocking the metal gasket blanks from continuing to move, thereby ensuring that the positions of the head ends of all metal gasket blanks are fixed, thereby facilitating the subsequent first laser cutting device 507 and the second laser cutting device 603 to accurately cut the metal gasket blanks.
[0033] The working principle of this embodiment is as follows: first, the blank of the metal gasket is moved to the top of the processing table 1, and then the electric telescopic rod 203 is controlled to drive the lifting plate 202 to rise until the guide roller 206 extends from the inside of the first strip through hole 204, and then the driving motor 2075 is controlled to drive all the guide rollers 206 to rotate synchronously in the same direction, and the metal gasket blank is all moved to the top of the processing table 1, and then the fourth servo motor 706 is controlled to drive the two sets of third screw rods 702 to rotate synchronously, so that the two sets of strip clamps 703 are close to each other, and the two sets of strip clamps 703 are The top of the L-shaped baffle 803 will be driven to extend from the third strip through hole 806 to block the metal gasket blank from continuing to move. At this time, the guide roller 206 is stopped from rotating and the electric telescopic rod 203 is controlled to drive all the guide rollers 206 to descend to the inside of the processing table 1. As the two groups of strip clamps 703 continue to approach, the metal gasket blank is pushed to the middle position of the top of the processing table 1. Then, the two groups of strip clamps 703 are controlled to move back to the original position, and then the first servo motor 3031 is controlled to drive the two groups of first screw rods 301 to rotate, so that the first internal thread block 3 02 drives the U-shaped frame 305 to move above the head end of the metal gasket blank, and then controls the second servo motor 405 to drive the second screw rod 403 to rotate, and moves the movable frame 402 to a side position of the crossbeam 401, and then controls the first linear guide rail 506 to drive the first laser cutting device 507 to move, and adjusts the vertical distance between the center line of the first laser cutting device 507 and the center line of the rotating disk 503, and then controls the second linear guide rail 602 to drive the second laser cutting device 603 to move, and adjusts the vertical distance between the center line of the second laser cutting device 603 and the center line of the rotating disk 5 03, and then control the third servo motor 502 to drive the rotating disk 503 to rotate clockwise for one circle. During the process, the first laser cutting device 507 and the second laser cutting device 603 are controlled to cut the metal gasket blank. After that, it is only necessary to control the longitudinal position of the U-shaped frame 305 by the first servo motor 3031 and the lateral position of the U-shaped frame 305 by the second servo motor 405, so that the first laser cutting device 507 and the second laser cutting device 603 can cut different positions of the metal gasket blank.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A blank cutting machine for metal gasket production, comprising a processing table (1) as a mounting carrier, characterized in that: A conveying mechanism (2) for conveying a metal gasket blank is arranged inside the processing table (1), longitudinal moving mechanisms (3) cooperating with the conveying mechanism (2) are arranged on both sides of the processing table (1), a transverse moving mechanism (4) is arranged inside the longitudinal moving mechanism (3), and a first cutting mechanism (5) is arranged on a moving seat of the transverse moving mechanism (4), and a second cutting mechanism (6) is arranged below the first cutting mechanism (5), centering adjustment mechanisms (7) are arranged on both sides of the top of the processing table (1), and a limiting mechanism (8) cooperating with the centering adjustment mechanism (7) is arranged at one end of the processing table (1).
2. The blank cutting machine for metal gasket production according to claim 1, characterized in that: The conveying mechanism (2) comprises a first slide bar (201), wherein four groups of the first slide bars (201) are provided, and the four groups of first slide bars (201) are respectively located at four corners inside the processing table (1), and a lifting plate (202) is commonly sleeved on the outer sides of the four groups of the first slide bars (201), and electric telescopic rods (203) are symmetrically installed on both sides of the two ends of the bottom of the processing table (1), and the output end of the electric telescopic rod (203) is fixedly connected to the bottom of the lifting plate (202), and a plurality of groups of first strip-shaped through holes (204) are opened on the top of the processing table (1), and a plurality of pairs of mounting frames (205) are installed on the top of the lifting plate (202), and a guide roller (206) adapted to the first strip-shaped through hole (204) is arranged at the top of each pair of mounting frames (205), and a power device (207) for driving the plurality of groups of guide rollers (206) to rotate is arranged on the top of the lifting plate (202).
3. The blank cutting machine for metal gasket production according to claim 2, characterized in that: The power device (207) comprises a driving motor (2075), the driving motor (2075) being located at a middle position of one end of the top of the lifting plate (202), a rotating rod (2071) being provided at a middle position inside each pair of mounting frames (205), a driving gear (2072) being installed at one end of the outer side of the rotating rod (2071), a driven gear (2073) being installed on a rotating shaft at one end of the guide roller (206) and being meshed with the driving gear (2072), a worm gear (2074) being installed at a middle position of the outer side of the rotating rod (2071), and a plurality of groups of worms (2076) being meshed with the worm gear (2074) being installed at an output end of the driving motor (2075).
4. The blank cutting machine for producing metal gaskets according to claim 2, characterized in that: The longitudinal moving mechanism (3) comprises a U-shaped frame (305), first screw rods (301) are symmetrically arranged on both sides of the top of the processing table (1), and the outer threads of the first screw rods (301) are provided with first internal thread blocks (302), and one end of the bottom of the processing table (1) is provided with a first driving device (303) for driving the two groups of first screw rods (301) to rotate, and limit frames (304) are symmetrically sleeved on both sides of the U-shaped frame (305), and the two groups of limit frames (304) are respectively fixedly connected to adjacent groups of first internal thread blocks (302), and limit sliding grooves (306) that cooperate with the lifting plate (202) are symmetrically installed on both sides of the bottom of the U-shaped frame (305).
5. The blank cutting machine for producing metal gaskets according to claim 4, characterized in that: The first driving device (303) comprises a first servo motor (3031) located at a middle position of one end of the inner bottom of the processing table (1); one end of the two sets of the first screw rods (301) and the output end of the first servo motor (3031) are both equipped with a first synchronous wheel (3032); the outer sides of the three sets of the first synchronous wheels (3032) are commonly provided with a first synchronous belt (3033); and two sets of auxiliary synchronous wheels (3034) cooperating with the first synchronous belt (3033) are provided at one end of the inner bottom of the processing table (1) close to the first servo motor (3031).
6. The blank cutting machine for metal gasket production according to claim 4, characterized in that: The lateral movement mechanism (4) comprises a crossbeam (401) located at the top end of the U-shaped frame (305); a movable frame (402) is sleeved on the outer side of the crossbeam (401); a second screw rod (403) is arranged at one end of the U-shaped frame (305); an internal threaded tube (404) is sleeved on the outer side of the second screw rod (403); the internal threaded tube (404) is fixedly connected to the outer side of the movable frame (402); and a second servo motor (405) for driving the second screw rod (403) to rotate is installed on one side of the U-shaped frame (305).
7. The blank cutting machine for producing metal gaskets according to claim 6, characterized in that: The first cutting mechanism (5) comprises a second strip-shaped through hole (501) located at the top of the crossbeam (401); a third servo motor (502) is installed at the top of the movable frame (402); an output shaft of the third servo motor (502) passes through the second strip-shaped through hole (501) and extends to the bottom of the movable frame (402) and is installed with a rotating disk (503); a connecting bearing (504) is installed at the outer ring position of the top of the rotating disk (503); the outer ring of the connecting bearing (504) is fixedly connected to the bottom of the movable frame (402); a first bracket (505) is installed at a non-central position of the bottom of the rotating disk (503); a first linear guide rail (506) is arranged on the inner side of the first bracket (505); and a first laser cutting device (507) is installed on the moving seat of the first linear guide rail (506).
8. The blank cutting machine for metal gasket production according to claim 7, characterized in that: The second cutting mechanism (6) comprises a second bracket (601) located at the bottom of the rotating disk (503), the second bracket (601) being symmetrically arranged with the first bracket (505), a second linear guide rail (602) being arranged on the inner side of the second bracket (601), and a second laser cutting device (603) cooperating with the first laser cutting device (507) being installed on the movable seat of the second linear guide rail (602), and the center line of the first laser cutting device (507), the center line of the second laser cutting device (603) and the center line of the rotating disk (503) are in the same plane.
9. The blank cutting machine for producing metal gaskets according to claim 1, characterized in that: The centering adjustment mechanism (7) comprises four groups of bearing seats (701) located at both ends of both sides of the processing table (1); the inner rings of the bearings of the two groups of bearing seats (701) at the same end are commonly installed with a third screw rod (702); the outer sides of the two groups of third screw rods (702) are commonly symmetrically provided with a strip clamping plate (703) in a threaded manner; the same side of the two groups of third screw rods (702) are symmetrically installed with a second synchronous wheel (704); the outer sides of the two groups of second synchronous wheels (704) are commonly provided with a second synchronous belt (705); and one end of one side of the processing table (1) is installed with a fourth servo motor (706) which is transmission-connected to an adjacent group of third screw rods (702).
10. The blank cutting machine for producing metal gaskets according to claim 9, characterized in that: The limiting mechanism (8) comprises an L-shaped frame (801), wherein two groups of the L-shaped frame (801) are provided, and the two groups of L-shaped frames (801) are respectively fixedly connected to the same end of the two groups of strip clamps (703), and two groups of second sliding rods (802) are installed at the middle position of the top of the processing table (1) near one end of the L-shaped frame (801), and the outer sides of the two groups of second sliding rods (802) are jointly sleeved with an L-shaped baffle (803), and the processing table (1) A third strip-shaped through hole (806) adapted to the L-shaped baffle (803) is provided at a middle position of the top close to one end of the L-shaped frame (801), connecting plates (804) are symmetrically hinged at the bottom of both sides of the L-shaped baffle (803), and one end of the connecting plate (804) away from the L-shaped baffle (803) is hinged to the bottom of an adjacent group of L-shaped frames (801), and a limiting block (805) is installed at the bottom of the second sliding rod (802).
Citation Information
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